PARTS & SERVICE MANUAL MODEL 1500
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1 PARTS & SERVICE MANUAL MODEL 500 Document: 500 Parts Manual Rev. 2.3 Covers Serial Number Range: 754-AA5TKX4Y THRU SOLD & SERVICED BY
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3 Calder Brothers Corporation Page 500 Table Of Contents.0.doc TABLE OF CONTENTS ITEM PAGE Quick Order Page... 2 Dash Assembly... 3 Engine Compartment... 4 Engine Assembly Left Side... 5 Engine Assembly Right Side... 6 Hopper Assembly Left Side... 7 Hopper Assembly Right Side... 8 Hopper Assembly Center... 9 Screed Assembly Front... 0 Screed Assembly Rear... Conveyor Assembly... 2 Vibrator Assembly... 3 Track Assembly... 4 Idler Assembly... 4 Drive Assembly... 4 Battery Assembly... 5 Propane Assembly... 5 Electrical Schematics... 8 Hydraulic Schematics... 9
4 Calder Brothers Corporation Page Quick Order Page.0.doc Serial Number Range: 754-AA5TKX4Y thru QUICK ORDER PAGE Auger Hanger Assembly Auger Coupling Chain (x4) Auger Coupling Half (x4) Auger, Lower (LH) Auger, Lower (RH) Auger, Upper (LH) Auger, Upper (RH) Battery Cable, Steering (x2) Cable, Throttle Cap (Fuel Tank) Cap (Hydraulic Tank) Cap (Wash Down Tank) Conveyor Chain (x2) Conveyor Chain Bar (x24) Conveyor Chain Rivet (x48) Cut Off Plate ( LH) Cut Off Plate ( RH) Cut Off Plate (2 LH) Cut Off Plate (2 RH) Cut Off Plate (3 LH) Cut Off Plate (3 RH) Decal Kit Fan / Alternator Belt F i l t e r, E n g i n e O i l Filter, Fuel (In-Line) Filter, Fuel / Water Separator (Spin -On) Filter, Hydraulic Oil (High Pressure) (x2) Filter, Hydraulic Oil (Low Pressure) K e y S w i t c h Plastic, Front Hopper Plastic, Hopper Gate Bottom (x2) Push Roller Assembly (x2) Screed Burner Assembly (x2) Screed Lighting Torch Assembly Screed Plate ("H" Bottom) Seat S p a r e K e y ( S e t ) Spray Nozzle Sprocket, Drive (x2) Sprocket, Idler Assembly (x2) Track Roller (x4)
5 Calder Brothers Corporation Page Dash Assembly.0.doc Serial Number Range: 754-AA5TKX4Y thru DASH ASSEMBLY Steering Handle (x4) Auto Auger Cord Assembly (x2)...see Hopper (Right) 3. Left Auger Toggle Switch (x2) Left Conveyor Toggle Switch (x2) Right Conveyor Toggle Switch (x2) Right Auger Toggle Switch (x2) Voltage Meter Gauge Oil Pressure Gauge Oil Temperature Gauge Hour Meter Gauge Fuel Meter Gauge Starter Switch Dash Safety Handle (x2) Rubber Handle Grip (x2) Steering Handle Knob (x4) Throttle Cable...See Engine (Right) Aluminum Steering Gear (x4) Fiber Composite Steering Gear (x4) Toggle Switch Harness (x2) Steering Rod Bearing (x4) Neutral Switch (x2) Starter Electrical Harness (Starter Connection) a. Starter Electrical Harness (Engine Connection) (not shown) Neutral Indicator Light Fuse Box Set Collar (x2) Shoulder Bolt (x2)
6 Calder Brothers Corporation Page Engine Compartment.0.doc Serial Number Range: 754-AA5TKX4Y thru ENGINE COMPARTMENT 6a a a a 4. Valve Bank Assembly a. Valve Bank Handle Hydraulic Tank Sight Window SAE O-Ring Plug High Pressure Hydraulic Oil Filter Head (x2) a. High Pressure Hydraulic Oil Filter Element (x2) Track Tensioning Counterbalance Valve Low Pressure Hydraulic Filter Head And Element Assembly a. Low Pressure Hydraulic Filter Element Conveyor Motor Solenoid Valve (x2) (mounted behind valve bank) a. Conveyor Motor Solenoid Valve Coil (x4) A 8. Main Pump... See Engine (Left) 9. Auxiliary Pump... See Engine (Left)
7 Calder Brothers Corporation Page Engine Assembly - Left Side.0.doc Serial Number Range: 754-AA5TKX4Y thru ENGINE ASSEMBLY LEFT SIDE Kubota V2203 Engine Auxiliary Pump Main Pump Steering Cable (x2) Battery Cable (x2)...see Battery Assy. 6. Flywheel Adaptor Kit...See Engine (Right) 7. Air Filter Assembly...See Engine (Right) 8. Starter Alternator Valve (x2) Oil Pressure Sender Oil Pressure Switch Temperature Sender Steering Cable Ball Joint (with stud) (x2) Engine Mount (x8) Engine Leg (Left Side / Front) Steering Cable Ball Joint (without stud) (x2) Engine Stabilizing Mount
8 Calder Brothers Corporation Page Engine Assembly - Right Side..doc Serial Number Range: 754-AA5TKX4Y thru ENGINE ASSEMBLY RIGHT SIDE a a 20 3a 2 3. Auxiliary Gear Pump... See Engine(Left) 2. Main Pump... See Engine (Left) 3. Hydraulic Filter Head (x3)... See Engine Comp. a. Hydraulic Filter Element (x3)... See Engine Comp. 4. Flywheel Adaptor / Pump Mount Kit a. Hydraulic Pump Mount A b. Flywheel Adaptor Plate B 5. Air Filter Assembly Kit A a. Air Filter Element Inlet Pipe Fuel Filter Fuel Shutdown Solenoid Fuel Pump Inline Fuel Filter Oil Filter Alternator / Fan Belt Fan Guard Fan Radiator Radiator Shroud Radiator Hose (Upper) a. Radiator Hose (Lower) Muffler Muffler Rain Bonnet Engine Leg (Right Side / Back) Throttle Cable Auxiliary Pump Support Bracket Throttle Cable Ball Joint
9 Calder Brothers Corporation Page Hopper Assembly - Left Side..doc Serial Number Range: 00-B-5TKX4Y-000 thru HOPPER ASSEMBLY LEFT SIDE a b a 5 8 8a 8b. Washdown Hose Assembly A a. Spray Nozzle b. Spray Nozzle Tip Screed Lift Chain Assembly... See Screed (Front) 3. Screed Lift Cylinder Screed Lift Cylinder Check Valve Screed Lift Cylinder Needle Valve Hopper Cylinder Hopper Assembly (LH) Tow Point Mounting Plate (Outer) (not shown)... See Hopper (Right) a. Tow Point Mounting Plate (Inner) (not shown)... See Hopper (Right) b. Tow Point Mounting Plate Spacer (not shown)... See Hopper (Right) 9. Sight Guide Assembly a. Sight Guide Rod Washdown Pump Washdown Pump Toggle Switch Hydraulic Tank Cap
10 Calder Brothers Corporation Page Hopper Assembly - Left Side.0.doc Serial Number Range: 754-AA5TKX4Y thru 927-AA5TKX4Y HOPPER ASSEMBLY LEFT SIDE a b a a 8b. Washdown Hose Assembly A a. Spray Nozzle b. Spray Nozzle Tip Screed Lift Chain Assembly... See Screed (Front) 3. Screed Lift Cylinder Screed Lift Cylinder Check Valve Screed Lift Cylinder Needle Valve Hopper Cylinder Hopper Assembly (LH) Tow Point Mounting Plate (Outer) (not shown)... See Hopper (Right) a. Tow Point Mounting Plate (Inner) (not shown)... See Hopper (Right) b. Tow Point Mounting Plate Spacer (not shown)... See Hopper (Right) 9. Sight Guide Assembly a. Sight Guide Rod Washdown Pump Washdown Pump Toggle Switch Hydraulic Tank Cap
11 Calder Brothers Corporation Page Hopper Assembly - Right Side 2..doc Serial Number Range: 00-B-5TKX4Y-000 thru HOPPER ASSEMBLY RIGHT SIDE b 9a a 3 2 2a 2b. Hopper Assembly (RH) Tow Point Mounting Plate (Outer) (not shown) a. Tow Point Mounting Plate (Inner) (not shown) b. Tow Point Mounting Spacer Plate (not shown) Diesel Tank Fuel Cap Propane Tank...See Propane Assy. 5. Regulator (with gauge)...see Propane Assy. 6. Ball Valve (x2) Four Poll Connector Set (x2) Auto Auger Asphalt Level Detection Switch Assembly (x2) (not shown)...see Screed Front 9. Washdown Hose Assembly...See Hopper (Left) a. Spray Nozzle...See Hopper (Left) b. Spray Tip...See Hopper (Left) 0. Screed Lift Chain Assembly...See Screed (Front). Screed Lift Cylinder...See Hopper (Left) 2. Hopper Cylinder...See Hopper (Left) 3. Sight Guide Assembly...See Hopper (Left) a. Sight Guide Rod...See Hopper (Left) 4. Battery Assembly...See Battery Assy. 5. Oil Cooler Fuel Level Sending Unit (not shown)
12 Calder Brothers Corporation Page Hopper Assembly - Right Side..doc Serial Number Range: 754-AA5TKX4Y thru 927-AA5TKX4Y HOPPER ASSEMBLY RIGHT SIDE b 9a a 3 2 2a 2b. Hopper Assembly (RH) Tow Point Mounting Plate (Outer) (not shown) a. Tow Point Mounting Plate (Inner) (not shown) b. Tow Point Mounting Spacer Plate (not shown) Diesel Tank Fuel Cap Propane Tank...See Propane Assy. 5. Regulator (with gauge)...see Propane Assy. 6. Ball Valve (x2) Four Poll Connector Set (x2) Auto Auger Asphalt Level Detection Switch (x2) (not shown)...see Screed Front 9. Washdown Hose Assembly...See Hopper (Left) a. Spray Nozzle...See Hopper (Left) b. Spray Tip...See Hopper (Left) 0. Screed Lift Chain Assembly...See Screed (Front). Screed Lift Cylinder...See Hopper (Left) 2. Hopper Cylinder...See Hopper (Left) 3. Sight Guide Assembly...See Hopper (Left) a. Sight Guide Rod...See Hopper (Left) 4. Battery Assembly...See Battery Assy. 5. Oil Cooler Fuel Level Sending Unit (not shown)
13 Calder Brothers Corporation Page Hopper Assembly - Center..doc Serial Number Range: 00-B-5TKX4Y-000 thru HOPPER ASSEMBLY - CENTER Push Roller Assembly a. Push Roller 20 (not shown) A b. Push Roller Shaft 22 (not shown) Front Plastic Front Plastic Retainer Hopper Bottom Plastic Hopper Bottom Plastic Retainer Hopper Side Plastic Hopper Side Plastic Retainer Side Flight Chain Cover Center Flight Chain Cover (RH) a. Center Flight Chain Cover (LH) Front Flight Chain Cover
14 Calder Brothers Corporation Page Hopper Assembly - Center.0.doc Serial Number Range: 754-AA5TKX4Y thru 927-AA5TKX4Y HOPPER ASSEMBLY CENTER Push Roller Assembly a. Push Roller 20 (not shown) A b. Push Roller Shaft 22 (not shown) Front Plastic Front Plastic Retainer (x3) Front Plastic Retainer (if only 2) Hopper Bottom Plastic (x2) Hopper Bottom Plastic Retainer (x2) Front Flight Chain Cover (x2) Side Flight Chain Cover (x2) Center Flight Chain Cover (RH) Center Flight Chain Cover (LH)
15 Calder Brothers Corporation Page Screed Assembly - Front..doc Serial Number Range: 754-AA5TKX4Y thru SCREED ASSEMBLY FRONT Right Side Shown 2 5 2a a 9 2 2a a End-Gate Assembly (RH) End-Gate Assembly (LH) (not shown) a. End-Gate Jointing Shoe (RH) End-Gate Jointing Shoe (LH) (not shown) Extension Strike-Off Plate Adjusting Handle (x2) a. Extension Strike-Off Plate Adjusting Rod (x2) Extension Strike-Off Plate (RH) A Extension Strike-Off Plate (LH) (not shown) a 4. Lower Auger (RH) Lower Auger (LH) (not shown) Auger Motor (x4) Auger Motor Support (RH) Auger Motor Support (LH) B 7. Screed Lift Chain Assembly (x2) Auger Motor Coupling Half (x4) Auger Motor Coupling Chain (x4) Main Screed Plate Upper Auger (RH) Upper Auger (LH) (not shown) Auger Hanger Support Assembly (x4) a. Auger Hanger Bearing (x4) Screed Arm Assembly (RH) Screed Arm Assembly (LH) (not shown) Auto Auger Asphalt Level Detection Switch Assembly (x2) (not shown) a a. Auto Auger Asphalt Level Detection Switch (x2) (not shown) b. Auto Auger Cord Assembly (x2) (not shown) a i. Detection Switch Strain Relief Connector (x2) (not shown) ii. Four Poll Connector Set (x2) (not shown)...see Hopper Right
16 Calder Brothers Corporation Page 500 Screed Assembly - Rear.0.doc Serial Number Range: 754-AA5TKX4Y thru SCREED ASSEMBLY REAR Right Side Shown a Screed Lighting Torch Assembly... See Propane Assy. 2. Vibrator Valve Vibrator Assembly... See Vibrator Assy. 4. Ratchet Jack (x2) Auger Motor Solenoid Valve (x2) a. Auger Motor Solenoid Valve Coil (x4) A 6. Upper Walkboard (x2) A 7. Extension Cylinder (x2) Seat Stand (x2) not shown Seat (x2) not shown Screed Depth Adjustment Handle (x2) C. Screed Depth Adjustment Rod (x2) not shown B 2. Main Walkboard Assembly not shown
17 Calder Brothers Corporation Page Conveyor Assembly.0.doc Serial Number Range: 754-AA5TKX4Y thru CONVEYOR ASSEMBLY Conveyor Assembly Motor (x2) Motor Shaft Coupling Half (x2) Drive Shaft Coupling Half (x2) (welded to p/n ) Drive Shaft Key (x8) Drive Shaft (x2) Coupling Chain (x2) Tube (x4) Bearing (x8) Spacer Cap (x6) Conveyor Chain (x2) Idler Shaft (x2) Conveyor Chain Sprocket (x8) Conveyor Chain Bar (x24) Conveyor Chain Bar Rivet (x48) Motor Shaft Coupling Key (x2)
18 Calder Brothers Corporation Page Vibrator Assembly.0.doc Serial Number Range: 754-AA5TKX4Y thru VIBRATOR ASSEMBLY Vibrator Assembly Complete Pillow Block Bearing Vibrator Shaft Vibrator Shaft Coupling Half Coupling Chain Vibrator Motor Coupling Half Vibrator Motor Vibrator Assembly Cover
19 Calder Brothers Corporation Page Track Assembly, Idler Assembly, Drive Assembly.0.doc Serial Number Range: 754-AA5TKX4Y thru TRACK ASSEMBLY. Track Chain Assembly a. Track Link (w/ Pad) b. Track Pad (Steel) c. Master Pin Idler Roller Assembly a. Idler Roller Shaft b. Grease Bolt c. Shaft Retainer Track Roller (x4) Track Tensioning Cylinder TRACK IDLER ASSEMBLY 5. Idler Sprocket Assembly Bearing (x2) Spacer Idler Shaft Idler Yoke B TRACK DRIVE ASSEMBLY 3 2. Drive Sprocket Drive Motor Planetary Planetary Shaft Key Spacer Cap
20 Calder Brothers Corporation Page Battery Assembly, Propane Assembly.0.doc Serial Number Range: 754-AA5TKX4Y thru BATTERY ASSEMBLY 3 4. Battery Mounting Rubber Battery Cable (Positive) Battery Cable (Negative) Mounting Rod PROPANE ASSEMBLY Propane Assembly Screed Burner (x2) Ball Valve (x2) Lighting Torch Assembly Regulator (w/ Gauge) Propane Tank
21 Calder Brothers Corporation Page Notes Page.0.doc NOTES:
22 Calder Brothers Corporation Page Hydraulic And Electrical Cover.0a.doc Hydraulic And Electrical Schematics
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