Strato-Lift & Boom, Inc. Parts Manual MRX 25. l') I'" II ~..J «:) I ~ 10\ -, I 0 ~II I I. l J I I MRX-0894

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1 Strato-Lift & Boom, Inc. Parts Manual MRX 25 l') I'" L a "" 0 I ~ ~..J If... II - «:) 0\ -, I 0 (0 o~;) 0 ~II l J I I I I J~ MRX-0894

2 TABLE OF CONTENTS Section : Diagrams Figure -A Hydraulic Diagram Section 2: Drive Chassis Components Figure 2-A Figure 2-B Figure 2-C Figure 2-D Figure 2-E Figure 2-F Figure 2-G Figure 2-H Figure 2- Figure 2-J Figure 2-K Figure 2-L Figure 2-M Figure 2-N Steer Axle Steer Lincage Drive Axle Brake Components Battery Box Components Box Ground Control Panel Power Unit Function Manifold Pump and Motor Motor Steering Cylinder Brake Cylinder Cushion Cylinder Section 3: Boom Components Figure 3-A Figure 3-B Figure 3-C Figure 3-~ Figure 3-E Figure 3-F Figure 3-G Boom Section Lift Cylinder Lower Boom Arm Lower Control Arm Compression Arm Upper Boom Arm Upper Control Arm Section 4: Platform Figure 4-A Figure 4-B Figure 4-C Figure 4-0 Platform Rear Platform Deck Extension Platform Control Box Section 5: Decals and Placards Location Figure 5-A Decals Location

3 Section Hydraulic Diagra... s

4 Index Part No. o..criptlon Qty Flow Control Valve FIttIng /4 MMS FIttIng 4-4 f)( FIttIng 6 f)( FIttIng 6 CTX.5 e FIttIng 4-4 CTX FIttIng 6-6 VTX FIttIng 4-4 VTX FIttIng /4- CR-S FIttIng 0-3/8 F50G FIttIng /4- MWO FJttlng /6 HHP PIpe Nipple /4 )C 3 Ig PIpe Nipple /4 )C 2 Ig n rlttlng PO FJttlng 6-6 CTX FJttlng /4 HP FIlter FIttIng 8-8 f)( FIttIng 8-8 CCX Ho.. /4)C 5 /2 Ig Ho.. 3/8 lc Ho.. /4 )C M / HOM /4 )C 69 Ig Ho.. /4 )C 55 /2 Ig Ho.. 3/8 lc 55 3/ HOM /4 )C 60 /2 Ig Hose 3/8 )C Ho.. 3/8 )C 33 /2g Hose /4 )C 5 /2 Ig Manifold Return Une J Suction Un Prenure Un. Note: All fitting designations are from "Parker" Hydraulic Diagram B.O.M. Figure -A

5 Section 2 Drive Chassis COlnponents

6 Section 3 BoolII COllllponents

7 Section 4 Platforlll

8 Index Part No. Description Q~. (This Igure) N/A Rear Platform (See Figure 4-B) 2 N/A Front Platform (See Figure 4-C) 3 N/A Control Box (See Figure 4-0) Pitman Arm Idler Arm Tbg. 3/400 x 3/B 0 x 'g Platform Stop Bracket Slider HHCS /4-20 x /2 Ig HHCS 3/B-6 x 2 Ig HHCS 3/B-6 x 2 /2 'g Flat Washer / Flat Washer 3/B HHCS 3/8-6 x /2 Ig HHCS 3/8-6 x 3/4 Ig HHCS /4-20 x 2 Ig Snap Bushing Stover Lock Nut 3/ Extension Spring Nylon Washer / Nylon Washer 3/ Red Grip Stover Lock Nut / Platform B.O.M. Figure 4-A

9 Index Part No. Description. (ThiS~gUre) Rear Platform Roller Gravity Bar ! Crank Arm F' ollower Arm Rear Left Side Bottom Rail Rear Right Side Bottom Rail Rear Top Ran Pear Side Kick Plate Rear Side Kick Plate Addition Rear Kick Plote Strato-Uft logo DecGl FHMS /4-20 x /4 Ig HHCS /4-20 x /2 Ig HHCS /4-20 x 5/8 Ig Cap Plug Thread Cutting Screw /4-20 x / Large Stripes Decal Plywood Floor HHCS /4-20 x 7/8 Ig Pipe Insulation 7/8 ID x 3/4 wall x 22 Ig Nylon Shoulder Washer I' / Stover Lock Nut / Rear Platform B.O.M. Figure 4-8

10 Index Part No. Description (This ~9ure) Front Platform Front Side Klck Plote Front Kick Plate Platform Step Lock Pin PVC Pipe /2 x sch 40 x 2 Ig Crank Arm Follower Arm Front Top Rail Front Bottom Rail 000 Foot Switch Lock Nut FH..s /4-20 x /4 Ig RHCS 0-32 x /4 Ig Flat Washer 3/8 ' Wire TIe Cap Plug Lbs. Capacity Decal Plywood Floor Cotter Pin /8 x 3/4 Ig HHCS /4-20 x 2g Compression Spring Warning Placard Decal SmoU Stripes Oecal Cap Flat Washer # Nylon Shoulder Washer ~ / stover Lock 'Nut / Deck Extension B.O.M. Figure 4-C

11 Section 5 Decals and Placards Location

12 BRAKE CYLINDER LEFT MOTOR >-----~24~----_< RIGHT MOTOR ~ ~v~ ~ CUSHION CYLINDER STEERING CYLINDER 8 p PUMP 32 T TANK { < R LIFT CYLINDER MANIFOLD ~ ~33~ ~ ~ Hydraulic Diagram Figure -A

13 Index Part No_ Description Qty Bearing Cup Hub Cap I=OQt\ Fi lied Tire Bearing Cone Grease Seal Wheel Nut / Cotter Pin Slotted Hex Nut Rat Washer /6 0 x Front Hub Slow Speed Switch Pop Rivet ~ /8 x 3/8 Ig- 2 N/A Hub Complete " Steer Axle '-. '" Figure 2-A

14 3 ~/ I! Index Port No. Description Q~. (This Igure) 0424 Chassis Frome Pin f6 /2 x 8 7/8 Ig Front Spindle lie Rod Brz. Bushing 7/8 00 x /2 0 x /2Ig Steering Cylinder (See Fig. 2-L) Roll Pin Jlj /4 x 2 /2 Ig HHCS 3/8-6 x 2 /2 Ig Set Screw 5/6-8 x /2 Ig HHCS 3/8-6 x /2Ig Stover Lock Nut 3/ Fitting 4-4 etx (Porker) Fitting 4-4 VTX (Porker) Fitting /6 HHP (Porker) Steer Linkage Figure 2-8

15 '" Ihdex Part No. D crfplon ('ntie~) t PIn Drive R8ar Wheel Bolt /2-20 x th:s /2-20 x 2 -/2 Ig Cotter PIn, /8 x FoQM FnIecL TIre Slotted Hex Nut J/4-6 " Brake Hub FttIng &-6 VTX (parteer) Fitting 0-J/8 F50G {Parker} Lock Washer /2 8 Drive Axle FTgure 2-C

16 Index Part No. Description Q~. (This Igure) Brake Actuator Pin Brake Brake Pusher Brake Cylinder (See Figure 2-M) HHCS 3/8-6 x 2 Ig Flat Washer 3/8 Compression Spring. HHCS /2-3 x 7 Ig Jam Nut / Extension Spring Stover Lock Nut 3/8-,6. Nylon Washer 3/ Grease Fitting Fitting etx 4-4 (Parker) Fitting /6 HHP (Parker).. Drill and tap /6 NPT ** Drill ~ 3/64 thru Automatic Brake Figure 2-D

17 Q~. Index Part No. Description (This Igure) Battery Hold Down Brocket Battery Box Ud J V DC Battery Lug Nut B Battery Cable 6 3/8 Ig Ud Latch Pop Rivet ~/8 x J/8 9- B B Stripes Decal MRX-25 Logo Decal Rubber Strip J/6 x x 29 Ig HHCS /4-20 x 9 /2 Ig Serial Number Plate lj Battery Cable J J/4 Ig Battery Cable 48 Ig- To motor's IINeg. To solenoid (pin 00008) Battery Box Figure 2-E I '.

18 Index Part No. M/A 2 ()04.t2J Q03" CUSHION CYUNDER INSTAlLATON Dacription (rhia~"') Po..,. Unit (See r..,.. 2-H) Charger Box Ud Wire Tie 2 Charger 'tilt Level Sensor Cushion Cylinder (See Figure 2-N) Fitting 4-4 CTX (Parker) F"ltting 4-4 vrx (Parker) F"ltting /6 HHP (Parker) 2 Ud Latch 2 Pop Rivet 6 /8 x 3/8 "Ig. 4 Bc:rttery Caution Decal Emergency Down D~~I Hudraulic Reservoir Decal Stripes Decol MRX-25 Logo Decal Stover Lock Nut / Drill and tap /6 NPT Drill ~ 3/64 thru Components Box Figure 2-F

19 , Index Part No Description (This ~ure) AMP Breaker Volts Solenoid Switch Boot Ignition Switch Momentary/Momentary Switch Momentary/On Switch TerminGi Block " Voltage Suppressor Battery -cable 4 Lg Lower Control Box Decal ~ Hex Nut Pop Rivet ~ 3/6 x 5/6 Ig. 2 ~ " HHCS /4-20 x /2 Ig RHCS 0-32 x 3/4 Ig Stover Lock Nut / Battery Cable 3 3/ Ground Control Panel To Motor Positive End 6 To Battery Positive End figure 2-G

20 Qty. Index Part No. Description (This Figure) 0428 Hydraulic Tank Mounting Plate Pressure Une Stover Lock Nut / Manifold Return Une Suction Une HP Motor (See Figure 2-K) Manifold Assembly (See Figure 2-) Pump (See Figure 2-J) Fitting /4 MMS (Parker) Fitting 4-4 FTX (Parker) Fitting 8 FTX (Parker) Fitting 8 CTX (Par~er) Fitting 4-4 etx (Parker) Fitting 4-4 vrx (Parker) Fitting /4 MMO (Parker) Pipe Nipple /4 x 3 Ig Pipe Nipple /4 x 2 Ig Fitting PO 343 (Parker) Oust Cap Tank Cap Fitting /4 HP (Parker) Filter Fitting 8-8 me (Parker) lock Washer 3/ HHCS 3/8-6 x 3/4 Ig. 2 Power Unit Figure 2-H

21 ~ I Index Part No. Description Manifold 2' Dump Valve Uft Valve Down Valve Drive/Steering Valve Check Valve Shuttle Valve Pressure Relief Valve Pressure Relief V<;lIve VDC Down Valve Coil VDC Coil (This ~gure) Function Manifold Hydro-Air Figure 2-

22 Index Part No. Description (Thi.~ure) HP Motor (See Fig. 2-K) Coupling (Serials 692o-739) Coupling (From Serial I 740) titling 6-6 CTX {Parker} Pump Gasket Seal Valve-2W/2P N.O VDC Coil Check Valve Fitting 8-8 CCTX (Parker) Lock Washer 5/ HHCS 5/6-8 x 3/4 Ig. Grade 5... Pump and Motor JS8 Pump/Leeson Motor Figure 2-J

23 Index Part No. Description Qty Brush and $pring Assembly Brush Clip 4 Warning Disassembling the motor wul VOID the warranty terms. The only repair proceedure that does not effect warranty is changing the brushes. Call Strato-Uft Parts & Service Department for name of electric motor repair location near you for warranty repair. Brush Cover Insulator Frame and magnet auelnbly TerminG' Bolt Assembly Brush Cover r Bearing Bolt Brush Holder and Plate Assembly Armature and shaft assembly Hole Plug Bearing 4HP Motor Part No Figure 2-K

24 Index Description Cylinder Barrel 2 Rod 3 Lock Nut 4 Piston 5 Cylinder Head 6 Wear Ring 7 Piston Seal * 8 O-Ring 9 Rod Seal * * 0 O-Ring * O-Ring * 2 Backup Ring * 3 Rod Wiper 4 Retaining Ring * Included in the seal kit (part no ). Steering Cylinder Part No. : Figure 2-L

25 Index Description Cylinder Barrel 2 Rod :3 Lock Nut 4 Piston 5 Cylinder Head 6 Wear Ring 7 Piston Seal O-Ring 8 Rod Seal 9 0 O-Ring O-Ring 2 Backup Ring 3 Rod Wiper 4 Retaining Ring Inctuded in the seal kit (part no ). Brake Cylinder Part No. : Figure 2-M

26 Index Part No. Description Qty Cushion Cylinder Spring 2 2 Piston 3 Wear Ring 2 4 Piston Seal 5 O-Ring 6 Gland Weldment 7 O-Ring 8 Backup Ring 9 Retaining Ring Note: * Included in Seal Kit. Part No. : Cushion Cylinder Part No. : Figure 2-N

27 I I Index Part No. D.escription (This ~gure) Lower Boom Arm (See Figure 3-C)... -~ Lower Control Arm (See Figure 3-D) Boom Head ~ Upper Boom Arm (See Figure 3-F) Upper Control Arm (See Figure 3-G) Compression Arm (See Figure 3-E) Uft Cylinder (See Figure 3-8) Round Bar ' /2 x 9 5/ Round Bar ' /2 x 8 /2 Ig Pin ' /2 x 6 7/8 Ig Round Bar ' /2 x 0 /2 Ig Pin 6 /2 x 2 3/4 Ig Round Bar ' /4 x 8 3/6 Ig Round Bar ' /2 x 3/ Round Bar '. /4 x Ig SHCS 3/8-6 x 2 /4 Ig SHCS 3/8-6 x 2 / Stover Lock Nut 3/ Shearproof Pin ' 5/6 x 3 /2 Ig. / / Boom Section Figure 3-A

28 Index Part No. Description - (This?'9Ure) Sn. Bushtng 5/800 x /4 0 x 3/4 Ig Flow Control Valve : Fitting 6 CTX (Parker) Fitting 4-4 FTX (Parker) Fitting /4 CR (Parker) 6 N/A Cylinder Barrel 7 N/A Rod Assembly 8 N/A Lock Nut 9 N/A Piston 0 N/A Cylinder Head N/A Wear Ring 2 N/A Piston Seal 3 N/A O-Ring 4 N/A Rod Seal 5 N/A O-Ring 6 N/A Retaining Ring 7 N/A Rod Wiper 8 N/A Back Up Ring * 9 N/A Back Up Ring N/A O-Ring * Included in the seal kit (part no ) ) Lift Cylinder Port No. : Figure 3-8

29 Index Part No. Description Qty Brz. Bushing 7/8 00 x /2 0 x 3 Lg Tbg. 3/4 00 x 8 Go. x 5/6 Lg Plug 2 Lower Boom Arm Part No. : Figure 3-C

30 Index Part No. Description Qty Brz. Bushing 7/8 00 x /2 0 x 3 Lg Tbg. 3/400 x 8 Ga. x 5/6 Lg Plug Lower Control Arm Part No. : Figure 3-D

31 Index Part No. Description Brz. Bushing 7/8 00 x /2 0 x 2 Lg. Qty 4 Compression Arm Part No. : Figure 3-E

32 F I I Index Part No. Description Brz. Bushing 7/8 00 x /2 JO x Tbg. 3/4 00 x 8 Go. x 2 5/ Plug Qty Upper Boom Arm Part No. : Figure 3--F

33 Index Part No. Description Brz. Bushing 7/8 00 x /2 rd x 2 Lg Tbg. 3/4 00 x 8 Ga. x 7/8lg Tbg. 3/4 00 x 8 Ga. x 2 5/ Plug Qty Upper Control Arm Part No. : Figure 3-G

34 VIEW "A" ~ Platform Figure 4-A

35 ,or ot ~ ~., -. c..o C..., (l) ~ I m ::::0 (l) o., ""0 a ~ o., 3 View "A"

36 0 -. to C..., CD ~ I () o () o " ftl X (j) ::J C/) O ::J View "A" ~ View "B" * Decals are shown 80 reversed around vertical axis

37 Index Part No. Description Qty ~ Control Box Bracket Cable Clamp Switch Boot Momentary/Momentary Switch On/Off Switch I I On/On Switch Buzzer I Ught Indicator.d, '" Control Box Decal t ~ I~ HHCS /4-20 x /2 Ig HHCS Self Tapped 6-32 x /2 Ig Aat Washer / Aat Washer RHCS 4-40 x Ig Hex Nut 4--40R Stover Lock Nut / Lower Part Upper Control Box Upper Part Figure 4-0

38 Decals Location Figure 5-A

Retriever 5100G/P. 11/89 revised 10/02 FORM NO

Retriever 5100G/P. 11/89 revised 10/02 FORM NO Retriever 5100G/P PARTS LIST Advance MODELS 56497000, 56497010 This parts list is for machines after serial number 353005 All models covered in this manual are OBSOLETE 11/89 revised 10/02 FORM NO. 56042216