Multirall 200. Service Manual. Prod. No English 3EN Copyright Liko AB

Transcription

1 Multirall 200 Service Manual English Prod. No EN Copyright Liko AB 1

2 Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. For information regarding Service and Maintenance education, contact your Liko/Hill-Rom representative. For contact information please visit our website: 2

3 1.0 Table of Contents Multirall 200 Position Ref. No. Page Table of Contents Spare Parts Positions Technical Data Troubleshooting Spare Parts List Safety Latch Battery 2,6 Ah/12V Electronic Card MR Lift Strap MR (including limiting switch) Cable for Hand Control Cover complete MR Battery Cushions MR Safety Latch Universal Sling bar Safety Latch, composite Contact Lock washer Special tool for lock washer Fuse 10A Key pad Hand Control 2-buttons Periodic Inspection Preventative Maintenance Product Changes Liko AB Nedre vägen 100 SE Luleå Sweden tel +46 (0) fax +46 (0) info@liko.se

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5 Spare Parts Position 2.0 PROD. NO. PRODUCT Multirall

6 Technical Data 3.0 Maximum load: Material: Weight: Dimensions (WxHxL): Emergency lowering: Lifting speed (without load): Lifting range: Sound level: Protection class: Expected life time: Operating forces of controls: 200 kg/440 lbs PC/ABS V0 8.7 kg/19 lbs 210 x 230 x 295 mm / 8.27 x 9.06 x inch. Mechanical and electrical 60 mm/s (2.36 inch./s) 1600 mm / 63 inch db(a) IP 30 (lift unit) IP 54 (hand control) 10 years Buttons on hand control: 4.5 N Buttons on end plate: 4 N Electrical data: Intermittent operation: Batteries: Battery charger: The device is intended for indoor use. Type B degree of protection against electrical shock. Class II equipment. 24 V DC, 8.5 A Int. Op 10/90, active operation max 6 min. Out of a time of 100 active must be less than 10, however not more than 6 min. 12 V DC, 2.6 Ah, valve-regula ted lead-acid gel-type batterie New batteries are provided by your Liko representative. CC V AC, Hz, max 600 ma Multirall is equipped with an SFS (Single Fault Safety) spool and speed guard. This patented safety design provides protection against uncontrolled lowering. The lift strap has a tenfold safety. Definitions Carriage (S65) 2. Q-link (quick fastener) 3. SSP Limit Switch 4. Emergency stop 5. End plate 6. Emergency lowering, mechanical 7. Emergency lowering/raising, electrical 8. Hand control 9. Contact for hand control 10. Hang-up, HandControl Hanger 11. Sling bar 12. Latches 13. Quick-release hook 14. Universal connector 15. Lift unit 16. Handle 17. Extension Belt connector 18. Lift strap 6

7 Troubleshooting 4.0 The lift doesn't work. 1. Check that the emergency stop is not activated. 2. Check that the battery is charged. 3. Check that the hand control is correctly connected. 4. If the lift still does not work satisfactorily, contact Liko. The lift emits a repeated audible or LED signal. 1. Charge the battery immediately. 2. If the lift still does not work satisfactorily, contact Liko. The lift works only in the up direction. 1. Change the Electronic card, spare part no Make sure the diode at the Emergency stop switch, is assembled. The lift stops in elevated position. 1. Check that the emergency stop is not activated. 2. Check that the battery is charged. 3. Check that the hand control is correctly connected. 4. If the lift still does not work satisfactorily, contact Liko. You hear unusual sounds. Contact Liko. 7

8 5.0 Multirall 200 PROD. NO. POS. NO. NAME UNIT Safety Latch Fits Sling bar Standard (former Sling bar universal) pair Battery 2,6 Ah/12 V pair Parking Bracket (Fits Instruction Placard Multirall, ) pce Electronic Card MR pce Lift Strap MR (including Limiting switch) pce Cable for Hand control with Connecting Plug MR pce Cover complete MR pce Battery Cushions MR set Safety Latch Universal Sling bar (fits Universal Sling Bar) pair Latch, composite (Fits Sling bar from S/N ) pair 8

9 5.0 Multirall 200 PROD. NO. POS. NO. NAME UNIT Contact Lock washer st Special tool for Lock washer st Fuse 10A, 10pce set Key pad Hand Control 2-buttons pce 9

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11 Battery 2,6 Ah/12 V Batteri 2,6 Ah/12 V Contains: Qty: Batteri 2,6 Ah 12V 2 Tape 25x25 G7 2 Fits: Likorall Multirall Transfer Motor Traverse Assembly Instruction Monteringsanvisning Prod. No SE Tools required: 3 mm Multirall: 7 mm A B 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to limiting switch. (from S/N ) 3. Remove the cable-shackle (A) from the battery. Detach the cables. Place the cable ties (B) (from S/N ) at the new battery. red black brown 4. Fix the double-sided tape between the two existing. 5. Mount the new batteries and cables according to picture. 6. Put together the covers. Make sure the handle is in position. Start with fixing the screws closest to the lift strap. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. - Old batteries are to be left at the nearest recycling station or given to personnel authorized by Liko. 11

12 Electronic Card MR Kretskort MR Contains: Qty: Electronic card incl. cables 1 Cover plug IKPT 10x8,5 G 8 Cable tie 1 Fits: Multirall 200 Assembly Instruction Monteringsanvisning Prod. No SE Tools required: 3 mm 7 mm Special tool Prod. No NOTE ESD protection is required! Remove the cover hats and the screws. Pull apart the covers. (S/N up to go to pic.3) Disconnect contact to the Limiting switch. (from S/N ) Disconnect the contact/contacts from batteries and limiting switch (a) Remove the mechanical emergency lowering (a) and screws from the electronic card. Remove the locking washer with the special tool. (Part No ) 12

13 Note Electronic card is delivered with cables for version V2. (Multirall, S/N from ) To use electronic card to version V1 (Multirall with S/N up to ) remove the cables from the spare part and assemble the existing cables from the old electronic card according to description for version V1. Setup,mountV Blue 2.Yellow 3.Brown/White 4.Black 5.Grey 6.Green 7.Orange 8.Red Setup,mountV White 4.Black 5.Grey 6.Blue 7.Orange 8.Red (b) (c) Note ONLY for Multirall V1 without diode: If the emergency stop switch is missing the diode (b), unscrew the diode from the emergency stop switch (c) on the new cable and assemble the diode at the old emergency stop switch. Connect battery cable. Multirall with S/N up to : (d) Make sure the two plastic plates (d), are in place. Fasten the new electronic card. Tighten the screws and mount the locking ring. Mount the mechanical emergency lowering. Connect the plugs. 13

14 Multirall with S/N from : (e) (f) (g) (d) Make sure the two plastic plates (d), are in place. Secure the electronic card (e) and connect the limiting switch contact (f) and also the emergency stop switch (g). From cover Feed track From motor Place the contact in the casing and place the cabling as shown in order to avoid damage. 14

15 Connect the black cable from electronic card to black battery pole. And the red emergency stop cable to the red pol at the battery. Fix the cables with the cable tie. Connect limiting switch: Orange cable to gold tin plate Blue cable to silver tin plate (h) (i) Pull the Squeeze protection keyboard through the hole in the casing, and connect inside the SSP Limit Switch with the black cable from the electronic card (i). Multirall all S/N: Put together the covers, make sure that the handles are in position. Start to fix the screws closest to the lift strap. NOTE - ESD protection is required. - With the emergency stop out, move the lifts trap all the way up against the SSP Limit switch. Check that the motor does not operate when touching the SSP Limit switch. - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 15

16 Lift Strap MR Lyftband MR Contains: Qty: Strap joint plastic cover 1 Lift strap joint 1 Pressure case 1 Screw MCS M3x55 1 Locking nut M3 Nyloc 1 Lift strap safety pin 4mm 1 Cover stopper IKPT 10x8,5 G 8 Lift strap B50 black 1 Assembly Instruction Monteringsanvisning Prod. No SE Tools required: Fits: Multirall 200 From S/N Multirall From S/N Multirall Lift Strap version 2 (new lift strap joint) Lift Strap Version 3 (twist protection plate) 3 mm 7 mm 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to limiting switch. (from S/N ) 3. Remove the locking screw from the shell. Drive back the lift strap a little so you can see that the drum is in line with the plate. 4. Pull the lift strap out. 5. For S/N up to , discard components as shown. 6. Mount the new lift strap. Reassemble the locking screw. 16

17 Lift Strap MR Lyftband MR Assembly Instruction Monteringsanvisning Prod. No SE Connect the contact to limiting switch. (from S/N ) 7. Put together the covers. Make sure the handle is in position. Start with fixing the screws closest to the lift strap. Tools required: NOTE - After changing lift strap the SSP Limit Switch must be tested by lifting maximum load all the way up to the highest position through the entire lifting range. - With the emergency stop out, move the liftstrap all the way up against the SSP Limit switch. Check that the motor does not operate when touching the SSP Limit switch. - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 17

18 Cable f handcontrol MR With connecting plug Manöverkabel med kontakt MR Contains: Qty: Cable f handcontrol MR With connecting plug 1 Fits: Multirall 200 Assembly Instruction Monteringsanvisning Prod. No SE Tools required: Tools required: Cable schedule 1 Empty 2 Red for charge 3 Blue for charge 4 Blue 5 Red 6 Withe 7 Brown 8 Yellow Handcontrol with Electronic card / membrane keys Cable schedule 1 Empty 2 Yellow 3 Withe 4 Blue 5 Red 6 Brown 7 Empty 8 Empty Upp:SpänningpåBrun Ned:SpänningpåVit NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 18

19 Cover complete MR Hölje Komplett MR Assembly Instruction Monteringsanvisning Contains: Qty: Battery pad, vxl 1 Battery pad 2 Battery pad, side 2 Housing with hole MR 1 Housing MR 1 Handle MR 2 Locking nut M4 Nyloc 6 Cover hat 10x8,5 G 8 Fits: Multirall 200 Prod.no: SE Tools required: 3 mm 7 mm Special tool Prod. No From S/N : contact to battery 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to the Limiting switch (from S/N ). 3. Disconnect the contacts. (a) 4. Remove the mechanical emergency lowering (a) and screws from the electronic card. 5. Remove the locking ring with the special tool (prod. no ). 19

20 v1. v2. From S/N Put in the new electronic card, tighten the screws and mount the locking ring. Mount the emergency stop. 7. Connect the plugs. (two plugs, from S/N ) Old cover New cover 8. Put together the covers. Make sure the handle is in position. Start with fixing the screws closest to the lift strap. 9. Write down the serial no. and Y/M on decal mounted at the new cover (see the old cover). Note! New style on Cover, prepared with hole for Limit switch. Multirall with S/N lower than needs to be completed with spare part Contact Lock Washer. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 20

21 Battery Cushion Set MR Batterikuddar MR Contains: Qty: Battery pad, vxl 1 Battery pad 2 Battery bumper, side 2 Cover hat 10x8,5 G 8 Fits: Multirall 200 Assembly Instruction Monteringsanvisning Prod. No: SE Tools required: 7 mm 3 mm 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to limiting switch. (from S/N ) a (Place the Battery cushion with glossy side facing the battery.) b c c b 3. Place the battery cushions as follows: Pos a) - between battery and motorplate. Pos b) - in line with the cover on both sides. Pos c) - on each side of the electronic card. 4. Connect contact to limiting switch (from S/N ). Put together the covers. Make sure the handles are in position. Start to fix the screws closest to the lift strap. NOTE After changing Battery Cushions the Limiting switch must be tested. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 21

22 Safety Latch Universal Slingbar Urkrokningsskydd Universalbygel Contains: Qty: Safety latch 2 Fits: Universal SlingBar Universal SlingBar Universal SlingBar Universal TwinBar Universal SideBars Universal SlingBar 350 with Quick-release Hook Universal SlingBar 450 with Quick-release Hook Universal SlingBar 600 with Quick-release Hook Universal TwinBar 670 with Quick-release Hook Universal SlingBar 350 R2R Universal SlingBar 450 R2R Assembly Instruction Monteringsanvisning Prod. No SE NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 22

23 Latch, composite Urkrokningsskydd komposit Contains: Qty: Latch composite 2 Fits: From S/N: Universal SlingBar Universal SlingBar Universal SlingBar Universal TwinBar Universal SideBars Universal SlingBar 350 with Quick-release Hook Universal SlingBar 450 with Quick-release Hook Universal SlingBar 600 with Quick-release Hook Universal TwinBar 670 with Quick-release Hook Universal SlingBar 350 R2R Universal SlingBar 450 R2R SlingBar Liko Assembly Instruction Monteringsanvisning Prod. No SE The Latch can only be used on composite hooks equipped with a locator. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 23

24 Contact Lock washer Kontaktlåsbricka Contains: Qty: Contact lock washer M18x0,75 1 Fits: Multirall 200 Standard on Multirall from From S/N (compatible with lower S/N) Assembly Instruction Monteringsanvisning Prod. No SE Tools required: Special tool Prod. No Disassemble the handcontrol 2. Remove the locking ring with the 3. Assemble the new Contact Lock special tool (prod. no ). washer with the special tool (prod. no ). Re-connect the handcontrol, (ensure that the contact is not pressed in the cover). NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 24

25 5.366 Spareparts specification Special tool for Lock washer Specialverktyg till låsbricka Prod. No From S/N... Version... Details included in sparepart: Details: Unit: Special tool for Lock washer 1 25

26 Fuse 10A Säkring 10A Contains: Qty: Fuse 10A 10 Fits: Multirall 200, Likorall 200 Assembly Instruction Monteringsanvisning Prod. No SE Tools required: 3 mm 7 mm Multirall 200: 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to the Limiting switch. (from S/N ) From S/N : contact to battery (a) 3. Disconnect the contacts. 4. Change the fuse (a). Assemble the Multirall in reverse order. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 26

27 Key pad hand control 2-buttons Tangentbord 2-knappar Contains: Qty: Key pad hand control 2-buttons 1 Fits: Hand control 2-buttons, LR, MR Prod. No , , Assembly Instruction Monteringsanvisning Prod. No SE Remove the old Key pad by carefully using a sharp tool. Tools required Remove the tape protection Ensure that the cable gland is located in the intended track Press the plug NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 27

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29 Lift type:... S/N:... Prod. Year:... Customer Reference: 6.0 Multirall Periodic Inspection Prod. No Contract No:... Name:... Address:... (Zip Code)... The Lift must be thoroughly inspected at least once per year. Inspection and service must be carried by Liko authorized personnel. Instructions for check points, from next page. Check points: Base Approved To be Not Comments: actioned approved 1 General inspection... 2 Type/model identification decal... 3 Ensure that bolts are tightened on carriage Check the Emergency Stop function Check the hand control functions Check the electrical Emergency lowering and raising functions Check the function of the Limiting switch Check the Lift Strap for visible damage Inspect the sling bar Inspect the TDM Hook function and safety latches Check the charger function.... Load testing 12Maximum load test (200kg/440 lbs) Mechanical lowering load test.... Documentation 14Instructions / Instruction guide... Approval to use the patient lift Approved To be actioned Not approved If the patient lift has one or more check points with result Not approved the system must not be used. If the system has one or more check points with result To be actioned these actions should be performed immediately. After performed actions sign below. Contact information is to be found at. Inspection performed by: Date: Final approval by: Approval date: Next inspection: Inspection performed in accordance with ISO 10535:2006 Annex B- Periodic inspection Periodic Inspection, Multirall 29

30 Instructions for the check points General inspection - Check front plastic cover for cracks. 2 Type/model identification decal - Check that the label with serial number and date of manufacture is in place. 3 Ensure that bolts are tightened on carriage - Verify that the carriages are secured to the motor. - Roll the carriage within the rail. Verify that each wheel turns freely and that the plastic wheel bearing covers not are cracked or missing. - Carriage with brake; If applicable, check that the carriage brake assembly tightens and holds. - If the carriage is equipped with a safety latch clip, make sure the clip is mounted and fall back. 4 Check the Emergency Stop function - Press in the emergency stop button. Verify that it holds and locks in the closed position. - With the Emergency Stop button pressed in, check that the motor does not operate when the hand control buttons are pressed. - Turn the red emergency button in the direction of the arrows. Verify that the button releases from the locked position into the raised, open position. 5 Check the hand control functions - With the emergency-stop out, press each button and check for corresponding lift operation. - Check cord for exposed wires or tears in the insulation sleeve. 6 Check the electrical Emergency lowering and raising functions - Test the electronic card electrical emergency lowering and emergency-raising switches by pressing the up and down arrows on the electronic card cover and checking the lift for corresponding operation. 7 Check the function of the Limiting switch - Check that the two mounting screws secure the micro switch e-card to the motor casing. - With the emergency stop out, use the hand control first to lower the strap and then to raise it. Manually press upward against the plastic micro switch cover. Check that the lift strap stops. Check twist protection. Periodic Inspection, Multirall 30

31 Instructions for the check points Check the Lift Strap for visible damage - Using the hand control, lower the strap to its maximum extension. Inspect the lifts trap for frayed edges, heavy wrinkles or wear-through areas. - Verify that the Q-link is secure on strap. Slide plastic cover off the Q-link and visually inspect that the lift strap safety pin is seated securely in the middle recess of the Q-link. 9 Inspect the sling bar - Visually inspect the sling bar body to detect any scratches, sharp edges or deformities. - Make sure both safety latches are mounted and fall back against the body of the sling bar. 10 Inspect the TDM Hook function and safety latches - Verify that fasteners in red plastic covers are tight. - Inspect spring recoil. Manually press and lower the plastic covers and spring assembly away from the aluminium hook. Next, release the spring assembly and verify that the spring snaps back against the hook, providing a secure snap-fit lock. - Visually inspect the body to detect any scratches, sharp edges or deformities. - Verify that the o-ring is positioned in the centre bolt groove. - Check that the unit rotates freely on its bearings. Wipe off any dirt, dust or residue. - Make sure both safety latch clips are mounted and fall back against the body of the sling bar. - Verify that the sling bar fasteners are tight. 11 Check the charger function - With the emergency stop out, insert the hand control into the wall-mounted charger outlet ( V). Visually inspect that both diode lights on the charger unit light up. The batteries are fully charged after approximately 8 hours. When fully charged, batteries in good condition are sufficient for approximately 60 lift cycles. The charging starts automatically and the yellow light indicates that the batteries are charging. When the batteries are fully charged, the charger stops automatically and the yellow light shuts off. 12 Maximum load test (200kg / 440lbs) - With the emergency stop out, and the strap with the sling bar lowered, secure the weights. - Using the hand control, raise and lower the weights to maximum and minimum lift heights. - Listen for peculiar noises and vibrations. Note: If the low-battery alarm sounds during the lift, the battery must be recharged prior to load testing. If the low-battery alarm sounds during the lift with fully recharged batteries, the batteries must be replaced prior to performing the load test. 13 Mechanical lowering load test (200kg / 440lbs) - With the emergency stop out, and the strap with the slingbar lowered, secure the weights. - Using the hand control, raise the weights approximately cm (4-6 inches). - Firmly apply increasing downward pressure on the red emergency-lowering button until the strap begins to slowly lower the weight to the floor. 14 Instructions / Instruction guide. - Make sure the Instruction guide is provided. Periodic Inspection, Multirall 31

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33 Lift type:... S/N:... Prod. Year: Multirall Preventative Maintenance Prod. No Customer Reference: Contract No:... Name:... Address:... (Zip Code)... Check points: Carriage Month Carriage cleaning... 2 Bearing replacement... Motor 3 Replace lift strap... 4a Battery test... 4b Battery replacement... 5 Sling bar inspection/lubrication... When maintenance is performed; mark specified square with X When part is replaced; mark specified square with R Lubricate with PTFE or silicon grease Interval/Month: Date: Serviced by: Preventative Maintenance, Multirall 33

34 Check points a 4b 5 Instructions regarding the check points for Multirall 1 Carriage cleaning Tools required 13mm 1. Check the carriage bearings by moving the lift within the rail. Listen for binding or dragging sounds. 2.Ifsoundscanbeheardtakeoutthecarriagefrom therailandcleanthewheelsandinsidesurfaceof rails. Preventative Maintenance, Multirall 34

35 Instructions regarding the check points for Multirall Bearing replacement Tools required 13mm 3.Ifthebearingisnotrollingsmoothly,ortheplastic bearing covers are cracked or worn down, replace them. 4.Place carriage in rail, mount motor. Tihgten carriage screws. Check the brake on the carriage (friction brake). Bearing replacement recommended every 5th year 3 Replace lift strap Replace lift strap with spare part , according to assembly instruction Lift strap replacement recommended every 5th year Preventative Maintenance, Multirall 35

36 Instructions regarding the check points for Multirall 7.0 4a Battery test Check the battery with the battery tester (Prod. No ). Asignalshouldbeaudibleformorethan5 sec. If not, replace battery. Battery tester Prod. No Tools required 4b Battery replacement Replace battery with spare part , according to assembly instruction. Upgrade the Multirall with Battery Cushion Set MR (Prod. No ) if they are missing. Battery replacement recommended every 3rd year Preventative Maintenance, Multirall 36

37 Instructions regarding the check points for Multirall Sling bar inspection Tools required 17mm A. Check safety latches function. Latches should move freely and fall back against the body of the sling bar. Clean sling bar and center bolt. B. Check safety latches function. Latches should move freely and fall back against the body of the slingbar. C. Make sure the lower sling bolt at the Universal Sling bar has a mark, as the picture shows. If not, the sling bar must be replaced. Preventative Maintenance, Multirall 37

38 8.0 Multirall 200 Product changes Prod. No Changes S/N Project 2009 New version of emergency stop New version of limiting profile New Hand control hanger introduces Contact lock washer and Hand control hanger introduces. New decals Twist protection plate introduces. Hang-up is added New distributor of the electronic card. New Lift strap joint. New screws (M4x145, M6x180 and MC6S M6x70). Tape 25x25 for the batteries. New S/N decal New electronic card Version V9.6. New version of Limiting switch. Cover is also new. New version of quick release hook (TDM), fits carriage with. extension belt New electronic card and cover. Four schims 15x22x0,3 mounted on axis 15x

39 Manufacturer: Liko AB SE Luleå Sweden