NOTE: CAPACITOR LEADS IN FIG #1 MAY REQUIRE SPLICING USING GA BUSS WIRE & SLEEVING AS NECESSARY TO ATTAIN REQUIRED LEAD LENGTH. 704
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1 DIGITAL READ OUT (2.70 IDEAL FOR THIS RESISTOR) ENGAGE DCVΩ BUTTON DIGITAL VOLT METER ZERO ADJUST-CONNECT (2) ALLIGATOR CLIPS TOGETHER & ADJUST UNTIL DIGITAL READ OUT IS 0.00 NOTE: THIS MUST BE REPEATED PERIODICALLY SET KNOB INDICATOR TO 20K NOTE POSITIONS HEAD & OPEN WINDINGS RESISTOR ALLIGATOR CLIP MOVE THIS LUG UNTIL DIGITAL READ OUT SHOWS 2.70 (2.7k) IDEAL. TOLERANCE RANGE IS 2.68 TO TIGHTEN SECURELY WHEN PROPERLY ADJUSTED & REMOVE ALLIGATOR CLIPS. 3
2 NOTE: CAPACITOR LEADS IN FIG #1 MAY REQUIRE SPLICING USING GA BUSS WIRE & SLEEVING AS NECESSARY TO ATTAIN REQUIRED LEAD LENGTH CAPACITOR FIG. 1 FIG CAPACITOR 1 1/2" REF (DO NOT CUT LEAD).50 PLACE SLEEVING CRIMP & SOLDER RING LUG.8" RING LUG CRIMP & SOLDER RING LUG LUG FIG.3 FIG PANDUIT FERRITE BEAD (CENTERED ON WIRE) 2" WIRE 20 GA BUSS WIRE 3.75" REQ'D (STRIP AND TIN.25") RING LUG RING LUG CRIMP & SOLDER RING LUG NOTE: HAND TIGHTEN PANDUIT. DO NOT DAMAGE INSULATION. 4
3 WIRE #1 WIRE #2 CAP ASSY PREPPED ON SHEET 4 (FIG. 2) FREE LEAD SOLDERED WITH 12 GA WIRE STRAP GROUND NOTE: ALIGN HOLE STRAP WITH HOLE SOCKET TUBE WHEN SOLDERING LUG RING (LABEL TB3-1) WIRE # LUG RING (LABEL TB3-2) WIRE #2 NOTE: USE TOOL TO SPREAD TUBE SOCKET TERMINALS. * NOTES: 1. TRIM CORNERS BRAID BEFORE SOLDERING. 2. KEEP TUBE SOCKETS FREE SOLDER. 3. MAINTAIN 1/8" CLEARANCE TO FASTENERS * SOCKET TUBE VACUUM WIRE COPPER BRAIDED 5.5" PIECE SOLDER TO OUTSIDE VACUUM TUBE SOCKET PART #:
4 STANDF MARKED 'A' CHOKE RF GROMMET STANDF 6 REQ'D MARKED 'C' MOUNT ANCHOR TIE (ORIENT AS SHOWN) A C A A C A MOUNT ANCHOR TIE (ORIENT AS SHOWN) BOTTOM VIEW LABEL WARNING H-VOLT (PLACE IN INDICATED LOCATION) GROMMET ADD LABEL WITH PART NUMBER BASE CHASSIS OSCILLATOR NUT 2 REQ' D D D REQ'D MARKED 'D' D D REQ'D 8 IN/LB PART #:
5 VACUUM TUBE (PREPPED ON SHEET 5) ROUTE BOTH LUGS THRU OVAL SHAPED GROMMET AND UNDERNEATH CHASSIS AND UP THRU ROUND SHAPED GROMMET IN/LB CAPACITOR (TURN CAPACITOR SO NUMBERS ARE VISIBLE WHEN INSPECTED) STRAP CAP ASSY (PREPPED ON SHEET 4, FIG. 2) FIG. A NOTE: (1) STANDF REMOVED FOR CLARITY NUT IN/LB 7
6 RESISTOR (PRESET ON SHEET 3) OPEN WINDINGS VAR. RESISTOR DOWN OR TOWARDS BACK CHASSIS BRACKET SPRING NUT 2 REQ' D
7 TIE STRAP 3 REQ'D (SEE NOTE 4) WIRE #4 9" WHT 22 GA. NOTES: 1. SOLDER CAPACITOR LEAD FROM TUBE SOCKET TO RESISTOR AS SHOWN. 2. SOLDER 9" WHT WIRE & 5" (HIGH VOLT) WHT WIRE TO RESISTOR. ROUTE FREE ENDS THRU GROMMET. 3. ROUTE FREE ENDS WIRES FROM TUBE SOCKET THRU GROMMET. 4. HAND TIGHTEN TIE STRAPS. DO NOT DAMAGE INSULATION. CAPACITOR PREPPED ON SHEET 4, FIG. 1 WIRE #3 (SEE NOTE 2) ( HIVOLT WIRE) 9
8 WIRE #4 22 GA WHT 9" PREVIOUSLY SOLDERED TO VARIABLE RESISTOR (LABEL TB3-3) WIRE #1 12 GA WHT PREVIOUSLY SOLDERED TO TUBE SOCKET WIRE #2 12 GA WHT PREVIOUSLY SOLDERED TO STRAP WIRE #3 22 GA WHT 5" PREVIOUSLY SOLDERED TO VARIABLE RESISTOR NOTE: SOLDER 5" WHT WIRE TO BOTTOM LUG CHOKE. SECURE REST WIRES AS SHOWN. 10
9 BLOCK FITTING IN/LB BRACKET CAPACITOR REQ'D REQ'D 8 IN/LB CAPACITOR BLOCK BRACKET IN/LB STRAP ASSY FROM SHEET 4, FIG. 3 (SOLDER TO TOP CHOKE) SECURE WIRE FROM SHEET 4, FIG.4 TO TIE ANCHOR WITH A TIE STRAP SOLDER ASSY FROM SHEET 4, FIG. 4 TO TUBE SOCKET DETAIL IN/LB CHOKE (REF) NOTE: ORIENT LETTERING ON CAPACITORS SO THEY CAN BE SEEN WHEN INSPECTED. ASSY FROM SHEET 4, FIG. 4 (SEE DETAIL) PART #:
10 MARKED 'B' B REQ'D B B MARKED 'A' NOTES: 1. DO NOT TIGHTEN S UNTIL ALL S ARE INSTALLED THEN TIGHTEN USING CARE TO NOT DEFORM CAPACITORS ASSY RESISTOR BLEEDER 100 MEG B A A A A BAR CLAMP CAP.125 X.275 X 1.25 PLT 3 REQ'D 2. ALL HARDWARE ON THIS PAGE SHOULD BE TORQUED TO 8 IN/LBS BAR CLAMP CAP.125 X.375 X 2.00 PLT (NOTCHED END GOES OVER CAP) ASSY CAP POTTED ASSY CAP POTTED BLOCK MTG CAPACITOR OSCILLATOR BLOCK MTG CAPACITOR OSCILLATOR PLT ASSY CAP 800 PAIR POTTED BAR CLAMP CAP.125 X.375 X 1.90 PLT REQ'D PART #:
11 USE (1) & (2) FLAT S INCLUDED WITH CONNECTOR PLATE STRAP PLATE CONNECTOR (ALIGN PLATE WITH CENTER TUBE SOCKET) IN/LBS SECURE THE (3) WIRES TO THE TIE ANCHOR WITH A PANDUIT. HAND TIGHTEN ONLY. DO NOT DAMAGE INSULATION SEE NOTE # STRAP NUT 2 REQ' D FIG. A PANDUIT (PLACE AT ENDS BEAD FERRITE) CHOKE BEAD FERRITE (ROUTE BOTH WIRES SHOWN WITH RING LUGS THRU BEAD) NOTES: 1. IF CONNECTOR COMES WITH ON THE (2) THUMB S, DISCARD THEM. 2. TURN CONNECTOR, SO S FACE THE FRONT THE OSCILLATOR (SLOT IS ON THE FRONT SIDE CHASSIS). 3. CLAMP FERRITE BEAD AROUND (2) 12 GA WIRES. 4. SEND ASSEMBLY TO TEST. PART #:
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