Chevrolet Truck

Size: px

Start display at page:

Download "Chevrolet Truck"

Victoria Garrison
5 years ago
Views:

1 WNIN: Validate the kit contents with the component list included on this page before proceeding. This kit is intended be used in a modified vehicle. lease read this page thoroughly and be sure that you understand everything prior opening any enclosed packages, or before attempting install any components. Once this kit has been opened or a component installed the kit is not returnable. This merican uwire wiring system is intended for highly modified applications only. This kit OS NOT: Include the wiring for a facry original / system. Support facry-original engine management equipment. Include support for facry emissions equipment or electronics. These harnesses are not included or addressed by this kit. Include an ignition as it is wired for a facry column mounted. Include a floor dimmer. The floor dimmer was used in model year 1983 only. Include adapters for later model ( 86+) alternars. n SI-series alternar connecr is included, and adapters for other alternars can be purchased separately Kit This kit contains the following components: art ag Number escription Quantity ead Switch ractice Terminal rimping Set use, elay, and lasher kit ourtesy Light onnection kit ash arness kit Instrument luster wiring kit 1 J ngine Wiring kit 1 L ront Light Wiring kit ear ody Wiring kit 1 Validate the kit contents with this component list. If there are any discrepancies with incorrect or missing parts, sp your installation and notify the supplier you purchased the kit from before proceeding OIT 2004 merican uwire / acry-it sed with express permission of merican uwire / acry-it age ev 0.0 1/23/2018

lease read the guidelines below O STTIN your installation.

Our facry crimped terminations are installed by approved five n presses

The terminals that we supply in our kits utilize what is known as an

When done correctly the crimp cross section will look like the

end view of un-crimped terminal end view of properly crimped terminal

terminal crimping. These hand ols are available, for purchase or rental.

terminal crimping ol (12-8 gauge) W offers a great terminal crimping

2 STT! LS TIS O STTIN INSTLLTION! This wiring kit is designed for ease of installation. lease read the guidelines below O STTIN your installation. se a crimping ol that folds the wings of the open barrel terminals down in the wire as shown on this page. If you use our crimping ols and correctly crimp the included terminals, soldering is not necessary. If you are unsure about a particular crimp, soldering is recommended. Our facry crimped terminations are installed by approved five n presses and soldering these terminations is not necessary. The terminals that we supply in our kits utilize what is known as an crimp. When done correctly the crimp cross section will look like the illustration below. end view of un-crimped terminal end view of properly crimped terminal wire core We carry the following crimping hand ols, help with your terminal crimping. These hand ols are available, for purchase or rental. p/n O small terminal crimping ol (18-14 gauge) p/n O large terminal crimping ol (12-8 gauge) W offers a great terminal crimping video entitled Ò roper rimping VideoÓ. It can be viewed by visiting outube. Type the following address in your web browser, go directly the video: outube hannel: p/n Includes oth terminal crimping ols We carry many accessories for your. rofessional rade Terminal and onnecr Kit p/n rofessional rade Weather-pack Terminal and onnecr Kit p/n age If you have any questions concerning this or any of our products, please feel free call us at ST 1: ISONNT O TT: isconnect the battery before installing the wiring kit prevent any accidental shorting caused by bare wire ends.

3 ST 2: STT INSTLLIN KIT: This kit is broken in individual sections identified by a letter printed on the enclosed sheets visible through each bag. The order of installation and the pages with their instructions are shown below: Table of ontents: ags: L ages: Sections: ash arness - This is the main harness in the kit and contains: - Wiper connections. - Neutral safety connections. - Turn Signal connections. - ourtesy connections. - immer connection. - ccessory connections. auge luster arness - This arness contains: - auge connections for aftermarket and facry gauges. ear ody arness - This arness contains: - Tail, turn signal, reverse, and running connections. - Third brake and license plate s connections. - uel auge Sender connection. ront Light arness - This arness contains: - ead, turn signal, running connections. - lectric fan relay trigger. - rake fluid level wiring. - orn connections. - hassis. LS TIS LL INSTLLTION TI, O OIN N T! rior installing the ash/ain harness in your dashboard, plug all of the fuses, azard lasher and Turn lasher in the use lock (see detailed picture below) and the orn elay in this harness (see detailed picture below). use installation locations. the LIT fuse also provides the 12V attery feed in the ear ody T Z SW T 10 LIT T T 30 T 2 10 LOK 15 Z 10 K LT 10 S LTS 15 K/TS T 1 W WO IN 10 TN IN 10 WI L S IN 1 IN W IN TN SW IN 10 IO N 30 /T the L fuse also provides the lectric Speedo power the S fuse also powers the backup s and lectric hoke circuits J ngine arness - This arness contains: - Temperature, oil pressure, tachometer wiring. - Ignition system. - lternar connections. - Windshield washer connection. - lectric hoke connection. - Vehicle Speed Sensor (VSS) connections. orn elay age

4 ash/ain harness installation instructions: Shown below are the supplied misc. terminals, plastic connecr bodies, hardware, jumpers and extensions that will be used complete your ash/ain harness connections. They are itemized and referred on this page, just as they are on the following pages of this ash/ain instruction set. (56 series single female terminal, 10 pcs.) K (screw, 3,fuse box, 2 pcs.) (1983 dimmer extension; floor mounted - reference, 1 pc.) J K L N (male flat ack-con terminal, 10 pcs.) (ack-con 14-way male conn, 1 pc.) L N (ack-con double female conn, 1 pc.) (56 series double female conn, 1 pc.) V W (neutral safety jumper - reference, 1 pc.) ( dimmer extension; column mounted - reference, 1 pc.) (neutral safety au trans extension - reference, 1 pc.) (female terminal, 7 pcs.) (56 series double female conn, 1 pc.) J (wiper extension - reference, 1 pc.) (56 series double female terminal, 2 pcs.) ( ack-con female terminal, 8 pcs.) ( ack-con female terminal, 3 pcs.) age 4 (ack-con 7-way female conn, 1 pc.) T (rinted circuit 6-way female conn, 1 pc.) (gray dash s wire, 1 pc.)

5 ash/ain harness installation instructions: J cluster wiper (see page 6) K ON cluster cluster parking brake power accessory (see page 7) S LTS L IN N Z SW K/TS T T LIT T T 2 S /T IN LOK WI Z K LT T 1 IN 1 1 T IN TN W WO IO IN IN W TN SW fuse block turn signal horn relay ignition radio bat radio dash s heater heater cigar er courtesy lamp (see page 6) N L K J K courtesy lamp (see page 6) head brake backup neutral safety (see page 6) se the (2) K screws mount the use lock/ulkhead onnecr assembly in the firewall hole used by the original bulkhead connecr age 5 dimmer V 1983 dimmer extension (floor mounted) dimmer extension (column mounted)

6 ash/ain harness installation instructions: Wiper wiring: ourtesy wiring (all years): courtesy connecr from ash harness onnect the (2) courtesy harnesses (3 harnesses, if you have dome s) the courtesy connecrs from the ash harness: the left-hand harness at the same branch as the arking rake and orn relay connecr and the right-hand harness at the other end of the ash harness, near the igar er branch (See ourtesy Lamp Kit, for (3) ourtesy Light harnesses and the instruction sheet, for complete instructions) J J mount under dash wiper connecr from ash harness wiper connecr from ash harness courtesy dome harness (if needed) dome courtesy harness plug in item, gray loose wire door J J Neutral Safety wiring (all years): neutral safety purple wires and terminals from ash harness N O W neutral safety jumper L neutral safety on au trans O T wire entry view shown wire entry view shown neutral safety on manual trans age

7 ash/ain harness installation instructions: IN TOWI S NSS ONNTION white dk green yellow purple brown dk blue lt blue black N L K J TKT TN SINL SWIT WIIN This diagram is connect W Turn Signal wires aftermarket steering columns. If you have a sck steering column, the W Turn Signal connecr will plug directly in it, without any modification. J K L N Table W Turn Signal wires aftermarket Turn Signal W W Wire onnecr Wire olor rinting avity W White rake SW ark reen ight ear Turn N ellow Left ear Turn urple Turn Switch eed L rown Turn SW azard K ark lue ight ront Turn J Light lue Left ront Turn lack orn elay round None None None None None None emove the aftermarket Turn Signal onnecr and replace it with the W 14-way connecr. rimp on terminal each of the original Turn Signal wires and plug them in connecr (see arts Kit ). se Table above align the wires. lso, for all of the vehicles, the Steering olumn orn utn es for the orn elay, which then es power the orns, similar the W design. ccessory onnecr se the provided 6-way empty connecr, which is attached the 6-way ccessory connecr on the ash arness, and terminals and add power wires (not included in kit) for the following optional systems: Wire olor use lock arking use rating escription Tan 1 30 used 12 volt SSO feed. k lue L 15 used 12 volt INITION feed can be used for fuel pump. Orange T 1 20 used 12 volt TT feed. ink IN 1 20 used 12 volt INITION feed. ed T 2 30 used 12 volt TT feed. ellow W WO 30 used 12 volt SSO feed can be used for power windows. age 7 ccessory connecr from ash harness way empty connecr (removed from ash harness connecr) and terminals, used connect your power wires (not included in kit) the dash harness

8 K ON Instrument luster harness (aftermarket gauges) installation instructions: TN SINL N I- L ONNTIONS LT TN IN I IN IT TN IN lt blue (L turn ind) lt green (hign beam ind) dk blue ( turn ind) LTNTO IN _ + + S S + S + S + VOLTS L SO OIL T T white OIL -> T wire, if needed K WNIN LIT brown LTNTO IN wire, if needed elow are some general instructions for hooking up an electric speedometer. This connecr and these instructions will ONL be used in the event that you are utilizing an aftermarket electric speedometer. If your car does NOT have an electric speedometer, this connection will NOT be used and should not be plugged on your dash harness. It is best consult the speedometer manufacturer s instructions if you have any questions. ellow VSS round onnect VSS neg. -- on speedometer. urple VSS Signal onnect VSS input on speedometer. urple/white VSS ower onnect 12V power on speedometer. lack/white Speedo round onnect on speedometer. ink/white Speedo ower onnect 12v power on speedometer. age See pages ev 0.0 1/23/2018 NOT: This wire will double on the same stud as the purple/white VSS ower wire from above.

9 Instrument luster harness installation instructions: luster: with facry gauge pink (12V ign) tan (gas gauge) black () dk blue (oil pressure) pink (12V ign) black () gray (dash s) dk green (temp) ONNTO black () lt blue (lh turn) dk blue (rh turn) blank blank 1 tan (brake) pink (12V ign) blank lt green (high beam) tan (gas gauge) 12V ign 12V ign 12V ign gas gauge gas gauge water temp oil press L turn turn ash s high beam brake lt facry tach pink pink tan dk green black black dk blue black lt blue gray tan (12 pcs) (6 pcs) pink tan black dk blue lt green pink white (1 pc) K ON age 9 (mating end shown) plug single INK (12v ign) wire in, if needed plug WIT (OIL->T) wire in, if needed cluster connecrs from ash harness (bag ) (mating end shown) (6 pcs) (1 pc) ev 0.0 1/23/2018

10 Instrument luster harness installation instructions: luster: with warning s brown (no printing) brown (alt ign) tan (brake) pink (12V ign) dk green (temp) dk blue (oil pressure) gray (dash s) black () lt green (high beam) tan (gas gauge) lt blue (lh turn) dk blue (rh turn) blank pink (12V ign) blank blank black () blank ONNTO (no printing) 12V ign 12V ign gas gauge water temp oil press lt ign L turn turn ash s high beam brake lt facry tach pink dk green black dk blue black lt blue gray tan (12 pcs) (6 pcs) brown pink tan black brown dk blue lt green pink white (1 pc) K ON age 10 plug OWN wire in, if needed (mating end shown) plug single INK (12v ign) wire in, if needed plug WIT (OIL->T) wire in, if needed plug OWN (LTNTO IN) wire in, if needed cluster connecrs from ash harness (bag ) (mating end shown) (6 pcs) (1 pc)

11 ear ody harness installation instructions: Shown below, are the supplied misc. terminals, plastic connecr bodies, boots and wire extensions that will be used complete your ear ody harness connections. They are itemized and referred on this page, just as they are on the following pages of this ear ody instruction set. (56 series single female terminal, 6 pcs.) (56 series double female terminal, 7 pcs.) N (leetside left tail/backup extension, 1 pc.) (56 series 4-way female conn, 2 pcs.) (56 series single female conn, 3 pcs.) (leetside right tail/backup extension, 1 pc.) (female pin sleeve, 1 pc.) (single female terminal, 2 pcs.) (Stepside left tail/backup extension, 1 pc.) (rubber grommet, 1 pc.) (12V attery - used, 1 pc.) T (Stepside right tail/backup extension, 1 pc.) J K (Third rake Light, 1 pc.) (side-marker extension, 2 pcs.) (optional license plate extension, 2 pcs.) L age 11 (fuel gauge extension, 1 pc.) (side-marker assembly, 2 pcs.)

12 ear ody harness installation instructions: the optional wires must be plugged in the bulkhead connecr in order utilize these features wire entry view shown third brake at cab ev 0.0 1/23/2018 S TIS ST O LL LTSI OLS bulkhead connecr frame rail grommet 12V battery feed for accessories third brake at rear J L fuel gauge sender left side marker right side marker left tail right tail N left backup right backup age 12 optional license plate license plate optional license plate route black wire from side-marker assemblies (with ring terminal) the tail /backup extensions N and, cut length, double crimp the cut ends of the wires in terminals and insert in connecrs. ttach the ring terminals a good chassis.

13 ear ody harness installation instructions: the optional wires must be plugged in the bulkhead connecr in order utilize these features wire entry view shown third brake at cab 12V battery feed for accessories third brake at rear ev 0.0 1/23/ bulkhead connecr frame rail grommet J L fuel gauge sender left side marker K K right side marker left backup T right backup left tail right tail S TIS ST O LL STSI OLS license plate age 13

14 ront Light harness installation instructions: Shown below, are the supplied misc. terminals, plastic connecr bodies and extensions that will be used complete your ront Light harness connections. They are itemized and referred on this page, just as they are on the following pages of this ront Light instruction set ( socket, 2 pcs.) (56 series single female connecr, 2 pcs.) T ( single head left-hand turn signal/side marker extension, 1 pc.) (56 series double female connecr, 2 pcs.) (56 series single female grommet, 1 pc.) J (electric fan pigtail, 1 pc.) (59 series double female connecr, 2 pcs.) ( single head right-hand turn signal/side marker extension, 1 pc.) (56 series single female terminal, 6 pcs.) N (chassis, 1 pc.) V ( dual head left-hand turn signal/side marker extension, 1 pc.) (56 series double female terminal, 4 pcs.) (59 series double female terminal, 9 pcs.) (head extension, 2 pcs.) W ( dual head right-hand turn signal/side marker extension, 1 pc.) (59 series single female terminal, 5 pcs.) (right-angle head extension, 2 pcs.) (right-angle terminal), 6 pcs.) age 14

15 ront Light harness installation instructions: Single head: if your battery is located close the back of the head terminals, use ight-angle ead xtension and terminals, in place of ead xtension and terminals, connect head. fter crimping terminals, add solder the crimp connections brake presssure warning electric fan orange pink red black relay trigger a fused 12 V ignition source. 12 volt battery source. used thru included in-line fuse. apply silicone sealant back side of connecr after installing terminals bulkhead connecr (wiring end shown) the optional wires must be plugged in the bulkhead connecr in order utilize these features right side marker W universal relay kit is available, containing all parts and instructions needed wire your electric fan LTI N L WIIN Optional fan temp sending unit (self ing or separate terminal type) left side marker right head horn horn T left head right turn attach this end a radiar support N attach this end the chassis left turn age 15

16 ront Light harness installation instructions: ual head: attach this end a radiar support N attach this end the chassis apply silicone sealant back side of connecr after installing terminals bulkhead connecr (wiring end shown) if your battery is located close the back of the head terminals, use ight-angle ead xtension and terminals, in place of ead xtension and terminals, connect head. fter crimping terminals, add solder the crimp connections. right side marker electric fan orange W universal relay kit is available, containing all parts and instructions needed wire your electric fan brake presssure warning pink red black lectric an elay Wiring (none of the items referenced, are included in kit) relay trigger a fused 12 V ignition source. 12 volt battery source. used thru included in-line fuse. Optional fan temp sending unit (self ing or separate terminal type) the optional wires must be plugged in the bulkhead connecr in order utilize these features left side marker right head left head J age 16 right high beam right turn W horn horn route black wire from connecrs (with ring terminal) the high beam connecrs J, cut length, double crimp the cut ends of the wire in terminals and insert in connecrs J. ttach the ring terminals a good chassis. V left turn J left high beam

17 ngine harness installation instructions: Shown below, are the supplied misc. terminals, sleeves, plastic connecr bodies and wires, that will be used complete your ngine harness connections. They are itemized and referred on this page, just as they are on the following pages of this ngine instruction set. (56 series single female terminal, 11 pcs.) L (ack-con female terminal, 2 pcs.) (Vehicle Speed Sensor signal wire, 1 pc.) (56 series double female terminal, 3 pcs.) (56 series single female connecr, 1 pc.) (56 series single female connecr, 2 pcs.) (56 series single female connecr, 1 pc.) T (56 series double female connecr, 1 pc.) (small ring terminal for larger gauge wire, 2 pcs.) (small rubber sleeve, 2 pcs.) (small ring terminal for smaller gauge wire, 3 pcs.) JJ (Vehicle Speed Sensor wire, 1 pc.) (Vehicle Speed Sensor power wire, 1 pc.) (wiper mor park wire, 1 pc.) (oil-->tach wire, 1 pc.) (electric choke wire, 1 pc.) (ack-con 3-way female connecr, 1 pc.) (large ring terminal, 2 pcs.) (large rubber sleeve, 1 pc.) W (56 series single female connecr, 3 pcs.) (rubber boot, 1 pc.) (ack-con female terminal, 4 pcs.) KK LL (alternar ign wire, 1 pc.) (wiper feed extension, 1 pc.) (wiper low-speed extension, 1 pc.) J (ack-con double female connecr, 1 pc.) ( SI alternar exciter wiring, 1 pc.) NN (ack-con male terminal, 2 pcs.) K age 17 (ack-con double female connecr, 1 pc.) (alternar feed wiring, 1 pc.) (main power feed fusible link, 1 pc.) (ack-con single female connecr, 1 pc.) (ack-con single male connecr, 1 pc.)

18 ngine harness installation instructions: for VSS power VSS (electronic speedo only) (VSS power) (VSS signal) (VSS ) purple and yellow VSS wires must be twisted gether their entire length (wiring end shown) wiper mor & washer pump (see page 19) the optional wires must be plugged in the bulkhead connecr in order utilize these features positive battery cable (not included in kit) distribur T location on coil T location on coil oil sending unit NN T O tach filter route the white loose wire your distribur and cut the wire length, connect the wires a tach filter (not included in kit) and the distribur as shown electric choke temperature sending unit bulkhead connecr T JJ O KK T S W starter solenoid age 18 W offers an Ò SIÓ series alternar Ò SÓ series alternar conversion kit alternar (SI) ev 0.0 1/23/2018

19 ngine harness installation instructions: Wiper mor & washer pump wiring: washer pump wiper mor park wiper mor washer pump wiper mor park wiper mor J K K L L LL LL wire entry view shown wire entry view shown bulkhead connecr bulkhead connecr age the optional wires must be plugged in the bulkhead connecr in order utilize these features

20 ST 3: ONNT O TT: When you have completed the installation and are ready reconnect the battery, make sure that the following electrical system s are in place:. attery is ed the NIN LOK.. attery is ed the frame.. ngine block is ed the frame.. ody is ed the frame. ST 4: K LL LTIL NTIONS: ny non-functioning items should be checked for proper installation. ny problems with your wiring and electrical circuit functions, should be addressed merican uwire Systems, Inc. as soon as possible, avoid any warranty problems. If you have any questions concerning this or any of our products, please feel free call us at age ev 0.0 1/23/2018

Firebird Classic Update Series Kit Firebird

Firebird Classic Update Series Kit Firebird WNIN: Validate the kit contents with the component list included on this page, before proceeding. This kit is intended to be used in a modified vehicle. Please read this page thoroughly and be sure that