Daikin McQuay. Centrifugal Chiller WCC 100, 113, 126. Replacement Parts List No Revision G 09/2018

Transcription

1 Replacement Parts List No Revision G 09/2018 Daikin McQuay Centrifugal Chiller WCC 100, 113, 126 To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History... 3 Electrical Legend... 4 Nomenclature Unit Dataplate... 5 Style Number- Unit... 5 Serial Number- Unit... 5 Model Number- Complete Control Box- MicroTech II Unit Control Box Mounting...11 Unit Control Box Detail- Until 6/ Unit Control Box Detail- 6/11 to 8/17* Unit Control Box Detail- 8/17 & Later* Compressor Control Box Mounting Compressor Control Box Detail- Until 6/ Compressor Control Box Detail- 6/11 to 8/17* Compressor Control Box Detail- 8/17 & Later* Cables and Sensors Differential Pressure Switch Hot Gas Bypass Liquid Line Expansion Valves, Ball Valve, Sight Glass, King Valve, Flanges, Gaskets, O'Rings, Pilot Valve Sensor Well, Strainers Expansion Valve Detail Condenser & Evaporator Valves Condenser Evaporator Compressor Nomenclature Way SA/SB Solenoid Valve & Tubing Motor Drain Line, Motor Cooling Line, Liquid Injection, Suction and Discharge Lines Suction Victaulics/Gaskets, Discharge Check Valve Final Section Assembly WCC100 Front End Inlet Section WCC113 Front End Inlet Section WCC126 Front End Inlet Section Main Gear Train- Low & Medium Voltage Units (200V- 6600V) Oil Filters, Oil Reservoir, Covers, Gaskets, Springs, Check Valves High Voltage Units (10000V V) Motor End Low Speed Bearing, Cover, Rotor/Shaft, O'Rings, Gaskets Impeller, Gear End Low Speed Bearing, Low Speed Thrust Bearing & Cover, Diffuser, Low Speed (Bull) Gear, Oil Deflectors, High Speed Shaft Seal, ORings, Pins High Speed Assembly; Pinion, Thrust Pump, High Speed Bearings, Seals Gears- High Speed (Pinion) & Low Speed (Bull) O'Ring Kits " Motor Section " Motor Section " High Voltage Motor Section Discharge Flange/O'Ring, External Flanges, Valves, Fittings and Blockoffs " Motor Terminal Box " Motor Terminal Box " High Voltage Motor Terminal Box Oil and Oil Pump Critical Parts List... CPL1 RPL / Page 2

3 Parts List Revision History Revision Date Description 09/05 New A 12/08 Page 6 - Add Power Cord-Operator interface Panel p/n Page 27, 28 - Change Bub #123 p/n to Page 54 - Add note 4 and Complete Oil Pump Assy -Service p/n B 5/09 Page 13 - Ref #350 change Sensor-Oil Sump p/n form to C 8/10 Page 34 - Corrected Thrust Pump info to include part # for unit size 126. D 04/2012 Major update of document, including: Adding pages for Model Number Nomenclature. Control Box- MTII: Expanded information for Operator Interface Panel. Added drawing and components for "Unit Control Box- 6/11 and later." Added drawing and components for "Compressor Control Box- 6/11 and later." Removed Condenser & Evaporator Head part numbers, added note to contact McQuayParts. Added several drawings, components & footnotes for High Voltage Units (10000V-11000V). Plus various other changes, corrections and clarifications. E 08/2014 Page 31: Corrected Kit components, Ref 402 and 404 are not included in kit. Page 34: Corrected part number for Ref. 123 Ring Retainer, was Page 42: Added Diffuser-Rear for unit sizes 113 and 126 (Ref. 478). F 07/2017 Page 11: Corrected descriptions for Ref. 15, added Power Cord. Pages 10 & 12- Corrected descr. for Ref. 7, was BACnet w/rs232, now BACnet w/ms/tp. CPL1: Added page for Critical Parts List. G 10/2018 Pages 6-10: Updated Model Nomenclature. Page 11: Removed "Until 5/05" information. Pages 13 & 14: Changed heading date, was "6/11 and Later". Pages 15 & 16: Added new pages for "Unit Control Box Detail- 8/17 & Later." Pages 20 & 21: Changed heading date, was "6/11 and Later". Pages 22 & 23: Added new pages for "Compressor Control Box Detail- 8/17 & Later." Page 24: Removed bubbles 995 & 998. Page 25: Added bubble # 90 to diagram. Page 26: Added line for Ref. 90 Conduit Fitting for CS05. Added line for Boot- Transducer. Added part numbers "6/17 & later" for Ref. 220 & 551. Removed lines for Ref. 995 & 998, plan Cables. Added notes to Transducers to "see next page". Corrected part number for Ref. 558, Hi Pr Switch, was Page 27: Added new page for Transducer and Boot information. Page 30: Corrected part numbers for Sight Glass Saddle, was ; and Sight Glass Cap, was Page 32: Removed Ref. 175 and 187, Elbows. Page 33: Removed incorrect Condenser Serial Number info. Updated Head Gasket part numbers, were (36"), (42"), (48"). Page 34: Removed incorrect Evaporator Serial Number info. Updated Head Gasket part numbers, were (36"), (42"), (48"). Page 35: Removed incorrect Compressor Serial Number info. Page 36: Corrected description for Ref. 400, was "Switch- Vane Close Differential Pressure." Page 37: Corrected part numbers for Motor Drain Line Flange, was ; and Motor Drain Line O-Ring, was Pages & 57-59: Added note about Reliance Motors and Added footnote 3. Page 63: Corrected part number for Ref. 463 Bushing, was Page 69: Removed incorrect Oil Pump Serial Number info. Page 72: Removed Ref. 350 for Microtech 200 Sensor. Page CPL1: Updated Critical Parts List. Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) RPL / Page 3

4 Electrical Legend Sch. Sym. Description Location 1M, 2M Contactor Starter 1S, 2S Energizing Contactor Starter CAP Capacitor Compressor Control Box CB Circuit Breaker Unit Control Box CF Condenser Flow Switch Tube Sheet Support CR Relay Compressor Control Box CS01- CS10 Sensors- Compressor Controller Throughout Unit (see MicroTech II section for sensor placement) CTB1, CTB2 Terminal Block Compressor Controller DIST/ISO Dist. & Isolation Board Unit Controller EF Evaporator Flow Switch Tube Sheet Support HR Relay Compressor Controller LR Relay Compressor Controller MCR Motor Control Relay Starter Panel OIM Operator Interface Module VFD Panel (Code 29-1= V) OITS Operator Interface Touch Screen MicroTech II Units OL Oil Pump Overload Compressor Control Panel OP Oil Pump Contactor Compressor Control Panel pc02 or pco3 Main Controller MicroTech II Unit Controller pcoe Expansion Board Compressor Control Box PHP1 High Pressure Transducer Discharge Nozzle plan LAN Cable Connects MicroTech II Controllers RES Transition Resistor Starter RMI Remote Meter Interface VFD (Code 29-1= V) SA/SB 4- Way Vane Speed Solenoid Compressor Gear Housing SC Signal Converter Compressor Control Box T1, T2, T3 Main Control Transformer Starter TR Timing Relay Starter TRP Transition Resistance Protector Starter US02- US10 Sensor- Unit Controller Throughout Unit (see MicroTech II section for sensor placement) UTB1 Unit Control Terminal Block Unit Control Box RPL / Page 4

5 Nomenclature Unit Dataplate Model Number- Unit WCC 100 L Unit Model WCC= Water- Cooled, Two Circuit, Dual Compressor Centrifugal Chiller Impeller type L, M Impeller Size 100= 10.0" Diameter 113= 11.3" Diameter 126= 12.6" Diameter Style Number- Unit E Always "E" 6- Digit G.O. Number G.O. Item Number Serial Number- Unit STN U Plant Identification Abbreviation STN = Staunton U= Unit Year of Manufacture 05= = = 2007 etc. Serial Number (build sequence) Month of Manufacture 01= January 07= July 02= February 08= August 03= March 09= September 04= April 10= October 05= May 11= November 06= June 12= December RPL / Page 5

6 Nomenclature Model Number- Complete WCC 113L BK 85R YY L B E4220 CE 1LA B CC Y A C4220 BLYY Code: LAYYY D CCYY YY A A OC 2PEYSA V9YYYYGY 0831 H H2 B Code: B Y S Y 1 A A 2000 U B C Y AV R A 1 Y Y W Code: Model Type WCC= Water Cooled Centrifugal Chiller- Dual Compressor Counterflow 2. Compressor Size/Impeller Type 100 (10.0" impeller) 113 (11.3" impeller) 126 (12.6" impeller) 100L, 100M 113L, 113M 126L, 126M 3. Gear Ratio Code (speed code) AV, AW, A2, AY, AZ, BA, BB, BC, BD, BE, BF, BG, BH, BJ, BK, BL, BM, BN, BP, BQ, BR, BS, BT, BU, BV 4. Motor Horsepower/Voltage first 2 digits= horsepower, third digit= voltage Digits 1 & 2 60 Hz. Codes 61= 610HP 72= 720HP 84= 840HP 85= 850HP K0= 1000HP N0= 990HP N1= 1090HP N2= 1190HP N3= 1300HP Digits 1 & 2 50 Hz. Codes 52= 520HP 59= 590HP 71= 710HP 83= 830HP M1= 1085HP Digit 3 60 Hz. Codes N= 200V B= 208V P= 220V V= 230V A= 440V R= 460V S= 480V D= 575V M= 2400V C= 3300V L= 4160V W= 240V U= 380V Digit 3 50 Hz. Codes E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V 1= 11,000V 5. Refrigerant Contamination Protection YY= None 6. Sound Control L= Liquid Injection 7. Compressor Revision Level B= Rev. Level B C= Rev. Level C 8. Evaporator Description E3620= Standard Evaporator, 36" Diameter/20' Long E4220= Standard Evaporator, 42" Diameter/20' Long E4820= Standard Evaporator, 48" Diameter/20' Long 9. Evaporator Tube Description first digit= Tube Count/ second digit= Tube type Tube Count 36" diameter: B= 488 C= 414 D= " diameter: B= 708 C=628 D= " diameter: B=946 B=860 D=782 Tube Type E= Turbo EFP.025 Wall; Q= Turbo EFP.035 Wall 10. Evaporator Head Description first digit= Number of Water Passes: 1 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Grooved (std.); B= Flanged; C= Marine Box- Grooved (std.); E= Marine Box- Flanged RPL / Page 6

7 Nomenclature Model Number- Complete 11. Evaporator Design Pressures first digit= Refrigerant Side Pressure: B= 180 PSIG; C= 200 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 9= 300 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME; 5= 300 PSIG Non-ASME; 8= 250 PSIG Non-ASME 12. Evaporator Leaving Water Temperature Code is listed in tenths of F (example 0450= 45.0 F) 13. Evaporator Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel (std.) second digit= Head Material: C= Carbon Steel (std.) 14. Evaporator Tube Cleaning System Y= None 15. Evaporator Model Revision A= Revision A B= Revision B 16. Condenser Description C3616= Standard Condenser, 36" Diameter/16' Long C3620= Standard Condenser, 36" Diameter/20' Long C4216= Standard Condenser, 42" Diameter/16' Long C4220= Standard Condenser, 42" Diameter/20' Long C4816= Standard Condenser, 42" Diameter/16' Long C4820= Standard Condenser, 48" Diameter/20' Long 17. Condenser Tube Description first digit= Tube Count 36" diameter: B= 911 C=775 D= " diameter: B= 1338 C= 1180 D= " diameter: B= 1779 C= 1614 D= 1466 second digit= Tube Type L= Turbo CSL.025 Wall; P= Turbo CSL.035 Wall digits 3 & 4= YY 18. Condenser Head Description/Heat Recovery (Split Head Condenser Only) Head Description first digit= Number of Water Passes: 1 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Grooved (std.); B= Flanged; D= Marine Box Grooved (std); F= Marine Box Flanged digits 4, 5, & 6= YYY 19. Condenser Design Pressures first digit= Refrigerant Side Pressure: C= 200 PSIG; D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 9= 300 PSIG ASME; 4= 150 PSIG Non-ASME (std.); 8= 250 PSIG Non-ASME; 5= 300 PSIG Non-ASME 20. Maximum Condenser Leaving Water Temperature Code is listed in tenths of F (example 1370= F) 21. Condenser Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel (std.) second digit= Head Material: C= Carbon Steel (std.) digits 3 & 4= YY 22. Condenser Tube Cleaning System YY= None 23. Condenser Model Revision A= Revision A RPL / Page 7

8 Nomenclature Model Number- Complete 24. Pressure Vessel Code A= ASME; J= Australian; S= Swiss; P= Chinese; K= Korean; 0= CRN British Columbia 7= CRN Nova Scotia 1= CRN Alberta 8= CRN Prince Edward Island 2= CRN Saskatchewan 9= CRN Newfoundland 3= CRN Manitoba F= CRN Nunavut 4= CRN Ontario W= CRN Northwest Territories 5= CRN Quebec U= CRN Yukon 6= CRN New Brunswick 25. Refrigerant Type 134= Refrigerant 134a 26. Refrigerant Weight Total weight divided by 10 rounded to next whole number (example: 815/10= 82) 27. Main Expansion Valve/ Pilot Valve first digit= Main Expansion Valve: O= 1400 ton; P= 800 ton; R= 1100 ton second digit= Pilot Valve: C= ton 28. Controller Options MicroTech II first digit= Control Type: 2= MicroTech II second digit= Size: P= Large Controller with Exp Board third digit= Language: E= English Language fourth digit= Instruments: M= Modem; Y= None fifth digit= Communications: B= BACnet; E= BACnet IP; L= LonWorks; M= MODBUS; P= Serial Port w/modem; S= Serial Port (RS232) sixth digit= Enclosure: A= NEMA Starter Options first digit= Starter Type: 2= Wye-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid State V= Variable Frequency Drive; Y= None (field mounted) second digit= Enclosure: 5= 90" X 36" X 21" free standing; 7= Medium/High Voltage 90" X 36" X 30" free standing; 9= Med/High Voltage 90" X 36" X 30" free standing; L= VFD free standing A= 90" High for Field Mounting w/brackets & Cables; M= unit mounted VFD; N= unit mounted VFD on Condenser; R= 72 terminal mounted; Q= 72 High x 2 terminal mounted third digit= VFD Cooling Mode: Y= None; D= DRC/ABB Air Cooled; P= PowerFlex 755 Air Cooled; W= Water Cooled fourth digit= Y fifth digit= Surge Protection Capacitor: 2= Surge Capacitor mounted in Compressor Motor Terminal Box; S= Surge Capacitor mounted in Starter Box; Y= None sixth digit= Y seventh digit= Ground Fault Protection: Y= None G= Ground Fault Protection eighth digit= Meters: A= Ammeter Module; F= Full Metering Module; Y= None 30. Rated Load Amps Actual RLA 31. Hot Gas Bypass H= Hot Gas Bypass Y= None 32. Insulation first digit= Condenser & Evaporator Shell Insulation: H= ¾" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity 2= Closed Cell Foam Insulation on Condenser Shell Only 3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity 5= Code H + Code 2 6= Sound Insulation on Condenser & Discharge Line 7= Sound Insulation on Discharge Line Only; 8= Code H + Code 2 + Oil Pump; 9= Code 3 + Code 2 + Oil Pump; M= Code H + Code 7; N= Code 3 + Code 7 S= Code H + Code 6; T= Code 3 + Code 6 Y= None second digit= Condenser & Evaporator Head Insulation: Y= None; 1= Return Heads Only; 2= Evap Return & Connection Heads; 3= Cond Return & Connection heads; 4= Evap and Cond Return & Connection Heads RPL / Page 8

9 Nomenclature Model Number- Complete 33. Water Pressure Differential Switch E= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None 34. Paint 1= Standard Painting 35. Packaging 1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/wood Skid 5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/open Export Crate; Y= None 36. Refrigerant Tag A= Full Factory Charge B= Holding Charge N= Nitrogen 37. Special Y= None M= Stock Modification X= Special (specials not covered in the normal code string) 38. Oil Cooler S= Water Cooled w/factory Solenoid (standard) Y= None 39. Knockdown Y= None 1= Type 1- Compressor & Std Stack 2= Type 2- Compressor & Bolted Stack 3= Type 3- Bolted Stack 40. Testing 1= Standard Factory Performance Test 2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests 3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests Y= None 41. Approval Listing A= AHRI Approval U= UL C= Canadian UL V= AHRI + UL D= Canadian AHRI + UL Y= None B= AHRI + ETL + CETL O= AHRI + ETL + CETL + OSP-IBC E= ETL + CETL P= ETL + CETL + OSP-IBC N= AHRI + OSP-IBC Q= OSP-IBC 42. Latest Unit Model Revision A= Revision A 43. Tons Actual total tons: 1000= 1000 tons 44. Startup Y= Export- No Startup U= Domestic Startup 7= Canadian Startup 45. Labor Warranty Y= Export Order, no labor warranty C= Entire Unit Parts & Compressor-only Labor B= Domestic Order, 1st year labor warranty P= Entire Unit Parts Only 7= Canadian Order, 1st year labor warranty Y= Entire Unit Parts and Labor 46. Extended Warranties 1= Year 2- Entire Unit parts + Labor; Years 3 thru 5- Compressor parts + Labor 2= Year 2- Entire Unit parts + Labor; Years 3 thru 5- Compressor parts only 3= Year 2- Entire Unit parts only; Years 3 thru 5- Compressor parts only Y= None These Codes apply to Entire Unit Including Starter: C= Extended 1 year parts; D= Extended 1 year parts + Labor; E= Extended 2 year parts; F= Extended 2 year parts + Labor; G= Extended 3 year parts; H= Extended 3 year parts + Labor; J= Extended 4 year parts; K= Extended 4 year parts + Labor; 4= Extended 5 year parts; 5= Extended 5 year parts + Labor; 6= Extended 9 year parts; 7= Extended 9 year parts + Labor These Codes apply to Compressor/Drive Train Only: L= Extended 1 year parts; M= Extended 1 year parts + Labor; N= Extended 2 year parts; O= Extended 2 year parts + Labor; P= Extended 3 year parts; Q= Extended 3 year parts + Labor; R= Extended 4 year parts; S= Extended 4 year parts + Labor; T= Extended 5 year parts; U= Extended 5 year parts + Labor; V= Extended 9 year parts; W= Extended 9 year parts + Labor RPL / Page 9

10 Nomenclature Model Number- Complete 47. Circuit 2 Impeller L= L Impeller M= M Impeller Y= None 48. Circuit 2 Gear AV, AW, A2, AY, AZ, BA, BB, BC, BD, BE, BF, BG, BH, BJ, BK, BL, BM, BN, BP, BQ, BR, BS, BT, BU, BV 49. Circuit 2 TXV O= OC R= RC 50. Motor A= A.O. Smith C= YYZ M= Ram R= Reliance 51. Refrigerant Warranty 0 thru 5= actual number of years 52. Delayed Warranty Start Y= None D= 12-24: Additional Months 6 A= 12-18: Additional Months 0 E= 12-26: Additional Months 8 B= 12-20: Additional Months 2 F= 12-28: Additional Months 10 C= 12-22: Additional Months 4 G= 12-30: Additional Months Miscellaneous Y= Standard B= BOM only C= Compressor Kit only M=Stock Modification R= Retrofit Compressor Kit only 54. Coolant Rating W= Water on Evaporator and Condenser G= Non-water on Evaporator, Condenser, or both 55. Circuit 2 RLA 4 digits- Actual RLA (ex: 0191) 56. Circuit 1 Tons Actual tons (ex: 1000) 57. Circuit 2 Tons Actual tons (ex: 1000) RPL / Page 10

11 Control Box- MicroTech II Unit Control Box Mounting NOTE: Original design Operator Interface Panel shown. Mounting hardware is the same for all panels. Ref. Description Specification Part Qty. No. Number 15 Operator Interface Panel w/cables, 12 Beige Operator Interface Panel w/vga & Serial cables, 15 Beige Operator Interface Panel w/vga & Serial cables, 15 Black Cable, 12V DC Power w/4 Pin Molex & 2 Plugs Cable, Serial Cable Kit (includes VGA & Serial cords) Power Cord w/ac Adapter Support Arm Assy, Beige (includes swivel pin, washers, & nut) Support Arm Assy, Black (includes swivel pin, washers, & nut) Block- Mount Shelf Screw Washer- Plain Washer- Lock Spring Washer- Lock Washer- Nylon Nut Screw RPL / Page 11

12 Control Box- MicroTech II Unit Control Box Detail- Until 6/ Ref. Sch. Description Specification Part Qty. No. Sym. Number 2 Bracket- Switches UTB1 Terminal Block w/rail pc02 Controller- with Display CB Circuit Breaker 5 Amp SP Switch 125V Serial Gateway RS 232 Code 28, digit 5= P, S MODBUS Code 28, digit 5= M LonWorks Code 28, digit 5= L BACnet w/ MS/TP Code 28, digit 5= B BACnet w/ Ethernet Code 28, digit 5= E Relay 24V Connector Holder- Relay Switch- Emergency Cut-Off UCM Board- Universal Communications PC Assy- Single Board PC N/S Connector- Service N/S= Not Shown on diagram. 1 Controller must be programmed before shipping. Unit serial number and software code (located on controller label) are required when ordering to insure proper software installation. RPL / Page 12

13 Control Box- MicroTech II Unit Control Box Detail- 6/11 to 8/17* * For units built in August 2017, contact Daikin Applied PC Controller RPL / Page 13

14 Control Box- MicroTech II Unit Control Box Detail- 6/11 to 8/17* * For units built in August 2017, contact Daikin Applied. Ref. Sch. Description Specification Part Qty. No. Sym. Number 2 Bracket- Switches UTB1 Terminal Block w/rail pc03 Controller- with Display CB Circuit Breaker 5 Amp SP Switch 125V Serial Gateway RS232 Code 28, digit 5= P,S MODBUS Code 28, digit 5= M LonWorks Code 28, digit 5= L BACnet w/ MS/TP Code 28, digit 5= B BACnet w/ Ethernet Code 28, digit 5= E Relay 24V Connector Kit Holder- Relay Switch- Emergency Cut-Off UCM Board- Universal Communications PC Assy- Single Board PC Driver- Liquid Line Electronic Expansion Valve Transformer- Isolation 15VA N/S Connector- Service N/S= Not Shown on diagram. 1 Controller must be programmed before shipping. Unit serial number and software code (located on controller label) are required when ordering to insure proper software installation. RPL / Page 14

15 Control Box- MicroTech II Unit Control Box Detail- 8/17 & Later* * For units built in August 2017, contact Daikin Applied. 20 UC RPL / Page 15

16 Control Box- MicroTech II Unit Control Box Detail- 8/17 & Later* * For units built in August 2017, contact Daikin Applied. Ref. Sch. Description Specification Part Qty. No. Sym. Number 04 PC Assy- Control Device PC SW5 Switch, Toggle- Emergency Cut-Off Switch 125V CB Circuit Breaker 5 Amp SP UC Unit Controller, PCO3- with Display Connector Kit for Unit Controller IR2 Relay 24V, 10A, DPDT Holder, for IR2 Relay Connector- Service N/S Communication Card/ Serial Gateway MODBUS Code 28, digit 5= M LonWorks Code 28, digit 5= L BACnet MS/TP Code 28, digit 5= B BACnet w/ethernet Code 28, digit 5= E N/S= Not Shown on diagram. 1 Controller must be programmed before shipping. Unit serial number and software code (located on controller label) are required when ordering to insure proper software installation. RPL / Page 16

17 Control Box- MicroTech II Compressor Control Box Mounting Compressor Control Box A Ref # Description Specification Part # Qty. 742 Screw x Nut Washer- Lock.375 ZPS Washer A Washer.438 thick RPL / Page 17

18 Control Box- MicroTech II Compressor Control Box Detail- Until 6/ RPL / Page 18

19 Control Box- MicroTech II Compressor Control Box Detail- Until 6/11 Ref. Sch. Description Specification Part Qty. No. Sym. Number 1 pc02 Controller A pcoe Expansion Board- WCC T2/T3/T4 Transformer 120V- 24V 100VA OP Contactor- Oil Pump 4P 331A 24VAC Coil OL Overload- Oil Pump 48DA18AA Heater- Oil Pump Overload CTB1 Terminal Block w/rail CAP Capacitor- 60 Hz. Units 35 MFD 370V CAP Capacitor- 50 Hz. Units 60 MFD 370V CB Circuit Breaker 6A LR/CR/HR Relay 24VAC 10A Holder- Relays Springs- Relay Hold Down Standoff- Nylon Post SC Signal Converter Board Guardistor Board CTB2 Terminal Block Board- Transducer 3 Transducers Cover Bushing Bushing Barrier- Electrical Connector Kit- Transducer Connector Kit- Controller Controller must be programmed before shipping. Unit serial number and software code (located on controller label) are required when ordering to insure proper software installation. RPL / Page 19

20 Control Box- MicroTech II Compressor Control Box Detail- 6/11 to 8/17* * For units built in August 2017, contact Daikin Applied TD OL CB LR CR HR 2 T2 T3 T4 CAP Compressor Controller RPL / Page 20

21 Control Box- MicroTech II Compressor Control Box Detail- 6/11 to 8/17* * For units built in August 2017, contact Daikin Applied. Ref. Sch. Description Specification Part Qty. No. Sym. Number 1 pc03 Controller T2/T3/T4 Transformer 120V- 24V 100VA OP Contactor- Oil Pump 4P 331A 24VAC Coil OL Overload- Oil Pump 48DA18AA Heater- Oil Pump Overload CTB1 Terminal Block w/rail CAP Capacitor- 60 Hz. Units 35 MFD 370V CAP Capacitor- 50 Hz. Units 60 MFD 370V CB Circuit Breaker 6A LR/CR/HR Relay 24VAC 10A Holder- Relays Standoff- Nylon Post SC Signal Converter Board Guardistor Board CTB2 Terminal Block Board- Transducer 3 Transducers Cover Bushing Bushing Connector Kit- Transducer Connector Kit- Controller Barrier- Electrical Gasket- Neoprene.125 x ft. 37 Standoff Relay, Time Delay Surge Suppressor Controller must be programmed before shipping. Unit serial number and software code (located on controller label) are required when ordering to insure proper software installation. RPL / Page 21

22 Control Box- MicroTech II Compressor Control Box Detail- 8/17 & Later* * For units built in August 2017, contact Daikin Applied. A06 A07 A08 A09 A11 A RPL / Page 22

23 Control Box- MicroTech II Compressor Control Box Detail- 8/17 & Later* * For units built in August 2017, contact Daikin Applied. Ref. Sch. Description Specification Part Qty. No. Sym. Number 06 CB2, 3 Circuit Breaker 6A K1T Relay, Volt Monitor & Time Delay LR/CR/HR Relay 24VAC 10A OP Contactor 4P 40A 24V Coil Varistor 30VRMS T2/T3/T4 Transformer 120V- 24V 100VA SCB Signal Converter Board Standoff- Nylon Post, for Signal Converter Board V1R Power Supply 24VDC CC Compressor Controller, PCO3 with Display Connector Kit- Compressor Controller PTB Board- Transducer Connector Kit- Transducer Board Standoff, for Transducer Board Bushing Resistor 2.7K ohm Service Connector A06 OL Overload- Oil Pump 48DA18AA A07 Electrical Barrier- Oil Pump Overload A08 Heater Element- Oil Pump Overload A09 GDB Thermistor/ Guardistor Board A10 Standoff- Nylon Post, for Thermistor/Guardistor A11 CAP Capacitor- 60 Hz. Units 35 MFD 370V CAP Capacitor- 50 Hz. Units 60 MFD 370V Controller must be programmed before shipping. Unit serial number and software code (located on controller label) are required when ordering to insure proper software installation. RPL / Page 23

24 Control Box- MicroTech II Cables RPL / Page 24

25 Control Box- MicroTech II Sensors NOTE: Control Sensor (all sensors CSxx) layout applies to either control box. Unit has two identical sets of control sensors. There is only one set of unit sensors (all sensors USxx), and they are all shown in these diagrams HP1 & CS06 w/o Hot Gas Bypass HP1 & CS06 with Hot Gas Bypass Sensor CS01 CS02 CS03 CS04 CS05 CS06 CS07 CS08 CS09 CS10 Compressor Control Sensor Application Application Oil Sump Pressure Oil Feed Gauge Pressure Evap. Refrigerant Pressure Oil Sump Temperature Compressor Suction Temp. Cond. Refrigerant Pressure Compressor Discharge Temp. % Compressor Amps (Starter) Oil Feed Temperature Evap. Leaving Water Temp. Unit Control Sensor Application Sensor Application US02 Evaporator Entering Water Temp. US03 Condenser Entering Water Temp. US04 Condenser Leaving Water Temp. US05 Liquid Line Temp. RPL / Page 25

26 Control Box- MicroTech II Cables and Sensors Ref. Sch. Description Specification Part Qty. No. Sym. Number 60 Conduit Fitting.375" Conduit Fitting.250" Conduit Fitting (for CS05) 6/17 & later Valve Core Sensor Well- Oil Supply Tube Sensor Well until 6/ Sensor Well 6/17 & later CS04 Sensor- Oil Sump Cable- CS04 Sensor Cable- Comp Heater Cable- Oil Pump Heater N/S Cable- Solenoids Cable- Hot Gas Solenoid Cable- Differential Pressure Switches CS05 Sensor, 15 ft Sensor, 25 ft. 3/12 to 6/ Sensor, 25 ft. 6/17 & later Sensor Cable- CS05 Sensor Cable- Transducer (see next page) 558 HP1 Switch- High Pressure Cable- High Pressure Switch CS02/06 Transducer- High (see next page) 750 CS01/03 Transducer- Low (see next page) **** N/S Boot- Transducer (see next page) N/S= Not Shown on Diagram. 1 Cable assembly includes 90 fitting p/n and Anti- Short bushing p/n CS01, CS02, CS03, CS06, CS07, CS08, CS09, CS10, US02, US03, US04, US05. 3 Solenoid cable for oil cooler, vane-open switch, vane- closed switch, vane control load, vane control unload. RPL / Page 26

27 Control Box- MicroTech II Cables and Sensors Ref. Sch. Description Part Qty. No. Sym. Number Transducers for units built through August 2017 * 557 Cable for Transducers, 10 ft. (includes Boot) Cable for Transducers, 16 ft. (includes Boot) Cable for Transducers, 20 ft. (includes Boot) Cable for Transducers, 25 ft. (includes Boot) CS01 Transducer- Low Pressure, Oil Sump Pressure CS03 Transducer- Low Pressure, Evap Refrgerant Pressure CS02 Transducer- High Pressure, Oil Feed Gauge Pressure CS06 Transducer- High Pressure, Cond Refrgerant Pressure N/S Boot for Transducer Cable (black) Transducers for units built beginning September 2017 * 557 Cable for Transducers, 10 ft. (includes Boot) Cable for Transducers, 16 ft. (includes Boot) Cable for Transducers, 20 ft. (includes Boot) Cable for Transducers, 25 ft. (includes Boot) CS01 Transducer- Low Pressure, Oil Sump Pressure CS03 Transducer- Low Pressure, Evap Refrgerant Pressure CS02 Transducer- High Pressure, Oil Feed Gauge Pressure CS06 Transducer- High Pressure, Cond Refrgerant Pressure N/S Boot for Transducer Cable (blue) N/S = Not Shown * For units built in August 2017, check the color of the Transducer Cable Boot. If Boot is black, use the parts above for through August If Boot is blue, use the parts above for beginning September RPL / Page 27

28 Differential Pressure Switch Factory Mounted & Wired Switches, Wells, Power Cables Ref. Description Part Qty. No. Number N/S Cable- DPS N/S Differential Press. Switch N/S Well N/S= Not shown on diagram Differential Pressure Switch- None Wells Ref. Description Part Qty. No. Number N/S Sensor Well (Evap & Cond in/out nozzles) N/S= Not shown on diagram Hot Gas Bypass Valves Ref. Description Specification Part Qty. No. Number N/S Expansion Valve Valve- Hot Gas Regulator Valve- Solenoid Ball Valve until 4/ Ball Valve 4/10 & later Valve- Shutoff 3" Cap- Shutoff Valve N/S= Not shown on diagram 1 This is a service kit which includes the Expansion Valve Assy p/n (parts detail on following page), and fitting p/n RPL / Page 28

29 Hot Gas Bypass Expansion Valve Detail Expansion Valve Ref. Description Part Qty. No. Number Valve Assy- 650 Ton Body Cap Spring Stop Stem Pin-.69 x O'Ring Retainer Washer Piston Seal Ring O'Ring Screw Pin-.88 x Fitting- Orifice Quad Ring Cap Screw Seal- Washer Washer- Plain RPL / Page 29

30 Liquid Line Expansion Valves, Ball Valve, Sight Glass, King Valve, Flanges, Gaskets, O'Rings, Pilot Valve Sensor Well, Strainers Ref. Description Specification Part Qty. No. Number N/S Valve- Main Expansion N/S Valve- Pilot Expansion N/S Valve- Main Shut Off (King) 4.00" Screw- King Valve.75 X Gasket- King Valve Cap- King Valve N/S Valve, Schrader- Expansion Valve Tube Core, Schrader- Expansion Valve Tube Cap, Schrader- Expansion Valve Tube N/S Valve, Ball- Expansion Valve Tube N/S Valve, Schrader- Main Liquid Tube Assy Cap- Main Liquid Tube Assy Core- Main Liquid Tube Assy N/S Valve, Shut Off- Evap. Inlet.50P x.63f Cap- Shut Off Valve N/S Flange Kit- Liquid Line to Main Expansion Valve O'Ring- Flange N/S Flange- Evap. Inlet O'Ring- Inlet Flange N/S Flange- Liquid Line to King Valve Screw- Flange.75 x Gasket- LL to King Valve Flange N/S Adapter- Main Liquid Line Tube Assy O'Ring- - Main Liquid Tube Assy Adapter N/S Strainer- Pilot Expansion Valve Tube N/S Strainer Assy- TXV to King Valve (internal) 4" Pipe N/S Sight Glass Saddle- Main Liquid Tube Assy N/S Sight Glass Cap- Main Liquid Tube Assy N/S Sensor Well- Pilot Valve located at top of evaporator Elbow- Pilot Bulb to Sensor Well N/S Valve, Ball- Pilot TXV Tee N/S Valve, Ball- Pilot TXV Tee N/S= Not shown on diagram 1 This is a service kit which includes the Expansion Valve Assy p/n (parts detail on following page), fittings p/n & , o'rings p/n & , and gasket p/n RPL / Page 30

31 Liquid Line Expansion Valve Detail Expansion Valve Ref. Description Part Qty. No. Number Valve Assy Body Cap Spring Stop Stem Pin-.69 x O'Ring Retainer Washer Piston Seal Ring O'Ring Screw Pin-.88 x Fitting- Orifice Quad Ring Cap Screw Seal- Washer Washer- Plain RPL / Page 31

32 Condenser & Evaporator Valves Relief Valves, Shutoff Valves Ref. Description Specification Part Qty. No. Number 177 Valve- Evap. Relief 200 PSI Valve- Shut Off 1.00P Cap for Shutoff Valve Pipe Nipple 1.0 x Valve- Cond. Relief 200 PSI Valve- Shutoff Cap for Shutoff Valve Flare Cap RPL / Page 32

33 Condenser Model Number- Condenser C B L 1 R A Condenser Type C= Standard Condenser Diameter 36", 42", 48" Condenser Length 20' Condenser Tube Count 36": B= 911, C=775, D= ": B= 1338, C=1180, D= ": B= 1779, C=1614, D= 1466 Nozzle Configuration A= Victaulic (standard) Inlet Nozzle Location L= Left R= Right Number of Water Passes 1 Condenser Tube Type see table below Tube Table Tube Code Wall Part (6th digit) Thickness Number L P Head Gaskets Description Part Diameter Number 36" 42" 48" Gasket Gasket Gasket Note: To identify Head part numbers, contact Daikin Applied with unit model and serial number. RPL / Page 33

34 Evaporator Nomenclature Model Number- Evaporator E B E 1 R A Evaporator Evaporator Diameter 36, 42, 48 Evaporator Length (in feet) 20 Evaporator Tube Count 36": B= 488, C=414, D= ": B= 708, C=628, D= ": B= 946, C=860, D= 782 Nozzle Configuration A= Victaulic (standard) B= Flanged Inlet Nozzle Location L= Left R= Right Number of Water Passes 1 Evaporator Tube Type see table below Tube Table Tube Code Wall Part (6th digit) Thickness Number E Q Head Gaskets Description Part Diameter Number 36" 42" 48" Gasket Gasket Gasket Note: To identify Head part numbers, contact Daikin Applied with unit model and serial number. RPL / Page 34

35 Compressor Nomenclature Model Number- Compressor CE 100 M BK 85 R Compressor Impeller Size 100= 10.0"; 113= 11.3"; 126= 12.6" Impeller Type L, M Motor Voltage See Compressor Section Motor Table Motor Horsepower See Compressor Section Motor Table Gear Ratio Code See Compressor Section Gear Table Style Number- Compressor FR01 Always 0 Compressor Unit G.O. No. Motor Style Number The motor style number is the part number. See the following pages for list of motor, stator & rotor/shafts. RPL / Page 35

36 420 Vane Open Port Compressor 4- Way SA/SB Solenoid Valve & Tubing MicroTech II Units Vane Close Port Vane Close Switch Port Ref. Description Specification Part Qty. No. Number 400 Switch- Vane Close Way Solenoid Valve SA/SB Tee Tee Installation Kit, 4 Way Valve - Kit includes: Tube Assembly- Drain Straight Connector Elbow Connector Swivel- Straight Thread Tube Assembly- Switch Bolt- Mounting Bracket Mounting Bracket- 4 Way Valve Tube Assembly- Drain Tube Assembly- Supply Tube Assembly- Drain Tube Assembly- Vane Open Tube Assembly- Vane Close RPL / Page 36

37 Compressor Motor Drain Line, Motor Cooling Line, Liquid Injection Ref. Description Specification Part Qty. No. Number Motor Cooling Line N/S Valve, Ball- Shut Off N/S Valve- Solenoid.88/24V N/S Valve- Check N/S Filter Drier N/S Schrader Valve N/S Schrader Valve Core N/S Schrader Valve Cap N/S Flange- Motor Cooling 22" motor only Gasket- MC Flange 22" motor only Screw- MC Flange 22" motor only N/S Fitting, Nut- MC Connection 20" motor only N/S Fitting, Sleeve- MC Connection 20" motor only Motor Drain Line N/S Flange- 2 Bolt 1.38 S O'Ring- 2 bolt flange N/S Filter Drier N/S Valve, Ball- Shut Off until 4/ Valve, Ball- Shut Off 4/10 & later Liquid Injection N/S Valve- Solenoid N/S Valve- Ball N/S Strainer N/S Flange w/o'ring O'Ring- Flange Screw- Flange.50 x " motors are style numbers thru ; 22" motors are style numbers thru Motor Style numbers are indicated on the Compressor Data Plate. Suction and Discharge Lines Suction Victaulics/Gaskets, Discharge Check Valve Ref. Description Specification Part Qty. No. Number N/S O'Ring- Discharge Nozzle Flange N/S Victaulic Coupling- Suction 2 14" Gasket- Suction Victaulic 14" N/S Valve- Discharge Check, 10.0 until 11/ Valve- Discharge Check 11/07-3/ Valve- Discharge Check 3/11 & later Screw- Discharge Check Valve.87 x Gasket- Discharge Check Coupling includes gasket. The same 14" coupling is used at the evaporator and compressor connections. RPL / Page 37

38 Compressor Final Section Assembly Motor Section Main Gear Train Section Front End- Inlet Section Ref. Description Specification Part Qty. No. Number 866 O'Ring Motor Section to Gear Train O'Ring Gear Train to Front End Included in 20" Motor Housing O'Ring Kit p/n K; 22" Motor Housing O'Ring Kit p/n K; and 27" High Voltage Motor Housing O'Ring Kit p/n K. 2 Included in Front End Assembly O'Ring Kit p/n K. RPL / Page 38

39 Compressor WCC100 Front End Inlet Section Vanes, Piston, Cone, Seals A B B 126A Ref. Description Specification Part Qty. No. Number 101 Quad Ring Quad Ring O'Ring Cone- 100 L Impeller Cone- 100 M Impeller A Screw- Cone.25 x B Dowel Pin- Cone Piston Seal- Impeller Ring- Retainer Ring- Retainer Vane Assembly Includes Vane & Bearing A Vane Only B Bearing Only Diffuser Screw.37 x Screw.25 x Volute Low & Medium Voltage units Volute High Voltage units Included in Front End O'Ring Kit p/n K. 2 Low & Medium Voltage= 200V- 6600V; High Voltage= 10000V V. RPL / Page 39

40 Compressor WCC113 Front End Inlet Section Vanes, Piston, Cone, Seals A B B 126A Ref. Description Specification Part Qty. No. Number 101 Quad Ring Quad Ring O'Ring Cone- 113 L Impeller Cone- 113 M Impeller A Screw- Cone.25 x B Dowel Pin- Cone Piston Seal- Impeller Ring- Retainer Ring- Retainer Vane Assembly Includes Vane & Bearing A Vane Only B Bearing Only Diffuser Screw.37 x Screw.25 x Volute Low & Medium Voltage units Volute High Voltage units Included in Front End O'Ring Kit p/n K. 2 Low & Medium Voltage= 200V- 6600V; High Voltage= 10000V V. RPL / Page 40

41 Compressor WCC126 Front End Inlet Section Vanes, Piston, Cone, Seals A B B 126A Ref. Description Specification Part Qty. No. Number 101 Quad Ring Quad Ring O'Ring Cone- 126 L Impeller Cone- 126 M Impeller A Screw- Cone.25 x B Dowel Pin- Cone Piston Seal- Impeller Ring- Retainer Ring- Retainer Vane Assembly Includes Vane & Bearing A Vane Only B Bearing Only Screw.37 x Volute Low & Medium Voltage units Volute High Voltage units Included in Front End O'Ring Kit p/n K. 2 Low & Medium Voltage= 200V- 6600V; High Voltage= 10000V V. RPL / Page 41

42 Compressor Main Gear Train- Low & Medium Voltage Units (200V- 6600V) Oil Filters, Oil Reservoir, Covers, Gaskets, Springs, Check Valves Oil Reservoir Cover Detail Gear Housing Ref. Description Specification Part Qty. No. Number 401 Screw- Oil Filter Cover.31 x Spring Oil Filter Check Valve.75P Gasket- Oil Filter Cover Gasket- Oil Reservoir Cover Cover- Oil Filter Pin- Oil Reservoir Cover until 3/07,.09 x Orifice- Oil Reservoir Cover until 3/ Plug with O'Ring 3/07 & later Steel Ball Cover- Oil Reservoir until 3/ Cover- Oil Reservoir 3/07 & later Screw- Oil Reservoir Cover.31 x Pipe Plug RPL / Page 42

43 Compressor Main Gear Train- High Voltage Units (10000V V) Oil Filters, Reservoir, Covers, Gaskets, O'Ring, Check Valve, Motor Nozzle Oil Reservoir Cover Detail See Detail RPL / Page 43

44 Compressor Main Gear Train- High Voltage Units (10000V V) Oil Filters, Reservoir, Covers, Gaskets, O'Ring, Check Valve, Motor Nozzle Ref. Description Specification Part Qty. No. Number 401 Screw- Oil Filter Cover.31 x Plug/ O'Ring O'Ring Assembly- Motor Nozzle Screw 0.50 x Spring Oil Filter Check Valve.75P Gasket- Oil Filter Cover Gasket- Oil Reservoir Cover Cover- Oil Filter Plug with O'Ring Steel Ball Cover- Oil Reservoir Screw- Oil Reservoir Cover.31 x Pipe Plug Included in High Voltage Gear Housing O'Ring Kit p/n K. RPL / Page 44

45 Compressor Main Gear Train Motor End Low Speed Bearing, Cover, Rotor/Shaft, O'Rings, Gaskets Gear Housing 474 Ref. Description Specification Part Qty. No. Number 407 Brass Weight Rotor & Shaft Assy see motor tables 421 Gear Housing Low & Medium Voltage units Gear Housing High Voltage units Retaining Ring Seal- Low Speed until 4/ Seal- Low Speed 4/05-11/ Seal- Low Speed 11/06 & later Pin.09 x Retaining Ring Screw- Low Speed Motor Cover.38 x Bearing- Low Speed Motor End O'Ring O'Ring Gasket- Low Speed Motor Cover Cover- Low Speed Motor Included in Gear Housing O'Ring Kit p/n K. 2 Low & Medium Voltage= 200V- 6600V; High Voltage= 10000V V. RPL / Page 45

46 Compressor Main Gear Train Impeller, Gear End Low Speed Bearing, Low Speed Thrust Bearing & Cover, Diffuser, Low Speed (Bull) Gear, Oil Deflectors, High Speed Shaft Seal, ORings, Pins Gear Housing RPL / Page 46

47 Compressor Main Gear Train Impeller, Gear End Low Speed Bearing, Low Speed Thrust Bearing & Cover, Diffuser, Low Speed (Bull) Gear, Oil Deflectors, High Speed Shaft Seal, ORings, Pins Ref. Description Specification Part Qty. No. Number 1 High Speed Assembly see following section 305 Low Speed Gear see tables following High Speed Assy 400 Impeller- 100 L Impeller- 100 M Impeller- 113 L Impeller- 113 M Impeller- 126 L Impeller- 126 M Screw.25 x Pin.09 x Screw.25 x Connector Cap Bearing- Low Speed Gear End Oil Deflector- Lower Screw.25 x Retaining Ring Seal- High Speed Shaft O'Ring O'Ring O'Ring O'Ring O'Ring O'Ring O'Ring O'Ring Diffuser- Rear (Unit Size 100) Diffuser- Rear (Unit Size 113) Diffuser- Rear (Unit Size 126) Pipe Plug Screw #10 x Oil Deflector- Upper Screw.50 x Pin.12 x Plug- Expansion Spacer- Gear Washer- Thrust Bearing- Low Speed Thrust Lock Plate- Low Speed (Bull) Gear Cover- Low Speed Thrust Included in Low & Medium Voltage Gear Housing O'Ring Kit p/n K; and High Voltage Gear Housing O'Ring Kit p/n K. 2 Included in High Speed Assembly O'Ring Kit p/n K. RPL / Page 47