Reciprocating Compressors for industrial refrigeration RC12/12E/11/9/6, Grasso 10/7S/8S

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1 Reciprocating Compressors for industrial refrigeration RC12/12E/11/9/6, 10/7S/8S Service and Maintenance Schedules (SMS) ca0319_ _v003 Page 1

2 Copyright re-starting the compressor. All Rights reserved. No part of this publication may be copied or published by means of printing, photocopying, microfilm or otherwise without prior written consent of. This restriction also applies to the corresponding drawings and diagrams. Legal Notice This publication has been written in good faith. However, cannot be held responsible, neither for any errors occurring in this publication nor for their consequences. This manual must be carefully read and understood prior to installing and servicing the compressor (package) General Safety All service operations described in this servicemanual are only to be carried out by well-trained/qualified personnel and even then only after this service manual has been read carefully and is fully understood. Personal safety Observe all (inter)national and/or local safety standards, measures and regulations during reinstalling, repairing and connecting the compressor (package). Mechanical safety If the compressor does not have to be removed from its base, it is advisable to put warning labels on vital parts of the compressor saying that the plant is out-of-operation and must not be started up. If the compressor has to be opened for service,the refrigerant has to be pumped down and the electric supply has to be cut off. After having run the initial 100 operating hours,it is essential (in both new and modified plants) to replace the red running-in discharge oil filter element with the permanent grey filter element. Also replace the running-in suction gas filter element. Check the direction of rotation is correct before Page 2

3 Table of Contents Section Title Page 1 MAINTENANCE Legend and release notes RC12 and RC12E S and 8S RC RC11 and RC Service and Maintenance Checklist 16 Page 3

4 Page 4

5 1.1 Legend and release notes Table Release notes of this manual Version Description Date 001 Intial version 23-April RC11 and RC9 added 24-April Front page RC11 and RC9 added Misc. small fixes for all product groups 8S added 30-Aug-2002 General; The service and maintenance schedules use the codes as explained in the table below; Table Actions Legend for service and maintenance schedules (SMS) Code/Actions Description 1 IC 2 IV Inspection / Alternatively renewal - correcting / Testing Inspection Visual / Alternatively electrical testing 3 RE Renewal 4 ME Measure 5 CL Clean Page 5

6 1.1.1 RC12 and RC12E SERVICE AND MAINTENANCE SCHEDULES RC12E AND RC12 Actions Running hours * 1000 a Description Checkpoint YEARLY CL RE CL RE RE RE RE RE Oil suction filter 2 RE b RE RE RE RE RE RE RE Oil discharge filter c 3 Oil - ME ME ME ME ME ME ME Oil analysis 4 RE RE - RE RE RE RE RE Oil refreshment (If hygroscopical oil is used replace this always after each opening of compressor or installation) 5 - IC/CL - IC/CL IC/CL IC/CL IC/CL IC/CL Housing and element Oil pump 6 - IC/CL - IC/CL IC/CL IC/CL IC/CL IC/CL Control and lubrication oil pressure regulator 7a IC/ME IC/ME Main and intermediate bearing bushes 7b Crankshaft IC/ME IC/ME Running surfaces main and intermediate bearings crankshaft 8 - IC/ME - IC/ME IC/ME IC/ME IC/ME IC/ME Running surfaces con. rods 9 Shaft seal - IC IC IC IC IC IC IC Oil/refrigerant leakage 10 Conrod - IC/ME - IC/ME IC/ME IC/ME IC/ME IC/ME Big and small end bearings 11 - IC - IC IC IC IC IC Piston 12 Pistons - IC - IC IC IC IC IC Piston rings 13 - IC/ME - IC/ME IC/ME IC/ME IC/ME IC/ME Gudgeon pin 14 Thrust bearing - IV/ME - IV/ME IV/ME IV/ME IV/ME IV/ME Running surfaces/axial play 15 IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV Solenoid valves and coils 16 Capacity control - RE - RE IV IV RE RE Seals of cap. control piston 17 - IC - IC IC IC IC IC Cap. Control mechanism 18 IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV Crankcase heater 19 CL CL - CL CL CL CL CL Crankcase 20 Compressor housing IC IC IC IC Throttle valves LP/HP 21 - IV - IV IV IV IV IV Relief valves 22 RE d IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL Suction gas filter 23 Discharge valves e - IC - IC RE RE IC RE Valves, springs and damper rings 24 - IC/CL - IC/CL IC/CL IC/CL IC/CL IC/CL Stroke limitor/discharge valve seat 25 Suction valves f - IC - IC RE RE IC RE Valves, springs and damper rings 26 - IV - IV IV IV IV IV Cap. Control lifting mechanism Cylinder liners 27 - IV/ME - IV/ME IV/ME IV/ME IV/ME IV/ME Dimension and running profile 28 IC IC IC IC IC IC IC IC Alignment Drive 29 IC IC IC IC IC IC IC IC V-belts 30 Electric motor Refer to specifications of motor manufacturer Page 6

7 Description 0.1 YEARLY SERVICE AND MAINTENANCE SCHEDULES RC12E AND RC12 Actions Running hours * 1000 a Checkpoint 31 IC IC IC IC IC IC CL/IC CL/IC Oil level switch 32 IC IC IC IC IC IC IC IC Safety switches 33 IC IC IC IC IC IC IC IC Gauges 34 IC IC IC IC IC IC IC IC Thermostats 35 IC IC IC IC IC IC IC IC Thermometers 36 IC IC IC IC IC IC IC IC Electrical control system 37 IC IC IC IC IC IC CL/IC CL/IC Valve oil return protection 38 IV IV IV IV IV IV IV IV Thermistors 39 Optionals IC IC IC IC IC IC IC IC Vibration dampers and bolts 40 IC/ME IC/ME IC/ME IC/ME IC/ME IC/ME IC/ME IC/ME Intermediate cooler and injection valve 41 CL CL - CL CL CL CL CL Oil separator refreshing oil and cleaning/testing of float valve 42 - IC IC IC IC RE IC IC Heavy duty thrust bearing 43 CL CL CL CL CL CL CL CL Oil cooler, air side 44 RE RE - RE RE RE RE RE Oil cooler, oil side, refrigeration oil 45 Refer to specifications of motor manufacturer Oil cooler, electic motor (fan) 46 ME ME/CL ME/CL ME/CL ME/CL ME/CL ME/CL ME/CL Cylinder head water cooling system a. Check after every maintenance job the settings and working of all safety devices, regulators and the running conditions according to the Service Instruction Manual (SIM) b. A running-in oil discharge filter is factory mounted. This running-in filter has to be replaced after max. 100 running hours by a permanent filter. One permanent filter is supplied togehter with the compressor. c. Oil discharge filter change every 3000 hours or check optional pressure drop indicator d. A running-in suction gas filter is factory mounted. This running-in filter has to be replaced after max. 100 running hours by a permanent filter. One permanent filter is supplied together with the compressor e. Discharge valves for compressors < machine number must be changed every 6000 running hours in case not converted to latest standard f. If the machine is running on refrigerant R507 or 404A suction valves must always be changed every 3000 running hours Legend for service and maintenance schedules (SMS) Code/Action Description 1 IC Inspection / Alternatively renewal - correcting / Testing 2 IV Inspection Visual / Alternatively electrical testing 3 RE Renewal 4 ME Measure 5 CL Clean Page 7

8 SERVICE AND MAINTENANCE SCHEDULES GRASSO 10 Actions Running hours * 1000 a Description Checkpoint CL RE CL RE CL RE RE CL RE Oil suction filter 2 RE b RE RE RE RE RE RE RE RE Oil discharge filter c 3 Oil - ME ME ME ME ME ME ME ME Oil analysis Oil refreshment (If hygroscopical oil is used 4 RE RE - RE - RE RE - RE replace this always after each opening of compressor or installation) 5 - IC/CL - IC/CL - IC/CL IC/CL - IC/CL Housing and element Oil pump 6 - IC/CL - IC/CL - IC/CL IC/CL - IC/CL Control and lubrication oil pressure regulator 7A IC/ME - IC/ME Main and intermediate bearing bushes YEARLY 7B Crankshaft IC/ME - IC/ME Main and intermediate bearing surfaces crankshaft 8 - IC/ME - IC/ME - IC/ME IC/ME - IC/ME Running surfaces con. rods 9 Shaft seal - IC IC IC IC IC IC IC IC Oil/refrigerant leakage 10 Conrod - IC/ME - IC/ME - IC/ME IC/ME - IC/ME Big and small end bearings 11 - IC - IC - IC IC - IC Piston 12 Pistons - IC - IC - IC IC - IC Piston rings 13 - IC/ME - IC/ME - IC/ME IC/ME - IC/ME Gudgeon pin 14 Thrust bearing - IC - IV/ME - IV/ME IV/ME - IV/ME Running surfaces/axial play 15 IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV Solenoid valves and coils 16 Capacity control RE - RE RE - RE Seals of cap. control piston 17 - IC - IC - IC IC - IC Cap. Control mechanism 18 IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV Crankcase heater 19 CL CL - CL - CL CL - CL Crankcase 20 Compressor housing IC - - IC Throttle valves LP/HP 21 - IV - IV - IV IV - IV Relief valves 22 RE d IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL Suction gas filter 23 Discharge valves - IC IC IC RE IC RE IC RE Valves, springs and damper rings 24 - IC IC IC IC IC IC IC IC Stroke limitor/discharge valve seat 25 Suction valves - IC IC IC RE IC RE IC RE Valves, springs and damper rings 26 - IV - IV - IV IV - IV Cap. Control lifting mechanism Cylinder liners 27 - IV/ME - IV/ME - IV/ME IV/ME - IV/ME Dimension and running profile 28 IC IC IC IC IC IC IC IC IC Alignment Drive 29 IC IC IC IC IC IC IC IC IC V-belts 30 Electric motor Refer to specification of motor manufacturer Page 8

9 Description 0.1 YEARLY SERVICE AND MAINTENANCE SCHEDULES GRASSO 10 Actions Running hours * 1000 a Checkpoint 31 IC IC IC IC IC IC CL/IC IC CL/IC Oil level switch 32 IC IC IC IC IC IC IC IC IC Safety switches 33 IC IC IC IC IC IC IC IC IC Gauges 34 IC IC IC IC IC IC IC IC IC Thermostats 35 IC IC IC IC IC IC IC IC IC Thermometers 36 IC IC IC IC IC IC IC IC IC Electrical control system 37 IC IC IC IC IC IC CL/IC IC CL/IC Valve oil return protection 38 Optionals IV IV IV IV IV IV IV IV IV Thermistors 39 IC IC IC IC IC IC IC IC IC Vibration dampers and bolts 40 IC/ME IC/ME IC/ME IC/ME IC/ME IC/ME IC/ME IC/ME IC/ME Intermediate cooler and injection valve 41 CL CL - CL - CL CL - CL Oil separator refreshing oil and cleaning/testing of float valve 42 - IC IC IC IC IC RE IC IC Heavy duty thrust bearing 43 CL CL CL CL CL CL CL CL CL Oil cooler, air side 44 RE RE - RE - RE RE - RE Oil cooler, oil side, refrigeration oil 45 Refer to specification of motor manufacturer Oil cooler, electric motor (fan) a. Check after every maintenance job the settings and working of all safety devices, regulators and the running conditions according to the Service Instruction Manual (SIM) b. A running-in oil discharge filter is factory mounted. This running-in filter has to be replaced after max. 100 running hours by a permanent filter. One permanent filter is supplied togehter with the compressor. c. Oil discharge filter change every 4000 hours or check optional pressure drop indicator d. A running-in suction gas filter is factory mounted. This running-in filter has to be replaced after max. 100 running hours by a permanent filter. One permanent filter is supplied together with the compressor Legend for service and maintenance schedules (SMS) Code/Action Description 1 IC Inspection / Alternatively renewal - correcting / Testing 2 IV Inspection Visual / Alternatively electrical testing 3 RE Renewal 4 ME Measure 5 CL Clean Page 9

10 S and 8S SERVICE AND MAINTENANCE SCHEDULES GRASSO 7S and 8S Actions Running hours * 1000 a Checkpoint Description CL CL CL CL CL CL Oil suction filter 2 RE b RE RE RE RE RE Oil discharge filter 3 Oil - ME ME ME ME ME Oil analysis 4 RE RE RE RE RE RE Oil refreshment (If hygroscopical oil is used replace this always after each opening of compressor or installation) 5 - IC/CL IC/CL IC/CL IC/CL IC/CL Housing and element Oil pump 6 - IC/CL IC/CL IC/CL IC/CL IC/CL Control and lubrication oil pressure regulator 7a IC/ME Main and intermediate bearing bushes 7b Crankshaft IC/ME Main and intermediate bearing surfaces crankshaft 8 - IC - IC IC/CL IC/CL Running surfaces con. rods 10 Conrod - IC/ME - IC/ME IC/ME IC/ME Big and small end bearings 11 - IC - IC IC IC Piston 12 Pistons - IC - IC IC IC Piston rings 13 - IC/ME - IC/ME IC/ME IC/ME Gudgeon pin 14 Thrust bearing - IV/ME - IV/ME IV/ME IV/ME Running surfaces/axial play Capacity control IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV Solenoid valves and coils 17 - IC/CL - IC/CL IC/CL IC/CL Cap. Control mechanism 18 IV/CL IV/CL IV/CL IV/CL IV/CL IV/CL Crankcase heater Compressor housing CL CL CL CL CL CL Crankcase RE b IC/CL - IC/CL IC/CL IC/CL Suction gas filter 23 Discharge valves - RE RE RE RE RE Valves, springs and damper rings 24 - IC/CL IC IC/CL IC/CL IC/CL Stroke limitor/discharge valve seat 25 Suction valves - RE RE RE RE RE Valves, springs and damper rings 27 Cylinder liners - IV/ME - IV/ME IV/ME IV/ME Dimension and running profile Drive ME ME ME ME ME ME Insulation resistance with qualified device 31 IC IC/CL IC IC/CL IC/CL IC/CL Oil level float switch 32 Optionals IC IC/CL IC IC/CL IC/CL IC/CL Valve oil return 33 ME ME/CL ME/CL ME/CL ME/CL ME/CL Cylinder head cooling YEARLY a. Check after every maintenace job the settings and working of all safety devices, regulators and the running conditions according to the Service Instruction Manual (SIM) b. Supplied together with compressor Page 10

11 Legend for service and maintenance schedules (SMS) Code/Action Description 1 IC Inspection / Alternatively renewal - correcting / Testing 2 IV Inspection Visual / Alternatively electrical testing 3 RE Renewal 4 ME Measure 5 CL Clean Page 11

12 1.1.4 RC6 SERVICE AND MAINTENANCE SCHEDULES RC6 Actions Running hours * 1000 a Description Checkpoint CL CL CL CL CL CL CL Oil suction filter 2 - RE RE RE RE RE RE Oil discharge filter 3 Oil - ME ME ME ME ME ME Oil analysis 4 RE RE - RE RE RE RE Oil refreshment (If hygroscopical oil is used replace this always after each opening of compressor or installation) 5 - IC/CL - IC/CL IC/CL IC/CL IC/CL Housing and element Oil pump 6 - IC/CL - IC/CL IC/CL IC/CL IC/CL Control and lubrication oil pressure regulator 7a IC/ME IC/ME Main and intermediate bearing bushes 7b Crankshaft IC/ME IC/ME Main and intermediate bearing surfaces crankshaft 8 - IC/ME - IC/ME IC/ME IC/ME IC/ME Running surfaces con. rods/axial play 9 Shaft seal - IC IC IC IC IC IC Oil/refrigerant leakage 10 Conrod - IC/ME - IC/ME IC/ME IC/ME IC/ME Big and small end bearings 11 - IC - IC IC IC IC Piston 12 Pistons - IC - IC IC IC IC Piston rings IC/ME IC/ME IC/ME IC/ME Gudgeon pin 14 Thrust bearing - IV/ME - IV/ME IV/ME IV/ME IV/ME Running surfaces/axial play Capacity control IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV Solenoid valves and coils 17 - IC/CL - IC/CL IC/CL IC/CL IC/CL Cap. Control mechanism 18 IV/CL IV/CL IV/CL IV/CL IV/CL IV/CL IV/CL Crankcase heater 19 - CL - CL CL CL CL Crankcase 20 Compressor housing IC IC IC IC Throttle valves 21 - IV - IV IV IV IV Relief valves 22 IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL Suction gas filter 23 Discharge valves - IC IC RE RE RE RE Valves, springs and damper rings 24 - IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL Stroke limitor/discharge valve seat 25 Suction valves b - IC IV IC RE IC RE Valves, springs and damper rings 26 - IV - IV IV IV IV Cap. Control lifting mechanism Cylinder liners 27 - IV/ME - IV/ME IV/ME IV/ME IV/ME Dimension and running profile 28 IC IC IC IC IC IC IC Alignment Drive 29 IC IC IC IC IC IC IC V-belts 30 Electric motor Refer to specification of motor supplier YEARLY Page 12

13 Description 0.1 YEARLY Actions Running hours * 1000 a SERVICE AND MAINTENANCE SCHEDULES RC Checkpoint 31 IC IC IC IC IC CL/IC CL/IC Oil level switch 32 IC IC IC IC IC IC IC Safety switches 33 IC IC IC IC IC IC IC Gauges 34 IC IC IC IC IC IC IC Thermostats 35 IC IC IC IC IC IC IC Thermometers Optionals 36 IC IC IC IC IC IC IC Electrical control system 37 IC IC IC IC IC CL/IC CL/IC Valve oil return protection 39 IC IC IC IC IC IC IC Vibration dampers and bolts 41 CL CL - IC IC IC IC Oil separator refreshing oil and cleaning/testing of float valve 42 ME ME/CL ME/CL ME/CL ME/CL ME/CL ME/CL Cylinder head water cooling, incl. oil cooler a. Check after every maintenance job the settings and working of all safety devices, regulators and the running condition according to the service instruction manual (SIM) b. Suction valves for compressors < june 1999 (machine number < 9906****) must be changed every 6000 running hours in case not converted to lates standard Legend for service and maintenance schedules (SMS) Code/Action Description 1 IC Inspection / Alternatively renewal - correcting / Testing 2 IV Inspection Visual / Alternatively electrical testing 3 RE Renewal 4 ME Measure 5 CL Clean Page 13

14 1.1.5 RC11 and RC9 SERVICE AND MAINTENANCE SCHEDULES RC11 AND RC9 Actions Running hours * 1000 a Description Checkpoint CL RE CL RE RE RE RE Oil suction filter 2 RE RE RE RE RE RE RE Oil discharge filter b 3 Oil - ME ME ME ME ME ME Oil analisys 4 RE RE - RE RE RE RE Oil refreshment (If hygroscopical oil is used replace this always after each opening of compressor or installation) 5 - IC/CL - IC/CL IC/CL IC/CL IC/CL Housing and element Oil pump 6 - IC/CL - IC/CL IC/CL IC/CL IC/CL Oil pressure regulator 7a IC/ME IC/ME Main and intermediate bearing bushes 7b IC/ME IC/ME Main and intermediate bearing surfaces crankshaft Crankshaft 8 - IC/ME - IC/ME IC/ME IC/ME IC/ME Running surfaces con. rods 9 Shaft seal - IC IC IC IC IC IC Oil/refrigerant leakage 10 Conrod - IC/ME - IC/ME IC/ME IC/ME IC/ME Big and small end bearings 11 - IC - IC IC IC IC Piston 12 Pistons - IC - IC IC IC IC Piston rings 13 - IC - IC IC IC IC Gudgeon pin 14 Thrust bearing - IV/ME - IV/ME IV/ME IV/ME IV/ME Running surfaces/axial play 15 IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV Solenoid valves and coils 16 Capacity control RE RE RE RE Seals of cap. control piston 17 - IC - IC IC IC IC Cap. Control mechanism 18 IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV IC/IV Crankcase heater 19 CL CL - CL CL CL CL Crankcase 20 Compressor housing IC IC Throttle valves LP/HP 21 - IV - IV IV IV IV Relief valves 22 RE IC IC IC IC IC IC Suction gas filter 23 - IC IC RE RE RE RE Valves, springs and damper rings Discharge valves 24 - IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL Stroke limitor/discharge valve seat 25 Suction valves - IC IC RE RE RE RE Valves, springs and damper rings 26 - IV - IV IV IV IV Cap. Control lifting mechanism Cylinder liners 27 - IV/ME - IV/ME IV/ME IV/ME IV/ME Dimension and running profile 28 IC IC IC IC IC IC IC Alignment Drive 29 IC IC IC IC IC IC IC V-belts YEARLY Page 14

15 Description 0.1 YEARLY SERVICE AND MAINTENANCE SCHEDULES RC11 AND RC9 Actions Running hours * 1000 a Checkpoint 30 Electric motor Refer to motor manufacturer 31 IC IC IC IC CL/IC CL/IC CL/IC Oil level switch 32 IC IC IC IC IC IC IC Safety switches 33 IC IC IC IC IC IC IC Gauges 34 IC IC IC IC IC IC IC Thermostats 35 IC IC IC IC IC IC IC Thermometers 36 IC IC IC IC IC IC IC Electrical control system Optionals 37 IC IC IC IC CL/IC CL/IC CL/IC Valve oil return protection 38 IV IV IV IV IV IV IV Thermistors 39 IC IC IC IC IC IC IC Vibration dampers and bolts 40 IC/ME IC/ME IC/ME IC/ME IC/ME IC/ME IC/ME Intermediate cooler and injection valve 41 CL CL - CL CL CL IC Oil separator refreshing oil and cleaning/testing of float valve 42 ME ME/CL ME/CL ME/CL ME/CL ME/CL ME/CL Cylinder head water cooling a. Check after every maintenance job the settings and working of all safety devices, regulators and the running conditions according to the Service Instruction Manual (SIM) b. Oil discharge filter change every 2500 hours or check optional pressure drop indicator Legend for service and maintenance schedules (SMS) Code/Action Description 1 IC Inspection / Alternatively renewal - correcting / Testing 2 IV Inspection Visual / Alternatively electrical testing 3 RE Renewal 4 ME Measure 5 CL Clean Page 15

16 1.1.6 Service and Maintenance Checklist Table Check list SERVICE AND MAINTENANCE SCHEDULES GRASSO RECIPROCATING COMPRESSORS Description Checked/Remarks/Notes Checkpoint/Setting/Value A B C D E E F G H I Compressor type Machine number Date Running hours Refrigerant Evaporating temperature/pressure To/Po Intermediate temperature/pressure Tm/Pm Discharge temperature/pressure Tc/Pc Oil lubricating pressure Oil control pressure J General Notes 1 Oil suction filter 2 Oil discharge filter 3 Oil Oil analisys 4 Oil refreshment (If hygroscopic oil is used replace this always after each opening of compressor or installation) 5 Housing and element Oil pump 6 Control and lubrication oil pressure regulator 7 Main and intermediate bearing bushes and running surfaces Crankshaft 8 Running surfaces con. rods 9 Shaft seal Oil/refrigerant leakage 10 Conrod Big and small end bearings 11 Piston 12 Pistons Piston rings 13 Gudgeon pin 14 Thrust bearing Running surfaces/axial play 15 Solenoid valves and coils 16 Capacity control Seals of cap. control piston 17 Cap. Control mechanism Page 16

17 SERVICE AND MAINTENANCE SCHEDULES GRASSO RECIPROCATING COMPRESSORS Description Checked/Remarks/Notes Checkpoint/Setting/Value 18 Crankcase heater 19 Crankcase 20 Compressor housing Throttle valves LP/HP 21 Relief valves 22 Suction gas filter 23 Discharge Valves, springs and damper rings valves 24 Stroke limitor/discharge valve seat 25 Suction valves Valves, springs and damper rings 26 Cylinder liners Cap. Control lifting mechanism 27 Dimension and running profile 28 Alignment Drive 29 V-belts 30 Electric motor Consult motor manufacturer 31 Oil level switch 32 Safety switches 33 Gauges 34 Thermostats 35 Thermometers 36 Electrical control system 37 Valve oil return protection 38 Thermistors Optionals 39 Vibration dampers and bolts 40 Intermediate cooler and injection valve 41 Oil separator refreshing oil and cleaning/testing of float valve 42 Heavy duty thrust bearing 43 Oil cooler, air side 44 Oil cooler, oil side, refrigeration oil 45 Consult motor manufacturer Oil cooler, electric motor (fan) 46 Cylinder head water cooling system Table Settings pressure safeties Safety Remark Value 1 Suction pressure 2 LP discharge pressure (safety) two stage only 3 LP discharge pressure (limitor) two stage only, TUV 4 High pressure suction (safety) two stage only 5 High pressure (safety) 6 High pressure (limitor) TUV only 7 OIl differential pressure 8 9 Page 17

18 10 Safety Remark Value Page 18

19 Page 19

20 Products B.V. P.O. Box AH s-hertogenbosch The Netherlands Phone: +31 (0) Fax: +31 (0) URL: GmbH Refrigeration Technology Holzhauser Straße Berlin Germany Phone: +49 (0) Fax: +49 (0) info@grasso.de URL: Please contact the technical department of your supplier for extra information. Page 20

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