RAIL TANKER EQUIPMENT CATALOGUE //

Transcription

1 RAIL TANKER EQUIPMENT CATALOGUE // CORE COMPONENTS // Fort Vale Engineering Ltd. 08 CATALOGUE REVISION_

2 RAIL TANKER EQUIPMENT // CORE COMPONENTS CONTENTS // REFUELLING EQUIPMENT //» 50mm Rail Locomotive Fuel Delivery Coupler MANLID EQUIPMENT //» 500mm point Manlid Assembly VENT VALVES & EMERGENCY RELIEF VALVES //» 3 BSP Vacuum Vent Valve» 80mm Flanged PTFE Lined Vacuum Vent Valve» M90 65mm Alloy C76 Lined Super Maxi Relief Valve» 65mm Flanged PFA Lined Super Maxi Relief Valve» 3 Vapour Recovery Vent DISCHARGE VALVES & COUPLINGS //» 00mm Y Pattern Discharge Valve» 5 80 Footvalve» 5 80 Footvalve with dual handle» 50mm PFA Lined Ball Valve» 80mm PFA Lined Ball Valve» 70mm Drytyt Dry Disconnect Tank Unit» 70mm Drytyt Dry Disconnect Hose Unit» Pressure Tight Cap» Pressure Tight Cap Fitting Instructions» 70mm Selectivity System PAGE 3 5/6 7/8 9 / 3/ 5 6 7/8 9/0 / 3 5 Fort Vale Engineering Ltd. 08 RAIL_CORECONTENTS REV

3 50mm Rail Locomotive Fuel Delivery Coupler 50mm Rail Locomotive Fuel Delivery Coupler - ½ BSP inlet, 50mm outlet. Inner housing manufactured in brass and aluminium for smooth operation and to prevent galling. The design of the poppet ports facilitates optimum flow rate of fuel. Robust outer housing manufactured in stainless steel for improved corrosion resistance and longevity. Fitted with Viton main seal. Compatible and interchangeable with existing rail fuelling fittings and couplers. Part Number : 860/ STROKE 08.6 Weight Design Pressure Service Test Pressure Max. Design Temperature Min. Design Temperature 9.7 Kg Bar (58 PSIG) 6 Bar (87 PSIG) 50 C ( F) -0 C ( F) 3 3/8 WHITWORTH THREAD Ø ½ BSP 55.0 A/F Ø 80.0 Parts drawing Item Description Circlip Body weld assembly 860/000 3 Viton washer seal 860/00 Thrust bearing 860/005 5 Poppet 860/000 6 Nitrile Nu-Lip seal NU703 7 Poppet spring Viton poppet sleeve seal 860/ Viton poppet seal 860/ Poppet head 860/000 Dowty washer 860/00 M8 cap screw 5-3 Poppet sleeve 860/0003 Buffer ring 860/ SEAL KIT Part number 860/00SK contains all parts marked 3 Fort Vale Engineering Ltd. 07 Page COUP03 REV0-3..7

4 500mm Rail Manlid Assembly 500mm Rail Manlid Assembly - point fastening. To suit a MAWP of 3 Bar. 0mm thick x 50mm deep neckring. Contact parts manufactured in 36 stainless steel. Seal supplied separately. Options - Seal data available on request. Various neckring height options available from 00mm to 50mm maximum. Available with DN50 PN6 weld-in flange with blank flange in centre of dome. Assembly with mild steel neckring available. Part Number : 858/ OPEN ANGLE Weight 78Kgs Design Pressure (MAWP) 3 Bar (3.5 PSI) Service Test Pressure Bar (58 PSI) Design Temperature Range -9 C to 90 C -0 F to 37 F 50.0 Ø.0 TYPICAL 30.0 NOTE: Above data varies according to specification. Lloyds Register Design Approval COV Ø Approved to BS EN56-6. Range Ø 5.0 TIR HOLE Description 858/ mm 36 stainless steel assembly 858/500MS 500mm mild steel neck/st st lid 858/ mm 36 st/st assembly with DN50 PN6 weld-in & blind flange in dome XXX Description Seal to suit Rail Manlid - material varies Ancillary Part Part Number : 96/FF THREAD LENGTH 50.0 M X 3MM PITCH M Forged Swingbolt Assembly - designed and manufactured in accordance with BS EN56-6. To suit rail tank manlid assembly. Manufactured in 36 and 30 stainless steel. Ø Ø 5.0 Fort Vale Engineering Ltd. 07 Ø 5.08 TIR HOLE Page MAN057 REV

5 3 BSP Vacuum Vent Valve TM 3 BSP Female Vacuum Vent Valve - suitable for a vacuum range of between 0.5 Hg to 6. Hg (0.0 Bar to 0. Bar). Manufactured in 36 stainless steel fitted with Fortyt seal. Fitted with weatherproof cowl and gauze ring. Options - supplied less gauze. Flanged version with various drilling options. Flanged and lined version. Available with Viton seal. Example shown : 8B/X00XXGZ Weight.70 Kg *Model numbers 8B/X00XXGZ and 8BF/X00XXXGZ have been end-of-line flame tested to EN87:00 using a Group IIA gas to comply with clause of the ADR regulations. 0. i Operating Instructions available - OPIN7 Visual inspection and service (where necessary) is recommended on a 6 monthly basis. 5/008 3 BSPT male weld-in nipple Parts drawing 3 BSP Ø 39.7 Range Description 8B/X00XX 3 BSPF no gauze fitted to cowl 8B/X00XXGZ * 3 BSPF with cowl & gauze 8BF/X00XXX Flanged no gauze fitted to cowl 8BF/X00XXXGZ * Flanged with cowl & gauze 8BF/X00XXXL Flanged & lined no gauze to cowl * See note in above Item Description Top Cap 780/0580 Sockethead set screw Weatherproof cowl 780/0560GZ Gauze ring 006/ 5 Plain washer Spring locator 780/ Vacuum spring (See note) 50-XXX 8 3 BSP vent valve body 780/ PTFE seal 039TP 0 Fortyt main seal (See note) Retaining pin Poppet 780/0550 Note : Part number varies according to specification. 9 0 Fort Vale Engineering Ltd. 0 Page 3 REL9 REV

6 PTFE Lined 80NB Flanged Vacuum Vent Valve PTFE Lined 80mm NB Flanged Vacuum Vent Valve - flange drilling to suit customer requirements. (See Range) Suitable for a vacuum range of between 0.5 Hg to 6. Hg (0.0 Bar to 0. Bar) Manufactured in stainless steel fitted with Fortyt seal as standard. Wetted parts of body fitted with a PTFE liner. Poppet manufactured in high nickel alloy. Fitted with weatherproof cowl. Options - Other seal materials are available. Various flange drilling options. Cowl with gauze. Non-lined 3 BSPF stainless steel version available. Example shown : 8BF/X00XXXP Ø.7 Weight.5 Kg Design Pressure (MAWP) Bar (58 PSIG) Test Pressure 6 Bar (87 PSIG) Design Temperature Range -0 C to 50 C (- F to 30 F) Range 6.8. i Operating Instructions available - OPIN7 Parts drawing Ø6. POPPET CLEARANCE Ø79.3 VARIES Ø Flange Drilling 8BF/X00XX0P DIN 65 PN0 8BF/X00XXP DIN 80 PN6 8BF/X00XX3P 3.0 B.S. TABLE D 8BF/X00XXP.5 ASA 50 8BF/X00XX5P 3.0 ASA 50 8BF/X00XX7P DIN 80 PN0 780/0560GZ Weatherproof cowl to accept gauze ring 006/ Gauze ring to fit weatherproof cowl Item Description Top Cap 780/0580 Sockethead set screw Weatherproof cowl 780/0560 Plain washer Spring locator 780/ Continuity bush 780/057 7 Vacuum spring (See Note) 50-XXX 8 Lined flanged body (See Note) 780/080XX 9 Fortyt main seal Viton main seal Retaining pin High nickel alloy poppet 780/0555H Note : Part number varies according to specification. 9 0 Fort Vale Engineering Ltd. 08 Page REL39 REV

7 M90 x mm 65mm MK3 Super Maxi Pressure/Vacuum Relief Valve M90 x mm 65mm NB MK3 Super Maxi Relief Valve - M90 x mm threaded connection with 65mm to 80mm tapered nominal bore. Suitable for a pressure range of between - 75 PSI ( bar) and a vacuum range of between 0 - Hg (0-0.8 bar). Contact parts manufactured in Alloy C76 with Halar coated pressure springs and Alloy C76 vacuum springs. Fitted with Fortyt seals as standard. Complete with rubber/ptfe tank seal. Options - pressure only version. A range of alternative seal materials are available. Weight Design Pressure Service Test Pressure Max. Design Temperature Min. Design Temperature. Kg 5. Bar (75 PSI) 0. Bar (7 PSI) See Note/Table below See Note/Table below Note : Min/Max Design Temperature depends upon pressure plate/vacuum poppet seal material. Please see Table. Seal Code Seal Material Seal Temp. Range 00/TxxxxMH PFA -55 C to +60 C 00/5xxxxMH Fortyt pressure -0 C to +50 C EPDM vacuum 00/xxxxMH Fortyt -55 C to +00 C 00/0xxxxMH Viton -0 C to +00 C 86/XXXX 9/07BBSP 9/07RBSP 90/07BBSP 80mm bursting disc full range available 0-00 PSI pressure gauge, bottom entry, brass internal parts 0-00 PSI pressure gauge, rear entry, brass internal parts 0-00 PSI pressure gauge, bottom entry, stainless steel internal parts 76/900 Removable flameproof gauze 76/6000 Gauzed cowl Design approval by Lloyds Register of Shipping. Test certificates supplied as standard. Please see separate data sheets for details on flow rates. Tests may be witnessed and valves individually stamped by an independent inspectorate by arrangement. Example shown : 00/XXXXXMH Ø Ø 68. Ø 76.9 M90 X MM THREAD Fort Vale Engineering Ltd. 06 Page 5 REL6 REV

8 M90 x mm 65mm MK3 Super Maxi Pressure/Vacuum Relief Valve Parts drawing Item Description Plastic plug 0978 Cap 760/ Setting locking grubscrew 5-00 Halar coated pressure spring pair (See Table ) 60-XXXXL 5 Alloy C76 M8 nut Alloy C76 vacuum spring pad 860/0005H 7 Alloy C76 vacuum spring (See Table ) 70-XXXH 8 Alloy C76 spring pad 0986/3H 9 Alloy C76 pressure plate to suit Fortyt seal 860/0056H 0 Fortyt pressure O ring Fortyt vacuum O ring H Alloy C76 vacuum poppet 0983V/3H 3 Alloy C76 body 860/07MH Rubber/PTFE envelope seal M90 SEAL KIT Part number 000/PVSK contains all parts marked TABLE Pressure setting Pressure springs 3.8 PSI (.9 Bar) 60-05L 8 PSI (3.3 Bar) 60-0L & 60-05L 53.8 PSI (3.7 Bar) 60-0L (Pair) 63.8 PSI (.0 Bar) C (Pair) 0 TABLE Vacuum setting Vacuum spring 6. Hg (0. Bar) 70-0H 3 Visual inspection and service (where necessary) is recommended on a 6 monthly basis. A detailed step-by-step repair manual is available for our Super Maxi Relief Valves. Please contact our Sales team for further information. Fort Vale Engineering Ltd. 06 Page 6 REL7 REV

9 Lined MK3 65mm Flanged Pressure/ Vacuum Super Maxi Relief Valve Lined 65mm NB Flanged MK3 Super Maxi Relief Valveflange drilling to suit customer requirements (See Range) Suitable for a pressure setting of between 3 PSI to 66 PSI (0. to.55 Bar) and a vacuum setting of between 0.5 Hg to 6. Hg (0.0 to 0. Bar). Manufactured with PFA lined body, pressure plate and vacuum poppet, Halar coated pressure spring(s) and high nickel alloy vacuum spring. Fitted with Fortyt seal as standard. May be supplied with or without gauge tapping. Options - pressure only version. 80mm NB range. Viton seals available. Weight 5.8 Kg Design Temperature Range Fortyt : -55 C to 50 C Viton : -8 C to 50 C Minimum Design Metal Temperature : -9 C (-55 C on request) Design approval by Lloyds Register of Shipping. Test certificates supplied as standard. Please see separate data sheets for details on flow rates. Tests may be witnessed and valves individually stamped by an independent inspectorate by arrangement. Visual inspection and service (where necessary) is recommended on a 6 monthly basis. Range Flange Drilling Gauge tap 0U3/XXXXX6SLB slots on Ø 5-5. NONE 0U3/XXXXX6SL slots on Ø 5-5. ¼ BSP 0U3/XXXXX659.5 ASA 50 3 / 8 BSP 0U3/XXXXX65N 3 ASA 50 ¼ NPT 0U3/XXXXX658 3 ASA 50 NONE 0U3/XXXXX657 DIN 80 PN 0 ¼ BSP 0U3/XXXXX655 3 ASA 50 ¼ BSP 0U3/XXXXX65.5 ASA 50 ¼ BSP 0U3/XXXXX653 3 TABLE D ¼ BSP 0U3/XXXXX65 DIN 80 PN 6 ¼ BSP 0U3/XXXXX650 DIN 65 PN 0 ¼ BSP Description 9/07BBSP 0-00 PSI pressure gauge, bottom entry, brass internal parts 9/07RBSP 0-00 PSI pressure gauge, rear entry, brass internal parts 90/07BBSP 0-00 PSI pressure gauge, bottom entry, stainless steel internal parts 76/900 Removable clamped gauze 86/XXXX 65mm bursting disc 3/3700 Stud kit ( x M6) 76/35L Tank weld in flange suitable for lining Part number : 0U3/XXXXX65X Ø MAY BE SUPPLIED WITH OR WITHOUT GAUGE TAPPING. SEE RANGE. 7.0 GAUGE TAP. Ø 68. Ø Ø 87.0 Fort Vale Engineering Ltd. 07 Page 7 REL3 REV

10 Lined MK3 65mm Flanged Pressure/ Vacuum Super Maxi Relief Valve Parts Drawing Item Description Stainless steel plug 0978 Cap (See Note) 860/006XX 3 Locking grubscrew 5-00 Halar coated pressure spring pair (See Table ) 60-XXXX 5 M8 half nut () Vacuum spring pad 860/ High nickel alloy vacuum spring (See Table ) 70-XXXH 8 High nickel alloy spring pad 0986/3H 9 PFA lined pressure plate (See Note) 860/PX56XX 0 Fortyt pressure O ring PFA lined vacuum poppet 0983V/P Fortyt vacuum O ring H 3 PFA lined body (See Note) 860/06XXU NOTE : Part numbers vary according to valve specification. Please contact Sales for further information TABLE Pressure setting Halar coated pressure spring(s) 3.8 PSI (.9 Bar) 60-5L.0 PSI (3.03 Bar) L (Pair) 53.8 PSI (3.7 Bar) 60-0L (Pair) 63.8 PSI (.0 Bar) C (Pair) TABLE Vacuum setting High nickel alloy vacuum spring 0.5 Hg (0.0 Bar) 70-00H Hg (0.03 Bar) 70-00H.5 Hg (0.05 Bar) 70-00H 3 Hg (0.0 Bar) H 6 Hg (0. Bar) 70-0H 3 Fort Vale Engineering Ltd. 07 Page 8 REL3 REV0-9..7

11 3 Vapour Recovery Vent Valve Above photograph shows 856/600 vent valve fitted with optional flame arrester. Weight Design Pressure (MAWP) Test Pressure Design Temperature 0.5 Kgs *See note Bar (58 PSI) 6 Bar (87 PSI) -0 C to +00 C -0 F to +39 F NB : Weight varies according to specification. Approved to BS EN3 & BS EN35. i Operating Instructions available - OPIN. i Air flow rate data available for 856/635 flame arrester. See data sheet REL_FLOWRATE. 3 Vapour Recovery Vent Valve - for rail tanks. Operated by cable linked to the bottom discharge valve. Inlet flange drilled x 8mm holes on a 60mm PCD. Outlet flange drilled x 8mm holes on a 60mm PCD. Provision for flame arrester (supplied separately). Designed to vent under vacuum conditions to prevent tank implosion. Set pressure 0. Bar. Manufactured in 36 stainless steel with Fortyt seal. Options - Standard vapour recovery vent less flame arrester provision. Externally operated cable version. Alternative seal materials. Hydraulically actuated or pneumatically actuated versions available. Range Description 856/6500 Standard vapour recovery vent. Operated by internally linked cable. 856/600 Vapour recovery vent. Operated by internally linked cable. Flame arrester provision. 856/600 Vapour recovery vent. Operated by externally linked cable. Description Tank weld-in pad to suit 3 rail vent valve 856/5 PTFE/CNAF inlet gasket Stud kit for 3 vent valve inlet 856/00 Flame arrester 856/635 Part Number : 856/600 HOLES Ø8.0 EQUI-SPACED ON A 60.0 PCD (DN80 PN6) Ø38.0 SERRATIONS Ø Ø.0 SERRATIONS Ø00.0 Ø9. SEALING DIA. 3" VENT VALVE Part No: 856/600 Material:.0 Seals: PTFE MAWP:.0 BARG [58.0 PSIG] Year of manufacture:**** Serial No: Max temp: 00 C(39 F) Min temp: -0 C(-0 F) EN 3:006 DN80 MADE IN UK 5 HOLES Ø8.0 EQUI-SPACED ON A 60.0 PCD (DN80 PN6) Fort Vale Engineering Ltd. 07 Page 9 REL REV

12 Page 0 THIS PAGE IS INTENTIONALLY BLANK

13 00mm Y Pattern Discharge Valve for Rail Cars Weight varies according to valve specification Design Condition Design Pressure 6 Bar (3 PSIG) Test Pressure Bar (38 PSIG) Design Temperature Range -9 C to +50 C (-0 F to +30 F) Design Condition Design Pressure 0 Bar (5 PSIG) Test Pressure 5 Bar (8 PSIG) Design Temperature Range -9 C to +90 C (-0 F to +37 F) Designed to RID, EN 3, EN 56- Thread coupling complies with EN56-:0 Ch.8 i 90/000 shown fitted with optional cap. Operating Instructions available - OPIN53. CNAF/PTFE inlet gasket ½ BSW st/st cap, PTFE seal, chain 0355PSC 5½ BSW mild/st cap, PTFE seal, chain 0355PSCMS 00mm Y Pattern Discharge Valve - valve inlet flange drilled 8 x 8mm holes on a 80mm PCD; valve outlet terminating with a 5½ BSW thread. Valve closure plate manually operated via handwheel. Handwheel incorporates a padlock facility and locking pin with retaining chain or wire. Available manufactured in either stainless steel or mild steel. Fitted with PTFE main seal. Suitable for general purpose and chemical applications. Options - flanged outlet. Stainless steel or mild steel cap available with retaining chain or wire. Features & Benefits Conical sealing seat offers bubble-tight sealing performance. Low handwheel torque compared to conventional flat face sealing seats, allowing ease of manual operation. Spring-energized Variseal offers exceptional stem sealing performance at low temperature applications. Four bolt bonnet provides a safer, low-torque flange connection compared to a 3 bolt design. Low part count allows for safe and speedy maintenance procedures Locking pin and padlock facility on handwheel prevents unauthorised operation, offering security of cargo. PTFE seals for excellent corrosion resistance with a wide range of cargoes. Specialist anti-galling stainless steel used for key components to ensure reliable long-term valve operation, and offering improved wear and corrosion resistance characteristics. Part Number : 09/000 - Stainless Steel 09/000MS - Mild Steel Ø Ø 0.0 Ø 59.0 STD SERRATION Ø Ø00.0 5½ THREAD EN Fort Vale Engineering Ltd. 07 ATTACH CHAIN TO VALVE BONNET VIA KEYRING 0.9 Page 73.8 VALVE SHOWN IN THE OPEN POSITION FOOT088 REV

14 00mm Y Pattern Discharge Valve for Rail Cars Parts Drawing Item Description Locking pin assembly 09/08 Split pin M Castle nut M-CASTLE M A washer Hand wheel 09/03 6 M8 Hex bolt () M8 Spring washer () Viton low temperature O ring ORB8VL 9 Seal cover - Stainless Steel - Mild Steel 0 Stem seal bearing 09/03 M0 Bolt () 5-30 M0 Spring washer () /009 09/009MS 3 Bonnet - Stainless Steel - Mild Steel 09/00 09/00MS PTFE gasket Thread bush 09/005 6 Grub screw Screw spindle 09/00 8 Slide pad 09/05 9 Piston 09/06 0 PTFE seal 09/07 Body - Stainless Steel - Mild Steel 09/00 09/00MS Split ring () 368/00 3 PTFE cap gasket (incl in item ) Cap (optional) - Stainless Steel - Mild Steel 0355PSC 0355PSCMS 5 Ball bearing (8) 09/05 6 Grub screw 5-05A 7 Variseal 09/03 8 Viton low temperature O ring ORB3VL 9 FKM scraper 09/ SEAL KIT Part number 09/000SK contains all parts marked See also data sheet FOOT096 for rail valve seal kit information. Page 3 Fort Vale Engineering Ltd. 08 FOOT089 REV0-9..7

15 5" NB 80 Rail Footvalve Internal poppet/external operator shown mounted to tank weld-in flange. 5" 80 Rail Footvalve Assembly - comprising internal poppet and external operator sub-assemblies. Internal poppet flange drilled 6 x 3mm holes on a 75.0 PCD; footvalve operator assembly outlet drilled to DIN5 PN0. Contact parts manufactured in 36 stainless steel, fitted with PTFE/elastomer main poppet seal. Fitted with crank arm but supplied less operating handles. Designed to be connected to a top mounted vent valve via an internal cable system incorporating a roll-over protection feature. Options - alternative seal materials. A version with a mild steel operator assembly is available. Range Weight - Internal poppet Weight - Operator assembly Design Pressure (MAWP) Test Pressure Design Temperature Range 9.8 Kg.68 Kg Bar (58 PSIG) 6 Bar (87 PSIG) -0 C to +00 C (-0 F to +39 F) 856/57X 856/57MS/X Description 5 80 internal poppet/operator assy - 36 stainless steel contact parts 5 80 stainless steel internal poppet & carbon steel operator Above information may vary according to specification. Approved to BS EN33 & BS EN35 i Operating Instructions available - OPIN5 Description Tank weld-in pad stainless steel 856/550 Tank weld-in pad mild steel 856/550MS PTFE intermediary gasket 856/576 Pivot arm/shear pin assembly 856/50 mm footvalve/vent valve cable kit 856/690/0 6mm rollover safeguard cable kit 856/695/06 Poppet mesh cover kit 856/587K Part number : 856/57X Ø330.0 Ø TANK PAD, SHOWN IN PHANTOM, SUPPLIED SEPARATELY HOLES Ø3.0 EQUI-SPACED ON A 75.0 PCD 8 HOLES Ø8.0 EQUI-SPACED ON A 0.0 PCD (DN5 PN0).0 Ø8. Ø80.0 STD SERRATIONS Ø50.0 Fort Vale Engineering Ltd. 08 Page 3 FOOT097 REV

16 5" NB 80 Rail Footvalve Parts drawing Item Description M0 x 30mm hex bolt () M0 washer () 53-00A 3 Pivot arm casting 856/507 Spring Poppet 856/503 6 Poppet seal *See Note 856/5035X 7 Seal clamp plate 856/500 8 M8 cap screw (3) 5-00A 9 M cap screw (6) Poppet seat assembly 856/58 Intermediary gasket () 856/576 Weld-in flange-supplied separate 856/550XX 3 M stud (6) 3/007 Operator body - stainless steel carbon steel 856/57 856/590MS 5 Support bush () 856/500 6 Spindle guide bush 853/70 7 PTFE O ring () Spindle 856/ Low temperature FKM O ring MF 0 Spindle guide bush 856/505 Locking washer 853/709 Stuffing gland nut 853/70 3 Crank arm 856/590 M washer /6 split pin Back guide bush 856/503 7 M spring washer (6) 53-00A 8 M full nut (6) Push rod Spline boss 856/500 3 /8 split pin Clevis pin 856/5007 Note : Part number varies according to specification. SEAL KIT Part number 856/57PSK contains all items marked Fort Vale Engineering Ltd. 08 Page FOOT098 REV

17 5 80 Rail Footvalve Weight Design Pressure (MAWP) Hydraulic Test Pressure Design Temperature Range 58.8 Kg Bar (58 PSI) 6 Bar (87 PSI) -0 C to +00 C -0 F to +39 F Approved to BS EN33 & BS EN35. i Operating Instructions available - OPIN Rail Footvalve - with dual handle assembly. Inlet flange drilled 8 x 8mm holes on a 0mm PCD. Outlet flange drilled 8 x 8mm holes on a 00mm PCD. Contact parts manufactured in 36 stainless steel. Fitted with PTFE/Elastomer main seal. Non contact parts manufactured in 30 stainless steel / mild steel. Options - Low temperature fluorocarbon seal available. Footvalve be linked to the Vapour Recovery Valve or the Vent Valve via externally linked or internally linked operating cable incorporating roll-over protection feature. - See example assembly on separate data sheet ref. FOOT07. Description Tank weld-in pad stainless steel 856/5080 Tank weld-in pad mild steel 856/5080MS PTFE inlet seal 856/5006 PTFE inlet gasket 856/5005 Part Number : 856/550X - Valve shown in the closed position. Ø 30. TANK WELD IN PAD SHOWN IN PHANTOM SUPPLIED SEPARATELY Ø HOLES Ø8.0 EQUI- SPACED ON A 0.0 PCD (DIN5 PN6) 8 HOLES Ø8.0 EQUI- SPACED ON A 00.0 PCD (DIN5 PN6) OPERABLE FROM EITHER SIDE WITH OTHER SIDE REMAINING CLOSED AND LOCKED IF REQUIRED. Ø 8.5 Ø 0.0 Ø 85.0 M6 THREADED BAR CUT TO LENGTH TO SUIT HANDLE POSITION Fort Vale Engineering Ltd. 0 Page 5 FOOT060 REV

18 PFA Lined 50mm Full Bore Flanged Ball Valve PFA Lined 50mm Full Bore Flanged Ball Valve - inlet flange drilled x 8mm holes on a 6mm PCD; outlet flange drilled x 8mm slots on a 0.7mm to 7mm PCD. Valve manufactured in stainless steel with PTFE main seal. All parts in contact with the cargo lined with PFA. Options - range of PFA lined ball valves (See RANGE) Part number : 370/P00 Ø 65.0 Ø Ø Weight.5 Kg Design Pressure (MAWP) 6.9 Bar (00 PSI) Test Pressure 0.3 Bar (50 PSI) Design Temperature Range -0 C to 00 C (-0 F to 39 F) Valve complies with EN3 and RID norms. Range Ø 05.0 Ø 65.0 SLOTS Ø8 EQUI-SPACED ON A 0.7 TO 7.0 PCD 5 Ø Description 530/P00 5mm PFA lined reduced bore ball valve 370/P00 50mm PFA lined full bore ball valve 360/P030X 80mm PFA lined full bore ball valve.9 3/3790 Stud kit 3/3590 Bolting kit 370/39PFA PFA lined blind flange Item Description M5 screw 5-3 Retaining washer 0370/5 3 Handle 370/3306/ Stop pin () 370/P07 5 Stuffing plate 370/P 6 Seal carrier 370/P3 7 Viton O ring ORB5VL 8 Viton O ring ORBVL 9 Perfluoroelastomer O ring 5005-PER 0 PFA lined body 370/P0 PTFE ball seal () 370/P5 Fortyt O ring () ORM058000F0 3 PFA lined obturator 370/P0 M8 cap screw () PFA lined clamp plate 370/P 6 Perfluoroelastomer O ring () P 7 M6 cap screw () SEAL KIT Part number 370/P00SK contains all parts marked Fort Vale Engineering Ltd. 07 Page 6 BALL07 REV

19 TM PFA Lined 80mm Full Bore Ball Valve PFA Lined 80mm Full Bore Ball Valve - inlet flange drilled x 8mm holes on a 60mm PCD; outlet flange drilled x 8mm slots equi-spaced on a 6 to 60mm PCD. (3 BSTD to DIN80) Left hand operated with TIR to handle. Valve manufactured in stainless steel with PTFE main seal. All parts in contact with the cargo lined with PFA. Options - right hand operated version. Range of PFA lined ball valves (See RANGE) Range Weight.9 Kg Design Pressure (MAWP) 6.9 Bar (00 PSI) Test Pressure 0.3 Bar (50 PSI) Design Temperature Range -0 C to 30 C -0 F to 66 F Valve complies with EN3:006 and RID norms. Description 530/P00 5mm PFA lined reduced bore ball valve 370/P00 50mm PFA lined full bore ball valve 360/P030X 80mm PFA lined full bore ball valve X in part number denotes whether left (L) or right (R) hand valve. 368/0500P 3 BSP PFA lined outlet flange 368/807L 3 BSP Halar lined eccentric outlet flange Solid PTFE outlet gasket 360/8095P PFA lined blind flange Example shown : 360/P030L POSITION CLAMP PLATE TO ACHIEVE HANDING. (CLAMP PLATE SHOWN IN LEFT HAND POSITION) 378. Ø 9.0 Ø 0.0 Ø 7.0 Ø 3.0 Ø OUTLET FLANGE X 8MM SLOTS EQUI-SPACED ON A 6MM (3 BSTD) TO 60MM (DIN80) PCD HOLES Ø 8MM SPACED AS SHOWN ON A 60MM PCD. 5.0 Fort Vale Engineering Ltd. 009 Page 7 BALL05 REV

20 PFA Lined 80mm Full Bore Ball Valve Parts drawing Item Description M8 hex bolt () 5-06 M8 spring washer () M locking nut M washer Handle 360/36 6 0mm washer () Clamp plate 360/306/ 8 Stainless steel stuffing collar 360/36 9 PTFE O ring (3) PFA lined spindle 360/3PL PFA lined body 360/P00 PTFE front & rear seal () 360/30/5 3 PFA coated ball 360/30PL PFA lined clamp plate 360/36PL 5 M6 countersunk bolt (3) Bottom stuffing collar 360/33/ 7 Top stuffing collar 360/3/ SEAL KIT Part number 360/P0SK contains all parts marked Fort Vale Engineering Ltd. 07 Page 8 BALL06 REV0-.0.7

21 70mm Drytyt Dry Disconnect Tank Unit 70mm Drytyt Tank Unit - BSP inlet; 70mm outlet. Firesafe designed with non-protruding poppet alleviates the need to use a spacer when mounting onto a secondary discharge valve. Manufactured in 36 stainless steel fitted with Viton seal as standard. Fort Vale Drytyt couplings are compatible & interchangeable with Todo, Mann-Tek & Avery Hardoll units. Range 376X/0700A00 376X/0700B00 376X/050A00 376X/050B00 376X/90A00 376X/90B00 376X/60A00 376X/60B00 Description 70mm tank unit, threaded inlet 70mm tank unit, flanged inlet 05mm tank unit, threaded inlet 05mm tank unit, flanged inlet 9mm tank unit, threaded inlet 9mm tank unit, flanged inlet 6mm tank unit, threaded inlet 6mm tank unit, flanged inlet X is variable and designates seal material, see Table below. Seal Code Seal Material Seal Temp. Range 376V/ Viton -0 C to +00 C 376P/ Perfluoroelastomer -5 C to +00 C 376E/ EPDM -9 C to +50 C 376N/ Nitrile -0 C to +00 C 376B/ Butyl -30 C to +0 C Example Shown : 376X/0700AXX Ø 79. " BSP Options : Available in 70mm, 05mm, 9mm, 6mm with threaded (BSP or NPSL) or flanged inlet. All industry standard selective positions available. (See separate sheet COUP003 for details) Different materials and colour coding available. Specific branded Perfluoroelastomer seals available on request. Compatible pressure-tight stainless steel cap available for all outlet sizes (may be used as secondary/tertiary closure). Dust caps available. Weight.9 Kg Maximum Coupling Pressure 7 Barg (0.5 PSIG) Static Design Pressure (MAWP) 5.0 Barg (36.5 PSIG) Hydraulic Test Pressure 37.5 Barg (53.8 PSIG) Max. Design Temperature 00 C (39 F) **Note Min. Design Temperature -0 C (-0 F) **Note Note : **metal parts only, see seal limitations Approved to BS EN56- & BS EN3. Description 95/50X 70mm pressure-tight cap, st/st 895X/0700A00 70mm hose unit, threaded inlet 69.9 A/F Ø 39.9 Ø 69.9 Fort Vale Engineering Ltd. 05 CLOSED POSITION Page 9 OPEN POSITION COUP00 REV6-.0.

22 70mm Drytyt Dry Disconnect Tank Unit Parts drawing 3 Item Description. PTFE seal 037P. Guide bush 376/070/ 3. Spider 376/070. Poppet spring Poppet assembly 376/ O ring **See Table 5005-XXX 7. 70mm body *See Note 376/070AXX Note : Part number varies according to selectivity. Seal Material Viton Perfluoroelastomer P EPDM E Nitrile Butyl Fort Vale Engineering Ltd. 05 Page 0 COUP00 REV

23 70mm Drytyt Dry Disconnect Hose Unit 70mm Drytyt Hose Unit - BSP inlet with built-in swivel; 70mm outlet. Manufactured in 36 stainless steel fitted with Viton seal as standard. Options : Available in 70mm, 05mm, 9mm, 6mm with threaded (BSP or NPSL) inlet. All industry standard selective positions available. (See separate sheet COUP003 for details) Specific branded Perfluoroelastomer seals available on request. Fort Vale Drytyt couplings are compatible & interchangeable with Todo, Mann-Tek & Avery Hardoll units. Range 895X/0700A00 895X/050A00 895X/050B00 895X/90A00 895X/60A00 Description 70mm hose unit, threaded inlet 05mm hose unit, 3 BSP threaded inlet 05mm hose unit,½ BSP threaded inlet 9mm hose unit, threaded inlet 6mm hose unit, threaded inlet X is variable and designates seal material, see Table below. Seal Code Seal Material Seal Temp. Range 895V/ Viton -0 C to +00 C 895P/ Perfluoroelastomer -5 C to +00 C 895E/ EPDM -9 C to +50 C 895N/ Nitrile -0 C to +00 C 895B/ Butyl -30 C to +0 C Weight 3.0 Kg *See Note Maximum Coupling Pressure 7 Barg (0.5 PSIG) Static Design Pressure (MAWP) 5 Barg (36.5 PSIG) Hydraulic Test Pressure 37.5 Barg (5.0 PSIG) Max. Design Temperature 00 C (39 F) **Note Min. Design Temperature -0 C (-0 F) **Note Note : *weight varies according to specification ** metal parts only, see seal limitations Approved to BS EN56-. Description 376X/0700A00 70mm tank unit, threaded inlet 376X/0700B00 70mm tank unit, flanged inlet 95/57 70mm rubber dust plug Example Shown : 895X/0700AXX Ø 67.3 BSP 30 SELECTIVITY PIN 6-PLACES Ø 37.8 Ø 70. Fort Vale Engineering Ltd. 05 Page COUP00 REV0-.0.5

24 70mm Drytyt Dry Disconnect Hose Unit Parts drawing TABLE Seal Material Viton Perfluoroelastomer ORB7K EPDM ORB7EP Nitrile ORB7N Butyl ORB7BU TABLE Seal Material Viton Perfluoroelastomer ORB7K EPDM ORB7EP Nitrile ORB7N Butyl ORB7BU TABLE 3 Seal Material Viton Perfluoroelastomer ORB5K EPDM ORB5EP Nitrile ORB5N Butyl ORB5BU TABLE Seal Material Viton ORB9VR Perfluoroelastomer ORB9K EPDM ORB9EP Nitrile ORB9N Butyl ORB9BU Fort Vale Engineering Ltd Item Description. Cammed body 895/070XX. Fortyt O ring ORB9F 3. Plain bearing 895/0708/3. Ball bearing () 05SS 5. O ring See Table 6. Plain bearing 895/ Swivel body 895/ PTFE seal 037P 9. Roll pin (3) Roller spindle pin (3) 895/0707. Roller (5) 895/0706. Piston plate 895/0705/5 3. Split pin O ring See Table 5. O ring See Table 3 6. Slide strip () 895/0708/ 7. O ring See Table 8. Rubber buffer ring 895/0708/ 9. Piston guide 895/ Scarf cut bearing 895/0708/5. Wavey spring () Piston head 895/0705/ 3. Clevis pin 895/0705/8. Piston spindle 895/0705/6 5. M6 spring washer M6 button screw 5-60 SEAL KIT Part number 895XSK/0700 contains all parts marked REPAIR KIT Part number 895XRK/0700 contains all parts marked (X indicates variable seal material, see Tables- eg. 895VSK/0700 indicates Viton seals throughout) Page COUP005 REV

25 Pressure-tight Cap to suit Drytyt Dry Disconnect Tank Units The pressure-tight cap may be used as a secondary or tertiary closure and is designed to safely release any build-up of pressure from the tank unit. It is firesafe designed and seals metal to metal when locked on to the tank unit. In addition, the sealing plate O ring ensures a gas-tight and liquid-tight seal. (**exception applies, see ) 70mm, 05mm, 9m only Static Design Pressure (MAWP) 5.0 Barg (36.5 PSIG) Hydraulic Test Pressure 37.5 Barg (53.8 PSIG) 6mm only Static Design Pressure (MAWP) 0.0 Barg (5.0 PSIG) Hydraulic Test Pressure 6.0 Barg (3. PSIG) Max. Design Temperature 00 C (39 F) Note Min. Design Temperature -0 C (-0 F) Note Note : Temperature applies to metal parts only, see seal limitations. **Please note that the Fortyt O ring is liquid-tight but is not bubble-tight. Approved to BS EN56- & BS EN3. Example shown : 95/570X SECTION C-C 95/570V depicted. DIMENSION A SEE RANGE The cap is available to suit 70mm, 05mm, 9mm and 6mm units and is compatible with the Fort Vale Drytyt, Todo, Mann-Tek and Avery Hardoll range of tank units. All caps are manufactured in stainless steel and may be supplied fitted with a range of seal materials, dependant upon cargo and conditions. The cap design incorporates a chain point and a TIR or padlock hole for added security. Range Size Weight Dimension A 95/50X 70mm.07 Kg.mm 95/580X 05mm.9 Kg.mm 95/570X 9mm.33 Kg.mm 95/590X 6mm 3.68 Kg.mm X in part number is variable and designates seal material, see Table below. Seal Code Seal Material Seal Temp. Range 95/XXXXV Viton -0 C to +00 C 95/XXXXP Perfluoroelastomer -5 C to +00 C 95/XXXXE EPDM -9 C to +50 C 95/XXXXN Nitrile -0 C to +00 C 95/XXXXB Butyl -30 C to +0 C 95/XXXXF Fortyt -9 C to +00 C CAP IN OPEN POSITION SECTION B-B B 5 SECTION B-B No. Description. Anti-galling top cap. Retaining clip 3. Cap body. Sealing plate 5. O ring (see Range) CHAIN POINT C C 3 PADLOCK OR TIR HOLE Fort Vale Engineering Ltd. 0 B Page 3 COUP0 REV07-.0.

26 Operating Instructions Pressure-tight Cap to suit Drytyt Dry Disconnect Tank Units Example shown : 9mm Drytyt tank unit ref. 376X/90AXX and 9mm pressure-tight cap ref. 95/570X A STEP With the top cap fully unscrewed and the sealing plate located in its recess, slide the cap onto the tank unit. SECTION B-B D D STEP Locate the pressure-tight cap onto one of the three roller slots on the tank unit. SECTION B-B DRIVE DOG LOCATED INTO ONE SLOT ON PERIPHERY SECTION D-D LOADED FACE SEAL STEP 3 Screw the top cap forward, engaging the sealing plate into the recess on the tank unit. This action forms the seal and locks the pressure-tight cap in place. SECTION B-B PADLOCK OR TIR HOLE TO REMOVE With the main cap still engaged, fully unscrew the top cap. Any build-up of pressure will now be safely released. Then unscrew the main cap and slide the cap assembly off the tank unit. Fort Vale Engineering Ltd. 07 Page COUP0 REV

27 Tank Unit - Part number : 376X/0700XXX 70mm Dry Disconnect Coupling Selectivity Systems Fort Vale Drytyt Selectivity System - 70mm Hose Unit - Part number : 895X/0700XXX Fort Vale 70mm Drytyt couplings are available with 5 selectivity options from A to Q. See table below. When ordering, please add the chosen selectivity letter to the end of the part number e.g. 376X/0700XQ 895X/0700XQ 5 Position Selectivity Selectivity Letter A B C D E F G H J K L M N P Q Pin & Slot Position Todo Selectivity System - 70mm Tank Unit - Part number : 376X/0700XXX Hose Unit - Part number : 895X/0700XXX Z Y X W V U T Fort Vale 70mm Drytyt couplings are also available with 7 position selectivity and position selectivity. (i.e. Todo, Mann-Tek & Avery Hardoll compatible) See tables below. When ordering, please add the chosen selectivity letter/number to the end of the part number e.g. 376X/0700XTU 895X/0700XTU 7 Position Selectivity Position Selectivity T U V W X Y Z TU TV TW TX TY TZ UV UW UX UY UZ VW VX VY VZ WX WY WZ XY XZ YZ NOTE : Care must be taken because a hose unit with a single pin (from 7 position selectivity) will also fit a double slot tank unit (from position selectivity). Page 5 Fort Vale Engineering Ltd. 0 COUP003 REV

28 Fort Vale UK Head Office & Manufacturing Plant Tel : + (0) Fax : + (0) sales@fortvale.com Fort Vale USA Tel : Fax : ussales@fortvale.com Fort Vale Netherlands Tel : +3 (0) Fax : +3 (0) bvsales@fortvale.com Fort Vale Russian Federation Tel : rw@fortvale.ru All goods supplied will be subject to Fort Vale Engineering Ltd Terms and Conditions of Sale (Ref. FV) which are available upon request, or may be viewed at Please note that this brochure and the contents herein remain the property of Fort Vale Engineering Limited. This brochure may not be copied or reproduced, or the information contained herein divulged to any third party without the prior written permission of Fort Vale Engineering Limited. Repair/refurbishment/resetting of Fort Vale valves may be carried out only by trained and authorised personnel. Fort Vale Engineering Limited shall not, in any circumstances, be liable for injuries, losses, expenses or damage, direct or consequential, sustained by the buyer or any person which may in any degree be attributable to the adoption, either by the buyer or any third party, of technical or other information, data or advice given on behalf of Fort Vale Engineering Limited or however otherwise caused in relation to the use of its products in accordance with Fort Vale Engineering Limited s recommendation. The specifications included in this catalogue are intended to be generic and must be interpreted as equivalent or functionally equivalent. The identification of many items is facilitated by illustrations (photographs and line drawings). The mention of, or reference to specific companies, national standards, or trade names, including those that might appear on the photographs, is intended for illustration purposes only. It does not imply an endorsement, preference or availability of any specific standard, brand or supplier. The data and information contained herein is being provided for information only and without responsibility, and Fort Vale Engineering Limited makes no representations or warranties, either expressed or implied, as to the accuracy, completeness, or fitness for a particular purpose. Fort Vale Engineering Limited does not accept any responsibility or liability with regard to the reliance on, or use of this data and information. Fort Vale Engineering Ltd. 08 REV0_ Fort Vale P.R. China Tel : Fax : cnsales@fortvale.com Fort Vale Singapore Tel : Fax : sgsales@fortvale.com Fort Vale Australia Tel : ausales@fortvale.com