DVL / 33 DVI Shadowbox Face Installation Instructions (SKUs Black: ; Bronze: )

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Eugene Brooks
5 years ago
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Packing List Shadowbox Face Hinge Bracket Stud Plate (2) 10-24 Nuts, (3) 8-32 Nuts

Switch Bracket LED Mounting Plate Compatibility DVL GSR and GSR2 Insert 33 DVI

electrical line attached. You may pull the insert out slightly for better access.

1 Packing List Shadowbox Face Hinge Bracket Stud Plate (2) Nuts, (3) 8-32 Nuts NOTE: Older versions used (5) Nuts (1) Type F Screw Switch Bracket LED Switch Bracket LED Mounting Plate Compatibility DVL GSR and GSR2 Insert 33 DVI Insert Installation Tips The insert should be in place with the gas line, vent, and electrical line attached. You may pull the insert out slightly for better access. Face Installation 1. Remove the glass frame. Page 1 of /3/12 Travis Industries, Inc.

Hang the stud plate on the right side of the

2 2. Remove the screw from the upper air deflector on the right side. Bend up the tab at the right side of the air deflector. 3. Hang the stud plate on the right side of the insert. You may wish to bend it slightly so it stays in place. Page 2 of /3/12 Travis Industries, Inc.

3 4. Attach the hinge bracket to the stud plate using 2 of the included nuts. Page 3 of /3/12 Travis Industries, Inc.

1-Piece Panel If using the 1-piece panel,

attach them to the hinge and latch brackets

4 1-Piece Panel If using the 1-piece panel, install it at this time (see instructions included with the panels). Note how the right upper bracket attaches to the hinge bracket and insert. Bend the upper air deflector down over the top of the bracket. Note how the bracket fits between the insert and stud plate. 3-Piece Panels If using 3-piece panels, attach them to the hinge and latch brackets at this time (see instructions included with the panels). 5. Replace the screw removed in step 2. Page 4 of /3/12 Travis Industries, Inc.

5 6. Replace the glass. 7. Attach the face to the hinge bracket with the included nuts. The photos below show the completed face installation. Page 5 of /3/12 Travis Industries, Inc.

33 DVI ONLY Route the on/off wires to the left

Insert the on/off wires through the switch

Insert the switch into the bracket, and then

do not contact any hot or moving components (use

6 33 DVI ONLY Route the on/off wires to the left side of the insert. Insert the on/off wires through the switch bracket and attach to the on/off switch. Insert the switch into the bracket, and then attach the bracket to the insert using an included screw. Secure the wires to the insert, making sure they do not contact any hot or moving components (use lock-ties if necessary). (NOTE: The 1-piece panels already have this screw installed.) Page 6 of /3/12 Travis Industries, Inc.

33 DVI and DVL GSR ONLY - LED Switch Bracket Installation

If installing on this model, please disregard the following

Remove the three nuts securing the LED bracket to the

Carefully place the the LED bracket in front of the insert,

7 33 DVI and DVL GSR ONLY - LED Switch Bracket Installation The DVL GSR2 is shipped without an LED control panel light. If installing on this model, please disregard the following steps. Remove the 9 volt battery from the battery holder. Remove the three nuts securing the LED bracket to the concealment cover (retain the nuts). Carefully place the the LED bracket in front of the insert, making sure the wiring is not damaged. Page 7 of /3/12 Travis Industries, Inc.

the base of the insert (retain the nuts).

later). Remove and discard the concealment cover.

8 33 DVI and DVL GSR ONLY - LED Switch Bracket Installation - Continued Remove the two nuts securing the left hinge bracket to the base of the insert (retain the nuts). Remove the hinge bracket and place it aside (it is re-installed later). Remove and discard the concealment cover. NOTE: The two washers on the hinge pins may also be discarded. Page 8 of /3/12 Travis Industries, Inc.

Route the ground wire forward and retain the star

9 33 DVI and DVL GSR ONLY - LED Switch Bracket Installation - Continued Remove the 2 nuts on the right hinge bracket (retain the nuts). Leave the hinge bracket in place. Route the ground wire forward and retain the star washer (it is used later). Page 9 of /3/12 Travis Industries, Inc.

Mounting plate as shown below (NOTE: Make

the ground wire connection, and star washer,

10 33 DVI and DVL GSR ONLY - LED Switch Bracket Installation - Continued Install the LED Mounting plate as shown below (NOTE: Make sure the left hinge bracket is in place before installing). Attach the plate to the insert using the nuts removed earlier. When attaching the right side nuts, place the ground wire connection, and star washer, over the stud before installing the nut (either side). Page 10 of /3/12 Travis Industries, Inc.

11 33 DVI and DVL GSR ONLY - LED Switch Bracket Installation - Continued Attach the LED bracket to the mounting plate using the nuts removed earlier. The switch bracket attaches to the Shadowbox face. Remove the two lower inside nuts (see photos below). Place the switch bracket over the studs and secure using the nuts removed earlier. Page 11 of /3/12 Travis Industries, Inc.

33 DVI and DVL GSR ONLY - LED Switch Bracket Installation - Continued Install the 9 volt

The last step is to verify the switch bracket properly contacts the micro switch on the

(a) Close the door on the shadowbox face.

If the lights turn off, the switch bracket is working.

12 33 DVI and DVL GSR ONLY - LED Switch Bracket Installation - Continued Install the 9 volt battery into the battery holder and verify the led lights turn on. The last step is to verify the switch bracket properly contacts the micro switch on the insert: NOTE: This step is best done with the glass removed. (a) Close the door on the shadowbox face. Look into the gap between the face and insert and check to see if the lights turn off. If the lights turn off, the switch bracket is working. If it does not turn off, proceed to step (b). (b) Use a pair of pliers to carefully bend the tab out slightly (do not overbend hinders door operation). Repeat step (a). Page 12 of /3/12 Travis Industries, Inc.

DVS / 31 DVI Shadowbox Face Installation Instructions (sku black: bronze: )

DVS / 31 DVI Shadowbox Face Installation Instructions (sku black: bronze: ) Packing List Shadowbox Face (3) 8-32 Nuts (10) 10-24 Type F Screws Face Bracket Hinge Bracket Latch Bracket Switch Bracket (used on 31 DVI only) LED Switch Bracket LED Mounting Plate Compatibility DVS