- PDF Free Download

Size: px

Start display at page:

Download ""

Prosper Osborne Richardson
5 years ago
Views:

1 OPYRIGT 2013 American Autowire / Factory-Fit Used with express permission of American Autowire / Factory- Fit Page Rev 1.0 3/10/2017

UNSAL ONNTORS The connectors, sockets, wires, terminals and

many accessories that are available, to help with your

SAL WATR PAK ONNTORS OPTIONAL Add-On quipment: 500070 500190

included, in the four Battery Kits shown) 500071 500191

500723 Battery Trunk Mount Kit, Top Post (pictured) 500724

Retention Module All opper Ground System No Frame Rail Start

(pictured) Negative battery cable not included in kit Must be

Post Reinforcing Steel lip 500073 500315 500193 LAMP SOKTS -

510152-510157 Split Braid Wiring arness Wrapping 500875

orn Left eadlight Right eadlight Left Front Parking Light

eadlight Switch Third Brake Light Radio Steering olumn Gauges

Light Right Tail Light Gas Tank License Plate Light Fuel Pump

510602 60 Amp Weatherproof Relay Page 2 18995 510599 Severe

2 UNSAL ONNTORS The connectors, sockets, wires, terminals and tools, shown on this page, are just a small sample of the many accessories that are available, to help with your installation, from the American Autowire atalog. SAL WATR PAK ONNTORS OPTIONAL Add-On quipment: Battery rimping Star Tool (this tool is included, in the four Battery Kits shown) B A B A B A B A Battery Trunk Mount Kit, Top Post (pictured) Battery Trunk Mount Kit, Side Post Lifeline Memory Retention Module All opper Ground System No Frame Rail Start Mount Bolt Battery Under ood Mount Kit, Side Post (pictured) Negative battery cable not included in kit Must be purchased separately Battery Under ood Mount Kit, Top Post Reinforcing Steel lip LAMP SOKTS - MTAL A B Split Braid Wiring arness Wrapping Alternator onnection Kit - igh Amp Output Front Ground System orn Left eadlight Right eadlight Left Front Parking Light Right Front Parking Light ooling Fan Interior Ground System eadlight Switch Third Brake Light Radio Steering olumn Gauges Air onditioning oor Jambs Wipers Rear Ground System Left Tail Light Right Tail Light Gas Tank License Plate Light Fuel Pump Full Vehicle Grounding Kit LAMP SOKTS - PLASTI Amp Weatherproof Relay Page Severe uty Relay Box Weatherproof Universal Relay Kit ourtesy Light onnection Kit Rev 1.0 3/10/2017

START R! PLAS RA TIS BFOR STARTING INSTALLATION! This wiring kit is designed for ease of installation.

Use an appropriate crimping tool, which folds the wings of the open barrell terminals down into the wire, as

If you use our crimping tools and correctly crimp the included terminals, soldering is not necessary.

Our factory crimped terminations are installed by GM approved five ton presses, and soldering these

The F crimp, in a cross section, will look like the illustration below, when done correctly.

to help with your terminal crimping. These hand tools are available, for purchase or rental.

AAW p/n 510585 OM small terminal crimping tool (18-14 gauge) AAW p/n 510586 OM large terminal crimping tool

your web browser, to go directly to the video: https://www.youtube.com/watch?v=jagovl-co Youtube hannel: www.

3 START R! PLAS RA TIS BFOR STARTING INSTALLATION! This wiring kit is designed for ease of installation. Please read the guidelines below, BFOR STARTING your installation, to guarantee a successful job. Use an appropriate crimping tool, which folds the wings of the open barrell terminals down into the wire, as shown on this page. If you use our crimping tools and correctly crimp the included terminals, soldering is not necessary. If you are unsure about a particular crimp, soldering is recommended. Our factory crimped terminations are installed by GM approved five ton presses, and soldering these terminations is not necessary. The terminals that we supply in our kits, utilize what is known as an F crimp. The F crimp, in a cross section, will look like the illustration below, when done correctly. end view of un-crimped terminal proper crimp of terminal wire core We carry the following crimping hand tools, to help with your terminal crimping. These hand tools are available, for purchase or rental. AAW offers a great terminal crimping video entitled Proper rimping Video. It can be viewed by visiting YouTube. AAW p/n OM small terminal crimping tool (18-14 gauge) AAW p/n OM large terminal crimping tool (12-8 gauge) AAW p/n Weather Pack/Metri Pack crimping tool (18-12 gauge) Type the following address into your web browser, to go directly to the video: Youtube hannel: STP 1: ISONNT YOUR BATTRY: isconnect the battery, before installing the wiring kit, to prevent any accidental shorting caused by loose bare wire ends. Page 3 If you have any questions concerning this or any of our products, please feel free to call us at Rev 1.0 3/10/2017

4 STP 2: START INSTALLING KIT: This kit is broken down into individual sections, that are identified by a letter printed on the enclosed sheets, visible through each bag. The order of installation and the pages with their installation instructions, are shown below: Table of ontents: Bags: Pages: Sections: LINATWATRPROOF 200ABA 5, 6 Power Subkit - This harness contains: - Starter solenoid connections. - Ignition switch connections. - Main ircuit Breaker connections. - Alternator connections. - Neutral safety switch connections. - Battery connections. GRAY BLAK Severe uty Fuse Box LOAAUircuit Breaker B 7-13 Main Subkit - This arness contains: - Wiper Feed. - eater/a Feed. - eadlight Switch Feed. - orn Feed. - Gauge Feed. - Reverse Light Switch Feed. - lock Feed. - Brake Light Switch Feed. - Radio Feed. - Turn Signal/azard Light Feed. - Miscellaneous Ignition Feeds. eadlight Switch Ximmer Switch 12, 13 10, 11 eadlight Kit - This arness contains: - eadlight Switch. - ourtesy Light connections. - eadlight connections. - immer Switch. - Parking Light connections. Turn Signal Kit - This arness contains: - Turn Signal connections. - Third Brake Light connection. - Brake Switch connection. - Turn Signal Indicator connections. POWR SUBKIT Severe uty Universal Kit bag A MAIN SUBKIT Severe uty Universal Kit bag B ALIGT KIT Severe uty Universal Kit bag 14 Gauge Kit - This arness contains: - Gauge connections for aftermarket gauges. - lectronic Speedometer connections. - Indicator Lights connections. TURN SIGNAL KIT Severe uty Universal Kit bag GAUG KIT Severe uty Universal Kit bag Page Rev 1.0 3/10/2017

Power arness installation instructions: length cut, from Power Kit IRUIT Neutral Safety to Ignition XRAR BRAKR Switch Switch STARTR SOLNOI LOAWATRPROOF AT200ABAULINS I this wire, not

) length cut, from Power Kit Page 5 12V F this wire, not supplied BATTRY this wire, not supplied ALTRNATOR these parts are not supplied; see available Alternator onnection Kit 500875,

5 Power arness installation instructions: length cut, from Power Kit IRUIT Neutral Safety to Ignition XRAR BRAKR Switch Switch STARTR SOLNOI LOAWATRPROOF AT200ABAULINS I this wire, not supplied B STARTR purple starter solenoid purple FIN TS PARTS, IN BAG A. A B FRONT (female terminal, 5 pcs.) (ring terminal, 7 pcs.) length cut, from Power Kit Page 5 12V F this wire, not supplied BATTRY this wire, not supplied ALTRNATOR these parts are not supplied; see available Alternator onnection Kit , on page 2 F (shrink tubing, 5 pcs.) (ring terminal, medium stud, smaller wire, 2 pcs.) (ring terminal, large stud, smaller wire, 3 pcs.) (ring terminal, medium stud, large wire, 2 pcs.) (splice clip, 2 pcs.) Rev 1.0 3/10/2017

6 Power arness Gray Input onnector and Black Input onnector installation instructions: RAR IGNITION SWIT B A see page 15, for Battery accessory connections see page 2, for optional Lifeline Memory Retention Module Accessories LOAWATRPROOF AT200AB XGRAYBLAK AULIN IRUIT BRAKR Gray Input onnector Black Input onnector pink Accessory FUS BOX Neutral Safety Switch Ignition 10ga purple brown Battery Ignition Feed 12ga ISTRIBUTOR, pink rank Accessory Ignition Battery Ring terminals and Push-on female terminals, can be found in Bag A, to make connections to your ignition switch. Battery wire length, cut from Power Kit See etail A Slide heat shrink tubing, over pink 10ga wire, prior to terminating both ends. rimp splice clip, to both pink wires, as shown, then solder crimp. Slide shrink tubing over splice clip and shrink to cover. 12ga 10ga etail A FRONT Page Rev 1.0 3/10/2017

7 RONTRAR RUNNING LIGTFGRAY BLAK Gray Output onnector Main arness - Gray Output onnector installation instructions: Wiper Feed orange GRAY BLAK G K 12v Battery L 12v Battery Fused Gray Output onnector ALIGT SWIT Wiring-end view of Gray Output onnector F G J B A 12v Ignition wire to Gauge luster (F19) FIN TIS PART, IN BAG B. G FIN TS PARTS, IN BAG. WIPRS ALIGT SWIT GAUG LUSTR TSY PARK LIGTS PARK LIGTS IMMR SW F AS AS LIGTS LIGTS (eadlight, Parking Light arness; Reference) WIPRS GAUG LUSTR (female terminal, large 3, pc.) RAR(headlight switch, 1 pc.) 12v Ignition J K Page 7 see page 14, for Gauge connections L (female terminal, small,3 pc.) Rev 1.0 3/10/2017

8 FRONTMain arness - Gray Output onnector installation instructions: RGRAY BLAK LOK RAIO RAWiring-end view of Gray Output onnector (F16) Fan Relays, Lighting Relays, lectronic ontrollers, etc. GRAY BLAK F G B A 12v Ignition wires to Fan Relays, Lighting Relays, Speedometer power, lectronic ontrollers, etc. (F20) G tan Gray Output onnector lock Bat LOK Radio RAIO Fan Relays, Lighting Relays, Speedometer power (see page 15), lectronic ontrollers, etc. 12v Ignition 12v Ignition Page Rev 1.0 3/10/2017

9 FRONTBlack Output onnector GRAY BLAK RAMain arness - Black Output onnector installation instructions: ATR / A BLOWR RVRS LIGT SWIT ORN SWIT BRAK LIGT SWIT RORN AA GRAY BLAK ATR / A BLOWR FIN TS PARTS, IN BAG B. Black Output onnector M eater/a Feed brown M ORN dk green orn orange Brake Switch switch input lt green BRAK LIGT SWIT Reverse Light Switch orn Relay Ground RVRS LIGT SWIT ORN SWIT AA (ring terminal, internal tooth, 2 pcs.) lt green see page 13 Page 9 You can pass these wires, through connectors N and P, on page Rev 1.0 3/10/2017

10 FRONTGRAY BLAK RATurn Signal arness installation instructions: FRONT TURN SIGNALS onnect turn signal light wire, to turn signal light filament. onnect turn signal light wire, to turn signal light filament. dk blue Left Turn purple Turn Switch Feed Turn Sw azard brown lt blue T T GRAY BLAK M LFT AS IN RIGT AS IN Use empty cavity, in connectors N and P, to connect orn wires, on page 9 N dk green to Brake Light Switch - see page 11 Left Rear P R R to Gauge indicators - see page 14 Right Rear Left Front Turn (lt blue) Right Front Turn (dk blue) Turn Switch azard (brown) Turn Switch Feed (purple) Left Rear Turn (yellow) Right Rear Turn (dk green) Brake Switch (white) RRight Turn N P R T FIN TS PARTS, IN BAG. A B F G J K L M N P P N M L K J G F LFT FRONT TURN RIGT FRONT TURN LFT AS IN RIGT AS IN LFT RAR TURN RIGT RAR TURN BRAK SW TIR BRAK LIGT (Turn Signal arness; Reference) (Pack-con 14-way male connector, 1 pc.) (Pack-con male terminal, 10 pcs.) (Pack-con female terminal, 6 pcs.) Page 10 STRING OLUMN and AS Rev 1.0 3/10/2017

11 RONTTurn Signal arness installation instructions: TIR BRAK LIGT GRAY BLAKFRGRAY BLAK RAonnect turn signal light wire, to turn signal light filament. M N See page 10 RAR TURN SIGNALS T See page 10 T BRAK LIGT SWIT switch outputs dk green Third Brake Light (optional) Right Rear Left Rear onnect turn signal light wire, to turn signal light filament. Page 11 LIGT BLU WIR, FROM BAG Rev 1.0 3/10/2017

12 GRAY BLAK eadlight arness installation instructions: eadlight onnect parking light wire, to parking light filament. brown PARKING LIGTS V V W Y W W igh Beam Y W tan Low Beam Parking Lights orange GRAY BLAK L K gray L ourtesy Ground, see page 13 AS LIGTS I BAM INIATOR LIGT U J RONTto Gauge luster arness - see page 14 connector, 2 pcs.)ffin TS PARTS, IN BAG. K J U W (dimmer switch, 1 pc.) TSY PARK LIGTS RAR PARK RUNNING LIGTSLIGT IMMR SW F AS AS LIGTS LIGTS I BAM INIATOR LIGT ALIGT - I BAM ALIGT - LOW BAM LINS LIGT (eadlight, Parking Light arness; Reference) (headlight switch, 1 pc.) (single female terminal, large, 2 pc.) (single female terminal, 6 pcs.) V L (single female terminal, small, 3 pcs.) (3-way female Y (double female terminal, 2 pcs.) RARALIGTS and FRONT Page 12 eadlight lt green brown Rear Running Lights Rev 1.0 3/10/2017

13 RARRAR RUNNING, RVRS ROeadlight arness installation instructions: OURTSY LIGTS and LINS PLAT LIGTS GRAY BLAK FNTGRAY BLAK You can use Battery output, from the Green accessory connector. Battery 12v orange ourtesy Light onnection Kits, are available from AAW; see page 2 onnect rear running light wire, to rear running light filament. ourtesy Ground ourtesy light socket Lights K L RVRS LIGT SWIT Reverse Lights License see page 12 L brown U Rear Running Lights lt green onnect rear running light wire, to rear running light filament. Page Rev 1.0 3/10/2017

14 Gauge luster arness (aftermarket gauges) installation instructions: TYPIAL AFTRMARKT GAUG ONNTIONS (BLA TYP ONNTIONS SOWN) LFT TURN IN IG BAM IN RIGT TURN IN LFT AS IN RIGT AS IN A B B A LFT AS IN RIGT AS IN lt blue dk blue I BAM INIATOR LIGT I BAM INIATOR LIGT lt green VSS Ground and VSS Signal (yellow and purple wires), must be twisted together, their entire lengths. see page 8 VSS VSS SIGNAL 12V IGNITION OIL --> TA VSS POWR BB A B F If you have a tachometer, insert these terminals into the empty cavities, in both connectors. VSS VSS SIGNAL VSS POWR SPO POWR It is best to consult the speedometer manufacturer s instructions, if you have any questions. OIL --> TA black (ground) pink/white Volts GR TURN SIGNAL AN I-BAM LIGT ONNTIONS black/white I purple/white Tachometer yellow purple VSS GR VSS Ground and VSS Signal (yellow and purple wires), must be twisted together, their entire lengths. GR Oil S I Yellow VSS Ground onnect to VSS - on speedometer. Purple VSS Signal onnect to VSS input on speedometer. Purple/White VSS Power onnect to 12V power on speedometer. Black/White Speedo Ground onnect to ground on speedometer. Pink/White Speedo Power onnect to 12v power on speedometer. NOT: This wire will double onto the same stud as the Purple/White VSS power wire from above. white Water GR I S GR S I black (ground) SPO GR S 12v I Speedometer Fuel GR I S pink (12V ignition) see page 7 GAUG F WATR TMP SNR OIL PRSSUR SNR AS LIGTS BB A B F WATR TMP SNR OIL PRSSUR SNR AS LIGTS 12V IGNITION GAS GAUG dk green pink (12V ignition) dk blue GAUG ONNTIONS tan GAS GAUG gray (dash lights) gray (dash lights) Page 14 BB FIN TIS PART, IN BAG B. (Pack-con female terminal, 2 pcs.) Water black (ground) Volts Tachometer Speedometer LIGT ONNTIONS Oil Fuel Rev 1.0 3/10/2017

Green Accessory onnector installation instructions: If you plan on using the Battery Outputs (fuse locations F2-F5 ), this Red Accessory wire must be connected; see page 6.

15 Green Accessory onnector installation instructions: If you plan on using the Battery Outputs (fuse locations F2-F5 ), this Red Accessory wire must be connected; see page 6. If you are not using these outputs, this Red Accessory wire can be removed. Gray Input onnector Accessories To remove this Accessory wire, first remove the wire retention clip, from the wire side of the connector... retention clip then, facing the mating end of the connector and using a small thin-bladed device, undo the retention tab of the terminal and pull the wire from the connector. mating end of connector xamples of possible user circuits - Lights: ourtesy, Underhood, etc. - lectronic Modules/U s - igarette Lighters - USB charging outputs - Radios/Bs - GPS units - Spot Lights - Fuel Pumps/Fuel Pump Relays - lectronic Modules - Fan Relays Pin Location 4A 4B 4G 4 4 4F 4 4 Output Type Optional Battery Feed* Optional Battery Feed* Optional Battery Feed* Optional Battery Feed* Optional Accessory Feed Optional Accessory Feed Optional Ignition Feed Optional Ignition Feed Fuse * The Red Accessory wire, in the Gray Input onnector, must be connected, in order to use these circuits. undo terminal retention tab, in this area F4 F5 F3 F2 F7 F6 F8 F9 FIN TS PARTS, IN BAG B. ircuits are live, in these ignition switch positions All A (Accessory ) ON / IGN / RUN GRAY BLAK 4B 4A 4 4G (8-way sealed female connector, 1 pc.) (cable seal retainer, 1 pc.) 4 4F (cable seal, gray, 8 pcs.) 4 4 mating face of green accessory connector 4B 4A B A G 4 4G (cable seal, blue, 8 pcs.) (cable seal, green, 8 pcs.) Page 15 apply supplied decal, to top of fuse box wiring end of connector F 4F (connector cavity plug, green, 8 pcs.) (female terminal, 10 pcs.) (four different gauges, of coiled wire; 400 inches) Rev 1.0 3/10/2017

16 STP 3: RONNT YOUR BATTRY: When you have completed the installation and are ready to reconnect the battery, make sure that the following electrical system grounds are in place: A. Battery is grounded to the NGIN BLOK. B. Battery is grounded to the frame.. ngine block is grounded to the frame.. Body is grounded to the frame. STP 4: K ALL LTRIAL FUNTIONS: Any non-functioning items should be checked for proper installation. Any problems with your wiring and electrical circuit functions, should be addressed to American Autowire Systems, Inc. as soon as possible, to avoid any warranty problems. If you have any questions concerning this or any of our products, please feel free to call us at Page Rev 1.0 3/10/2017

STOP TABLE OF CONTENTS WARNING:

STOP TABLE OF CONTENTS WARNING: TABLE OF ONTENTS WANING: STO Validate the kit contents with the component list before proceeding. This kit is intended to be used in a modified vehicle. lease read this sheet thoroughly and be sure that