Servicing & Maintenance Manual

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Candace McBride
5 years ago
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1 Servicing & Maintenance Manual

2 Maintenance and replacement parts for the AR-200 and AR-260 Hoist Units Contents Daily maintenance Weekly maintenance Semi-Annual maintenance Annual maintenance Preventive maintenance Trouble shooting AR-200 Mechanical replacement parts AR-200 Electrical replacement parts AR-200 Drive replacement parts AR-260 Mechanical replacement parts AR-260 Electrical replacement parts AR-260 Drive replacement parts

1.1.1 Daily Maintenance The following actions can be taken by users of the AR-200 and AR-260 on a daily bases: Put the hoist back at charging position and place handset onto charger.

3 1.1.1 Daily Maintenance The following actions can be taken by users of the AR-200 and AR-260 on a daily bases: Put the hoist back at charging position and place handset onto charger. Check if charging indicator lights up. Check lifting tape to ensure this is in good condition Weekly maintenance The following actions can be taken by users of the AR-200 and AR-260 on a weekly bases: Check all points as above It is advisable to clean hoist unit and spreader bar at a weekly bases. Best with a non-aggressive cleaning solution and a moist cloth. Check emergency lowering Check high-low function Check E-spreader bar functions (if applicable) Check all moving parts if these are able to move freely without any annoying noise. Check all labels and presence of manual, short user guide and log Semi-Annual maintenance The following actions can be taken by trained technicians of the AR-200 and AR-260 on a semi-annual bases: Check all point as above in and Check for all possible damages Check all wiring Check smooth movement in track Check all fasteners Check track on damages and fixings Lubricate gear with gear-grease When the hoist does not comply with one or more of the above points, the must be taken out of action until repaired by trained technician.

1.1.4 Annual inspection and maintenance The ceiling hoist must be inspected once a year in accordance with the NEN-EN-ISO 10535:2007 or NEN- 7506 standards.

4 1.1.4 Annual inspection and maintenance The ceiling hoist must be inspected once a year in accordance with the NEN-EN-ISO 10535:2007 or NEN standards. The chargers should also be inspected every year in accordance with the applicable requirements. These inspections should be carried out by Innova, the distributor or by another suitably authorised body Preventive maintenance In addition to the mandatory annual inspection we advise the following: Replace batteries every 24 months (to prevent malfunction between inspections) Replace lifting tape every 12 months The lifting tape must be checked ad every inspection If in doubt, always contact Innova or the distributor in your area Any parts that are replaced or removed can be returned to the distributor. You can also give these parts to the technician for destruction. Innova or the distributor will ensure that these parts are processed in an environmentally friendly manner. If you dispose of parts yourself, the batteries must be disposed of as chemical waste.

5 1.1.6 Troubleshooting Malfunction possible cause possible solution Hoist goes down but will not go up limit switch is activated check status limit switch handset is damaged batteries are empty replace handset charge batteries Hoist goes up but will not go down belt tension switch is activated check switch no tension on belt handset is damaged put tension on belt replace handset AR- hoist does not work at all loose terminal battery connect battery terminal empty batteries connector hand control loose replace batteries check connector E-spreader bar does not work coil damaged replace coil bad connection at turning point clean contacts Hoist moves with lots of friction damaged wheel replace wheel caps Hoist makes noise going up and down dry gear lubricate gear with gear-grease dry axle take motor out and lubricate axle Hoist does not charge dirt on contacts handset clean contacts charger unit defect handset damaged batteries damaged replace charger replace handset replace batteries

6 Hoist has little power batteries empty charge batteries batteries damaged motor worn replace batteries replace motor Load drops slowly when not button electric brake on motor damaged replace electric brake is pressed batteries are quickly empty batteries are low charge batteries batteries are damaged replace batteries

7 AIRRISE200 Mechanical Replacement Parts Pos. Description Code Pos. Description Code 01 Cover Top INSP Steering wheel 34mm 4X INSP Cover Bottom INSP Rubber ring 28x3mm 4X INSP Tape guide plate White INSP Wheel cap 34x9mm 4X INSP Tape guide plate Blue INSP Bearing 22x7x8 8X INSP Spring, guide plate 4X INSP Trolley AR200/AR260 complete INSP Spring, lock hand control INSP Spring tension switch INSP Emergency lowering cord INSP Spring, emergency lowering INSP Screw nylon PCB 4X INSP Bearing nylon 8mm 2X INSP7052

AIRRISE200 Electrical Replacement Parts Pos. Description Code 01 Hand control with charge function INSP5016 02 Battery 12Volts 2.

8 AIRRISE200 Electrical Replacement Parts Pos. Description Code 01 Hand control with charge function INSP Battery 12Volts 2.9 Ah 2X INSP Print card AR-200/Lara INSP LED unit INSP Din Connector Hand-control INSP Micro switch 28x16 uni INSP Electronic brake INSP Motor 24V INSP5211

9 AIRRISE200 Drive Replacement Parts Pos. Description Code 01 Lifting tape 35x2400mm INSP Clamp tape 35m INSP Connector 35mm INSP Arm, drum speed brake 2X INSP Spring, drum speed brake 2X INSP Circlip 20mm 2X INSP Bearing drum 2X INSP Bearing driving axle 2X INSP Circlip 10mm 2X INSP Needle bearing X INSP Needle bearing 2016 INSP Needle bearing 2020 INSP Guide drum alu INSP Washer 20x36 PAW20 2X INSP Gear small 22T INSP Gear big 110T INSP Bolt tape M5X60 hardened INSP Tape tension arm INSP7062

10 1.3.1 AIRRISE260 Mechanical Replacement Parts Pos. Description Code Pos. Description Code 01 Cover Top INSP Steering wheel 34mm 4X INSP Cover Bottom INSP Rubber ring 28x3mm 4X INSP Tape guide plate INSP Wheel cap 34x9mm 4X INSP Spring, guide plate 2x INSP Bearing 22x7x8 8X INSP Cover led-unit blue INSP Trolley AR200/AR260 complete INSP Cover led-unit white INSP Srew 965 5x16 INSP Emergency lowering cord INSP Srew 965 5x14 INSP Spring, emergency lowering INSP Spring, tension switch INSP Spring tape arm INSP Bearing nylon 8mm 2X INSP7052

11 1.3.2 AIRRISE260 Electrical Replacement Parts Pos. Description Code 01 Hand control with charge function INSP Battery 12Volts 5 Ah 2X INSP Print card AR-260/Jane INSP LED unit INSP Din Connector Hand-control INSP Micro switch 28x16 uni INSP Electronic brake INSP Motor 24V INSP5211

12 1.3.3 AIRRISE260 Drive Replacement Parts Pos. Description Code 01 Lifting tape 50x2400mm INSP Clamp tape 50m INSP Connector 50mm INSP Gear 110T INSP7058b 05 Gear 110T INSP Circlip 20mm 2X INSP Bolt 912 8x70 INSP Bolt 933 8x16 2X INSP Bearing drum 2X INSP Bolt 912 5x75 4X INSP Drum or 12 Axle drum or

Yesterday s challenge Today s solution. User Manual. innova.uk.com

Yesterday s challenge Today s solution User Manual innova.uk.com Contents 2 www.innova.uk.com Contents Contents 1. Purpose & Use 1.1 Introduction 4 1.2 Who are Innova? 5 1.3 Unpacking & preparation 6 1.4