Outdoor Power Equipment Controls

Transcription

1 utdoor Power quipment Controls

2 Power quipment Controls Creative solutions for every application utdoor Power quipment of ll Kinds ZRs Recreational quipment Rotary Mowers illers now Blowers Commercial Garden quipment Consumer Garden quipment Garden ractors Vs Motorized Wheel Barrows Rugged, dependable, flexible in design, environmentally friendly, unlimited mounting options, custom designed and built for a perfect fit in every application. pplications: hrottle Controls Ground Drive ngagement peed Controls Choke Controls MZR - Blade ngagement Controls Blade Brake Clutch Controls (BBC) 2

3 Power quipment Controls IDX General Design Information...4 egative ction Controls...7 ight Duty egative ction Commercial Controls...11 Positive ction Controls...12 Knob ptions...17 ight Duty Positive ction Commercial Controls...19 Heavy Duty Positive ction riction Commercial Controls...21 Heavy Duty egative ction riction Commercial Controls...22 Heavy Duty Positive ction Detent Commercial Controls...23 Heavy Duty egative ction Detent Commercial Controls...24 Heavy Duty Commercial Control Detent ptions...25 Manual Zone Restart (MZR) Controls...26 Blade Brake Clutch (BBC) Controls...27 Ground Drive Controls...29 Multifunction ever Controls...31 Conduit Clips...32 eals and Wipers...34 Innerwire/Innerwire nd Bends

4 General Design Information Metal ever and Bracket with Rivet Construction Panel mount control at horizontal fl ange with screw type fasteners or handlebar mount egative or Positive ction type Material fi nish, knob color and shape, cover plate instructions ravel and detent locations to fi t the applications nviromental considerations, such as wipers and seals ength of lot lot in Panel lot in Panel ength of lot Width of lot Width of lot Panel Panel R... Control Installed on Right ide of ube... Control Installed on eft ide of ube R... Control lange Mounted on Right ide of lot... Control lange Mounted on eft ide of lot ever Motion Positive ction ever Control moves the lever and innerwire in the same direction because the innerwire is attached to the lever above the pivot point. egative ction ever Control moves the lever and innerwire in opposite directions because the innerwire is attached to the lever below the pivot point. ever Motion Innerwire Motion Innerwire Motion Positive ction egative ction ll Plastic Controls Controls with plastic lever and cases are usually more cost effective especially when the design snaps together Most designs can be interchanged between negative and positive action More susceptible to damage than metal controls and limited to relatively low innerwire loads Metal Controls with Plastic Cases ome metal controls can be housed in plastic cases to enhance aesthetics Plastic cases can be mounted more readily in panels and still have handlebar mounting options Control instructions can be placed on the cases Dimensioning and olerances Control ength "" olerance 00.00" " ± " " ± " " ± " " ±.50 ±.18 xtension with Plain nd "" xtension with nd Bend 4

5 General Design Information olid Innerwire election actors/design Practices ffi cient, economical transmission of linear motion is provided by push-pull conduit and innerwire assemblies. hey transmit motion between two fi xed points or between points which are changing their relative position. hese controls can be routed up, down, over obstacles, even around corners, without intermediate links or pulleys. ypical applications range from throttle and choke controls for outdoor power equipment to automotive vent and hood controls. Unlike tension cables, these controls can transmit motion in both the push and pull directions. However to fully utilize this capability, these controls must be properly integrated into the complete design of the product. he following describes the various types of Controls, discusses their advantages and limitations and the design practices necessary to obtain effi cient motion transfer. Input or utput orm Basically, all push-pull controls, transmit motion by linear displacement of a solid innerwire relative to fi xed, fl exible conduit (igure 1). Construction Conduit simple control composed of innerwire and spirally wrapped wire conduit is shown in igure 2. oad Capacities orce transmitting capacity is proportional to the diameter of the innerwire, the size of the conduit and the innerwire extension. Maximum recommended push loads are usually about 50 percent of the maximum recommended pull loads. ervice ife ven through the innerwire is continuously fl exed during operation, the loads in a properly selected innerwire are low enough that the fatigue failure is not normally a problem Bend Radii igure 2 Bends in the conduit must be of suffi cient radii to permit the innerwire to fl ow smoothly without acquiring a permanent set. Minimum recommended radii may vary from 5 to 9 inches, depending upon innerwire diameter and construction. olid Innerwire igure 1 In general, control cost is a function of capacity and performance capabilities. he ideal control is one which meets, but does not necessarily exceed, performance demands. Minimum bend radii necessary to prevent the innerwire from taking a permanent set are proportional to innerwire diameter. herefore, the load capacity advantage of the larger innerwire is counter balanced. In many installations, by the diffi culties of providing adequate bend radii. Bends with radii smaller than the recommended minimum values will produce excessive friction and reduce service life. s a rule of thumb, fi gure minimum bend radius by multiplying innerwire diameter by 100. xample: or.062 diameter innerwire, multiply.062 by 100 to obtain a 6 inch bend radius. ormally, load capacity decreases as the travel range increases. he innerwire provides angular motion by simple defl ection of the exposed portion of the innerwire. his defl ection should normally be limited to 5 degrees either side of the normal straight position. 5

6 General Design Information olid Innerwire election actors/design Practices ost Motion he difference between input and output movement, igure 1, is often the most troublesome factor in control applications. However, if minimum lost motion is an essential performance requirement, it can be provided by proper application techniques. ost motion can result both from innerwire defl ection and backlash. he clearance necessary between innerwire and conduit permits lost motion. 1. Deflection - Defl ection loss results from snaking of the innerwire under compression loads. naking depends primarily upon the amount and uniformity of clearance between the innerwire and the conduit. minimum uniform clearance permits the minimum snaking of column-action buckling of the innerwire when it is under compression loads. 2. Backlash (or lost motion) - is caused by clearance between the core diameter and the inside diameter of the conduit. It is present in both the push and pull modes of operation. Backlash is directly proportional to the total degrees of bend in the installed routing and the clearance between the.d. of the core and the I.D. of the conduit. riction Installed Position R1 R2 Installed Position igure 1 Compression oad ension oad Backlash R1 = Centerline of core in tension (Working oad) R2 = Centerline of core in compression (Working oad) ven if an innerwire appears to be perfectly straight, there will be a nominal friction loss. Control specifi cations usually include the necessary data to determine friction loss as a function of the total curvature of the conduit. Design Procedure 1. Determine a. Maximum load in each direction required at output end. b. Permissible lost motion. c. ravel required. d. Range of operating temperatures. e. ther unfavorable conditions such as dust, dirt, moisture, chemical corrosion, etc. 2. Use as few bends as possible and keep bendradii as large as possible. 3. Provide positive location points for each end of the conduit. otal length of the conduit assembly can now be estimated. 4. Determine the proposed installation, duplicating and relative location of the input and output ends, the load required at the output end, as well as the proposed routing and clamping arrangement. 5. xact innerwire length can be determined now. It should be just enough to provide adequate length when all the manufacturing tolerances of the machine components are combined to produce the maximum overall length. xcess innerwire length necessitates extra bends, which add to the lost motion and friction load. perating nvironment o obtain satisfactory service life, the operating environment must be considered. or example, dust, moisture, heat, chemical corrosion and mechanical damage can lead to premature control failure. Dust and moisture damage can be controlled by using a lined and or covered conduit. or excessively dusty conditions, a wiper seal may be required. Chemical corrosion and heat damage are usually controlled by the choice of materials. Plastic covered conduit is often used to provide the maximum corrosion protection. Mechanical damage may occur during regular use of the equipment or during overhaul or repair. he conduit should be routed so that it is protected by the basic machine structure, or if this is not practical, additional mechanical protection should be provided in areas of likely damage. 6

7 (R... or... Mount) egative ction Controls tyle I tyle II 2.00 ully xtended 1 XX.00±.25 (2.10) H R H R H R R.062 Dia Innerwire 2 tyle I II I ptional Case Part o Brand arrow Wide 3 PVC or 3/16 Bowden Conduit XX.20±.25 ype "" "" I II I Head nd nly YP I YP II.25 Dia astener DRD BRD dditional rtwork on Page 17 "" (ravel) "" Detent ocation "" (ravel) (... Mount) on-detented ully xtended 1 XX.00±.25 Molded in Graphics Provided dditional rtwork on Page 17 (2.10) HR.062 Dia Innerwire ptional XX.20±.25 PVC or 3/16 Bowden Conduit Use 1/4-20 astener 7/8 Dia ube (R... Mount) on-detented HR Molded in Graphics Provided dditional rtwork on Page 17 (2.10) XX.00±.25 1 ully xtended Dia Innerwire 7/8 Dia ube Use 1/4-20 astener PVC or 3/16 Bowden Conduit XX.20± ptional 3 : control length in whole inch increments for PVC conduit. Material options available (galvanized or stainless steel). With conduit fi tting, specify control length in whole inch increments +.20 as shown (i.e ) for PVC conduit. 7

8 I (...) hown/ (R...) pposite Materials: ever 13 Ga. (.090) Bracket 14 Ga. (.075) inish: Plated for Corrosion Protection * Material ptions vialable (Galv. or..) egative ction Controls H R CHK W CVR P Detent ocation (1.56 Max. ravel) "" "".062 Dia Wire *.25 Dia astener ocation (.44) 3/16 Dia Conduit * "" Wiper (pt.) R... Version Config. "" "" (...) (1.32) (.32) (2.38) Knob ptions (ee Page 17) Conduit tg. (pt.) ( ) 7/8 Dia ube (1.03) (R...) hown/ (...) pposite inish: Black Polyurethane for Corrosion Protection * Material ptions vailable (Galv. or..) eries Config. ype "" "" "" "" Detent Position II I II II I II II G 3.00 G I G I Detent ocation "" YP I abel ptions (ee tandard abels) Knob ptions (ee Page 17) DRD B YP II 3/16 Dia Conduit *.062 Dia Innerwire * Version ( ) 2.15 "".25 Dia astener 7/8 Dia ube 8

9 ( or R) hown, (R or ) pposite (3/4" Dia Handlebar or Panel Mount) ( or R) hown, (R or ) pposite (7/8" Dia Handlebar or Panel Mount) Materials: ever 13 Ga. (.090) Bracket 14 Ga. (.075) inish: Plated for Corrosion Protection * Material ptions vailable (Galv. or..) ** Detent ptions vailable Part o or R R or or R R or Config. ype "" "" "B" "C" Hole ize ube Dia I II (.50) II (.50) II (.50) I II (.50) I II (.50) II (.50) I I II (.50) I II (.50) I egative ction Controls (2.56) 1.87 (td.) Wiper (pt.) Version Knob ptions (ee Page 17) ptional Hole izes:.136 Dia,.147 Dia,.172 Dia,.203 Dia,.218 Dia (1.31) YP I (o Detent) Cover Plate w/ Brand ptions (ee Page 10) Hole for.25 Dia Bolt.062 Dia Innerwire* 3/16 Dia Conduit* Conduit itting (pt.) "" YP II ** (4 Detents).25 "" (ravel) "" "B" "C" 1.87 "" (ravel) o uit o uit.187 Knob ptions (ee Page 17) (2.56) (1.31) P CUU ( or R) hown, (R or ) pposite (3/4" Dia Handlebar or Panel Mount) ( or R) hown, (R or ) pposite (7/8" Dia Handlebar or Panel Mount) Materials: ever 3/8 Dia. Bracket 14 Ga. (.075) inish: Plated for Corrosion Protection * Material ptions vailable (Galv. or..) ptional Hole izes:.136 Dia,.147 Dia,.172 Dia,.203 Dia,.218 Dia Part o or R R or or R R or ype "" "" "B" "C" Hole ize ube Dia I II (.50) II (.50) II (.50) I II (.50) I II (.50) II (.50) I I II (.50) I II (.50) I o uit 1.87 (td.) 2.62 o uit.187 Cover Plate w/brand ptions (ee Page 10).062 Dia Innerwire* Wiper (pt.) Conduit itting (pt.) 3/16 Dia Conduit * "" YP I (o Detent) YP II ** (4 Detents) "" (ravel) "" (ravel) "" "B" "C" P CUU 9

10 egative ction Controls * Brand ptions for , , , , , , , Controls * Insert Dash o. ** Branded Border CHK P CHK P P W P P W P W CHK W W W R R P P CHK P CHK CHK CHK U P P ** W W W P W HIGH G G U R CHK G I W P CHK G I W P W P CHK P CHK P P CHK W U R HIGH W P CHK P ** -34** -35** -36** -37** -39** -41** W P G I U R P CHK W P H R W P H R CHK G I W P G I G I CHK G I W W CHK P G I -42** -43** (...) Panel Mount Control hown with 8 Detent ocation Materials: ever 13 Ga. (.090) Bracket 14 Ga. (.074) inish: Plated for Corrosion Protection * tandard Mounting Holes ** Material ptions vailable (Galv. or..) *** ll extension measurements made with lever in detent position. **** Varies depending on lever rotation. Dims based on 2 1/2" slot length. : verall control travel is a function of panel slot length not to exceed 3.00 long. (1.75)* (.25 Dia)* (yp) (R...) Panel Mount Control hown with 26 Detent ocation Part o ever Hole ravel**** R*** *** *** B C B C (.62)*.31 o uit o uit (.25 Dia) (yp) (1.75) Knob ptions (ee Page 17) Detent at 8 or Min.****.65 P CUU DI (.62) Knob ptions (ee Page 17) Detent at 8 or 26 B C Wiper (pt.) (.06 trip) Conduit tg. (pt.) ** 3/16 Dia Conduit **.062 Dia Innerwire ** "" "R" "" "" *** Conduit tg. (pt.) ** 3/16 Dia Conduit **.062 Dia Innerwire ** *** (.06 trip) "" "" "" "R" C B Wiper (pt.) 10

11 ight Duty egative ction Commercial Controls (...) Panel Mount Control Materials: 3/8 Dia ever Bracket 13 Ga. (.090) inish: Plated for Corrosion Protection * Material ptions vailable (Galv. or..) ** ever may be bent at 45 degrees () otal ravel 1.62" 2.00 ** Knob ptions (ee Page 17) 3.50 "" Dia Detent P CUU DI 11

12 G I Positive ction Controls (R...) hown/ (...) pposite ingle Bolt Mount Materials: ever 13 Ga. (.090) Bracket 14 Ga. (.075) inish: Plated for Corrosion Protection * Material ptions vailable (Galv. or..) Part o (R...) (...) "" "B" "" Config. ype "" "B" "C" ravel III I II I "" ravel YP II ravel "C" YP I "" "B" "" ravel YP III.062 Dia Innerwire * (R...) 3/16 Dia Conduit * Panel Mount Controls (vailable... nly) Materials: ever 16 Ga. (.060) Bracket 14 Ga. (.075) inish: Plated for Corrosion Protection ravel: 1.75 In * Material ptions vailable (Galv. or..) "" "" (3.44) Knob ptions tandard abel (ee Page 17) (ptions vailable) Head nd nly (1.45).25 Dia astener 7/8 Dia ube (...) Innerwire ttach ype (wivel hown) (ee Chart) Config. Innerwire ttach Construction ype wivel crew Z-Bend Rivet wivel Rivet.062 Dia Innerwire * (...) hown/ (R...) pposite Materials: ever 13 Ga. (.090) Bracket 14 Ga. (.075) inish: Plated for Corrosion Protection ravel: 1.75 In * Material ptions vailable (Galv. or..) Part o R... Config. Innerwire ttach Construction ype wivel crew wivel crew Z-Bend Rivet Z-Bend Rivet.062 Dia Innerwire * 3/16 Dia Conduit * 3/16 Dia Conduit *.215 Dia "".215 Dia Construction ype (ee Chart) 2.00 Innerwire ttach ype (wivel hown) (ee Chart) 2.00 Construction ype (ee Chart) Knob ptions (ee Page 17) (...) hown/ (R...) pposite Materials: ever 13 Ga. (.090) Bracket 14 Ga. (.075) inish: Plated for Corrosion Protection ravel: 1.75 In * Material ptions vailable (Galv. or..) Part o. Config. Innerwire ttach Construction ype wivel crew R wivel crew.062 Dia Innerwire * Knob ptions (ee Page 17) "" 3/16 Dia Conduit *.215 Dia 2.00 Innerwire ttach (wivel ype) Construction ype (ee Chart) 12

13 Positive ction Controls (... or R... Mount) tyle I tyle II 2.00 ully xtended 1 XX.00± Dia Innerwire 2 (2.10) Head nd nly H R H R H R R tyle I II I 3 Case Part o ptional Brand arrow Wide 3 XX.20±.25 ype "" "" I II I PVC or 3/16 Bowden Conduit YP I YP II.25 Dia astener "" "" "" (ravel) Detent ocation (ravel) DRD BRD dditional rtwork on Page (... Mount) ully xtended 1 XX.00±.25 Molded in Graphics Provided dditional rtwork on Page 17 (2.10) HR.062 Dia Innerwire 2 PVC or 3/16 Bowden Conduit ptional XX.20±.25 3 Use 1/4-20 astener 7/8 Dia ube (R... Mount) Molded in Graphics Provided dditional rtwork on Page 17 (2.10) 1 XX.00±.25 ully xtended Dia Innerwire PVC or 3/16 Bowden Conduit 7/8 Dia ube Use 1/4-20 astener 3 XX.20± ptional 3 : control length in whole inch increments for PVC conduit. Material options available. (Galv. or..) With conduit fi tting, specify control length in whole inch increments +.20 as shown (i.e ) for PVC conduit. 13

14 Positive ction Controls Panel Mount Control Materials: ever 13 Ga. (.090) Bracket 16 Ga. (.060) inish: Plated for Corrosion Protection Case: Black Plastic * Material ptions vailable (Galv. or..) Config. ype "" "" "B" "C" II I II III (.47) III (.50) I "" Brand ptions (ee Below) Knob ptions (ee Page 17) (.84) Dia Innerwire * 3/16 Dia Conduit *.202 Dia (2 Holes) ptional (2.00).50 "" ravel YP I ull R.516 "B" "" "" ravel YP II "C" "" "B" "" ravel YP III.09 (yp) R 25 Min. Bend R Ga. (.035) P CUU DI * Brand ptions for Controls * Insert Dash o. W GI CCRUR GI CCRUR 3 21 W W DIGG GG DIGG GG RCI (wheels only) W HR (engine & blade) RCI GRUD PD CHK

15 Positive ction Controls Panel or Handle Mount Materials: ever 13 Ga. (.090) Bracket 16 Ga. (.060) inish: Plated for Corrosion Protection Case: Black Plastic * Material ptions vailable (Galv. or..) (.81) Brand ptions (ee Below) Knob ptions (ee Page 17) Config. ype "" "" "B" "C" Detent Position I I one I one II & III & II #10 astener (2) Holes 2.00 Panel Cut-ut hown Below Conduit tg. "" 3/16 Dia Conduit *.062 Dia Innerwire * ull R YP I ravel "" (yp) 25 Min. R 2.94 (.447).03 R P CUU DI 18 Ga. YP II ravel "" "" "B" ravel YP III "" "" "B" "C" * Brand ptions for Controls * Insert Dash o. C H K P P C H K R R R R P C H K C H K P P W P W W P R G I P C H K P P C H K H R W W W W P P P C R P C H K I D C H K W W P C R

16 Positive ction Controls * ingle Bolt ube Mount (... or R...) Metal ever gainst Plastic Case Detents ube ize: 3/4" or 7/8" Materials: ever 13 Ga. (.093) inish: Plated for Corrosion Protection * Insert Dash o. ** Material ptions vailable (Galv. or...94 Dash o. ype "" ("") "B" -18*** II II I *** II I *** With yelet at Mounting Hole.062 Dia Innerwire ** 3/16 Dia Conduit ** Brand ptions (ee Page 17) Knob ptions (ee Page 17) "" ravel 1.25 YP I "" ("") "B" ravel "" 3.42 or.25 Dia Bolt YP II * ingle Bolt ube Mount (... or R...) Metal ever gainst Metal pring teel Detent ube ize: 3/4" or 7/8" Materials: ever 13 Ga. (.093) inish: Plated for Corrosion Protection * Insert Dash o. ** Material ptions vailable (Galv. or..).94 Dash o. ype "" ("") "B" "C" -01 II III II I Brand ptions (ee Page 17) Knob ptions (ee Page 17) "" ravel.062 Dia Innerwire ** 3/16 Dia Conduit ** YP I "" ("") "B" ravel 1.25 "" ("") "B" "C" YP II ravel "" 3.42 or.25 Dia Bolt YP III 16

17 Positive ction Controls * Brand ptions for & Controls * Insert Dash o rtwork for , , , , & ll graphics are white except where noted CHK H R HR H R R R RU P HR R RU P P Green Green P & CHK PD CR CHK PD Knob ptions Green 1.25 Dia Dia /8-24 hd x 5/8 Deep 1.38 Dia 3/8-24 hd x 5/8 Deep Dia DIC Color ptions vailable B PDD HVY DUY KB 17

18 Positive ction Controls (...) hown/ (R...) pposite Panel Mount Control Materials: ever 13 Ga. (.090) Bracket 14 Ga. (.074) inish: Plated for Corrosion Protection * tandard Mounting Holes ** Material ptions vailable (Galv.or..) ***.06 In ess ravel When Conduit tg. & Wiper Is Used Part o R ype "" "B" II II I II II I o uit 2.87 o uit ee able 1 for ptions Knob ptions (ee Page 17) R.H. Version ( ) (ravel) "" (.65) ee able 1 for ptions Wiper (pt.) *** Conduit tg. (pt.) *** "" 3/16 Dia Conduit (ravel) pt. Hole Dia able 1 Hole Centers 1.75* * Dia Innerwire ** "" "B" P CUU DI ee able 1 YP I YP II Detent ocation (...) hown/ (R...) pposite Panel Mount Control Materials: ever 13 Ga. (.090) Bracket 14 Ga. (.074) inish: Plated for Corrosion Protection * tandard Mounting Holes ** Material ptions vailable (Galv.or..) (.60) *.218 Knob ptions (ee Page 17) Wiper ptional (pt.) Conduit tg. (pt.) 3/16 Dia Conduit.062 Dia Innerwire ** pt. Hole Dia Part o R... able 1 ptional Hole & Ctr *2.00 ype Hole 1.63 ravel 1.38 ravel Pattern "" "B" "C" "" "B" "C" II td. lot II 1.87 x II 2.00 x I td. lot III td. lot II td. lot II 2.00 x I td. lot *.125 ee able I for 2.24 ptional Hole izes & Centers.31 o uit 3.15 P CUU DI ee able 1 o uit.60 "" (o Detents) YP I YP II (2 Detents) "" ravel ravel "B" Detent ravel "" "B" "C" YP III Detents 18

19 ight Duty Positive ction Commercial Controls (...) hown/ (R...) pposite Panel Mount Control Materials: 3/8 Dia ever Bracket 14 Ga. (.074) ee able I for ptions inish: Plated for Corrosion Protection * tandard Mounting Holes (.46) ** Material ptions vailable (Galv. or..) ***.06 In ess ravel When Conduit tg. & Wiper Is Used tandard Configuration Part o. ype "" "B" R... II II I II II I R.H. Version ( ) ee able 1 for ptions 3.50 (ravel) "" 3/8-24 (.83) Knob ptions (ee Page 17) Wiper (pt.) *** Conduit tg. (pt.)*** "" (ravel) pt. Hole Dia able 1 Hole Centers 1.75* * /16 Dia Conduit **.062 Dia Innerwire ** "" "B" P CUU DI ee able 1 YP I YP II Detent (...) hown/ (R...) pposite Panel Mount Control Materials: 3/8 Dia ever Bracket 14 Ga. (.074) inish: Plated for Corrosion Protection * tandard Mounting Holes *.218 ** Material ptions vailable (Galv. or..) ***.06 In ess ravel When Conduit tg. & Wiper Is Used *2.00 pt. Hole Dia able 1 ptional Hole & Ctr *.125 (.73) 3/ ee able I for ptional Hole izes & Centers Knob ptions (ee Page 17) Wiper ptional (pt)*** Conduit tg. (pt) "" (o Detents) 3/16 Dia Conduit.062 Dia Innerwire** ravel Part o R... ype Hole 1.63 ravel 1.38 ravel Pattern "" "B" "C" "" "B" "C" II td. lot II 1.87 x II 2.00 x I td. lot III td. lot II td. lot II 2.00 x I td. lot III td. lot P CUU DI ee able 1.71 YP I YP II (2 Detents) YP III "" ravel "B" Detent ravel "" "B" "C" Detents 19

20 Positive ction Commercial Controls (...) Panel Mount Control Materials: ever 3/8 Dia ever Bracket 13 Ga. (.090) inish: Plated for Corrosion Protection * Material ptions vailable (Galv. or..) ** ever may be bent at 45 () otal ravel 1.62" Dia.68 P CUU DI Knob ptions (ee Page 17) 3/8-24 Detent 3/16 Dia Conduit **.062 Dia Innerwire ** "".218 Dia (R...) Panel Mount Control (Removeable Conduit/Innerwire eature) Materials: ever 3/8 Dia ever Bracket 13 Ga. (.090) inish: Plated for Corrosion Protection * Material ptions vailable (Galv. or..) ** ever may be bent at 45 () Dia P CUU DI Detent 3/16 Dia Conduit Conduit itting naps Into Bracket. Can Be Removed Knob ptions (ee Page 17) 3/ Dia Innerwire ""

21 Heavy Duty Positive ction riction Commercial Control / Panel Mount Control.H. Version hown: eries R.H. Version (Hidden): eries Materials: ever 3/8 dia. Bracket 12 Ga. (.10) inish: Plated for Corrosion Protection Base of Knob: 10 lbs. (orce options available) Hole Pattern ptions (ee Below) (1.17 Dia.) (1.13 Dia.) (1.43) (1.45) KB PI (.41) (.73) ( /2) ( ) (.50) (.73) Knob ptions (3/8-16) (3.96) (2.34) (3.67) o uit 3/16 Dia Conduit.062 Dia Innerwire Wiper (pt.) Conduit tg. (1.62) (2.74) o uit P CUU (2.75) R.H. Version Innerwire ravel ngle Head ssy ever.h. Bkt. R.H. Bkt (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) * (.218 Dia) (.265 Dia) (.218 Dia) B * 2.00 (.13) ( B ) ( B ) (yp) (2.00) HP1 HP2 HP3 * tandard Mounting Holes H PR PI 21

22 Heavy Duty egative ction riction Commercial Control / Panel Mount Control.H. Version hown: eries R.H. Version (Hidden): eries Materials: ever 3/8 dia. Bracket 12 Ga. (.10) inish: Plated for Corrosion Protection Base of Knob: 10 lbs. (orce options available) (1.17 Dia.) Hole Pattern ptions (ee Below) (1.13 Dia.) (1.43) (1.45) KB PI (.41) (.73) ( ) Knob ptions ( /2) (.50) (.73) (3/8-16) (3.96) (2.34) (3.67) o uit (1.12) o uit P CUU.062 Dia Innerwire 3/16 Dia Conduit (2.74) Conduit tg. Wiper (pt.) (2.75) R.H. Version Innerwire ravel ngle Head ssy ever R.H. Bkt..H. Bkt (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) * (.218 Dia) (.265 Dia) (.218 Dia) B * 2.00 (.13) ( B ) ( B ) (yp) (2.00) HP1 HP2 HP3 * tandard Mounting Holes H PR PI 22

23 Heavy Duty Positive ction Detent Commercial Control / Panel Mount Control.H. Version hown: eries R.H. Version (Hidden): eries Materials: ever 3/8 dia. Bracket 12 Ga. (.10) (1.17 Dia.) (1.13 Dia.) (1.43) (1.45) inish: Plated for Corrosion Protection Base of Knob: 10 lbs. (orce options available) Hole Pattern ptions (ee Below) KB PI (.41) (.74) Knob ptions ( /2) ( ) (.50) (.73) (3/8-16) (3.96) (2.34) (3.67) o uit Wiper (pt.) 3/16 Dia Conduit.062 Dia Innerwire Conduit tg. (1.62) (2.74) o uit P CUU R.H. Version (2.75) Innerwire ravel ngle Head ssy ever.h. Bkt. R.H. Bkt. Detent at ully xtended (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) * (.218 Dia) (.265 Dia) (.218 Dia) B * 2.00 (.13) ( B ) ( B ) (yp) (2.00) HP1 HP2 HP3 * tandard Mounting Holes H PR PI 23

24 Heavy Duty egative ction Detent Commercial Control / Panel Mount Control.H. Version hown: eries R.H. Version (Hidden): eries Materials: ever 3/8 dia. Bracket 12 Ga. (.10) inish: Plated for Corrosion Protection Base of Knob: 10 lbs. (orce options available) (1.17 Dia.) Hole Pattern ptions (ee Below) (1.13 Dia.) (1.43) (1.45) KB PI (.41) (.74) ( ) ( /2) Knob ptions (.50) (.73) (3/8-16) (3.96) (2.34) (3.67) o uit.062 Dia Innerwire 3/16 Dia Conduit (1.12) (2.74) o uit P CUU Conduit tg. Wiper (pt.) R.H. Version (2.75) Innerwire ravel ngle Head ssy ever R.H. Bkt..H. Bkt. Detent at ully xtended (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) (.H.) / (R.H.) (ong) (.H.) / (R.H.) (hort) * (.218 Dia) (.265 Dia) (.218 Dia) B * 2.00 (.13) ( B ) ( B ) (yp) (2.00) HP1 HP2 HP3 * tandard Mounting Holes H PR PI 24

25 Heavy Duty Commercial Control Detent ptions / Panel Mount Control / Panel Mount Control PIIV CI GIV CI.H. Version: eries.h. Version: eries R.H. Version: eries R.H. Version: eries (41 ) (41 ) (41 ) (41 ).H. Bracket R.H. Bracket Detent.H. Bracket R.H. Bracket Detent ravel 1.62 hort ravel 1.75 ong ravel 1.62 hort ravel 1.75 ong (20 ) (20 ) (20 ) (20 ).H. Bracket R.H. Bracket Detent.H. Bracket R.H. Bracket Detent ravel 1.62 hort ravel 1.75 ong Detent 1.25 hort Detent 1.38 ong ravel 1.62 hort ravel 1.75 ong Detent 1.25 hort Detent 1.38 ong (30.5 ) (30.5 ) (30.5 ) (30.5 ).H. Bracket R.H. Bracket Detent ravel 1.25 hort ravel 1.32 ong (22 ) (22 ).H. Bracket R.H. Bracket Detent ravel 1.25 hort ravel 1.32 ong (22 ) (22 ).H. Bracket R.H. Bracket Detent.H. Bracket R.H. Bracket Detent ravel.91 hort ravel.97 ong ravel.91 hort ravel.97 ong 25

26 Manual Zone Restart (MZR) Controls Handlebar Mounted Conduit itting * Material ptions vailable (Galv. or..) Zinc Die Cast "Z" tg..059 Dia 1 x 19 Cable * Conduit * eries Handle Bar Contour tg. 7/8 Dia ube C eries ngine tg. ngine hroud Clip (ptional) "" Zinc Die Cast tg. : or detailed description of conduit and fi tting options see ight Duty ension Cable Controls Catalog. hrottle Mated itting for hrottle Control (see page 16) * Material ptions vailable (Galv. or..) eries hrottle Control Zinc Die Cast "Z" tg..059 Dia 1 x 19 Cable * Conduit * Zinc Die Cast tg. 7/8 Dia ube C eries nap tg. "" PI PI B eries hrottle Mate tg. : or detailed description of conduit and fi tting options see ight Duty ension Cable Controls Catalog. hrottle Mated itting for hrottle Control (see page 7) * Material ptions vailable (Galv. or..) ** ne or wo Positions Possible Zinc Die Cast "Z" tg..059 Dia. 1 x 19 Cable * eg. ction (...) eg. ction (R...) (ee Page 6) Pos. ction (...) Pos. ction (R...) (ee Page 12) Conduit * 7/8 Dia ube C C 1/4-20 ut urnished eries nap tg eries (-82 or -83) Conduit itting C ** Conduit itting is Placed Between Control and Handle Bar at ime of ssy Zinc Die Cast tg. "" : or detailed description of conduit and fi tting options see ight Duty ension Cable Controls Catalog. 26

27 Blade Brake Clutch (BBC) Controls Radial Control (5 Bail ngle) * Material ptions vailable (Galv. or..) ** ever ocks in eutral Position until Bail Is ngaged ** eutral Position ngaged Position (3.75) ee Detail "" Below Released Position C C.89 3/16 Dia Conduit * nd Connection.059 Dia Cable *.87 Dia ube 25 ** ngaged Position 5 BD CR C oad ±.25 : 1. Min. ravel:.25 In; Max ravel: 1.50 In Min. oad: 5 bs; Max oad: 50 bs 2. or detailed description of conduit and fi tting options see ight Duty ension Cable Controls Catalog ever Release Brand (.96) Radial Control (0 Bail ngle) * Material ptions vailable (Galv. or..) ** ever ocks in eutral Position until Bail Is ngaged ** eutral Position ngaged Position (3.75) ee Detail "" Below Released Position C C Dia ube 3/16 Dia Conduit * nd Connection.059 Dia Cable * ** ngaged Position 25 BD CR C oad ±.25 : 1. Min. ravel:.25 Max ravel: 1.50 Min. oad: 5 bs Max oad: 50 bs 2. or detailed description of conduit and fi tting options see ight Duty ension Cable Controls Catalog ever Release Brand (.96) Installation Data Control May Be Mounted on eft or Right ide.h. Bail Pivot C R.H..25 Dia x 2.25 ong astener PCIY Cable: Galv. or.. Conduit: "18 Wire" or "ined Bowden" Conduit Routing: pproximate Routing in Degrees oad: Requirement at xtension nd ravel: Requirement at xtension nd Conduit & Cable ssembly Is hipped eparate from Control Head Unless therwise tated PUH VR CH PU BR D HD R DI "" (White).25 R.31 Dia Rod 27

28 BD CR Blade Brake Clutch (BBC) Controls /8 Dia Handlebar with.85 ravel /8 Dia Handlebar with 2.00 ravel Dia Handlebar with.85 ravel Dia Handlebar with 2.00 ravel * Material ptions vailable (Galvanized or..) ** his control features a floating lever design where lever is not locked in either neutral or engaged position : Control can be mounted on the RH side of the handlebar and on only..780/ /.316 Dia.31 Max R BD CR * nd Connection pproximatly 2.00 ravel With 5 b. oad ±.15 When Customer Bail Is in the ngaged Position the Control ocket Must Be Rotated 8 to 10 Degrees from Handlebar Center ine 3/16 Dia HDP ined Conduit ±3 BI D DI **eutral Position.312 Dia Bail 9 ± BBC CR RWRK Released Position.059 Dia Cable * CUMR PCIY Condut ength Core xtension ength Conduit nd Connection Core nd Connection ype of Blade Brake Clutch "" (2.187) o Be Developed by Customer ngaged Position (7/8 or 1.00) Handlebar astener ocation M6 x 38mm to 45mm ength : 1. he spring provided to operate the Warner lectric BBC should be defl ected.16" (4mm) minimum in the clutched position at positive stop. 2. pring Data ree ength: 2.00 Rate: 145 bs per Inch Initial ension: 16 bs 3, or detailed description of conduit and fi tting options, see ight Duty ension Cable Controls Catalog. 28

29 D PU P eries Control Ground Drive Controls his Ground Drive Control is designed for easy installation on a 7/8 dia handlebar with one #10 fastener. he control mounts on the right hand side of handlebar and... and allows the manufacturer to provide a single bail system that controls both MZR and Ground Drive applications. Rotation of the operator control bail to the engaged position releases the engine brake and allows engine start. ctivation of the ground drive system requires only a push of the lever. slight release of the bail will disengage the drive and allow the engine to continue running. Min. R eutral Position BI D DI 1/4 Dia.75 Max. ngaged Position Release Position PUH GG 7/8 Dia ube D PU P xtension Conduit ength Plug In ocket for 1/4 Dia Rod Bail ngaged Position Control Mounting astener: hread Cutting #10 x 1.00/1.50 ength Drive Control MZR Control 7/8 Dia ube CUMR PCIY Condut ength Core xtension ength Conduit ype, High emp or tandard HDP Core ype, Galv.or.. Cable Core nd itting Conduit nd itting Bail Pivot PUH GG Mounting astener 1/4 Dia Bail : IG BI YM II D 1. Min. travel: Max. travel: Control mounts on 7/8 Dia Handlebar. 4. ingle fastener mounting. 5. Control lever rotates 80 to engage. 6. Control bail rotates 55 to engage. 7. Max load: 50 bs. 8. or detailed description of conduit and fi tting options, see ight Duty ension Cable Controls Catalog. 29

30 Ground Drive Controls Radial Control (5 Bail ngle) * Material ptions vailable (Galv. or..) nd Connection.059 Dia Cable *.87 Dia ube 3/16 Dia Conduit * eutral Position ngaged Position ee Detail "" Below Released Position C ngaged (3.75).89 Position C 10 5 C DRIV CR oad Brand : 1. Min. ravel:.25 Max ravel: 1.50 Min. oad: 5 bs Max oad: 50 bs ± (.96) 2. or detailed description of conduit and fi tting options see ight Duty ension Cable Controls Catalog Radial Control (0 Bail ngle) * Material ptions vailable (Galv. or..).87 Dia ube 3/16 Dia Conduit * nd Connection.059 Dia Cable * ngaged Position eutral Position (3.75) ee Detail "" Below Released Position ngaged Position C 10 C C.89 DRIV CR oad Brand : 1. Min. ravel:.25 Max ravel: 1.50 Min. oad: 5 bs Max oad: 50 bs ± (.96) 2. or detailed description of conduit and fi tting options see ight Duty ension Cable Controls Catalog. Installation Data Control May Be Mounted on eft or Right ide PCIY Cable: Galv. or.. Conduit: "18 Wire" r "ined Bowden" Conduit Routing: pproximate Routing in Degrees oad: Requirement at xtension nd ravel: Requirement at xtension nd Conduit & Cable ssembly re hipped eparate Unless therwise tated.h. Bail Pivot R.H..25 Dia x 2.25 ong astener PUH VR CH R PU BR D HD.38 DI "" (White).25 R.31 Dia Rod 30

31 Multifunction ever Control Dual Control his Dual ever control is designed for easy installation on a 7/8 dia handlebar with one 6mm fastener. ach independent lever can be used to control many applications requiring up to 1.56 (39.6mm) core travel such as engine throttle or transmission shift. Cable for tension, or innerwire for push-pull applications, can be specifi ed. ach lever in the dual control may be specifi ed as positive or negative action operation (see page 4). ever detents or nondetented friction systems can be provided by the use of metal detent plates protected within the tough plastic control body. Please contact your Wescon application engineer for your special applications. Drive cable and/or MZR cable control may be installed by the customer between the handlebar and body of the control head. ±.12 ±.12 "" HR "" Conduit ittings and Positive ction Control Conduit ittings and egative ction Control 7/8 Dia djuster Case errule errule 1/4-28 hd nd Cap Conduit tg. 1/4-28 : or detailed description of conduit and fi tting options see ight Duty ension Cable Controls Catalog * Brand ptions for & Controls * Insert Dash o. HR HR P

32 ingle ever Control Muntifunction ever Controls his ingle ever control is designed for easy installation on a 7/8 dia handlebar with one 6mm fastener. he lever can be used to control many applications requiring up to 1.56 (39.6 mm) core travel such as engine throttle or transmission shift. Cable for tension, or innerwire for push-pull applications can be specifi ed. his control may be specifi ed as positive or negative action operation (see page 4). ever detents or non-detented friction systems can be provided by the use of a metal detent plate that is protected within the tough plastic control body. Please contact your Wescon application engineer for your special applications. Drive cable and/or MZR cable control may be installed by the customer between the handlebar and body of the control head. In-line adjustments are available for the external drive control. Conduit ittings and Positive or egative ction Control "" eft ide of ube 7/8 Dia HR "" Conduit ittings and Positive or egative ction Control djuster nd Cap Conduit tg. 1/ errule 1/4-28 hd Case errule ± ee Chart "" Right ide of ube : or detailed description of conduit and fi tting options see ight Duty ension Cable Controls Catalog. 32

33 Conduit Clips * Conduit Clip *Insert Dash o. Part o. Conduit ize Mounting Hole B inish -01 3/16 Cov. or 7/32 Bare.200 Dia Hole Bright -05 3/16 Cov. or 7/32 Bare.263 Dia Hole Bright -07 3/16 Cov. or 7/32 Bare.227 Dia Hole Bright -24 3/16 Cov. or 7/32 Bare o Hole Bright -31 3/16 Cov. or 7/32 Bare.27 x.39 lot Yellow -38 3/16 Cov. or 7/32 Bare.263 Dia Hole Black -39 3/16 Cov. or 7/32 Bare.27 x.39 lot Black Bare.263 Dia Hole Bright (.50) Mounting Hole B * Conduit Clip - nti-rotational *Insert Dash o. Part o. Conduit ize Mounting Hole B C D inish -15 3/16 Cov. or 7/32 Bare.21 x.34 lot Bright -18 3/16 Cov. or 7/32 Bare.21 x.34 lot Yellow -40 7/32 Cov. or 1/4 Bare.19 x.26 lot Yellow Covered.26 Dia Hole Yellow * oose tring-n Clip *Insert Dash o. Usage: 3/16 Dia Covered, 7/32 Bare Conduit & 6 Wire inish: Black (.50) Mounting Hole Part o. Mounting Hole Dia Hole x.27 lot B C D Mounting Hole * Conduit Clip *Insert Dash o. Dia Part o. Conduit ize inish -00 3/16 Bare.22 Yellow -02 7/32 Bare.28 Clear -03 1/4 Bare.28 Clear -04 3/16 Bare.28 Clear -05 7/32 Bare.22 Clear -11 7/32 Bare or 3/16 Covered.28 Clear -12 3/16 Bare.28 Clear.50 Installed Position Dual Conduit Clamp Material: teel inish: Zinc Plate Usage: 3/16 or 7/32 Dia Conduit.25 Dia ingle Conduit Clamp Material: teel inish: Zinc Cobalt Usage: 3/16 or 7/32 Dia Conduit.210 Dia

34 eals & Wipers * Cable eal * Insert Dash o. Dash o. Cable ize Color Dia -01 3/64 & 1/ Black -02 3/ Black -03 5/ Black -04 3/32 & 1/ Grey Dia Grommet or.062 Dia olid Wire, 7/32 Dia Covered or 1/4 Dia Bare Conduit Grommet or.062 Dia Cable w/ itting.059 Dia.05 Dia.44 Dia.37 Dia * Boot * Insert Dash o. Dash o. B C Color /8 5/32 Black /2 3/32 Red /2 3/32 Black /2 1/16 Black /2.200 Black /8.155 Red Dia B C Dia * eal * Insert Dash o or 3/16 Bare Conduit Used in emperatures Up to 300 pplications Dash o. Color Grey Black Black.44 Dia.30 Dia Dia.28 Dia * Grommet * Insert Dash o. Dash o. Conduit Color /16 Cov. or 7/32 Bare Black Bare Grey Dia.30 Dia 34

35 Innerwire Bulk Innerwire ize Dia ype Part o. Bulk Part o. (100 t. Rolls) * ype pring Wire Galvanized M.B. pring Wire Brass or Copperized M.B. pring Wire * ype pring Wire * ype pring Wire (.I.C.**) Galvanized M.B. pring Wire Z Bend tandard Bend Confi guration - Will be furnished unless otherwise specifi ed. * Per M -313 ** traighten in Coil Innerwire nd Bends Bend o. X Y Bend o. X Y Bend o. X Y Y ± X ± Bend Bend o. X Bend o. X X ± Centered oop Bend o. I.D. umber of Coils / Bend o. I.D. umber of Coils / / /2 umber of Coils ±.25 I.D

36 K K HR WC PRDUC ight Duty ever Controls ccessories ight Duty Push-Pull and urn-to-ock Controls ight Duty ension Cable Controls P. 7,607, R3 WC CR P.. Box 7710 Wichita, Kansas or call toll free ax I 9001 CRIID