CHAPTER 3 ILLUSTRATED PARTS LIST TABLE OF CONTENTS
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1 CHARLATTE OF AMERICA, INC. CHAPTER 3 ILLUSTRATED PARTS LIST TABLE OF CONTENTS CHAPTER/SECTION PAGE I A. Introduction B. General Information II. DRAWING AND PARTS LIST A. Figure Index B. Illustrated Parts List... Figures thru III. NUMERICAL PARTS LIST IV. ALPHABETICAL PARTS LIST V. VENDOR LIST NOTICE FOR ADDITIONAL INFORMATION ON PARTS, ASSEMBLIES, AND TECHNICAL INFORMATION REFER TO CHAPTER 5. Chapter 3 Contents July, 97
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3 CHARLATTE OF AMERICA, INC. CHAPTER 3 ILLUSTRATED PARTS LIST I. A. Introduction The illustrated parts list contains exploded and sectional view drawings and the associated parts list. Replacement parts can be purchased from Charlatte of America, Inc. using the part number listed. An additional column is available for the end user to assign another set of numbers if desired. B. General Information A large number of fasteners used on the unit are metric and are listed by diameter and number of threads. If these are replaced make sure the grade is 8 or higher. To ensure proper fit and function use only replacement parts supplied by the original equipment manufacturer. Several of the larger components used on the unit can be rebuilt and returned to operation. These include the motors, rear axle, and electronic motor control. Due to the need for special tools and equipment required to rebuild these components, availability may be on a service exchange basis only. Chapter 3 Section 1 July, 97
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5 CHARLATTE OF AMERICA, INC. II. DRAWING AND PARTS LIST A. Figure Index CHAPTER 3 ILLUSTRATED PARTS LIST Figure Description FRONT AXLE INSTALLATION FRONT AXLE ASSEMBLY, COMPLETE FRONT BRAKE CALIPER, COMPLETE STEERING CYLINDER INSTALLATION STEERING CYLINDER, COMPLETE REAR AXLE INSTALLATION REAR AXLE ASSEMBLY, COMPLETE REAR BRAKE SHOE INSTALLATION TIRE/WHEEL ASSEMBLY DRIVE TRAIN ASSEMBLY TRACTION MOTOR ASSEMBLY, COMPLETE DRIVE SHAFT ASSEMBLY, COMPLETE PARK BRAKE CALIPER ASSEMBLY, COMPLETE PARK BRAKE CABLE AND HANDLE INSTALLATION SERVICE BRAKES BRAKE PEDAL INSTALLATION ACCELERATOR PEDAL INSTALLATION STEERING INSTALLATION DIRECTIONAL LEVER INSTALLATION DRIVER DASH PANEL ASSEMBLY SEAT INSTALLATION CONVEYOR ASSEMBLY CONVEYOR BELT DRIVE INSTALLATION CONVEYOR DRIVE MOTOR ASSEMBLY, COMPLETE CONVEYOR DRIVE BRAKE ASSEMBLY, COMPLETE CONVEYOR DRIVE REDUCER ASSEMBLY, COMPLETE CONVEYOR HAND RAIL INSTALLATION REAR LIFT ARM ASSEMBLY REAR LIFT CYLINDER INSTALLATION REAR LIFT HYDRAULIC CYLINDER ASSEMBLY, COMPLETE FRONT LIFT ARM ASSEMBLY FRONT LIFT CYLINDER INSTALLATION FRONT LIFT HYDRAULIC CYLINDER ASSEMBLY, COMPLETE CONVEYOR CONTROL PANEL S INSTALLATION REAR CONVEYOR PROP INSTALLATION FRONT CONVEYOR PROP INSTALLATION HYDRAULIC ASSEMBLY PUMP DRIVE ASSEMBLY AND INSTALLATION HYDRAULIC OIL TANK ASSEMBLY AND INSTALLATION CONVEYOR CONTROL VALVE ASSEMBLY, COMPLETE VALVE SECTION ASSEMBLY, COMPLETE HANDLE ASSEMBLY, COMPLETE Chapter 3 Section 2 June, 00
6 CHARLATTE OF AMERICA, INC. Figure Description INLET BALL RELIEF ASSEMBLY, COMPLETE OUTLET SECTION ASSEMBLY, COMPLETE TIE ROD ADDEMBLY, COMPLETE ELECTRICAL CONTROL BOX ASSEMBLY CONTROLLER PANEL ASSEMBLY, MC A CONTROLLER PANEL ASSEMBLY, POWERPACK REGEN PANEL, COMPLETE CONTACTOR, COMPLETE SW CONTACTOR, COMPLETE SW CONTACTOR, COMPLETE SW CONTACTOR, COMPLETE SW HEADLIGHT INSTALLATION TAIL LIGHT INSTALLATION DECAL PLACEMENT COVERS AND GUARDS INSTALLATION Chapter 3 Section 2 June, 00
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8 CHARLATTE OF AMERICA, INC. CBL200E FRONT AXLE INSTALLATION FIGURE: 3-2-1
9 CHARLATTE OF AMERICA, INC. CBL200E FRONT AXLE INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 A Front Axle Assembly A A00105 Rubber Isolator A Flatwasher (Modify 1 Hole) X 3 Hex Head Bolt Lockwasher Lock Nut CROSS REF.
10 CHARLATTE OF AMERICA, INC. CBL200E FRONT AXLE ASSEMBLY COMPLETE FIGURE: 3-2-2
11 CHARLATTE OF AMERICA, INC. CBL200E FRONT AXLE ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 A Front Axle Assembly Complete 1 1 Tube Assembly (Non Serviceable) X 2 2 A Nut - Hex Slotted A Pin - Cotter * Ring - Adjusting * 5 2 * Socket Assembly - Upper * 6 2 A Nut - Hex, Jam * Socket Assembly - Lower * 8 2 * Ring - Snap 9 2 A Screw - Stop A Nut - Jam * Steering Knuckle * 12 2 A Nut - Hex, Slotted A Pin - Cotter A Tie Rod Assembly 044TR11522 X 15 2 A Plug - Cap A Spindle And Plug Assembly 70517X 17 Locknut - Hex A Seal - Oil A Kit - Inner Wheel Bearing X 20 2 A Hub And Rotor - Wheel 044HU A Kit - Outer Wheel Bearing X 22 2 A Nut And Pin Assembly 21588X 23 2 A Lockwasher A Nut - Adjusting A Cap - Hub 044HK101 * Part Not Serviced Individually (See Service Kits Below) VENDOR CODE CROSS REF. Kit 1 A Knuckle Assembly - Right Hand X Kit 1 A Knuckle Assembly - Left Hand X Kit 1 A Socket Assembly (Includes Items 2-8) X
12 CHARLATTE OF AMERICA, INC. CBL200E FRONT BRAKE CALIPER COMPLETE FIGURE: 3-2-3
13 CHARLATTE OF AMERICA, INC. CBL200E FRONT BRAKE CALIPER COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy Left Caliper Assy., Complete 044WC108 Assy Right Caliper Assy., Complete 044WC Mounting Bolt H Sleeve 3 2 Bushing 4 2 Bushing Left Caliper Housing Right Caliper Housing 6 1 O-Ring 7 1 Piston 8 1 Boot 9 1 Shoe Retainer Spring Disc Pad Set D Bleeder Screw VENDOR CODE CROSS REF.
14 CHARLATTE OF AMERICA, INC. CBL200E STEERING CYLINDER INSTALLATION FIGURE: 3-2-4
15 CHARLATTE OF AMERICA, INC. CBL200E STEERING CYLINDER INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 H00077 Steering Cylinder Assembly G S00017 Socket Assembly 044TR X 3 Bolt Flatwasher Lock Nut 6 1 S00018 Tube Assembly 044TR118 3 CROSS REF.
16 CHARLATTE OF AMERICA, INC. CBL200E STEERING CYLINDER COMPLETE FIGURE: 3-2-5
17 CHARLATTE OF AMERICA, INC. CBL200E STEERING CYLINDER COMPLETE FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy 1 H00077 Steering Cylinder, Complete G H Barrel Assembly G H Rod G H Piston D H Gland G H Radial Bushing B16-L H ¾-16 UNF Lock Nut X 5/8 High H Seal Kit G CROSS REF.
18 CHARLATTE OF AMERICA, INC. CBL200E REAR AXLE INSTALLATION FIGURE: 3-2-6
19 CHARLATTE OF AMERICA, INC. CBL200E REAR AXLE INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 A00067 Rear Axle, Complete 060AF507-40A A00013 Leaf Spring 2302/ A00101 Spring Plate 4 4 A00102 U-Bolt 5 8 U-Bolt And Nut 9/ /16 Flat Washer 7 6 A00017 Rear Spring Pin A00014 Rear Spring Shackle (Inner) A00016 Rear Spring Shackle (Outer) Y00002 Washer 10 6 Y00003 Nut ENHM16FOOT º Grease Fitting 12 2 A Center Bolt CROSS REF.
20 CHARLATTE OF AMERICA, INC. CBL200E REAR AXLE ASSEMBLY COMPLETE FIGURE: /
21 CHARLATTE OF AMERICA, INC. CBL200E REAR AXLE ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy 1 A00067 Axle Assembly Complete A Axle Housing(Includes Items 18 & 19) * Drive Gear And Pinion * A Inner Pinion Bearing X * Shim - Drive Pinion Adjusting * A Baffle - Pinion Bearing * Shim - Pinion Bearing Adjusting * A Outer Pinion Bearing X A Slinger - Pinion Bearing Outer A Seal - Pinion A End Yoke Assembly A Washer - Pinion Nut A Nut - Pinion A Companion Flange Assembly * Cover - Carrier * A Cover Gasket And RTV Sealant A Plug - Cover A Bolt - Carrier Cover * Cap - Differential Bearing * A Bolt - Differential Bearing Cap A Differential Bearing X * Shim - Differential Bearing * * Case - Differential * 3 23 A Bolt - Drive Gear * Pinion - Differential * * Gear - Differential * * Thrustwasher - Diff. Pinion * * Thrustwasher - Diff. Gear * * Shaft - Differential * A Lock - Differential Shaft A Bolt - Brake Mounting A Nut - Brake Mounting A Seal - Hub A Inner Wheel Bearing X A Outer Wheel Bearing X A Hub - Wheel A Stud - Hub (8 Per side) A Nut - Spindle A Lockwasher - Spindle Nut A Shaft - Axle Flanged, Left 3 1 A Shaft - Axle Flanged, Right A Adapter - Stud Nut (8 Per side) A Nut - Stud (8 Per side) / CROSS REF. *Part Not Serviced Individually (See Service Kits On Following Page).
22 CHARLATTE OF AMERICA, INC. CBL200E REAR AXLE ASSEMBLY COMPLETE FIGURE: /
23 CHARLATTE OF AMERICA, INC. CBL200E REAR AXLE ASSEMBLY (KITS) FIGURE: / ITEM NO. QTY. PART NO. Kit 1 A Drive Gear And Pinion Assembly (Includes Items 2-10, 12, 13, 16, 21, & 23) Kit 1 A Drive Gear And Pinion (Includes Items 2, & 12) Kit 1 A Differential Case Assembly (Includes Items 15, & 20-29) Kit 1 A Differential Case (Includes Items 15, 21-23, & 29) Kit 1 A Differential Parts (Includes Items 15, & 23-29) Kit 1 A Pinion And Bearing Adj. Shims (Includes Items 4, 6, 11, 12, & 15) Kit 1 A Differential Adjusting Shims (Includes Items Kit 1 A Differential And Pinion Shims (Includes Items 4, 6, 11, 12, 15, & 21) Kit 1 A Gear Carrier Cover Assembly (Includes Items 14-17) VENDOR NO. VENDOR CODE X X X X 3 3 CROSS REF.
24 CHARLATTE OF AMERICA, INC. CBL200E REAR BRAKE SHOE INSTALLATION FIGURE: 3-2-8
25 CHARLATTE OF AMERICA, INC. CBL200E REAR BRAKE SHOE INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy 1 A Brake Assembly, R.H. (Complete) 060WD100 3 Assy 1 A Brake Assembly, L.H. (Complete) 060WD A Plate Assembly, R.H. 3 1 A Plate Assembly, L.H. 3 2 *2 A Upper Spring 3 3 *2 A Compression Spring 3 **4 1 A Lever, R.H. 3 1 A Lever, L.H. 3 5 *2 A Locknut A Adjusting Screw, R.H. 3 1 A Adjusting Screw, L.H A Brake Adjusting Socket, R.H. 3 1 A Brake Adjusting Socket, L.H. 3 8 *2 A Lower Spring 3 9 *4 A Hold Down Spring 3 10 *4 A Hold Down Spring Retainer 3 11 *2 A Cover 3 12 *2 A Flat Washer 3 13 *4 A Grooved Pin A Cam Plate, R.H. 3 1 A Cam Plate, L.H *2 A Lever 3 16 *2 A Anchor Bolt 3 17 *2 A Screw And Lockwasher Assembly 3 18 *2 A Cable Assembly A Spring, R.H. 3 1 A Spring, L.H *2 A Cable Guide 3 21 *2 A Anchor Post Bushing 3 22 *4 A Cylinder Connecting Link A Drum Brake Shoe Kit A Cylinder Assembly, R.H. 3 1 A Cylinder Assembly, L.H A Self Adjusting Kit, R.H. ( See Note 1) 3 1 A Self Adjusting Kit, L.H. ( See Note 1) 3 26 *1 A Rebuild Kit ( See Note 2) 3 CROSS REF. * Quantity Shown Is For 1 Axle (2 Wheels). ** Not Used On Units Equipped With Drive Line Emergency Park Brake. Note 1 - Includes Items 6, 7, 11, 13, 15, 18, 19, And 20. Note 2 - Includes Items 2, 8, 9, 10, And 11. Note 3 - Rear Brake Shoes Are Included As Part Of Rear Axle Assembly.
26 CHARLATTE OF AMERICA, INC. CBL200E TIRE/WHEEL ASSEMBLY FIGURE: 3-2-9
27 CHARLATTE OF AMERICA, INC. CBL200E TIRE/WHEEL ASSEMBLY FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy 4 W00017 Tire/Wheel Assembly (Complete) W00014 Wheel Lug Nut W00015 Tire CROSS REF.
28 CHARLATTE OF AMERICA, INC. CBL200E DRIVE TRAIN ASSEMBLY FIGURE:
29 CHARLATTE OF AMERICA, INC. CBL200E DRIVE TRAIN ASSEMBLY FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Traction Motor 5BT2366C Park Brake Caliper Brake Mount Park Brake Disc Companion Flange Spacer 7 1 T00026 Drive Shaft (Complete) 8 2 Bolt 3/8 X 16 X Flat Washer 3/ Lockwasher 3/ Nut 12 4 Bolt ½ 13 X 1 ¾ 13 4 Flat Washer ½ 14 4 Lockwasher 15 4 Lock Nut ½ X Flat Washer 17 3 Lockwasher 18 3 Bolt 19 1 Flat Washer 20 1 Lockwasher 21 1 Bolt 22 2 U-Bolt 23 4 Lockwasher 24 4 Nut CROSS REF.
30 CHARLATTE OF AMERICA, INC. CBL200E TRACTION MOTOR ASSEMBLY COMPLETE FIGURE: NO DRAWING AVAILABLE
31 CHARLATTE OF AMERICA, INC. CBL200E TRACTION MOTOR ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy Traction Motor (complete) 5BT2366C VENDOR CODE CROSS REF.
32 CHARLATTE OF AMERICA, INC. CBL200E DRIVE SHAFT ASSEMBLY COMPLETE FIGURE:
33 CHARLATTE OF AMERICA, INC. CBL200E DRIVE SHAFT ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy 1 T00026 Drive Shaft, Complete U-Joint 5-153X T Slip Joint 131N KX T Drive Shaft Flange, Companion 131N CROSS REF.
34 CHARLATTE OF AMERICA, INC. CBL200E PARK BRAKE CALIPER ASSEMBLY COMPLETE FIGURE:
35 CHARLATTE OF AMERICA, INC. CBL200E PARK BRAKE CALIPER ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy Park Brake Caliper, Complete Brake Pad, Set Mounting Plate Pivot Arm Pivot Plate Bolt Nut Spacer Spring 5 VENDOR CODE CROSS REF.
36 CHARLATTE OF AMERICA, INC. CBL200E PARK BRAKE CABLE AND HANDLE INSTALLATION FIGURE:
37 CHARLATTE OF AMERICA, INC. CBL200E PARK BRAKE CABLE AND HANDLE INSTALLATION FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. 1 1 B00030 Park Brake Handle B00090 Park Brake Cable TE510-1/ 070/80/070/ TE510-1/ All Thread Rod 3/8 X 24 X 2 ½ Pin 3/8 X Cotter Pin 1/8 X Bolt %/16 X 1 ¼ 7 4 Flat Washer 5/ Lockwasher 5/ Nut 5/ Belcrank Bolt 5/16-18 X Flat Washer 5/ Lockwasher 5/ Hex Nut 5/ Bushing SS *16 1 E00053 Park Brake Switch XCK-P106 VENDOR CODE CROSS REF. * Not Shown
38 CHARLATTE OF AMERICA, INC. CBL200E SERVICE BRAKE ASSEMBLY FIGURE:
39 CHARLATTE OF AMERICA, INC. CBL200E SERVICE BRAKE ASSEMBLY FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Caliper, Front Right RC Caliper, Front Left RC B00107 Master Cylinder Adapter Fitting A Adapter 9/16-18M X 3/8-24F Brake Light Switch SLS23 12 *6 1 Brake Line ¼ *7 1 Brake Line ¼ Tee 3700X2 10 8A Union Tee ¼ 3700X4 10 *9 1 Brake Line ¼ *10 1 Brake Line ¼ Adapter Fitting Brake Hose Clip Brake Hose BH A Brake Hose, R. H. BH *14 1 Brake Line ¼ Coupling 3300X4 10 *16 1 Brake Line ¼ 17 1 B00092 Brake Hose BH *18 1 Brake Line 3/16 X 40 Steel *19 1 Brake Line 3/16 X 40 Steel Banjo Bolt H A Sealing Washer CROSS REF. * All Brake Lines Are Manufactured From Raw Material.
40 CHARLATTE OF AMERICA, INC. CBL200E BRAKE PEDAL INSTALLATION FIGURE:
41 CHARLATTE OF AMERICA, INC. CBL200E BRAKE PEDAL INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 F00312 Brake Pedal Weldment 1 1A 1 F00060 Detail 1 1B 1 F00071 Detail 1 1C 1 F00067 Detail 1 1D 1 Detail 1 1E 1 Detail 1/8 X 1 1/ B00079 Bearing VFZE F00074 Linkage Rod º Grease Fitting Pin 6 2 Cotter Pin 7 4 Bolt 8 4 Lockwasher 9 4 Flatwasher Clevis Nut 12 1 E00052 Pump Motor Switch XCMA B00107 Master Cylinder Bolt 15 4 Lockwasher 16 2 Nut 17 1 F00068 Rod 18 1 F00061 Bel Crank Bushing SF Bolt 21 1 Lockwasher 22 1 Nut CROSS REF.
42 CHARLATTE OF AMERICA, INC. CBL200E ACCELERATOR PEDAL INSTALLATION FIGURE: REV
43 CHARLATTE OF AMERICA, INC. CBL200E ACCELERATOR PEDAL INSTALLATION FIGURE: REV ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 F00313 Accelerator Pedal Weldment 1 1A 1 F00059 Detail F00073 Linkage Rod Clevis 1/4 4 2 Pin 1/4 X Cotter Pin 3/32 X Bolt 5/16 X 2 3/4 7 1 Flatwasher 5/ Lockwasher 5/ Nut 5/16 Grade E00040 Accelerator Switch (MC610 Controller) 656/ Lockwasher ¼ 12 2 Bolt ¼ - 20 X ¾ 13 1 E00681 Accelerator Switch (Powerpack Series) 656/ CROSS REF.
44 CHARLATTE OF AMERICA, INC. CBL200E STEERING INSTALLATION FIGURE:
45 CHARLATTE OF AMERICA, INC. CBL200E STEERING INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Steering Wheel S00016 Steering Column And Nut SKF H00076 Steering Valve HGF Steering Wheel Cap Lockwasher 6 4 Nut 3/8-24 Grade 8 CROSS REF.
46 CHARLATTE OF AMERICA, INC. CBL200E DIRECTIONAL LEVER INSTALLATION FIGURE:
47 CHARLATTE OF AMERICA, INC. CBL200E DIRECTIONAL LEVER INSTALLATION FIGURE: REV ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy Directional Lever, Complete Handle Assembly 100T-JS3M Contact Block 100T-CB10 18 CROSS REF.
48 CHARLATTE OF AMERICA, INC. CBL200E DRIVER DASH PANEL ASSEMBLY FIGURE: REV
49 CHARLATTE OF AMERICA, INC. CBL200E DRIVER DASH PANEL ASSEMBLY FIGURE: REV ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 E00039 Display 604/ Indicator Light Assembly, Park Brake Lamp, Mini 12V Red Lens Cap Indicator Lamp Base Indicator Light Assembly, Main Power Lamp, Mini 12V Green Lens Cap 4 1 E00233 Hour Meter Assembly A 1 E00075 Light Switch, Complete ASW *5B 1 E00177 Main Switch, Complete ASW E00080 Contact Block TW-C E00081 Contact Block Blank TW-D E00079 Knob, W/Pointer ASWHHY- 20 BW/TW-HCI-W 9 1 E00023 Switch, Complete ABW410B E00082 Push Button Knob ABW4B-B E00669 Display (Powerpack) 12 1 F01845 Display Mounting Plate CROSS REF. * Main Switch Contains 4 Contact Blocks; Purchased W/2 And 2 Are Added During assembly.
50 CHARLATTE OF AMERICA, INC. CBL200E SEAT INSTALLATION FIGURE:
51 CHARLATTE OF AMERICA, INC. CBL200E SEAT INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy Seat Assembly, Complete STD Bottom Cushion Back Cushion Seat Frame 4 8 Bolt 5 8 Lockwasher 6 4 Lockwasher 7 4 Nut CROSS REF.
52 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR ASSEMBLY FIGURE:
53 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR ASSEMBLY FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 R00006 Front Drive Roller, Crowned B00072 Bearing, Stationary B00071 Bearing Grease Fitting, 1/8 NPT Straight º Grease Fitting 1/8 NPT 6 1 R00003 Rear Roller, Uncrowned R00005 Idler Roller GR254-27BF Hex Nut ¾- 16 *9 1 Bracket, Right 1 *10 1 Bracket, Left R00001 Belt Roller GR202-23BF Shaft ¾- 16 X 6 1/ Bolt 3/8-16 X Lockwasher 3/ Hex Nut 3/ Shaft ¾- 16 X F00161 Mounting Plate Lockwasher 3/ Bolt 3/8-20 X Lockwasher 3/ Bolt 3/8-20 X 1 1/ Threaded Rod 3/8-24 X Nut 3/ R00010 Cargo Belt 3 Ply Rough Top 25 1 Alligator Lacing (Included With Belt) *26 1 Bracket, Left 1 *27 1 Bracket, Right 1 CROSS REF. *All Brackets Are Assembled With The Following: F00231 Detail F00232 Detail
54 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR BELT DRIVE INSTALLATION FIGURE: REV
55 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR BELT DRIVE INSTALLATION FIGURE: REV ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 P00004 Conveyor Drive Motor CDP B00084 Brake T00024 Reducer IC L C 4 2 B00091 Bearing Block CL25X 1-1/ R00011 Sprocket D0BS12X /8 6 1 R00012 Sprocket D0BS12X /4 7 2 R00007 Sprocket D0BS18X /8 8 1 R00076 Roller Chain 46 #50 Riveted 9 1 R00077 Roller Chain 61 #50 Riveted 10 1 R00014 Shaft 11 4 Set Screw, Included W/Gear ¼ X ¼ 12 2 Key ¼ X ¼ X 1 ½ 13 2 Key ¼ X ¼ X Grease Fitting CHB150 Bolt 3/8-16 X 1 1/2 G CHN Nut 3/ CHB125 Bolt 3/8-16 X 1 1/4 G LW Lockwasher 3/ FW Flatwasher 3/ CHB100 Bolt 3/8-16 X 1 G LW Lockwasher 3/ Bolt, Included W/Kit 23 4 Lockwasher Included W/Kit 24 1 Key 3/16 X 3/16 X 1 1/ CHB200 Bolt ½ - 18 X 2 G FW Flatwasher ½ LW Lockwasher ½ CHN Nut ½ 29 2 R00009 Connecting Link #50 Riveted T Shaft Adapter CROSS REF.
56 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR DRIVE MOTOR ASSEMBLY COMPLETE FIGURE:
57 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR DRIVE MOTOR ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 Conveyor Drive Motor Assy., Complete CPD Brush Assembly, Grade AC BP5000P Brush Holder Assembly BP5201A Brush Holder Cap, #AE-54 BP4511A01 24 VENDOR CODE 4 1 Armature Assembly 34AA Bearing D SL, Sri2 BG6203B Key, 3/16 Sq. X HW2501D Wavy Washer (W ) HW2501D Fan Cover Assembly 34FH5002A Ext. Fan Assembly, Plastic 34FN5002A Spring Clip, 34 Fan HA CROSS REF.
58 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR DRIVE BRAKE ASSEMBLY COMPLETE FIGURE:
59 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR DRIVE BRAKE ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 B00084 DBSS Brake Complete Unit B Housing & Shaft/Hub Assembly * B Clapper Plate B Coil/Rectifier Assembly * B Pressure Plate B Friction Disc B Wave Spring B Pilot Plate W/4 Screws B Mounting Bolts & Washers B Manual Adjustment Screw Assembly VENDOR CODE 10 1 B Manual Release Mech. Less Levers 22 * B Manual Release Levers B Adapter Flange B Set Screw ¼ - 20 UNC 22 CROSS REF. NOTES: 1. Consists Of: Housing, Field Cup, Shaft, Hub, Bearing & Retaining Ring. 2. Consists Of: Coil, Rectifier, Spring Plate, Flux Busters & Wire Protector. 3. Consists Of: Manual Release Shaft, Retaining Ring & Spring.
60 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR DRIVE REDUCER ASSEMBLY COMPLETE FIGURE:
61 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR DRIVE REDUCER ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 T00024 Reducer, Complete IC L- 56C VENDOR CODE T Gear Case T C Face T Primary Closed Cover T Final Open Cover T Final Closed Cover T Worm Shaft T Worm Wheel T Final Shaft T Primary Oil Seal T Final Oil Seal T Oil Sight Gauge T Primary Bearing T Final Bearing Primary Bolt, Open End Primary Bolt, Open End T Drain Plug T Breather Plug Final Bolt T Worm Wheel Key T Bearing Retainer, Inner T Set Screw, 2 Each End T Bearing Retainer, Outer 25 CROSS REF.
62 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR HAND RAIL INSTALLATION FIGURE:
63 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR HAND RAIL INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 F00314 Top Hand Rail, 1 x 2 X F00303 Pivot Arm, 1 X 1 X F00304 Spring Arm, 1 X 2 X F00305 Pivot Arm, 1 X 1 X F00306 Pivot Arm, 1 X 1 X F00097 Mounting Bracket F00153 Mounting Bracket F00094 Lever Bolt ¼ - 20 X 3/ Spring, 150 lb. Capacity 11 9 Screw 12 6 Allen Head Bolt 5/16 X 1 3/4 12A 5 Hex Bolt 5/16 X 1 3/ Nut 14 6 Lockwasher 15 1 A00138 Spring Clevis 3/ Pin 3/ Cotter Pin 1/8 X Threaded Rod 3/8-24 X Nut 3/ Flatwasher 3/ Handle, 3/8 CR 13 ¼ Long 1 CROSS REF.
64 CHARLATTE OF AMERICA, INC. CBL200E REAR LIFT ARM ASSEMBLY FIGURE:
65 CHARLATTE OF AMERICA, INC. CBL200E REAR LIFT ARM ASSEMBLY FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 F00634 Rear Lift Frame Weldment B00087 Bushing SS S00015 Pin 4 4 Flatwasher 1 1/8 GR8 5 4 Nut 1 ¼ - 12 Nylon GR º Grease Fitting 1/8 NPT CROSS REF.
66 CHARLATTE OF AMERICA, INC. CBL200E REAR LIFT CYLINDER INSTALLATION FIGURE:
67 CHARLATTE OF AMERICA, INC. CBL200E REAR LIFT CYLINDER INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 H00054 Rear Lift Cylinder G S00014 Pin º Grease Fitting 1/8 NPT 4 2 Nut 5 2 Washer CROSS REF.
68 CHARLATTE OF AMERICA, INC. CBL200E REAR LIFT HYDRAULIC CYLINDER ASSEMBLY COMPLETE FIGURE:
69 CHARLATTE OF AMERICA, INC. CBL200E REAR LIFT HYDRAULIC CYLINDER ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 H00054 Cylinder Assembly, Complete G H Barrel Assembly G H Rod Detail G H Gland G H Piston G H Rm-20 Rod End 2 VENDOR CODE 6 1 H ½-12 UN (Self Locking) Nut 2 7/8 High Gr H /16-18 UNF (Allen Head) Cap Screw X 2 1 ½ L. 8 1 H Sun ZTC Valve Manifold 2 Line Mounted 9 1 H Oil Tube Assembly G6449-1E H B20 (Spherical Bushing) H Sun CBCA-LHN Valve H Seal Kit G CROSS REF.
70 CHARLATTE OF AMERICA, INC. CBL200E FRONT LIFT ARM ASSEMBLY FIGURE:
71 CHARLATTE OF AMERICA, INC. CBL200E FRONT LIFT ARM ASSEMBLY FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 F00635 Front Lift Frame Weldment B00087 Bushing SS B00073 Roller 4 2 S00015 Pin 5 2 Flatwasher 1 1/8 GR8 6 2 Nut 1 ¼ - 12 Nylon GR º Grease Fitting 1/8 NPT 8 2 Lock Nut 1 1/4 CROSS REF.
72 CHARLATTE OF AMERICA, INC. CBL200E FRONT LIFT CYLINDER INSTALLATION FIGURE:
73 CHARLATTE OF AMERICA, INC. CBL200E FRONT LIFT CYLINDER INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 H00055 Front Lift Cylinder G S00014 Pin º Grease Fitting 1/8 NPT 4 2 Nut 5 2 Washer CROSS REF.
74 CHARLATTE OF AMERICA, INC. CBL200E FRONT LIFT HYDRAULIC CYLINDER ASSEMBLY COMPLETE FIGURE: REV
75 CHARLATTE OF AMERICA, INC. CBL200E FRONT LIFT HYDRAULIC CYLINDER ASSEMBLY COMPLETE FIGURE: REV ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 H00330 Cylinder Assembly, Complete Barrel Assembly Rod Detail Gland Piston Rm-20 Rod End 2 VENDOR CODE ½-12 UN (Self Locking) Nut 2 7/8 High Gr /16-18 UNF (Allen Head) Cap Screw X 2 1 ½ L. 8 1 Sun ZTC Valve Manifold 2 Line Mounted 9 1 Oil Tube Assembly B20 (Spherical Bushing) Sun CBCA-LHN Valve Seal Kit 2 CROSS REF.
76 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR CONTROL PANEL S ASSEMBLY FIGURE:
77 CHARLATTE OF AMERICA, INC. CBL200E ITEM NO. CONVEYOR CONTROL PANEL S ASSEMBLY FIGURE: PART VENDOR QTY. NO. NO. 1 7 E00172 Push Button Switch ABW E00167 Pontentiometer Operator SK T00020 Direction Tag E00217 Housing E00215 Housing E00213 Housing Bolt 8 10 Lockwasher VENDOR CODE CROSS REF.
78 CHARLATTE OF AMERICA, INC. CBL200E REAR CONVEYOR PROP INSTALLATION FIGURE:
79 CHARLATTE OF AMERICA, INC. CBL200E ITEM NO. REAR CONVEYOR PROP INSTALLATION FIGURE: PART VENDOR QTY. NO. NO. 1 1 F00645 Rear Conveyor Prop Bolt 3 1 Nut VENDOR CODE CROSS REF.
80 CHARLATTE OF AMERICA, INC. CBL200E FRONT CONVEYOR PROP INSTALLATION FIGURE:
81 CHARLATTE OF AMERICA, INC. CBL200E ITEM NO. FRONT CONVEYOR PROP INSTALLATION FIGURE: PART VENDOR QTY. NO. NO. 1 1 F Front Conveyor Prop Bolt 3 1 Nut VENDOR CODE CROSS REF.
82 CHARLATTE OF AMERICA, INC. CBL200E HYDRAULIC ASSEMBLY FIGURE: REV
83 CHARLATTE OF AMERICA, INC. CBL200E HYDRAULIC ASSEMBLY FIGURE: REV ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 H00054 Rear Lift Hydraulic Cylinder G H00055 Front Lift Hydraulic Cylinder G H00077 Steering Cylinder G B00095 Brake Booster 5 1 B00327 Master Cylinder 6 1 H00325 Hydraulic Pump/Motor 7 1 H00076 Steering Valve HGF H00075 Control Valve 9 1 H00353 Hose Assembly Y º O-Ring Elbow A 2 Y º O-Ring Elbow Y º Bulkhead Fitting 3/ Y º Bulkhead Fitting 1/ Y00191 Tee 3/8 063T Y00109 Adapter Y00108 Adapter Y00104 Bulkhead Fitting 3/ Y00143 Metric Straight Fitting M41157X6X Y00144 Metric Straight Fitting M41157X6X Y00148 Male Elbow Y00190 Swivel Nut Tee 393T H00092 Hose Assembly 22 1 H00089 Hose Assembly 23 4 H00082 Hose Assembly 24 1 H00098 Hose Assembly 25 1 H00079 Hose Assembly 26 1 H00078 Hose Assembly 27 2 H00087 Hose Assembly 28 2 H00085 Hose Assembly 29 3 H00081 Hose Assembly 30 1 H00084 Hose Assembly 31 2 H00083 Hose Assembly 32 1 H00354 Hose Assembly CROSS REF. NOTE: WHEN ORDERING HOSE ASSEMBLIES, SPECIFY ITEM NUMBER, PART NUMBER, AND DRAWING REVISION DATE.
84 CHARLATTE OF AMERICA, INC. CBL200E HYDRAULIC ASSEMBLY FIGURE:
85 CHARLATTE OF AMERICA, INC. CBL200E HYDRAULIC ASSEMBLY FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 H00054 Rear Lift Hydraulic Cylinder G H00055 Front Lift Hydraulic Cylinder G H00077 Steering Cylinder G H00049 Hydraulic Oil Tank H00011 Pump Drive Motor S Hydraulic Pump 7 1 H00076 Steering Valve HGF H00075 Control Valve 9 1 H00053 Strainer S Y º O-Ring Elbow C5365X6 10A 2 Y º O-Ring Elbow C5515X Y º Bulkhead Fitting 3/8 C5525X Y º Bulkhead Fitting 1/2 C5525X Tee 3/8 C5705X Y00109 Adapter C5315X8X Y00108 Adapter C5315X6X Y00104 Bulkhead Fitting 3/8 C5325X Male Connector 1/2 C5205X8X8 17A 1 Y Male Connector ½X ¾ C5205X8X H00052 Tank Fill Cap HC Y00113 Male O-Ring 18 mm JIC MC5315X8X Y º Male Elbow C5405X8X H00092 Hose Assembly (1/2 X 70-8) 22 1 H00089 Hose Assembly (1/2 X 724-8) 23 4 H00082 Hose Assembly (3/8 X 30-6) 24 2 H00098 Hose Assembly (8 X 6-36 ) 25 1 H00079 Hose Assembly (3/8 X 14-6) 26 1 H00078 Hose Assembly (3/8 X 10-6) 27 2 H00087 Hose Assembly (3/8 X 176-6) 28 2 H00085 Hose Assembly (3/8 X 100-6) 29 3 H00081 Hose Assembly (3/8 X 24-6) 30 1 H00084 Hose Assembly (3/8 X 65-6) 31 2 H00083 Hose Assembly (3/8 X 40-6) 32 1 H00091 Hose Assembly (1/2 X 38-8) CROSS REF.
86 CHARLATTE OF AMERICA, INC. CBL200E PUMP DRIVE ASSEMBLY AND INSTALLATION FIGURE: REV
87 CHARLATTE OF AMERICA, INC. CBL200E PUMP DRIVE ASSEMBLY AND INSTALLATION FIGURE: REV ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 H00011 Pump/Motor Assembly, Complete S H00045 Pump E00056 Drive Motor E00187 Brushes, Motor (4 Per Set) H00016 Mounting Bracket H00018 Rubber Strip Lockwasher 8 4 Y00014 Nut 9 1 H00220 Pump/Motor Assembly, Complete 10 1 H00641 Brushes, Motor (4 Per Set) 11 1 H00322 Pump/Motor Assembly, Complete 12 1 H00642 Brushes, Motor (4 Per Set) CROSS REF.
88 CHARLATTE OF AMERICA, INC. CBL200E HYDRAULIC OIL TANK ASSEMBLY AND INSTALLATION FIGURE:
89 CHARLATTE OF AMERICA, INC. CBL200E ITEM NO. HYDRAULIC OIL TANK ASSEMBLY AND INSTALLATION FIGURE: PART VENDOR QTY. NO. NO. 1 1 H00049 Hydraulic Oil Tank H00052 Fill Cap Assembly HC H00053 Strainer S Bolt 3/8 X 3/4 5 4 Lockwasher VENDOR CODE CROSS REF.
90 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR CONTROL VALVE COMPLETE FIGURE:
91 CHARLATTE OF AMERICA, INC. CBL200E CONVEYOR CONTROL VALVE COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 H00075 Valve Assembly, Complete 34AB2X H Inlet Section H Working Section H Outlet Section H Tie Rod Assembly H Handle Assembly 30 VENDOR CODE CROSS REF.
92 CHARLATTE OF AMERICA, INC. CBL200E VALVE SECTION ASSEMBLY COMPLETE FIGURE:
93 CHARLATTE OF AMERICA, INC. CBL200E VALVE SECTION ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 H Valve Assembly, Complete H A Spool Section P H B Inlet Check Plug P H C Parbak, DC H D O-Ring, PC H E Inlet Check Spring P H F Inlet Check Poppet P H G O-Ring, HP H H T4 Spool P VENDOR CODE CROSS REF.
94 CHARLATTE OF AMERICA, INC. CBL200E HANDLE ASSEMBLY COMPLETE FIGURE:
95 CHARLATTE OF AMERICA, INC. CBL200E HANDLE ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy 1 H Handle Complete 34HX H A Knob P H B Linkage P H C Handle P1330A H D Handle Pin P H E Cotter Pin SF H F Cotter Pin P CROSS REF.
96 CHARLATTE OF AMERICA, INC. CBL200E INLET BALL RELIEF ASSEMBLY COMPLETE FIGURE:
97 CHARLATTE OF AMERICA, INC. CBL200E INLET BALL RELIEF ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 H Inlet Ball Relief Assy. Complete 34PG1B H A Plug SF317B H B O-Ring PC H C Cap Nut SF365A H D Washer B H E Adjusting Screw SF364A H F Spring B H G Ball 3/8 B H H Body P VENDOR CODE CROSS REF.
98 CHARLATTE OF AMERICA, INC. CBL200E OUTLET SECTION ASSEMBLY COMPLETE FIGURE: NO DRAWING AVAILABLE
99 CHARLATTE OF AMERICA, INC. CBL200E OUTLET SECTION ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 H Outlet Section Assy. Complete VENDOR CODE CROSS REF.
100 CHARLATTE OF AMERICA, INC. CBL200E TIE ROD ASSEMBLY COMPLETE FIGURE:
101 CHARLATTE OF AMERICA, INC. CBL200E TIE ROD ASSEMBLY COMPLETE FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy 1 H Tie Rod Assembly, Complete 34TR H A Hex, Nut P H B Lockwasher P H C Tie Rod P H D Foot Bracket P CROSS REF.
102 CHARLATTE OF AMERICA, INC. CBL200E ELECTRICAL CONTROL BOX ASSEMBLY FIGURE: REV
103 CHARLATTE OF AMERICA, INC. CBL200E ELECTRICAL CONTROL BOX ASSEMBLY FIGURE: REV ITEM PART VENDOR NO. QTY. NO. NO. 1 1 E00176 Belt Control E00221 Belt Drive Diode 3 1 Belt Drive Fuse ANN E00021 Belt Drive Isolation Contactor 5 1 E00192 FWD/REV Belt Contactors 6 1 E00211 Charging Contactor 7 1 E V Converter Amp Fuse Circuit Fuse Holder 10 2 E00102 Terminal Strip 11 3 E00174 Relay 12 3 E00175 Relay Socket 13 1 E00218 Fuse Holder 1 7 Amp Fuse See Fig 47 Regen System 631/ VENDOR CODE CROSS REF.
104 CHARLATTE OF AMERICA, INC. CBL200E MC610 CONTROLLER PANEL ASSEMBLY COMPLETE FIGURE: REV /2
105 CHARLATTE OF AMERICA, INC. CBL200E MC610 CONTROLLER PANEL ASSEMBLY COMPLETE FIGURE: REV ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 E00057 Controller, Solid State 631/ E00034 SCR1 (A) 965/ E00035 SCR2 (B) 965/ E00036 SCR3 (C) 965/ VENDOR CODE 4A 1 E00033 Diode Long Lead 840/ (Free Wheel Diode) 4B Diode Short Lead 840/ (Free Wheel Diode) 5 1 E00038 Thermal Switch 966/ E00019 Capacitor (2 Off) 821/ E00083 Coil 122/ E00084 Di/Dt Coil 122/ Baseplate 130/ Main Heatsink 133/ E00127 Insulating Sheet 151/ M6 X 45lg Hex STZPL (6 Off) M6 SPR Washer STZPL (6 Off) 572/ E00199 M6 PL Washer STZPL (6 Off) 570/ Insulating Bushing (6 Off) Lower Cap Plate 678/ E00126 Lower Cap Insulating Sheet 151/ M8 Stud 85lg STZPL 590/ (2 Off Cap Studs) 19 1 M8 Stud 105lg BRZPL 592/ Link 121/ Cap Plate 130/ E00234 Shunt 130/ No.4 X 3/8 Lg Pan Posi Taptite 435/ (2 Off Thermal Switch Fixing) 24 1 M8 X 45lg Hex STZPL (2 Off) Spacer (2 Off) 151/ M8 X 35lg Hex BRZPL Spacer 121/ Terminal Support 153/ (Used With Diode 4b Only) 29 5 M8 PL Washer BRZPL 570/ M8 Half Nut BRZPL 550/ Blanking Plug 863/ Ins. Sheet (2 Off Cap Top Plate) 151/ Cap Clamp Plate (2 Off) 101/ M8 PL Washer BRZPL 570/ M8 SPR Washer STZPL 572/ M8 Full Nut BRZPL 550/ M8 Wave Washer BCZPL 575/ M8 Half Nut STZPL 550/ SCRA Insulator 151/ SCRA Spring Clamp (2 Off) Continued 1/2 CROSS REF.
106 CHARLATTE OF AMERICA, INC. CBL200E MC610 CONTROLLER PANEL ASSEMBLY COMPLETE FIGURE: REV /2
107 CHARLATTE OF AMERICA, INC. CBL200E MC610 CONTROLLER PANEL ASSEMBLY COMPLETE FIGURE: REV ITEM PART VENDOR NO. QTY. NO. NO M8 PL Washer STZPL 570/ M8 Full Nut STZPL 550/ M8 X 30lg Hex BRZPL M8 X 20lg Hex STZPL Terminal Support 153/ Spacer 121/ M8 Lg Dia Washer STZPL 570/ VENDOR CODE 48 1 M8 X 65lg Hex STZPL (Dropper Fixing Bolt) 49 M6 Male Lucar 963/ M6 Full Nut STZPL 550/ M8 X 20lg Hex STZPL M8 Full Nut BRZPL 550/ M8 PL Washer Lar Dia STZPL 570/ (With Diode 4b Only) 54 1 M8 Wave Washer BCZPL 575/ M8 Full Nut STZPL 550/ M8 SP Washer STZPL 572/ M8 X 35lg Hex BRZPL M8 PL Washer BRZPL 570/ (With Diode 4a Only) 59 2 M8 Full Nut BRZPL 550/ M6 X 16lg Hex STZPL M6 Full Nut STZPL 550/ Logic Mounting Bracket M8 Disc Washer(2 Off) 576/ E00018 Logic Box (See Box Label) 662/ Harness 184/ DROPPER RESISTOR (18R-24v) 932/ DROPPER RESISTOR (90R-36v) 932/ DROPPER RESISTOR (170R-48v) 932/ DROPPER RESISTOR (250R-60v) 932/ DROPPER RESISTOR (300R-72v) 932/ E00093 DROPPER RESISTOR (400R-80v) 932/ E00668 Standoff Coupling Nut 2/2 CROSS REF.
108 CHARLATTE OF AMERICA, INC. CBL200E CONTROLLER PANEL ASSEMBLY COMPLETE (POWERPACK SERIES) FIGURE: A REV /2
109 CHARLATTE OF AMERICA, INC. CBL200E CONTROLLER PANEL ASSEMBLY COMPLETE (POWERPACK SERIES) FIGURE: A REV ITEM PART VENDOR NO. QTY. NO. NO. Assy 1 E00670 Controller Panel Assembly w/powerpack 632B E00783 Auxiliary Contactor A&B 828/ E00797 Buss Bar 839/ Contactor Mounting Bracket E00798 Supression Assembly 694/ M5 Screw C. Sunk Hd 10mm lg. 538/ M5 Screw 8 mm lg. Hex Head M5 Springwasher 572/ E00785 Diode 840/ E00799 Link 121/ E00024 Direction Contactor SW / Baseplate 130/ Label 136/ E00021 P. Steer. Contactor 828/ M4 Screw 8 mm lg. Hex Head M4 Springwasher 572/ Baseplate Sub-Assembly 677/ M6 Screw 16mm lg. Hex Head M6 Springwasher 572/ M6 Flatwasher 570/ E00700 Fuse, 425A 858/ E00701 Fuse, 50A 858/ E00702 Terminal SubAssembly 695/ E00703 Terminal Mounting Kit 661/ M8 Flatwasher 570/ M8 Lockwasher 572/ M8 Full Nut 550/ E00800 Harness Assembly 184/ E00211 Line Contactor 828/ E00786 Regen Contactor 828/ E00784 Diode Assembly 679/ Flatwasher 470/ Shakeproof Washer 473/ Full Nut 450/ E00025 Contactor, Bypass SW / E00803 Powerpack Box w/logic 632T A 1 E00782 Powerpack Logic 662T M6 Taptite Screw 16mm lg. 535/ E00787 B+ Link 121/ E00788 B- Link 121/ E00789 P Link 121/ E00790 R Link 121/ E00791 S Link 121/ E00713 Fuse-Fuse Link 130/ E00714 Fuse-P. Steer. Link 121/ E00792 Line-Regen Link 839/ E00792 Dir-Aux (A) Link 839/ VENDOR CODE 1/2 CROSS REF.
110 CHARLATTE OF AMERICA, INC. CBL200E CONTROLLER PANEL ASSEMBLY COMPLETE (POWERPACK SERIES) FIGURE: A REV /2
111 CHARLATTE OF AMERICA, INC. CBL200E CONTROLLER PANEL ASSEMBLY COMPLETE (POWERPACK SERIES) FIGURE: A REV ITEM PART VENDOR NO. QTY. NO. NO E00793 Dir-Aux (B) Link 121/ E00794 Fuse-Line Link 121/ E00795 Byp-A Link 121/ E00796 Byp-B Link 121/ VENDOR CODE 2/2 CROSS REF.
112 CHARLATTE OF AMERICA, INC. CBL200E REGEN PANEL COMPLETE FIGURE:
113 CHARLATTE OF AMERICA, INC. CBL200E REGEN PANEL COMPLETE FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 1 E00085 Diode 840/ E00090 Diode 840/ E00077 Diode 840/ E00146 Shunt 669/ E00147 Resistors 932/ E00148 Resistor 932/ E00149 Capacitor 821/ E00027 Fuse, 425 Amp 858/ E00145 Regen Panel, Complete CROSS REF.
114 CHARLATTE OF AMERICA, INC. CBL200E CONTACTOR COMPLETE FIGURE: SW80
115 CHARLATTE OF AMERICA, INC. CBL200E CONTACTOR COMPLETE SW80 FIGURE: ITEM NO. QTY. PART NO. VENDOR NO. VENDOR CODE Assy E00021 Contactor, Complete SW80 828/ E Frame, Coil And Magnet Assy 839/ E Cover, Top 839/ *4 1 Contact, Fixed 839/ *5 1 Contact, Moving 839/ E00088 Contact Kit 839/ CROSS REF. * Included With Eooo88 Contact Kit.
116 CHARLATTE OF AMERICA, INC. CBL200E CONTACTOR COMPLETE FIGURE: SW180
117 CHARLATTE OF AMERICA, INC. CBL200E CONTACTOR COMPLETE SW180 FIGURE: ITEM NO. QTY. PART NO. VENDOR NO. VENDOR CODE Assy E00022 Contactor, Complete Sw / E Frame, Coil And Magnet Assy 839/ E Cover, Top 839/ *4 1 Contact, Fixed 839/ *5 1 Contact, Moving 839/ E00089 Contact Kit 839/ CROSS REF. * Included With E00089 Contact Kit.
118 CHARLATTE OF AMERICA, INC. CBL200E CONTACTOR COMPLETE FIGURE: SW202
119 CHARLATTE OF AMERICA, INC. CBL200E CONTACTOR COMPLETE SW202 FIGURE: ITEM NO. QTY. PART NO. VENDOR NO. VENDOR CODE Assy E00024 Contactor, Complete SW / E Frame, Coil And Magnet Assy 839/ E Cover, Top 839/ *4 1 Contact, Fixed 839/ *6 1 Contact, Moving 839/ E00086 Contact Kit 839/ *9 1 Contact, Single N. C. 839/ *10 1 Contact, Double Fixed N. C. 839/ Base/Moulding 839/ CROSS REF. * Included With E00086 Contact Kit.
120 CHARLATTE OF AMERICA, INC. CBL200E CONTACTOR COMPLETE FIGURE: SW200
121 CHARLATTE OF AMERICA, INC. CBL200E CONTACTOR COMPLETE SW200 FIGURE: ITEM NO. QTY. PART NO. VENDOR NO. VENDOR CODE Assy E00025 Contactor, Complete SW / E Frame, Coil And Magnet Assy 839/ E Cover, Top 839/ *4 1 Contact, Fixed 839/ *5 1 Contact, Moving 839/ E00087 Contact Kit 839/ Base/Moulding 839/ CROSS REF. * Included With E00087 Contact Kit.
122 CHARLATTE OF AMERICA, INC. CBL200E HEADLIGHT INSTALLATION FIGURE:
123 CHARLATTE OF AMERICA, INC. CBL200E HEADLIGHT INSTALLATION FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy Headlight Assembly, Complete CROSS REF.
124 CHARLATTE OF AMERICA, INC. CBL200E TAIL LIGHT ASSEMBLY FIGURE:
125 CHARLATTE OF AMERICA, INC. CBL200E TAIL LIGHT ASSEMBLY FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE Assy Tail Light Assembly, Complete Main Housing 2 1 Brake Light Housing 3 1 Back-Up Light Housing Single Element Bulb, Dual Element Bulb, Lense Lense 8 8 Screw 9 4 Screw 10 4 Nut Spring CROSS REF.
126 CHARLATTE OF AMERICA, INC. CBL200E DECAL PLACEMENT FIGURE:
127 CHARLATTE OF AMERICA, INC. CBL200E DECAL PLACEMENT FIGURE: ITEM PART VENDOR VENDOR NO. QTY. NO. NO. CODE 1 4 T00037 Decal PINCH POINT T00020 Tag Directional Arrow T00021 Tag STOP T00039 Tag 80 PSI T00017 Tag FRONT T00018 Tag REAR T00019 Tag UP-DOWN (VERTICAL) T00022 Tag PARK BRAKE T00011 Tag REVERSR/FORWARD T00016 Tag BELT OFF DRIVE T00009 Tag LIGHTS T00010 Tag HORN T00038 Decal HYDRAULIC OIL T00012 Decal CHARLATTE T00008 Tag MASTER SWITCH 1 CROSS REF.
128 CHARLATTE OF AMERICA, INC. CBL200E COVERS AND GUARDS FIGURE:
129 CHARLATTE OF AMERICA, INC. CBL200E COVERS AND GUARDS FIGURE: PART VENDOR QTY. NO. NO. 1 4 A00370 Rubber Bumper Block 2 2 F00162 Front Drive Adjustment Cover F00163 Rear Drive Adjustment Cover F00043 Bumper Cover, Right Rear F00044 Bumper Cover, Left Rear Battery Cover (Included With Battery) 7 1 F00176 Traction Motor Cover F00175 Controller Box Cover F00229 Dash Panel Access Cover F00048 Conveyor Guard 1 ITEM NO. VENDOR CODE 11 1 F00230 Park Brake Adjustment Cover 1 (Not Shown) 12 1 F00045 Pump Drive Cover A00140 Rubber Block 14 1 F00135 Conveyor Drive Motor Cover F00246 Conveyor Drive Motor Cover 1 CROSS REF.
130 THIS PAGE INTENTIONALLY LEFT BLANK
131 CHARLATTE OF AMERICA, INC. III. NUMERICAL PARTS LIST PART NO. CHAPTER 3 ILLUSTRATED PARTS LIST Chapter 3 Section 3 July, 97 A00013 LEAF SPRING A00014 REAR SPRING SHACKLE (INNER) A00016 REAR SPRING SHACKLE (OUTER) A00017 REAR SPRING PIN A CENTER BOLT A00067 REAR AXLE, COMPLETE A AXLE HOUSING A INNER PINION BEARING A BAFFLE - PINION BEARING A OUTER PINION BEARING A SLINGER - PINION BEARING OUTER A SEAL - PINION A END YOKE ASSEMBLY A WASHER - PINION NUT A NUT - PINION A COMPANION FLANGE ASSEMBLY A COVER GASKET AND RTV SEALANT A PLUG - COVER A BOLT - DIFFERENTIAL BEARING CAP A DIFFERENTIAL BEARING A LOCK - DIFFERENTIAL SHAFT A BOLT - BRAKE MOUNTING A NUT - BRAKE MOUNTING A SEAL - HUB A INNER WHEEL BEARING A OUTER WHEEL BEARING A HUB - WHEEL A NUT - SPINDLE A LOCKWASHER - SPINDLE NUT A SHAFT - AXLE FLANGED, LEFT A DRIVE GEAR AND PINION ASSEMBLY A DRIVE GEAR AND PINION A DIFFERENTIAL CASE ASSEMBLY A DIFFERENTIAL CASE A DIFFERENTIAL PARTS A PINION AND BEARING ADJUSTMENT SHIMS A DIFFERENTIAL ADJUSTING SHIMS A DIFFERENTIAL AND PINION SHIMS A GEAR CARRIER COVER ASSEMBLY A BOLT - CARRIER COVER A BOLT - DRIVE GEAR A ADAPTER - STUD NUT A NUT - STUD
132 CHARLATTE OF AMERICA, INC. PART NO. Chapter 3 Section 3 July, 97 A STUD - HUB A SHAFT - AXLE FLANGED, RIGHT A BRAKE ASSEMBLY, R.H. (COMPLETE) A BRAKE ASSEMBLY, L.H. (COMPLETE) A PLATE ASSEMBLY, R.H. A PLATE ASSEMBLY, L.H. A UPPER SPRING A COMPRESSION SPRING A LEVER, R.H. A LEVER, L.H. A LOCKNUT A ADJUSTING SCREW, R.H. A ADJUSTING SCREW, L.H. A BRAKE ADJUSTING SOCKET. R.H. A BRAKE ADJUSTING SOCKET. L.H. A LOWER SPRING A HOLD DOWN SPRING A HOLD DOWN SPRING RETAINER A COVER A FLAT WASHER A GROOVED PIN A CAM PLATE, R.H. A CAM PLATE, L.H. A LEVER A ANCHOR BOLT A SCREW AND LOCKWASHER ASSEMBLY A CABLE ASSEMBLY A SPRING, R.H. A SPRING, L.H. A CABLE GUIDE A ANCHOR POST BUSHING A CYLINDER CONNECTING LINK A DRUM BRAKE SHOE KIT A CYLINDER ASSEMBLY, R.H. A CYLINDER ASSEMBLY, L.H. A SELF ADJUSTING KIT, R.H. A SELF ADJUSTING KIT, L.H. A REBUILD KIT A FRONT AXLE ASSEMBLY A NUT - HEX SLOTTED A COTTER PIN A NUT - HEX JAM A SCREW - STOP A NUT - JAM A NUT - HEX SLOTTED A COTTER PIN A TIE ROD ASSEMBLY A PLUG - CAP A SPINDLE AND PLUG ASSEMBLY A SEAL - OIL
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