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51 CENTRIFUGAL CHILLER TECHNICAL DATA SHEET Job Name: Mt Healthy Junior Senior HS Date: 6/25/2009 Version: Submitted By: Mary Wilking Unit Description: McQuay Model Number: WSC100MBJ72R/E4212-CE-3**/C3612-BLYY-2*****/R134-BAABM Approval: ETL Listed / ETL Listed to Canadian Safety Standards (ETL Label / ETLc Label) Chiller Data: Compressor: Type / Quantity - Size: Capacity (ton): Capacity Control: Inlet guide vanes Refrigerant: R134-a Refrigerant Charge (lb): 1,855 Oil Cooler Type: Water cooled Evaporator: Flow (gpm): 1, LWT ( F): Number of Passes: 3 Fouling Factor ( F.ft².h/Btu): Tube Material: Cu Tube Wall Thickness (in): Percentage of Propylene Glycol: 30 Minimum Flow (gpm): (see note 3) Condenser: Flow (gpm): 1, EWT ( F): Number of Passes: 2 Fouling Factor ( F.ft².h/Btu): Tube Material: Cu Tube Wall Thickness (in): Percentage of Water: 100 Motor/Starter: Model Number: VFD072YMW Starter Type: VFD Unit Voltage (V/Hz/Ph): 460/60/3 Approval Listing: ETL, ETLc RLA per Compressor (A): 517 LRA per Compressor (A): 4,100 Enclosure Type: NEMA 1 gasketed Starter Location: Shipped loose with Bracket & Cable kit Disconnect Type: Circuit breaker - Ultra-high interrupting, 100Kaic Control Circuit Transformer: Without taps Meter: None Phase/Voltage Protection: Yes Lightning Arrestors: None Power Factor: 0.96 Power Factor Correction (kvar): Inherent Corrected Power Factor: 0.96 Unit MCA (A): 652 Unit MOCP (A): 911 Motor Protection: Standard Surge capacitor: No Ground Fault: None Auxiliary Control Relay: None Shipped Loose Bracket/Cable Kit: Yes Indicator Lights: None Inrush value (A): 620 ASHRAE 90.1 Compliancy: '10 CH-1 Propylene 30% Design Performance rated at ARI Condenser Relief: Evaporator Condenser Capacity Input Performance RLA NPLV 75% Load 50% Load 25 % Load PD EWT PD LWT (ton) (kw) (kw/ton) (A) (kw/ton) (kw/ton) (kw/ton) (kw/ton) (ft H²O) ( F) (ft H²O) ( F) Unit Tag: CH-1 Propylene 30% McQuay International Page 1 of 2
52 CENTRIFUGAL CHILLER TECHNICAL DATA SHEET Performance Points rated at ARI Condenser Relief: Point # %Load Request Capacity (ton) Input Power (kw) Performance (kw/ton) RLA (A) Flow (gpm) Evaporator EWT ( F) LWT ( F) PD (ft H²O) Flow (gpm) Condenser , , , , , , , , , , , , , , , , , , , , Sound Data- Sound Pressure (db) measured in accordance with ARI Hz 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz Overall % Load % Load % Load 84.0 Service Points rated at ARI Condenser Relief: Refrig. Charge (lb) PD Capacity (lb) Evaporator EWT ( F) Condenser LWT ( F) PD (ft H²O) Point # LRAD (A) Superheat (degf) Subcooling (degf) Temp ( F) Pressure (psig) Velocity (ft/s) Temp ( F) Pressure (psig) Velocity (ft/s) 1 1, ,100 3, , ,100 3, , ,100 3, , ,100 3, , ,100 3, , ,100 3, , ,100 3, , ,100 3, , ,100 3, , ,100 3, Certification: The ARI 60 hertz Certification Program covers models that: are rated from 2500 tons (8790 kw cooling) at ARI Standard Rating Conditions have voltages less than or equal to 5000 volts are within the scope of the Application Rating Conditions of the latest edition of ARI Standard 550/590 have a leaving chilled water temperature of 40 to 48 ºF (4.4 to 8.9 ºC) have an entering condenser water temperature of 65 to 105 ºF (18.3 to 40.6 ºC) The ARI Certification Program specifically excludes: chillers above 2500 tons (8790 kw cooling) chillers with voltages above 5000 volts secondary coolant ratings other than water (e.g. glycol ratings) Notes: 1. Above RLA values are per Compressor. 2. Performance kw values are total kw, unless noted otherwise. 3. Minimum flow is based upon standard condenser water relief and not increased lift due to constant condenser water temperature. 4. WSC/WDC063,079,087,100,113,126 models utilize water-cooled oil cooler as standard equipment. Unit Tag: CH-1 Propylene 30% McQuay International Page 2 of 2
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57 Certified Drawing CD: WSCWDC-MTII-WIRE-2 Job Name: Group: Chiller Type: WSC/WDC Effective: July 2007 Tag / Item No.: Supercedes: May 2006 WSC/WDC MicroTech II Field Wiring Diagram MICROTECH CONTROL BOX TERMINALS (115V) (24V) GND PE 54 * COOLING TOWER FOURTH STAGE STARTER POWER * NOTE 7 NEUTRAL * NOTE 10 H O C4 A EP2 H O A C * COOLING TOWER THIRD STAGE STARTER * NOTE 10 H O C3 A EP1 O H A C 77 * COOLING TOWER SECONDH STAGE STARTER * NOTE 10 H O C2 A H * COOLING TOWER FIRST STAGE STARTER * NOTE 10 H O C1 A T3-S EF CF CP2 O A C COMMON 81 82(NO) 83(NC) A ALARM RELAY (NOTE 4) POWER 84 COOLING TOWER BYPASS VALVE 1-10 VDC CP1 H O A C COOLING TOWER VFD 1-10 VDC L1 L2 L3 COMPRESSOR MOTOR STARTER (NOTE 1) CP1 CP2 23(5A) 24(5) GND MICROTECH COMPRESSOR CONTROL BOX TERMINALS CTB1 NOTE VAC PE L1 L STARTER LOAD SIDE TERMINBALS VFD U V W T1 T6 T2 T4 T3 T5 COMPRESSOR TERMINALS STARTER LOAD SIDE TERMINBALS WYE-DELTA T4 T5 T6 T1 T2 T3 T1 T2 T3 T4 T5 T6 COMPRESSOR TERMINALS STARTER LOAD SIDE TERMINBALS SOLID STATE T1 T2 T3 NOTE 12 - FOR DC VOLTAGE AND 4-20 MA CONNECTIONS (SEE NOTE 3) - FOR DETAILS OF CONTROL REFER TO UNIT CONTROL SCHEMATIC COMPRESSOR CONTROL SCHEMATIC LEGEND: * FIELD SUPPLIED ITEM T1 T6 T2 T4 T3 T5 COMPRESSOR TERMINALS STARTER LOAD SIDE TERMINBALS MEDIUM AND HIGH VOLTAGE -LOAD- NOTE 2 LESS THAN 30V OR 24VAC T1 T2 T3 T1 T2 T3 COMPRESSOR TERMINALS A Page 1 of 3
58 Certified Drawing CD: WSCWDC-MTII-WIRE-2 Job Name: Group: Chiller Type: WSC/WDC Effective: July 2007 Tag / Item No.: Supercedes: May 2006 Field Wiring for Optional Display Page 2 of 3
59 Certified Drawing CD: WSCWDC-MTII-WIRE-2 Job Name: Group: Chiller Type: WSC/WDC Effective: July 2007 Tag / Item No.: Supercedes: May 2006 WSC/WDC MicroTech II Wiring Diagram Notes NOTES: 1. Compressor motor starters are either factory mounted and wired or shipped separate for field mounting and wiring. If provided by others starters must comply with McQuay specification 359AB99. All line and load side power conductors must be copper. 2. If starters are free standing, then field wiring between the starter and the a terminal block located in the compressor motor terminal box is required. Minimum wire size for 115 Vac is 12 Ga. For a maximum length of 50 feet. If greater than 50 feet refer to McQuay for recommended wire size minimum. Wire size for 24 Vac is 18 Ga, all wiring to be installed as NEC Class 1 wiring system. All 24 Vac wiring must be run in separate conduit from 115 Vac wiring. Main power wiring between starter and motor terminal is factory installed when units are supplied with unit mounted starters. Wiring of free-standing starter must be wired in accordance with NEC and connection to compressor motor terminals must be made with copper wire and copper lugs only. When unit mounted starters are shipped loose for mounting on the unit in the field, a pre-wired control cable will be factory installed on the unit for connection to the starter in the field. 3. For optional sensor wiring see unit control diagram. It is recommended that dc wires be run separately from 115 Vac wiring. 4. A Customer furnished 24 or 120 vac power for alarm relay coil may be connected between utb1 terminals 84 power and 81 neutral of the control panel. For normally open contacts wire between 82 & 81. For normally closed wire between 83 & 81. The alarm is operator programmable, maximum rating of the alarm relay coil is 25va. 5. Remote on/off control of unit can be accomplished by installing a set of dry contacts between terminals 70 and Evaporator and condenser paddle type flow switches or water pressure differential switches are required and must be wired as shown. If field supplied pressure differential switches are used then these must be installed across the vessel and not the pump. 7. Customer supplied 115 Vac 20 amp power for optional evap and cond water pump control power and tower fans is supplied to unit control terminals (UTBI) 85 power / 86 neutral, PB equipment ground. 8. Optional customer supplied 115 Vac 25 VA maximum coil rated chilled water pump relay (EP 1 & 2) may be wired as shown. This option will cycle the chilled water pump in response to building load. 9. The condenser water pump must cycle with the unit. A customer supplied 115 Vac 25 VA maximum coil rated condenser water pump relay (CP1 & 2) is to be wired as shown. 10. Optional customer supplied 115 Vac 25 VA maximum coil rated cooling tower fan relays (CL - C4) maybe wired as shown. This option will cycle the cooling tower fans in order to maintain unit head pressure. 11. Auxiliary 24 Vac rated contacts in both the chilled water and condenser water pump starters must be wired as shown. 12. For VFD, Wye-Delta, and solid state starters connected to six (6) terminal motors the conductors between the starter and motor carry phase current and their ampacity must be based on 58 percent of the motor rated load amperes (RLA) times Wiring of free-standing starter must be in accordance with the NEC and connection to the compressor motor terminals shall be made with copper wire and copper lugs only. Main power wiring between the starter and motor terminals is factory installed when chillers are supplied with unit mounted starters, 13. Terminals 3 and 4 are for VFD only. NOTE: Voltage unbalance not to exceed 2% with a resultant current unbalance of 6 to 10 times the voltage unbalance per NEMA MG-1, 1998 Standard. Page 3 of 3
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