CTJ SERIES COMMON TERMINATION SYSTEM

Transcription

1 DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM AS81714 Series II Qualified Products Offer Robust and Highly Reliable Wire Termination in Demanding Environments AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM

2 DEUTSCH CTJ SERIES Common Termination Systems AS81714 Series II Contents INTRODUCTION 3 MODULES CTD and CTJ1 Power Distribution and Feedback Modules 6 CTJ4 Series Electronic Component Modules 9 CTJ5 Series Board-Mount/Pluggable Modules 20 CTJ6 and CTJ9 Series Plug and Receptacle Connectors 23 CTJ7 and CTG Series Grounding Modules and Junctions 27 CTL, CTM, and CTN Series In-Line Junctions 30 Composite In-line Junctions 33 Adapter Junctions 36 RAILS CTJ2 Series Metallic Single-Module Rails 38 CTJ3 Series Metallic Rails 39 DCR Series Composite Rails 41 CONTACTS AND TOOLING Socket Contacts 43 CTJ Series Tooling 44 CROSS REFERENCE DEUTSCH CTJ to AS AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 2

3 RUGGED Meets SAE-AS81714 and MIL-T requirements Single integrated bus bar helps ensure long mechanical and electrical life ENVIRONMENTALLY SEALED Resists fluids commonly found in aerospace and defense applications Helps prevent foreign object debris issues EASY TO USE Insertable modules that can be easily removed and reinserted into rails with tools APPLICATIONS Commercial Air Space Military Ground Military Aerospace The DEUTCH CTJ Series common termination system from TE Connectivity (TE) is a system of wires and components that are interconnected to one another by the use of a standard AS39029 socket contact only. This eliminates the need for pin contacts which are located in the mating components. Our single-pin bus bar design makes this connector series the most ruggedized in the industry. There are multiple design options available to customize the modules, junctions, splices and rails available in Mil Specapproved AS81714 Series II. TE Advantage DEUTSCH AS39029 Contacts. All assemblies modules, splices, etc. are supplied with DEUTSCH AS39029 socket contacts, which are designed to meet AS39029 standard for ruggedness and vibration resistance. Customization. Products can be customized to help meet your specific needs. Single Rail Assembly. We offer rail assemblies for singlemount components. Easy Assembly. We offer easy insertion and removal of single rails inside multimodule assemblies. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 3

4 Environmentally Sealed Grommet Assembly Housing Wire-Applied AS39029 Socket Contact Integral Pin Contact Integrated Bus Bar (Customizable and Single-Pin Bus Bar Design) CTD Bussing Modules for power distribution. CTJ1 Feedback Modules with various bussing arrangements. CTJ4 Electronic Component Modules designed to the electronic requirements of MIL-T-81714/62. Modules are available with a variety of diodes, resistors, capacitors, and fuses, with both M81714/62 equivalents and additional configurations. CTJ5 Board-Mount Modules include solder pin contacts for direct mounting to pc boards and flex cable. By eliminating the need for a mounting rail, CTJ5 modules provide a flexible and compact solution. CTJ6 Plug and CTJ9 Receptacle Connectors provide a small, lightweight method of connecting/disconnecting multiple wires. Available in flange-mount and in-line versions. CTJ7 Grounding Modules, using either flange mount or stud mount, provide sealed multiwire grounding solutions. CTJ2 Metallic Rails are aluminum alloy and designed to hold one single module or two half-size modules. CTJ3 Metallic Rails use aluminum alloy and stainless steel clips. They are available with a variety of finishes and sizes ranging from 2 to 40 inches. DCR Composite Rails are a lightweight alternative to CTJ3 rails, offering up to 48% weight savings and available in lengths from 2 to 20 inches. Junctions and Splices CTL, CTM and CTN In-Line Junctions connect two to four wires in-line and multijunctions for housing and sealing individual components. The CTL is an in-line junction for single wires. The CTM connects and buses two, three, or four wires. The CTN series connects contacts electrically with diodes, capacitors, fuses, resistors, or integrated circuits. Composite In-Line Junctions are composite versions of the CTL, CTM, and CTN series. CTG Grounding Junctions provide a simple method of terminating wire to ground using standard AS39029 contacts. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 4

5 CTJ Series General Specifications The CTJ series meets the requirements of SAE-AS Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VAC rms At 110,000 Ft: 200 VAC rms Insulation Resistance (AS81714 paragraph ): 5000 MΩ min. at 25 C Operating Temperature: -65 C to +200 C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1 34 minutes per axis Hz at 6 db/oct. rise Hz at 1.0 g 2 /Hz Hz at 6 db/oct. fall Level 2 14 minutes per axis Hz at 6 db/oct. rise Hz at 0.5 g 2 /Hz Hz at 6 db/oct. fall No discontinuities greater than 1 microsecond Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0 max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Contact Resistance (at 25 C) Meets AS39029 paragraph Wire Size Test Current Voltage Drop 22 AWG 5 A 73 mv 20 AWG 7.5 A 55 mv 16 AWG 13 A 50 mv 12 AWG 23 A 42 mv Usable Wire Size Meets AS39029 paragraph Contact Wire Range (AWG) Current Rating Size A Size A Size A Size A Grommet Sealing Range Wire OD Contact Size Min. Max Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Metal Rails (CTJ2 and CTJ3): Aluminum alloy, nickel plated (standard). Also available with anodized, olive drab cadmium, or clear finishes. Stainless steel clips DCR Rails: Composite AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 5

6 DEUTSCH CTD and CTJ1 Power Distribution and Feedback Modules EASY TO USE Busses 6 to 20 contacts in a small area Internal bus bars are configured to allow connections of various combinations of wires RUGGED Uses a rugged A39029 socket contact mated to one-piece (cold-headed) internal pin bus bars Excellent vibration resistance Environmentally sealed CONVENIENT Modules fit in single, multiple, composite or metal rails with multiple mounting options CTD distribution modules accommodate different sizes of contacts within the same bus CTD power distribution and CTJ feedback modules for rugged, environmentally sealed bussing of wires. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VAC rms At 110,000 Ft: 200 VAC rms Insulation Resistance (AS81714 paragraph ): 5000 MΩ min. at 25 C Operating Temperature: -65 C to +200 C Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration levels stated in tested specifications Corrosion: 48 hours of salt spray Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 6

7 Contact Resistance (at 25 C) Meets AS39029 paragraph Wire Size Test Current Voltage Drop 22 AWG 5 A 73 mv 20 AWG 7.5 A 55 mv 16 AWG 13 A 50 mv 12 AWG 23 A 42 mv Grommet Sealing Range Contact Size Min. Wire OD Max Usable Wire Size Meets AS39029 paragraph Contact Wire Range (AWG) Current Rating Size A Size A Size A Size A CTD Series Distribution Bussing Arrangements Part No. CTD126E01A CTD160E01F CTD126E02E CTD1062E05A No. of Busses Contacts per Bus 2 Size 12 6 Size 16 2 Size 16 6 Size 20 1 Size 12 3 Size 16 1 Size 12 1 Size 20 1 Size 22 Distribution Bus Bussing Arrangement 01A 01F 02E 05A CTD Outline Dimensions Size 16 Module (CTD160E01F) Size 12 Module (CTD126E01A, CTD126E02E, CTD1062E05A) Part Numbering System CTD 1 60 E 01F Basic Identifier Module Type 1 Feedback Distribution Bus (See Table) Environmental Bussing Arrangements (See Table) Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 7

8 CTJ1 Series Feedback Bussing Arrangements Size 22 Contacts Quantity: 20 No. of Busses Bus Code 01C 02D 05E 06B 10A 04F Size 20 Contacts Quantity: 12 No. of Busses Bus Code 01B 02C 03D 04A 06E Size 16 Contacts Quantity: 6 Size 12 Contacts Quantity: 6 No. of Busses Bus Code 01D 02B 03A No. of Busses Bus Code 01E 02A 03B CTJ1 Outline Dimensions Size 22, 20, and 16 Modules Size 12 Module Part Numbering System CTJ 1 22 E 05E Basic Identifier Module Type 1 Feedback Contact Size 22, 20, 16, 12 Environmental Bussing Arrangements (See Table) Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS Less Contacts Ordering Information Module Size 22 Size 20 Size 16 Size 12 xxx = bussing arrangements yyy = modification codes 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake Part No. CTJ122Exxx-yyy CTJ120Exxx-yyy CTJ116Exxx-yyy CTJ112Exxx-yyy AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 8

9 DEUTSCH CTJ4 Series Electronic Component Modules CONVENIENT May be placed near transient suppression devices that they are designed to protect Each module houses small printed circuit boards incorporating diodes and resistors Uses crimp-tool terminations and a housing system for discrete components and circuits Lightweight composite technology for weight-saving solutions ROBUST Fluid resistant in most military or aerospace environments Input/output wiring is sealed with silicone rubber grommet to help protect against environmental hazards Designed to the electronic requirements of MIL-T-81714/62 VERSATILE Available with a variety of diodes, resistors, capacitors, and fuses, with both M81714/62 equivalents and additional configurations CTJ4 electronic component modules are designed to the electronic requirements of MIL-T-81714/62. Modules are available with a variety of diodes, resistors, capacitors and fuses, with both M81714/62 equivalents and additional configurations. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VAC rms At 100,000 Ft: 200 VAC rms Insulation Resistance (AS81714 paragraph ): 5000 MΩ min. at 25 C Operating Temperature: -65 C to +200 C Thermal Shock (AS81714 paragraph 3.5.5): After cycling the module between -55 C and +200 C, they will meet all applicable electrical and mechanical requirements Vibration (AS81714 paragraph 3.5.8): items furnished under this specification shall not be damaged and there shall be no loosening of parts due to vibration and no interruption of electrical continuity longer than one microsecond in duration during vibration testing Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 9

10 Usable Wire Size Meets AS39029 paragraph Contact Wire Range (AWG) Current Rating Size A Size A Grommet Sealing Range Wire OD Contact Size Min. Max Part Numbering System CTJ4 20 E Basic Identifier Contact Size 20, 12 Environmental Individual Circuits Modifiers 513 To Mil Standard to Withstand Fluid Immersion to MS Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake 7065 Insert Material (18D) Methyl Vinyl Fluoro Silicone, Color (16) Contact Cavity ID to Be Yellow per MIL-T Ordering Information Module Size 20 Size 12 Part No. CTJ420E-xxx CTJ412E-xxx xxx = modification code electronic circuits. Outline Dimensions.920 MAX MAX Size 20 Modules Size 12 Modules AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 10

11 CTJ4 Circuit Configurations CTJ412E001 One 15 A, 125 V Fuse CTJ420E002 Five 150 Ω Resistors, 1/4 W CTJ420E003 Two 150 Ω Resistors, 1/4 W One 10 F Capacitor, 35 WVDC CTJ420E004 One W110 VARO Rectifier CTJ420E005 Five JANTX 1N4246 or JANTX 1N5616 Diodes CTJ420E006 Three JANTX 1N6054A Zener Diodes CTJ420E007 Three JAN 1N3613 Diodes Two JAN 1N645 Diodes CTJ420E008 Four JANTX 1N3613 Diodes CTJ420E009 Six JANTX 1N5618 Diodes CTJ420E010 Four JANTX 1N5618 Diodes Four JANTX 1N4478 Zener Diodes CTJ420E011 Five JANTX 1N5618 Diodes CTJ420E012 Five 10 kω Resistors, 1/10 W CTJ420E013 Four JANTX 1N5618 Diodes One 200 Ω Resistor, 1/8 W CTJ420E014 Two JANTX 1N5618 Diodes Two 10 kω Resistors, 1/10 W CTJ420E015 Two JANTX 1N5618 Diodes One 10 kω Resistor, 1/10 W One 110 Ω Resistor, 1/10 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 11

12 CTJ4 Circuit Configurations CTJ420E016 Five JANTX 1N5618 Diodes CTJ420E017 One JANTX 1N5618 Diode One JANTX 1N4478 Zener Diode CTJ420E019 One 1.10 kω Resistor, 1/10 W One 1.40 kω Resistor, 1/10 W One 20 kω Resistor, 1/10 W Two 10 kω Resistors, 1/10 W CTJ420E020 Two 3.6 kω Resistors, 1/10 W One 100 kω Resistor, 1/10 W Two 1 F Capacitors, 50 WVDC CTJ420E021 Three JANTX 1N5550 Diodes CTJ420E022 Six JANTX 1N5809 Rectifiers CTJ420E026 Five JANTX 1N5620 Diodes CTJ420E027 Two or ISO Cubes One Zero Ohm Molded Jumper Wire CTJ420E028 Eight JANTX 1N5550 Diodes CTJ420E029 Two 10 kω Resistors, 1/10 W Two 1.43 kω Resistors, 1/10 W One JANTX1N4954 Zener Diode CTJ420E030 One 10 kω Resistor, 1/10 W Four 20 kω Resistors, 1/10 W CTJ420E031 Two 10 kω Resistors, 1/10 W Two 20 kω Resistors, 1/10 W CTJ420E032 Two 10 kω Resistors, 1/10 W One 1430 Ω Resistor, 1/10 W One 1110 Ω Resistor, 1/10 W CTJ420E033 One 2 kω Resistor, 1/10 W One 357 kω Resistor, 1/10 W One 196 kω Resistor, 1/10 W CTJ420E034 Five 150 Ω Resistors, 1/10 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 12

13 CTJ4 Circuit Configurations CTJ420E035 Five 10.2 kω Resistors, 1/10 W CTJ420E036 Five 2.8 kω Resistors, 1/10 W CTJ420E037 Five 23.2 kω Resistors, 1/20 W CTJ420E038 Five 24.9 kω Resistors, 1/20 W CTJ420E039 Five 41.2 kω Resistors, 1/20 W CTJ420E040 Five 49.9 kω Resistors, 1/20 W CTJ420E041 Five JANTX 1N5550 Diodes CTJ420E042 Five JANTX 1N5418 Diodes CTJ420E043 Five JANTX 1N827 Zener Diodes CTJ420E044 Five JANTX 1N5552 Diodes CTJ420E045 Two 40 kω Resistors, 1/10 W Two 50 kω Resistors, 1/10 W CTJ420E047 Three 60.4 Ω Resistors, 2 W CTJ420E051 Three JANTX 1N5618 Diodes CTJ420E052 Three JANTX 1N5618 Diodes CTJ420E054 Four JANTXV 1N5416 Diodes AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 13

14 CTJ4 Circuit Configurations CTJ420E055 Two 3.3 kω Resistors, 1/4 W Two 5.1 kω Resistors, 1/4 W CTJ420E056 One 2 A Fuse Two JANTXV 1N4965 Zener Diodes Four JANTXV 1N5416 Diodes CTJ420E059 Four 150 Ω Resistors, 1/4 W CTJ420E060 One JANTX 1N5618 Diode CTJ420E061 Four JANTXV 5416 Diodes CTJ420E100 Six JANTX 1N5618 Diodes CTJ420E101 Six JANTX 1N3613 Diodes CTJ420E102 Two 20 kω Resistors, 1/4 W Two 8.45 kω Resistors, 1/4 W CTJ420E109 One MIL-T-27/ (2 A) Transformer CTJ420E112 Five 150 Ω Resistors, 1/4 W CTJ420E113 Six 4.7 kω Resistors, 1/4 W CTJ420E114 Five JANTX 1N4247 Diodes CTJ420E115 Five 6.2 kω Resistors, 1/4 W CTJ420E116 Five 3 kω Resistors, 1/4 W CTJ420E117 Five 5 A Fuses, 125 V AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 14

15 CTJ4 Circuit Configurations CTJ420E126 Two 49.9 kω Resistors, 1/4 W Two 28.7 kω Resistors, 1/4 W CTJ420E128 Two JANTX 1N6052A Zener Dioides CTJ420E129 One JANTX 1N5618 Diode Three 10 kω Resistors, 1/8 W CTJ420E132 Five 150 Ω Resistors, 1/2 W CTJ420E134 Three 150 Ω Resistors, 1/2 W One 51 Ω Resistor, 1/2 W One 820 Ω Resistor, 2 W CTJ420E135 Four JANTX 1N5551 Diodes CTJ420E136 Four JANTX 1N5619 Diodes One 200 kω Resistor, 1/2 W CTJ420E137 Six JANTX 1N Diodes CTJ420E138 Five JANTX 1N5618 Diodes CTJ420E139 One 1 kω Resistor, 1 W One JANTXV 1N5550 Diode CTJ420E140 Five 5.1 kω Resistors, 1/10 W CTJ420E145 Two 100 kω Resistors, 1/4 W Two 7.5 kω Resistors, 1/4 W CTJ420E146 Five JANTX 1N5618 Diodes CTJ420E149 Three JANTX 1N5616 Diodes Two JANTX 1N4461 Zener Diodes CTJ420E155 Two 1 kω Resistors, 1/4 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 15

16 CTJ4 Circuit Configurations CTJ420E157 Two 120 Ω Resistors, 1/4 W CTJ420E161 Two JANTX 1N6059A Zener Diodes CTJ420E162 Two JANTX 1N6067A Zener Diodes CTJ420E163 Two JANTX 1N6045A Zener Diodes CTJ420E164 One JANTX 2N2323A SCR CTJ420E166 Two ON Semiconductor MR756 Diodes CTJ420E167 Five JANTX 1N5351B Zener Diodes CTJ420E170 Five 249 Ω Resistors, 1/4 W CTJ420E172 Two TELEDYNE M93F-1 ISO Cubes CTJ420E173 Five JANTX 1N5418 Diodes CTJ420E174 Five 100 kω Resistors, 1/10 W CTJ420E176 Five 470 Ω Resistors, 1/2 W CTJ420E177 Six JANTX 1N Diodes CTJ420E184 One 1 F Capacitor, 50 VDC CTJ420E186 Two TELEDYNE M92F-3 ISO Cubes AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 16

17 CTJ4 Circuit Configurations CTJ420E187 Five 7 A Fuses, 125 V CTJ420E189 Two JANTX 1N5618 Diodes CTJ420E191 One INTERSIL HA-5002/883 Current Buffer CTJ420E192 Five 1 kω Resistors, 1/4 W CTJ420E196 Five 127 Ω Resistors, 1/8 W CTJ420E197 Five 5 A Fuses, 125 V CTJ420E301 Four 2.7 kω Resistors, 1/4 W One 56 Ω Resistor, 1/2 W CTJ420E302 Four 2.7 kω Resistors, 1/4 W One 3.9 kω Resistor, 1/4 W CTJ420E303 One 2.7 kω Resistor, 1/4 W One 1.8 kω Resistor, 1/4 W One 5.1 kω Resistor, 1/4 W One 3.3 kω Resistor, 1/4 W Three JANTX 1N5711 Diodes CTJ420E304 Two 120 Ω Resistors, 1/2 W Two 2.7 kω Resistors, 1/4 W CTJ420E305 Two 2.7 kω Resistors, 1/4 W Two 3.9 kω Resistors, 1/4 W CTJ420E306 Two 5.1 kω Resistors, 1/4 W Two 8.2 kω Resistors, 1/4 W Two JANTX 1N5711 Diodes CTJ420E311 Six JANTX 1N649-1 Diodes CTJ420E313 Five 100 kω Resistors, 1/4 W CTJ420E314 Six JANTX 1N4007 Diodes AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 17

18 CTJ4 Circuit Configurations CTJ420E316 Two 1 kω Resistors, 1/2 W Two JANTX 1N4007 Diodes CTJ420E317 Five JANTX 1N4007 Diodes CTJ420E320 Three JANTX 1N5550 Diodes CTJ420E321 Four JANS 1N5811 Diodes CTJ420E322 Five 4.7 kω Resistors, 1/2 W CTJ420E326 One 100 Ω Resistor, 1/4 W One 300 Ω Resistor, 1/4 W One 573 Ω Resistor, 1/4 W One 10 F Capacitor, 35 WVDC CTJ420E330 One 1000 pf Capacitor, 100 VDC CTJ420E332 Five 10 kω Resistor, 1/10 W CTJ420E333 Two 2 kω Resistors, 1/4 W Two JANTX 1N Diodes CTJ420E334 Two 10 kω Resistors, 1/8 W Two 3 kω Resistors, 1/8 W CTJ420E336 Two PIV = 600 V, I FSM = 200 A Diodes CTJ420E337 One 1 kω Resistor, 1/4 W Three 10 kω Resistors, 1/4 W One 300 kω Resistor, 1/4 W CTJ420E338 Four JANTX 1N3613 Diodes CTJ420E339 One 100 Ω Resistor, 1/2 W Four JANTX 1N3613 Diodes CTJ420E340 Two 2.2 kω Resistors, 1/2 W Two 240 kω Resistors, 1/2 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 18

19 CTJ4 Circuit Configurations CTJ420E341 Two CTJ420E341 Resistors, 1 W CTJ420E342 Four 1.5 kω Resistors, 1 W CTJ420E347 Twelve 4.99 kω Resistors, 1/8 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 19

20 DEUTSCH CTJ5 Series Board-Mount/Pluggable Modules CONVENIENT Mounts on pc board or flat flex cable Uses AS39029 socket contacts to accept wiring and connect through to straight solder pin contacts Uses a standard insertion/ removal tool Light weight RUGGED Fluid resistant in most aerospace environments Available to operate in hydraulic fluid immersion EASY TO USE Straight solder pin contacts allow modules to be soldered to pc boards or plugged into specialized components All contacts are discrete, mainly used to take single leads from a PC board out to wire Fast, cost-effective termination of pc boards, flat flex cable, and electromechanical components. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VAC rms At 110,000 Ft: 200 VAC rms Insulation Resistance (AS81714 paragraph ): 5000 MΩ min. at 25 C Operating Temperature: -65 C to +200 C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1 34 minutes per axis Hz at 6 db/oct. rise Hz at 1.0 g 2 /Hz Hz at 6 db/oct. fall Level 2 14 minutes per axis Hz at 6 db/oct. rise Hz at 0.5 g 2 /Hz Hz at 6 db/oct. fall No discontinuities greater than 1 microsecond Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0 max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 20

21 Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Contact Resistance (at 25 C) Meets AS39029 paragraph Wire Size Test Current Voltage Drop 22 AWG 5 A 110 mv 20 AWG 7.5 A 83 mv 16 AWG 13 A 74 mv Usable Wire Size Meets AS39029 paragraph Contact Wire Range (AWG) Current Rating Size A Size A Size A Grommet Sealing Range Contact Size Min. Wire OD Max Modules Size Size 22 Contacts Size Size 20 Contacts Size 16 6 Size 16 Contacts Pin Arrangements AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 21

22 Outline Dimensions (Size 22).920 (Sizes 20, 16) Locating Key Part Numbering System Basic Identifier Contact Size 22, 20, 16 Environmental Number of Contacts Modification 513 To Mil Standard to Withstand Fluid Immersion to MS Vacuum Bake CTJ5 20 E Ordering Information Module Size 22 Size 20 Size 16 Part No. CTJ522E20-xxx CTJ520E12-xxx CTJ516E6-xxx xxx = modification code. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 22

23 DEUTSCH CTJ6 and CTJ9 Series Plug and Receptacle Connectors SAVE SPACE AND WEIGHT Small, lightweight modules Flange mounting or in-line mounting for simultaneous connect/disconnect of many wires VERSATILE Flange or in-line mountable Backpack configurations available for receptacle connectors Available with optional strain relief PCB tail contacts or with crimp backpack RELIABLE Cork in bottle interfacial seal between the mating halves Environmentally resistant EASY MATING/UNMATING Audible click indicates proper mating Simple tool allows unmating Small, lightweight modules designed for flange mounting or inline mounting for simultaneous connect/disconnect of many wires. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VAC rms At 100,000 Ft: 200 VAC rms Insulation Resistance (AS81714 paragraph ): 5000 MΩ min. at 25 C Operating Temperature: -65 C to +200 C Thermal Shock (AS81714 paragraph 3.5.5): After cycling the modules between -55 C and +200 C, they will meet all applicable electrical and mechanical requirements Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1 34 minutes per axis Hz at 6 db/oct. rise Hz at 1.0 g 2 /Hz Hz at 6 db/oct. fall Level 2 14 minutes per axis Hz at 6 db/oct. rise Hz at 0.5 g 2 /Hz Hz at 6 db/oct. fall No discontinuities greater than 1 microsecond Corrosion: No decrease in performance or exposure of base metal up to 48 hours of salt spray Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 23

24 Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Strain Relief: Brass, nickel plated Usable Wire Size Meets AS39029 paragraph Contact Wire Range (AWG) Current Rating Size A Size A Layout Arrangements (Viewed from grommet side of plug module) Layout 02 2 Size 12 Contacts Layout 06 6 Size 20 Contacts Layout Size 20 Contacts CTJ9 Receptacle Configurations (Shown with rear environmental assembly) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 24

25 Part Numbering System CTJ 6 20 E 02 N Basic Identifier Module Type 6 Plug 9 Receptacle Contact Size 20, 12 Connector Type E Standard R Rear Package (Receptacle Only) Number of Contacts 02 2 Size Size Size 20 Keying N Standard 1, 2, 3 Alternate Keying Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS Less Contacts 4010 Vacuum Bake 1038 Supply with Strain Relief, Shipped Loose with Plug 5145 Standard Offering That Is Provided With Strain Relief, Beryllium Copper Contacts with Single Color Band for Improved Probe Damage Resistance CTJ9 Receptacle Outline and Mounting Demensions Flange Mount Receptacle In-Line Receptacle Order Part No *** for standard extended pins Order Part No *** for rear environmental assembly Layout A B C D E F G H J K L AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 25

26 CTJ6 Plug Outline Dimensions Layout A B Part No CTJ612E CTJ620E CTJ620E12 Clocking Options 1, 2 3, 4 1, 3 2, 4 Keying Position 45 Angle Location N 1, 2 1 3, 4 2 1, 3 3 2, 4 RAIN Strain RELIEF Relief Used with Layout A B Part No CTJ6/CTJ9 Mating Procedure J6/CTJ9 MATING AND UNMATING PROC CTJ6/CTJ9 Unmating Procedure Step 1. With the plug s engaging surface facing the receptacle s mating face and the angled keying surfaces aligned, insert the plug into the receptacle. Step 2. Press the plug and receptacle firmly together until you hear an audible click that indicates the plug is fully seated and locked in position. Step 1. Place extraction tool CTJ-R06 over the plug module and insert it into the slots on both sides of the receptacle. Push the tool in until the module s locking fingers disengage. Step 2. Pressing the legs of the tool to hold the module tight, pull back to remove the plug module. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 26

27 DEUTSCH CTJ7 and CTG Series Grounding Modules and Junctions CONVENIENT Small rugged devices Environmentally sealed Simple assembly FLEXIBLE Stud and flange mounting Threaded stud can replace the screw terminals RUGGED ONE-PIECE CONSTRUCTION Resistant to shock and vibration Light weight Dissipates heat well CTJ7 grounding modules for multiwire grounding applications that need a small, rugged device that also offers sealing and assembly ease. CTG grounding junctions provide a simple method of terminating a wire to ground. Wires with crimp type contacts inserted into the grounding junctions can then be attached to any grounding surface. Junctions are available for size 22, 20, 16, and 12 contacts. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VAC rms At 110,000 Ft: 200 VAC rms Insulation Resistance (AS81714 paragraph ): 5000 MΩ min. at 25 C Operating Temperature: -65 C to +200 C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Thermal Shock (AS81714 paragraph 3.5.5): After cycling the module between -55 C and +200 C, it will meet all applicable electrical and mechanical requirements Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1 34 minutes per axis Hz at 6 db/oct. rise Hz at 1.0 g 2 /Hz Hz at 6 db/oct. fall Level 2 14 minutes per axis Hz at 6 db/oct. rise Hz at 0.5 g 2 /Hz Hz at 6 db/oct. fall No discontinuities greater than 1 microsecond AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 27

28 Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0 max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Contact Resistance (at 25 C) Meets AS39029 paragraph Wire Size Test Current Voltage Drop 22 AWG 5 A 73 mv 20 AWG 7.5 A 55 mv 16 AWG 13 A 50 mv 12 AWG 23 A 42 mv Usable Wire Size Meets AS39029 paragraph Contact Wire Range (AWG) Current Rating Size A Size A Size A Size A Grommet Sealing Range Contact Wire OD Size Min. Max CTJ7 Modules Size 22 01C Bussing Code 20 Size 22 Contacts Size 20 01B Bussing Code 12 Size 20 Contacts Size 16 01D Bussing Code 6 Size 16 Contacts Size 12 01E Bussing Code 6 Size 12 Contacts CTJ7 Module Outline Dimensions Type K: Flange Mount AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 28

29 Type K: Flange Mount Part Numbering System CTJ7 22 K 01C Basic Identifier Module Size 22 Size 22 Contact 20 Size 20 Contacts 16 Size 16 Contacts 12 Size 12 Contacts Flange Mounting Style K Flange Mount E Stud Mount (Not available for size 12) Bus Arrangement 01C 20 Size 22 Contacts Bussed 01B 12 Size 20 Contacts Bussed 01D 6 Size 16 Contacts Bussed 01E 6 Size 12 Contacts Bussed Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS Less Contacts 6144 Replace Standard Hardware with MS21042l3 Self-Locking Nut and MS55 Resilient Material; Replace Standard Contacts with High-Reliability Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 7067 Gold-Over-Nickel Plating, MVFS Insert Material, Add Washer, Rotate Insert Marking 4010 Vacuum Bake CTG Junction Outline Dimensions Contacts Size A B Part No (33.43) (31.50) (31.65) (34.80) (4.78) (4.78) (6.35) (7.95) CTG CTG CTG CTG AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 29

30 DEUTSCH CTL, CTM, and CTN Series In-Line Junctions VERSATILE Options to connect up to 4 wires in-line and bussed configurations Houses and seals individual components Replacement for Y splices and terminal strips Special configurations and designs available RUGGED Resistant to shock and vibration, per Mil AS39029, paragraph Extreme temperature range: -55 C to +200 C Resistant to harsh fluids, per Mil AS EASY TO USE In-line mountable Uses AS39029 crimp contacts CTL series in-line junctions connect two wires in-line using crimp-type contacts. The junctions can then be placed in a wire bundle without being mounted. CTM series multi-junctions connect and bus four wires. They can be used to replace Y splices and terminal strips. CTN Series electronic multi-junctions are in-line devices that houses and shields passive or active components, including fuses, resistors, diodes, capacitors, or integrated circuits. Dielectric Withstanding Voltage (AS81714): At Sea Level: 1500 VAC rms At 110,000 Ft: 200 VAC rms Operating Temperature: -55 C to +200 C Physical Shock (AS39029, paragraph 3.5.9): Items shall not be damaged, there shall be no loosening of parts due to shock, and no interruption of electrical continuity longer than one microsecond during exposure to mechanical shock. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 30

31 Usable Wire Size Meets AS39029 paragraph Contact Wire Range (AWG) Current Rating Size A Size A Size A Size A Grommet Sealing Range Wire OD Contact Size Min. Max CTL Outline Dimensions Part No. Size A Max. B.030 CTL CTL CTL CTL Part Numbering System Basic Identifier Contact Size Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake CTL CTM Outline Dimensions Part No. Size A.060 B.030 C.030 CTM CTM CTM CTM AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 31

32 Part Numbering System Basic Identifier Contact Size Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS Less Contacts 4010 Vacuum Bake CTM CTN Layout Arrangements CTN Outline Dimensions Part Numbering System CTN 20 D XXX Basic Identifier Contact Size Electronic Base Component D Diode C Capacitor I Integrated Circuit R Resistor F Fuse Numerical Sequence Consult TE for component availability Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 32

33 DEUTSCH Composite In-line Junctions RUGGED Rugged composite housing Fluid resistant: hydraulic fluid, jet fuel, and other fluids common in aerospace and defense applications Environmentally sealed No exposed discrete components EASY TO USE Reliable and quick termination No mounting required Light weight CONVENIENT Field serviceable AS39029 socket contacts Accommodates a wide range of common gauge wire, from 22 to 12 AWG Hand crimp socket contacts VERSATILE Design options for discrete components available Designed to AS81714 requirements, DEUTSCH in-line termination junctions are composite versions of the CTL, CTM, and CTN series. Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VAC rms At 100,000 Ft: 200 VAC rms Operating Temperature: -65 C to +200 C Insulation Resistance (AS81714 paragraph ): 5000 MΩ min. at 25 C Electrical Continuity: Shock Exposure: <1 300 g sine/2 3 ms Vibration: <1 30 g peak Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Copper, plated gold Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 33

34 Usable Wire Size Meets AS39029 paragraph Contact Wire Range (AWG) Current Rating Size A Size A Size A Size A Grommet Sealing Range Wire OD Contact Size Min. Max Single In-line Junction MAX..039 MAX Part Numbering System Basic Identifier Contact Size 22, 20, 16, 12 Component Type R Resistor.415 MAX. D Diode F Fuse Component Value Identifier MAX R Ordering Information x-xxx.800 MAX. Typical Components XXX Value Manufacturer Part No. With Resistors: R-XXX (R = Resistor) kω, 1/4 W, 2% RLR07C5101GS Ω, 1/4 W, 5% RCR07G511JS Ω, 1/4 W. 5% RCR07G391JS kω, 1/4 W, 5% RLR07C1500JS kω, 1/4 W, 1% RLR07C1541FS kω, 1/8 W, 1% RNR55C1003F* (* = R or S) kω, 1/4 W, 1% RLR07C1002FS kω, 1/4 W, 2% RLR07C2701GS kω, 1/4 W, 1% RWR81S4300FR kω, 1/2 W, 1% PPC1.00KXCT-ND kω, 1/4 W, 1% RNF55-125UR,-1%-5PPM kω, 1/4 W, 1% RLR05C3161FS With Diodes: D-XXX (D = Diode) A JANTX 1N A JANTX 1N5554 With Fuses: F-XXX (F = Fuse) V, 1/2 A FM08A (Tinitron Fuse) Please contact TE for any customized specifications (based on discrete passive requirements). AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 34

35 Dual In-line Junctions.415 MAX MAX..800 MAX. Part Numbering System Basic Identifier Contact Size 22, 20, 16, 12 Component Type R Resistor D Diode F Fuse Component Value Identifier D Typical Components XXX Component Type Value Manufacturer Part No. With Diodes: D-XXX (D = Diode) 201 Diode A, Bi-Dir 1N Diode 420 V 3 A 1N Dual Diodes 420 V 3 A 1N Zener Diode 14 V 6.7 AZS 1N5351B 208 Dual Diodes 700 V 10A peak 1N Dual Diodes 600 V 1A 1N5618 With Resistors: R-XXX (R = Resistor) 215 Resistor 120 Ω, 1/2 W RCR20G121JS With Fuses: F-XXX (F = Fuse) 205 Dual Fuses 125 V, 0.5 A FM08A125V1/2A 219 Fuse 125 V, 2 A FM08A125V1/2A 220 Fuse 125V, 7 A PICO II SLO-BLW Fuse 125 V, 1 A PICO II SLO-BLW Resistor 1 Ω, 1 W Ohmite WHB1R0FE Please contact TE for any customized specifications (based on discrete passive requirements). AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 35

36 DEUTSCH Adapter Junctions CONVENIENT Easily convert devices with screw terminals to use DEUTSCH contacts FLEXIBLE Two thread sizes Environmental and nonenvironmental versions RELIABLE Low-cost contact insertion/removal tool protects converted device by breaking before it can damage junction or device Adapter junctions provide a quick and easy way to convert electrical components with screw terminals to the CTJ system. The junction attaches to and becomes part of the device to be converted. The adapter junctions are available in two thread sizes (8/32 and 6/32) and in environmental and nonenvironmental versions. The adapter junctions meet all applicable requirements of MIL-C AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 36

37 JTA Series Nonenvironmental Adapter Junctions Contact Size Part No. Dimensions Weight (Lb., Approx.) 8-32 Thread 6-32 Thread A.020 B.020 C.020 E (Ref) 22 JTA JTA JTA JTA JTA JTA JTA JTE Series Environmental Adapter Junctions Contact Size Part No. Dimensions Weight (Lb., Approx.) 8-32 Thread 6-32 Thread A.020 B.020 C.020 E (Ref) 22 JTE JTE JTE JTE JTE JTE JTE AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 37

38 DEUTSCH CTJ2 Series Metallic Single-Module Rails VERSATILE Designed to hold up to 50 variations Elongated mounting holes for easy installation Available in sizes ranging from 2 to 40 LIGHT WEIGHT Extruded aluminum alloy rail Stainless steel metal clip CTJ2 metallic rails are aluminum alloy and designed to hold one single module or two half-size modules. Outline Dimensions Part Numbering System CTJ-2 D Basic Identifier Finish A Black Anodized B Olive Drab Cadmium C Clear Cadmium D Nickel (Standard) Type 01 Single Full Module That Accepts Double Half Modules Modifications 4021 Rails Standard, Except Module Locations Marked with Sequential Numbers instead of Alphabetical Identification AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 38

39 DEUTSCH CTJ3 Series Metallic Rails VERSATILE Designed to hold up to 50 variations Elongated mounting holes for easy installation Available in sizes ranging from 2 to 40 LIGHT WEIGHT Extruded aluminum alloy rail Stainless steel metal clip CTJ3 metallic rails from TE Connectivity (TE) use aluminum alloy and stainless steel clips. They are available with a variety of finishes and sizes ranging from 2 to 40 inches. Frame Capacity Longer rail sizes available; consult TE Length* (Inch) Frame Capacity Sizes 22, 20, 16 Size 12 A.015 B.010 Weight, Lb * * * * *Size includes room for one or more Size 22, 20, or 16 modules. Part Numbering System CTJ-3 3 D Basic Identifier Type 3 Feedback Frame Finish A Black Anodized B Olive Drab Cadmium C Clear Cadmium D Nickel (Standard) Length Number of Modules Modifiers 4021 Rails Standard, Except Module Locations Marked with Sequential Numbers Instead of Alphabetical Identification 4032 Rails Standard, Except ID Is Numbered on Upper Leg and Marked AB, AB, AB on Lower Leg per MIL-T AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 39

40 Outline Dimensions AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 40

41 DEUTSCH DCR Series Composite Rails LIGHT WEIGHT 48% lighter than comparable aluminum rails Composite version of CTJ3 rail VERSATILE Intermounts with MIL-T Series II rails Accepts MIL-T-8174M Series II modules Simple removal tooling HIGH PERFORMANCE Wide temperature range: -65 C to +175 C Environmentally sealed, fluid resistant Corrosion resistant DEUTSCH DCR composite rails provide a lightweight, corrosion-resistant mounting system for electronic feedback and distribution modules. It is designed to allow hand insertion of each individual module. A positive lock retains the modules in the rails. Modules can be individually unlocked and removed by using a simple tool. Frame Capacity and Outline Dimensions No. of Modules A.015 B.010 Weight, Oz. (g) (5.30) (7.95) (10.60) (13.25) (15.90) (18.55) (21.20) (23.85) (26.50) (29.25) (31.80) (34.45) (37.10) (36.75) (42.40) (45.05) (47.70) (50.35) (53.00) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 41

42 Outline Dimensions Part Numbering System Basic Identifier Finish A Black Composite Length (Capacity) DCR-1 A 05 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 42

43 Socket Contacts A Crimp Barrel B D E C Inspection Hole First Color Band Crimp Barrel Size 12 Only Part Numbers and Outline Dimensions Contact Size Part No. Mil Equivalent A. Max. B. Dia. C. Max. D. Min. E. Max. Weight 22 CTS-S22/22 M39039/ / CTS-S20/20 M39039/ / CTS-S16/16 M39039/ / CTS-S12/12 M39039/ / Application Information Contact Size Part No. Color Bands Wire Strip Length Wire Range (AWG) 22 CTS-S22/22 Brown-White-Brown CTS-S20/20 Brown-White-Red CTS-S16/16 Brown-White-Orange CTS-S12/12 Blue-Black-Green Reduced Diameter Contact Information A Crimp Barrel B D E C Inspection Hole First Color Band Part Numbers and Outline Dimensions Contact Size Part No. A. Max. B. Dia. C. Max. D. Min. E. Max. Weight (Lb.) / / / Application Information Contact Size Part No. Color Bands Wire Strip Length Wire Range (AWG) Red-Green Blue-Red Yellow-Blue Contact Tooling and Sealing Plug Contact Size Crimp Tool Unwired Sealing Plug Ins/Ext Tool Tooling Positioner Removal Tool Part No. Color 22 MH860 (M22520/7-01) (M22520/7-11) M81969/ MS Black 20 MH860 (M22520/7-01) (M22520/7-12) M81969/14-10 M MS Red 16 MH860 (M22520/7-01) (M22520/7-13) M81969/14-03 M MS Green 12 AF8 (M22520/1-01) M22520/1-16 M81969/16-03 M MS Orange AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 43

44 DEUTSCH CTJ Series Tooling Contact Insertion/Removal Tool Contact Size Part No. Color Unwired Removal Tool 22 M81969/14-01 Green/White M81969/14-10 Red/Orange M M81969/14-03 Blue/White M M81969/16-03 Yellow/White M Contact Crimping Tool Contact Size Contact Part No. Crimp Tool Part No. TE MIL Tooling Positioner 22 CTS-S22/22 M39029/ MH860 (M22520/7-01) (M22520/7-11) 20 CTS-S20/20 M39029/ MH860 (M22520/7-01) (M22520/7-12) 16 CTS-S16/16 M39029/ MH860 (M22520/7-01) (M22520/7-13) 22 CTS-S12/12 M39029/ AF8 (M22520/1-01) M22520/1-16 CTJ Module Removal Tools The removal tools make it fast and simple to remove modules from a rail or to unmate CTJ6 and CTJ9 plug and receptacle connectors. Part Numbers CTJ-R06 (Use with CTJ6 and CTJ9 Series) CTJ-R12 (Use with Rail-Mounted Modules) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 44

45 Terminating CTJ AS39029 Contacts Make sure you have the proper tool and positioner for the contact being crimped. Contact Crimp Tool Size Tooling Positioner 22 MH860 (M22520/7-01) (M22520/7-11) 20 MH860 (M22520/7-01) (M22520/7-12) 16 MH860 (M22520/7-01) (M22520/7-13) 22 AF8 (M22520/1-01) M22520/1-16 Strip the wire to the proper dimension using an appropriate tool and method. Insert the contact into the tool with the crimp barrel facing up. Contact Size Strip Length 22, 20, ( ) ( ) Insert the stripped conductor into the contact s crimp barrel. Cycle the crimping tool by squeezing the handles. The handles will not release until the tool has fully cycled. Remove the wire and inspect the termination. A proper termination has: 8 indent markings Wire observable through the contact side hold No loose or nicked wire strands AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 45

46 Inserting and Removing Contacts The colored end is used for insertion. The white or orange end is used for withdrawal. Contact Size Tool Part No. Color 22 M81969/14-01 Green/White 20 M81969/14-10 Red/Orange 16 M81969/14-03 Blue/White 12 M81969/16-03 Yellow/White Inserting Contacts Insert the wire into the tool s slot. Pull back gently on the wire until the contact s retention shoulder seats against the tip of the tool. Insert the contact in the proper module cavity. Push the contact completely in. Then remove the tool. Lightly pull the wire back to make sure the contact is correctly seated. Removing Contacts Wrap the tool s slot around the wire. Slide the tool into the cavity until it butts against the contact shoulder. Press the wire between your fingers and the tool. Pull the wire and tool back together. Note: When using minimum diameter wire, the tool may have a tendency to stop against the rear of the contact crimp barrel. If this should occur, careful manipulation of the tool will permit it to ride over the crimp barrel and into the proper position to unlock the contact. Installing Sealing Plugs Sealing plugs are installed with the head towards the mating end of connector. Use the contact insertion tool if needed. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 46