Viking M. Service Manual English. Prod. No , , Prod. No Prod. No Prod. No EN

Transcription

1 Viking M Service Manual English Prod. No , , EN Proj Prod. No S/N Prod. No S/N Prod. No S/N Copyright Liko AB

2 Liko and using original Liko spare parts. Liko representative.

3 Table of Contents 1.0 Page Spare Parts Positions Technical Data 3.1 Viking M Viking M Viking M Viking M Viking M Viking M Control Unit CBL Spare Parts List Front Fork Cover Rear Fork Cover Locking Handle Actuator Viking M Wireless hand control HBL Control Unit CBL, Vi M Actuator Vi M Beltclip HBL Hand control hanger Viking M Legs Mast Viking M Locking device CBL Bracket Cover Leg Cover M Wheel Fork Locking Ring Hand Control CBL Service,Control Unit CBL Periodic Inspection Preventative Maintenance Product Changes...93

4 Spare Parts Positions 2.0 PROD. NO. PRODUCT Viking M Viking M (intelligent control box) Viking M (intelligent control box and cable hand control) Product No ( ) Fits Viking M, all models: C 336C Product No ( ( Service Tools, see page

5 Lifting speed: Batteries: Two 12 V 2.9 Ah valve-regulated lead-acid gel-type batteries. New batteries are provided by the supplier. Battery charger: Built-in charger, VAC, Motor (mast): 24 V, 9.2 A, permanent magnetic motor with mechanical safety mechanism and safety nut. Motor (base): 24 V, 5.5 A, permanent magnetic motor. Material: Aluminium Emergency lowering: Mechanical and electrical Technical Data Viking M, Prod. No Built for indoor operation. Type B, according to the degree of protection against electrical shock. Class ll equipment. 3.1 Wheels: Front: 75 mm twin castor wheels. castor wheels. Intermittent operation: Degree of protection: IP 43 2 min. Out of a time of 100, active must be less than 10, though not more than 2 min. Measurements G A L E F F 1 B1 B D C Viking M Max. load L* Max. A: B: L* Min A* Max A* Min B B 1 C D E* F F 1 G Weight Total Weight Part 10,5 4, Turning diameter A: Max. load and weight in kg. Measurement in cm. B: Max. load and weight in lbs. Measurement in inch. * These measures depend on in which hole the mast is levelled and secured. See assembly instructions page 5. 5

6 Maximum load: Material: Weight: Total weight: Heaviest part: Wheels: Turning diameter: Em. Lowering: Manual and electrical Lifting interval: Lifting Speed (no load): Sound Level: Protection Class: Op. Forces of Controls: ( 1.7 in/s and 1.5 in/s, respectively) 46 db(a) IP 54 Technical Data Viking M, Prod. No HandControl IR Electrical Data: 24 V Intermittent operation: Batteries: Battery Charger: Lift Motor: Motor for base-width adjustment: 2 AAA LR V. 3.2 NiMH cells, 2.2 Ah. provided 24 V, 8.5 A 24 V, 6 A Lateral view Top view M L L N O **600 mm (24 in) F F1 E A A C D D1 **700 mm (28 in) D2 B1 B3 B2 B Max. reach position of lift arm Max. reach position of lift arm A max.* A min.* B B1 B2 B3** * C D max. min. max. min A max.* A min.* B B1 B2 B3** * C D max. min. max. min D2** E* F F1 L max* L min* M N O Measurement in mm Measurement in inch. D2** E* F F1 L max* L min* M N O

7 Maximum load: Material: Weight: Heaviest part Wheels: Turning diameter Emergency lowering device: Lifting interval: Technical Data Viking M, Prod. No Mechanical and electrical Operating Forces of Controls: Electrical data: Intermittent power: Batteries: Battery charger: Lift motor: 2.4 N 24 V 3.3 Int. Op 10/90, active operation NiMH cells, 2.2 Ah. 24 V, 8.5 A Lifting speed (no load) ( 1.7 in/s and 1.5 in/s, respectively) Motor for basewidth adjustment: 24 V, 6 A Sound level: 46 db(a) Protection class: IP 54 Lateral view Top view M L L N O **600 mm (24 in) F F1 E A A C D D1 **700 mm (28 in) D2 B1 B3 B2 B Max. reach position of lift arm Max. reach position of lift arm A max.* A min.* B B1 B2 B3** * C D max. min. max. min A max.* A min.* B B1 B2 B3** * C D max. min. max. min D2** E* F F1 L max* L min* M N O Measurement in mm Measurement in inch. D2** E* F F1 L max* L min* M N O

8 Trouble shooting Viking M, Prod. No The lift does not work up/down. Width adjustment does not work in/out. 1. Check that the emergency stop button is not pushed in.(p. 7). 2. Check that the cables are connected correctly. (p. 5). 3. Check that the charging cable is not connected to the wall socket. 4. Check that the battery is charged.(p. 8). 5. Check that the contact plates of the battery pack are not defective or broken off. 6. If the lift still does not work satisfactorily, contact Liko/Hill-Rom. Battery charging does not work. 1. Check that the emergency stop button is not pushed in.(p. 7). 2. Check that the contact plates of the battery pack are not defective or broken off. 3. If the lift still does not work satisfactorily, contact Liko/Hill-Rom. The lift stops in the elevated position. 1. Check that the emergency stop button is not pushed in.(p. 7) Use the mechanical emergency lowering device (marked) to safely lower the patient.(p. 7). 4. Check that the battery is charged. 5. If the lift still does not work satisfactorily, contact Liko/Hill-Rom. If you hear unusual sounds. Contact Liko/Hill-Rom. 8

9 4.2 Trouble shooting Viking M, Prod. No The lift does not work up/down with the HandControl IR. The base-width adjustment doesn t work (in/out) with the HandControl IR. outlet. change the HandControl IR. 7. The lift does not work up/down with the operation panel. The base-width adjustment doesn t work (in/out) with the operation panel. correctly. outlet. 6. If the problem persists, please contact Liko/Hill-Rom. The charger doesn t work. 5. The lift is stuck in the high position If the problem persists, please contact Liko/Hill-Rom. If you hear unusual sounds. Contact Liko/Hill-Rom. 9

10 Trouble shooting 4.3 Viking M, Prod. No The lift doesn t with Hand Control. The base-width adjustment with the Hand Control. 1. Check that the emergency stop button has not been pressed. 2. Check the battery capacity. 3. Check that the charger cable is not connected to an electric outlet. 4. Check that the hand control cable is correctly connected. 5. If the lift works via the operation panel, change the Hand Control. 6. If the problem persists, please contact Liko/Hill-Rom. The lift down with the operation panel. The base-width adjustment with the operation panel. 1. Check that the emergency stop button has not been pressed. 2. Check that the cables to the control box are connected correctly. 3. Check that the charger cable is not connected to an electric outlet. 4. Check the battery capacity. 5. If the problem persists, please contact Liko/Hill-Rom. The charger doesn t work. 1. Check that the emergency stop button has not been pressed. 2. Check that the charger cables are connected correctly. 3. Make sure that the battery is properly attached. 4. If the problem persists, please contact Liko/Hill-Rom. The lift is stuck in the high position. 1. Check that the emergency stop button has not been pressed. 2. Check the battery capacity. 3. Check that the hand control cable is connected correctly. 4. Electrical emergency lowering, use the operation panel to lower 5. Use the mechanical emergency lowering device to lower the 6. If the problem persists, please contact Liko/Hill-Rom. If you hear unusual sounds. Contact Liko/Hill-Rom. 10

11 Trouble shooting 4.4 Control Unit CBL Tools Required Note! Begin with Simple trouble shooting from Service manual for the actual product. If problem remains continue as described below. Multimeter green, LED yellow, LED Check point: 1. Make sure that: - the emergency stop 1 is not activated. - the battery is assembled correctly. - the charging cable is not connected to mains. 2. Check operation panel function s for actuator and base motor Push control buttons on operation panel 2 at control box - If both actuator and base motor functions response, continue to step 5. - If no function, continue to step 3. - If only one of either the actuator or base motor function response: change position on actuator and base motor cables then check control function of operation panel, to see if fault is on output channels or the motors. If control box function is ok! Continue to step 5. If control box is faulty. Replace the control box. 3. Check battery capacity 3a) Push in the battery capacity button 3 : - If any of the three LED s on the battery start s the battery is OK, continue to step 4. - If not, continue to step 3b. 3b) Measure battery voltage: release battery, 4 measure on contact 1 and 3: - If voltage over 0V the battery is ok! Continue to step Verify contact between control box and battery. 4a) Remove the battery and wait for green LED to turn off. 4b) Put back the battery and see if green LED start automatically. - If green LED starts, battery contact is ok! - If not, try to ensure that the battery s contact plates are not defective or broken and try to bend them out carefully, then repeat step 4. - If still no contact, continue to step Check charging function 5a) Connect the charging cable to mains - If charging starts within 1 minute, charge and then continue to step 6. - If charging doesn t start, continue to step 5b. 5b) Measure output voltage on the control box 5 on contact 1 and 3. - If voltage is 3-4V charging is OK! Replace the battery, continue to step 6. - If voltage is 0V when the charging cable is connected to mains the control box needs to be replaced! Replace the control box Check that all function s on the control box is ok! If not, Replace control box. Customers FAQ: - The liftarms up/down function or base width in/out function doesn t work? a) Change position on actuator and base motor cables. b) Perform step 2 and see if fault is on output channel or motors. - The control panel function s on controlbox is ok, but the hand control has no function? a) Check to ensure that battery contact plates in the hand control are not defective or broken. - There s no charging function? a) Verify contact between control box and battery. Perform step 4. b) Check charging function. Perform step 5. 11

12 Spare parts 5.0 Viking M PROD. NO. POS. NO. NAME UNIT Viking M Control Units S/N pce US 268 S/N only for the US-market Control Unit CBL, Viking M Before use; requires Software and, needs to be programmed with Liko Service System, Prod. No pce C Before use; requires Software and, needs to be programmed with Liko Service System, Prod. No pce Can only be ordered if S/N (serial number) can be provided to Liko Customer Service. Will be programmed at Liko before delivery. 2 weeks delivery time from Liko. pce C Can only be ordered if S/N (serial number) can be provided to Liko Customer Service. Will be programmed at Liko before delivery. 2 weeks delivery time from Liko. pce Viking M Spare Parts Hand control 6-Button pce 12

13 Spare parts 5.0 Viking M PROD. NO. POS. NO. NAME UNIT pce to S/N pce to S/N pce pce pce Front Fork Cover pair pce to S/N pair to S/N to S/N set set Locking handle Viking XL pair pce pce Latch Universal SlingBar pair Base Motor Viking M, L (Viking M up to S/N also need spare part , Pos 328) pce 13

14 Spare parts 5.0 Viking M PROD. NO. POS. NO. NAME UNIT Actuator Viking M S/N pce from S/N pce from S/N pce from S/N set from S/N set Fits Universal SlingBar from S/N pair set set Wireless hand control HBL20 set 14

15 Spare parts 5.0 Viking M PROD. NO. POS. NO. NAME UNIT Actuator Vi M S/N pce pce pce pce Beltclip HBL20 pair Hand control hanger, 10 pce set Viking M Legs from S/N pair Mast Viking M including handle and motor attachment set Locking device CBL20, 10 pce set 15

16 Spare parts 5.0 Viking M PROD. NO. POS. NO. NAME UNIT Bracket Cover set Leg Cover M set Wheel Fork pair Locking Ring CBL, 10 pce set 16

17 5.19 Attachment for Control Box Monteringsbeslag kontrollbox Contains: Qty: Screw MRT-GF M5x16 3 Screw MCL6S M5x8 4 Control box attachment 1 Fits: Golvo 7000ES/7007ES, 7007 LowBase Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Sabina II EM/EE Viking XL (Prod. No ) Viking L (Prod. No ) Viking M (Prod. No ) Liko M220 / M230 Prod. No SE Tools required: 3 mm T x 3 (Viking M, L, XL, Golvo 7000ES/7007ES) x 3 (Sabina, Uno, Liko M220/M230) 3. x (Holder for the charging cable, is not standard on every lift model) NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 17

18 5.20 Hand Control ES 6-Button Handkontroll ES 6-knappar Contains: Qty: Hand control ES 1 Locking Ring 1 Prod. No SE Tools required Product: Prod. No. Viking XL Viking L Viking M Golvo Golvo Golvo 8008 LowBase Release the locking ring by pressing the triangular tab. 2. Remove the locking ring. 3. Remove the hand control. Assemble in reverse order. 4. Make sure the rectangular tabs at the locking ring Product: Golvo 7000ES/7007ES Golvo 7007 LowBase Uno 102 ES Sabina EE Sabina II EE Use no locking ring on these products. Connect cable Triangular tab facing out. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 18

19 5.22 Cable for Charging Laddningskabel Contains: Qty: Charging cable 1 Prod. No EU Fits: Golvo 7000ES / 7007ES / 7007 LowBase Golvo 8000 / 8008 / 8008 LowBase Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Sabina II EM/EE Viking XL Viking L Viking M UK US AU/NZ 3SE Lift equipped with Liko Diagnostic System The lift cannot be used when the charger cable is plugged into an electrical outlet. NOTE - Never charge batteries in a wet area. - The lift cannot be charged with the emergency stop engaged. - When charging, a yellow indicator light on the control box will illuminate. The yellow light turns off when the battery is fully charged. If the light has not turned off after 8 hours of charging, the battery may need to be replaced. Stop charging and replace the battery. - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 19

20 5.29 Front Wheel 75 mm Framhjul 75 mm Contains: Qty: Front wheel 75mm 1 Locking nut M10 nyloc 1 Fits: Golvo 1000, 2000, 3000 Golvo 7000/7007, 7000 S/7007 S Golvo 7000 ES, to S/N Golvo 7007 ES, to S/N Viking M Prod. No , to S/N Prod. No SE Tools required: 17 mm NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 20

21 5.30 Rear Wheel 100 mm Bakhjul 100 mm Contains: Qty: Lockable castor, d=100 mm 1 Nut M12 1 Fits: Golvo 1000, 2000, 3000 Golvo 7000/7007, 7000 S/7007 S Golvo 7000/7007 Golvo 7000 ES, to S/N Golvo 7007 ES, to S/N Viking M, Prod. No , to S/N Prod. No SE Tools required: 19 mm NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 21

22 5.55 Hand Control 2, 4-button Handkontroll 2, 4-knapp Contains: Qty: Hand control EM 2-Button 1 Prod. No , Contains: Qty: Hand Control EE 4-Button Hand control EM 2-Button, Fits: LikoLight Sabina EM Sabina II EM Uno 100 EM Uno 102 EM Viking S Viking XS 3SE Hand control EE 4-Button, Fits: Uno 100 EE Uno 102 EE Viking XL Prod. No Viking L Prod. No Viking M Prod. No Connect cable Connect cable NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 22

23 5.139 Extra Battery Box, incl Batteries Batteribox inkl batterier Contains: Qty: Battery box 1 Fits: Caroli Capella Golvo 7000 ES/7007 ES (all models), 7007 Low Base LikoLight Liko M220 / M230 Sabina Uno 100EM,EE,102EM,EE,ES Viking XL (Prod. No ) Viking L (Prod. No ) Viking M (Prod. No ) Prod. No SE (Holder for the charging cable, is not standard on every lift model) NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. - Old batteries are to be left at the nearest recycling station or given to personnel authorized by Liko. 23

24 5.159 Front Fork Cover LL,Vi, Golvo Framhjulskåpa LL,Vi, Golvo Contains: Qty: Nylon screw M5x16 Nature 2 Front fork cover grey light 2 Fits: Golvo 7000 ES from S/N Golvo 7007 ES from S/N Golvo 7000 ES Classic / 7007 ES Classic Golvo 8000 / 8008 (all models) LikoLight Viking XL Viking L Viking M Viking S Viking XS Roll On Prod. No SE Tools required: 4,2 mm M If not prepared with hole, drill [mm.] 4. 38,4 22, NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 24

25 5.160 Extension Cable Skarvkabel Contains: Qty: Extension cable EU 1 Fits: Golvo 7000ES/7007ES Golvo 7007 LowBase Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Sabina II EM/EE Viking XL (Prod. No ) Viking L (Prod. No ) Viking M (Prod. No ) Length 21 cm/ 8.5 inch Prod. No SE NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 25

26 5.194 Rear fork cover Bakhjulskåpa Contains: Qty: Rear wheel cover, grey 2 Fits: Viking XL Viking L Viking M, Prod No (Up to S/N ) Prod. No SE Tools required: NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 26

27 5.196 Lift Arm Plastic Cover Pelarkåpa sats Contains: Qty: Plastic cover mast Viking 2 Cover hat Liko 2 Cover hat Liko bottom 2 Sleeve bearing Mob.62 1 Locking nut M6 Nyloc 1 Washer TBRB 6,4x12x3 3 Screw M6S M6x75 1 Fits: Viking XL (Prod. No ), to S/N Viking L (Prod. No ), to S/N Viking M (Prod. No ), to S/N X Prod. No SE Tools required: 10 mm NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 27

28 5.197 Overhead Beam Restoration set Renoveringssats lyftarm Contains: Qty: Plastic cover mast Viking 2 Cap Y Viking 2 Cap I Viking 2 Cover hat Liko & bottom 6 Sleeve bearing Mob.38 1 Sleeve bearing Mob.50 1 Sleeve bearing Mob.62 1 Locking nut M6 Nyloc 3 Screw M6S M6x50 1 Screw M6S M6x60 1 Screw M6S M6x75 1 Washer PS 6x12x1 7 Fits: Viking XL (Prod. No ), to S/N Viking L (Prod. No ), to S/N Viking M (Prod. No ), to S/N X Prod. No SE Tools required: 10 mm M6x60 Bearing Mob.38 M6x75 Bearing Mob.50 M6x50 Bearing Mob.62 positions when the arm is mounted. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 28 lik

29 5.199 Locking Handle Viking XL Låsvred Viking XL Contains: Qty: Lever M10 grey 1 Lever M10x85 grey 1 Fits: Viking XL Viking L Viking M Viking XS Prod. No SE Tools required: Place locking handle in lower hole and tighten. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 29

30 5.263 Extension Cable, US Skarvkabel, US Contains: Qty: Extension cable US 1 Fits: Golvo 7000ES/7007ES Golvo 7007 LowBase Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Sabina II EM/EE Viking XL Prod. No Viking L Prod. No Viking M Prod. No Length 26.5 cm/ 10.5 inch Prod. No SE NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 30

31 5.264 Latch Universal Slingbar Urkrokningsskydd Universalbygel Contains: Qty: Latch 2 Fits: Universal SlingBar Universal SlingBar Universal SlingBar Universal TwinBar Universal SideBars Universal SlingBar 350 with Quick-release Hook Universal SlingBar 450 with Quick-release Hook Universal SlingBar 600 with Quick-release Hook Universal TwinBar 670 with Quick-release Hook Universal SlingBar 350 R2R Universal SlingBar 450 R2R Prod. No SE NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 31

32 5.266 Base Motor Viking M / L Benbreddningsmotor Viking M / L Contains: Qty: Actuator LA30 Viking L/M complete 1 Motor cable Viking M Mini Fit 1 Pos: A Slide bearing 10/12x6 2 B Nylon bearing with collar 2 C Cover Hat 4 D Screw M10x40 2 E Locking Nut M10 2 Fits: Viking M , from S/N * Viking M Viking M Viking L , from S/N * Viking L Viking L *Fits Viking M/L with lower S/N, together with spare part ; Rest. set Motor attachment. 2x Prod No SE Tools required: T3 mm Viking M Viking L : Assemble the enclosed motor cable. 17 mm Viking M Viking L : Base motor cable; socket 3 Assembly of cable, see next page. A B x 2 * Viking L C D Flat side facing the actuator. Unfasten the base motor by removing the bolt connections. Attach the slide bearings (A) Fasten the Nylon bearing with collar (B) Change the Base motor by pushing the motor axle in to the middle beam hole. Before mounting the Base Motor, unscrew the piston rods* to its end position and then Finish the assembly by mounting the bolt connections, assemble the cable and attach the cable cover. 32 E Viking L x 2

33 Assembly of cable for: Prod No: Viking M and Viking L and Base Motor Viking M / L Benbreddningsmotor Viking M / L Prod No Cable connection: Red Green Blue Red X X Make sure distances X are identical. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 33

34 5.267 Actuator Viking M Ställdon Viking M Contains: Actuator Viking M 1 Outer Tube 1 Locking nut M10 Nyloc 2 Locking nut M6 Nyloc 2 Fits: Viking M ( ) Prod. No SE Tools required: 2X 2X or 10mm 17 mm M10 M6 M10 M6 Old version, use M10 locking nut From S/N , use M6 locking nut NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 34 lik

35 For the North American market Spare Part No: US, US, US, US, US, *, US, US Contains: Qty: Control Box 1 Extension cable, US 1 For other markets: Spare Part No: , , , , , *, , Contains: Qty: Control Box 1 Extension cable Control Box Kontrollbox 3SE Tools required: Part No. Fits: , Golvo 7000ES / 7007ES, 7007 LowBase US , Uno 102 ES US , Uno 100 EM/EE US Uno 102 EM/EE , Sabina EM/EE US , Sabina II EM/EE US LikoLight (*Spare part without extension cable) , US , US Viking XL (Prod. No ) Viking L (Prod. No ) Viking M (Prod. No ) NOTE: Uno 100 EM Uno 102 EM Sabina EM Sabina ll EM Use plug from the replaced control box! 3 mm NOTE: LikoLight has no extension cable NOTE - Make sure that the spare part is approved for the lift, and that it is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 35

36 5.284 Front Wheel 75 mm Framhjul 75 mm Contains: Qty: Front wheel 75mm Fits: LikoLight Fits: Golvo 7000 fr S/N Golvo 7007 fr S/N Golvo 7000ES Classic / 7007 ES Classic Golvo 7007 LowBase Golvo 8000/8008 Golvo 8000 Classic / 8008 Classic LikoLight (from S/N ) RollOn Viking M (from S/N ) Viking M Viking S Viking XS Prod. No , SE Tools required: 16 mm A) B) A&B) Mount the new spare part. Assemble in reverse order. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 36

37 5.285 Rear Wheel 75 mm Bakhjul 75 mm Contains: Qty: Rear wheel 75mm Fits: LikoLight up to S/N Fits: Golvo 7000 fr S/N Golvo 7007 fr S/N Golvo 7000ES Classic / 7007 ES Classic Golvo 7007 LowBase Golvo 8000/8008 (all models) LikoLight (from S/N ) RollOn Viking M (from S/N ) Viking M Viking S Viking XS Prod. No SE Tools required: 16 mm A) B) A&B) Mount the new spare part. Assemble in reverse order. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 37

38 5.292 Hook for HandControl 2, 4, 6 button Krok för handkontroll 2, 4, 6 knappar Prod. No Contains: Qty: Hook for Hand control 2,4,6 1 Fits: HandControl 6-button HandControl EE 4-button HandControl EM 2 button 3SE Tools required: T10 NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 38

39 5.307 Lift Arm Plastic Cover Pelarkåpa Contains: Qty: A Cover hat Liko 2 B Screw M6S M6x75 1 C Washer PS 6x12x1 3 A B C D F E D Cover hat Liko bottom 2 E Flanged washer 2 F Distance washer PS 12x18x1 2 G Plastic cover mast Vi XS 2 H Sleeve bearing Mob.62 1 I Locking nut M6 Nyloc 1 H G F D E CI A 2x Prod. No SE Tools required: 10 mm Fits: Prod. No. Viking XL from S/N Viking XL Viking XL Viking L from S/N Viking L Viking L Viking M from S/N Viking M Viking M Viking XS NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 39

40 5.308 Overhead Beam Restoration set Renoveringssats lyftarm Pos Contains: Qty: A Cap Y Viking 2 B Cap I Viking 2 C Cover hat Liko 6 D Cover hat Liko bottom 6 E Sleeve bearing Mob.38 1 F Sleeve bearing Mob.50 1 G Sleeve bearing Mob.62 1 H Plastic cover mast Vi XS 2 I Nylon bearing 10/12x15 2 J Locking nut M6 Nyloc 3 K Distance washer PS 12x18x1 2 L Screw M6S M6x50 1 M Screw M6S M6x60 1 N Screw M6S M6x75 1 O Washer PS 6x12x1 6 P Flanged washer 2 2x Prod. No SE Tools required: 10 mm 3. Fits: Prod. No. Viking XL from S/N Viking XL Viking XL Viking L from S/N Viking L Viking L Viking M from S/N Viking M Viking M Viking XS Viking XS 1. H P K K P H C N O D G D O J C 40

41 5.308 Overhead Beam Restoration set Renoveringssats lyftarm Pos Contains: Qty: A Cap Y Viking 2 B Cap I Viking 2 C Cover hat Liko 6 D Cover hat Liko bottom 6 E Sleeve bearing Mob.38 1 F Sleeve bearing Mob.50 1 G Sleeve bearing Mob.62 1 H Plastic cover mast Vi XS 2 I Nylon bearing 10/12x15 2 J Locking nut M6 Nyloc 3 K Distance washer PS 12x18x1 2 L Screw M6S M6x50 1 M Screw M6S M6x60 1 N Screw M6S M6x75 1 O Washer PS 6x12x1 6 P Flanged washer 2 2. Viking M, L, XL 2. Viking XS 3. Prod. No C L O D E D O L C I I C M D F D O J C C J O D E D O L C A B B A Viking XS Viking M Viking L Viking XL NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 41

42 5.311 Latch, composite Urkrokningsskydd komposit Contains: Qty: Latch composite 2 Fits: From S/N: Universal SlingBar Universal SlingBar Universal SlingBar Universal TwinBar Universal SideBars Universal SlingBar 350 with Quick-release Hook Universal SlingBar 450 with Quick-release Hook Universal SlingBar 600 with Quick-release Hook Universal TwinBar 670 with Quick-release Hook Universal SlingBar 350 R2R Universal SlingBar 450 R2R SlingBar Liko Prod. No SE The Latch can only be used on composite hooks equipped with a locator. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 42

43 5.328 Restoration set motor attachment Renoveringssats motorinfästning Contains: Qty: Link attachment Viking M Alu 2 Distance Leg 12/9 2 Screw M6S M10x40 GL=15mm 2 Nylon bearing 10x12x6 2 Locking nut M10 nyloc 2 Screw K6S M8x60 2 Nut M6LM M8 2 Coverhat M10 grey 4 Fits: Viking M 2x Prod. No SE Tools required: 17 mm 4 mm & 5 mm 8,2 mm / 0,32 inch Kernite Unlock Specify center of existing hole. Mark the same distance on opposite side with a centre punch. Drill one hole, Ø 8.2 mm / 0,32 inch on each leg. x2 43

44 5.328 Restoration set motor attachment Renoveringssats motorinfästning Prod. No x2 groove, in line with the leg. Then - tighten the screw Apply Kernite Unlock 2000 on each screw tip Connect the cables as follows: - Handcontrol cable to socket No.1 - Cable for lift arm motor to socket No.2 - Base motor cable to socket No.3 NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 44

45 5.331 Outer Tube Skyddsrör Contains: Qty: a Top cover 1 b Screw P6SS M4x5 6 c Tube 1 d Snap bushing 2 e Two sided adhesive 2 f Bushing 1 g Compression spring 1 Fits: Viking M Viking L Prod. No Viking XL Prod. No d e f a b c b g 2x Prod. No SE Tools required: 10 mm 10 mm 2 mm Isopropyl alcohol and water + rag hold mm (4,7 inch) 132±5mm (5,2 100mm (3,9 inch) Lock Before fastening the snap bushing Clean marked area with 50/50 Isopropyl alcohol and water. Remove the tape cover! 45

46 7. 8. Outer Tube Skyddsrör Prod. No SE Tools required: The three screws should be tight- Make sure the Outer Tube easy slides up and down. 13. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 46

47 5.333 Wireless Handcontrol HBL 20 Handkontroll IR HBL20 Contains: Qty: Handcontrol HBL20 1 Clips with hook HBL20 1 Charge Cable Hook 2 Fits: Golvo 8000 / 8008 Viking M Prod. No Viking L Prod. No Viking XL Prod. No Prod. No SE Tools required: Choice 3. Golvo Viking M, Viking L, Viking XL 50 mm / 2 inch 132 mm / 5 inch 4. A. To activate IR control: Hold the hand control IR about 20 cm/0.8 / inch. from the control unit s IR receiver and press the large UP and DOWN buttons on the hand control simultaneously for about 2 seconds. A signal is heard when the function is activated. The lift is now ready to use with Handcontrol IR. 5. B. Check to determine if other lifts in the room are affected by your hand control. If other lifts are affected by your hand control: Use the large UP and DOWN buttons on the operation panel of the lift that is to be used. Press both buttons simultaneously until a signal sounds. The lift has now been assigned a unique communication code. Now, activate IR control according to procedure A, above. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 47

48 Serial.no. 24 V DC Ah IP54 IEC Conforms to ISO 10535:2 06 with ANSI/AAMI ES :2 05 and is certified to ISO 10535:2 06 with CSA- C 2.2 No :08. Int. Op: 10/90 Active time 2 min EAN-13 Y/M : Product name Prod. No Max xxx kg / xxx lbs TESTED Liko AB, Nedre vägen 100, Luleå, Sweden Y/M : V DC Ah IP54 IEC Conforms to ISO 10535:2006 with ANSI/AAMI ES :2005 and is certified to ISO 10535:2006 with CSA- C22.2 No :08. Int. Op: 10/90 Active time 2 min Controlbox CBL20 Prod. No only for use with: Viking M Prod. No Control Unit CBL Vi M Kontrollbox CBL Vi M Contains: Qty: Control Unit CBL20 1 Cable cover 1 Screw cable cover 2 Allen Key 2,5 mm 1 Screw M5x35 2 Fits: Prod. No. Viking M Requires: Prod. No. Liko Service System (for programming) Prod. No SE Tools required: 2,5 & 3 mm 1. Before use! Control Unit CBL Vi M must be programmed with Liko Service System, Prod. No according to the Instruction Guide for the Service System. 2. S/N: EAN-13 Serial.no. Product name Prod. No Max xxx kg / xxx lbs TESTED Liko AB, Nedre vägen 100, Luleå, Sweden With permanent marker, product label (same as on the Viking M)

49 5.334 Control Unit CBL Vi M Kontrollbox CBL Vi M Prod. No Lower holes 8. click Charger cable; socket 1 - Lift motor cable; socket 2 - Base-motor cable; socket 3 9. Enable IR control: Hold the HandControl IR approx. 20 cm (8 in) from the control box s IR receiver and press the hand control s large Up and Down buttons simultaneously for approx. 2 sec. When a sound signal is emitted, the function is enabled. The lift is now ready to be used with the HandControl IR. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 49

50 Serial.no. 24 V DC Ah IP54 IEC Conforms to ISO 10535:2 06 with ANSI/AAMI ES :2 05 and is certified to ISO 10535:2 06 with CSA- C 2.2 No :08. Int. Op: 10/90 Active time 2 min EAN-13 Y/M : Product name Prod. No Max xxx kg / xxx lbs TESTED Liko AB, Nedre vägen 100, Luleå, Sweden Y/M : V DC Ah IP54 IEC Conforms to ISO 10535:2006 with ANSI/AAMI ES :2005 and is certified to ISO 10535:2006 with CSA- C22.2 No :08. Int. Op: 10/90 Active time 2 min Controlbox CBL20 Prod. No only for use with: Viking M Prod. No C Control Unit CBL Vi M, Cable Kontrollbox CBL Vi M, kabel HK Contains: Qty: Control Unit CBL20 with cable 1 Cable cover 1 Screw cable cover 2 Screw M5x35 2 Allen Key 2,5 mm 1 Fits: Prod. No. Viking M Requires: Prod. No. Liko Service System (for programming) Prod. No SE Tools required: 2,5 & 3 mm 1. Before use! Control Unit CBL Vi M must be programmed with Liko Service System, Prod. No according to the Instruction Guide for the Service System. 2. S/N: EAN-13 Serial.no. Product name Prod. No Max xxx kg / xxx lbs TESTED Liko AB, Nedre vägen 100, Luleå, Sweden With permanent marker, product label (same as on the Viking M)

51 5.334C Control Unit CBL Vi M, Cable Kontrollbox CBL Vi M, kabel HK Prod. No Lower holes 8. click Charger cable; socket 1 - Lift motor cable; socket 2 - Base-motor cable; socket 3 9. Connect the Hand control. Attach the locking ring. Make sure the rectangular tabs NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 51

52 Controlbox CBL20 Prod. No only for use with: Viking M Prod. No Serial.no. Conforms to ISO 10535:2 06 with ANSI/AAMI ES :2 05 and is certified to ISO 10535:2 06 with CSA- C 2.2 No :08. Int. Op: 10/90 Active time 2 min. EAN-13 Product name Max xxx kg / xxx lbs TESTED Conforms to ISO 10535:2006 with ANSI/AAMI ES :2005 and is certified to ISO 10535:2006 with CSA- C22.2 No :08. Int. Op: 10/90 Active time 2 min. EAN-13 Serial.no. Product name Max xxx kg / xxx lbs Conforms to ISO 10535:2 06 with ANSI/ AMI ES :2 05 and is certified to ISO 10535:2 06 with CSA- C 2.2 No :08. Int. Op: 10/90 Active time 2 min. TESTED TAG BORT TRANSPORTSTÖD MED SKRUVAR FÖRE MONTERING. BEFORE ASSEMBLING REMOVE TRANSPORT SAFETY BRACKET. VOR DEM AUFSTELLEN TRANSPORT- SICHERUNG ENTFERNEN. AVANT ASSEMBLAGE, DÉMONTER LA SÉCURITÉ DE TRANSPORT Control Unit CBL, by S/N Kontrollbox CBL S/N-styrd Contains: Qty: Cable cover 1 Screw cable cover 2 Allen Key 2,5 mm 1 Fits: Prod. No. Golvo 8008 LowBase Golvo Golvo 8008 Classic To order this Spare Part: S/N from the Viking M the Control Unit is intended for, is required! Prod. No SE Tools required: 2,5 mm 3 mm 1. Before use! Make sure the S/N on the label on Control Unit CBL is the same as on the lift. EAN-13 Serial.no. Product name Max xxx kg / xxx lbs TESTED Golvo! Viking: Golvo: M5x35 The lower holes. (no choice on the M5x50 52

53 5.336 Control Unit CBL, by S/N Kontrollbox CBL S/N-styrd Prod. No click Lift motor cable socket 2 - Base-motor cable socket 3 8. A. / B. NOTE - Hill-Rom/ parts. 53

54 Controlbox CBL20 Prod. No only for use with: Viking M Prod. No Serial.no. EAN-13 Y/M : Max xxx kg / xxx lbs 24 V DC Ah IP54 IEC Conforms to ISO 10535:2 06 with ANSI/AAMI ES :2 05 and is certified to ISO 10535:2 06 with CSA- C22.2 No :08. Int. Op: 10/90 Active time 2 min Product name Prod. No TESTED Liko AB, Nedre vägen 100, Luleå, Sweden Y/M : V DC Ah IP54 IEC Conforms to ISO 10535:2006 with ANSI/AAMI ES :2005 and is certified to ISO 10535:2006 with CSA- C22.2 No :08. Int. Op: 10/90 Active time 2 min V DC Ah IPX4 IEC EAN-13 Serial.no. Product name Y/M : Max xxx kg / xxx lbs Prod. No Conforms to ISO 10535:2 06 with ANSI/ AMI ES :2 05 and is certified to ISO 10535:2 06 with CSA- C 2.2 No :08. Int. Op: 10/90 Active time 2 min. TESTED Liko AB, Nedre vägen 1 0, Luleå, Sweden TAG BORT TRANSPORTSTÖD MED SKRUVAR FÖRE MONTERING. BEFORE ASSEMBLING REMOVE TRANSPORT SAFETY BRACKET. VOR DEM AUFSTELLEN TRANSPORT- SICHERUNG ENTFERNEN. AVANT ASSEMBLAGE, DÉMONTER LA SÉCURITÉ DE TRANSPORT C Control Unit CBL, by S/N, Cable Kontrollbox CBL S/N-styrd, kabel HK Contains: Qty: Cable cover 1 Screw, cable cover 2 Screw M5x35 2 (Viking) Screw M5x50 2 (Golvo) Allen Key 2,5 mm 1 Fits: Prod. No. Viking XL Viking L Viking M Golvo 8008 LowBase Golvo Golvo Prod. No SE Tools required: 2,5 mm (provided) 3 & 4mm 1. Before use! Make sure the S/N on the label on Control Unit CBL is the same as on the lift. Viking S/N: EAN-13 Serial.no. Product name Prod. No Max xxx kg / xxx lbs TESTED Liko AB, Nedre vägen 100, Luleå, Sweden Golvo! Viking: Golvo: M5x35 Viking M: The lower holes. (no choice on the Viking L & XL) M5x50 54

55 5.336C Control Unit CBL, by S/N, Cable Kontrollbox CBL S/N-styrd, kabel HK Prod. No SE click Charger cable; socket 1 - Lift motor cable; socket 2 - Base-motor cable; socket 3 Battery Prod. No Triangular tab facing out. Connect the Hand control. Attach the locking ring. Make sure the rectangular tabs NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 55

56 5.347 Actuator Viking M Ställdon Viking M Contains: Qty: Actuator Viking M with Outer Tube 1 Sleeve bearing Mob.38 2 Coverhat Liko + Cover hat Liko bottom 4 Washer PS 6x12x1 4 Screw M6S M6x50 2 Locking nut M6 Nyloc 2 Prod. No SE Fits: Viking M (Prod. No ) 2X Tools required: 10mm Screw M6S M6x50 Sleeve bearing Mob.38 Screw M6S M6x50 Sleeve bearing Mob.38 NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. - Make sure the Outer Tube easy slides up and down. 56

57 Extension cable CBL20 Skarvkabel CBL20 Contains: Qty: Adapter cable charging 1 Prod. No Extension cable CBL Extension cable CBL20, US 3SE Fits: Prod. No: Golvo 8000/8008 (all models) Viking XL and Viking L and Viking M and Tools required: 2,5 mm Connect the Charging cable to the Extension cable and the Extension cable to the wall socket ( V AC). The battery is fully charged after 5 hours. After completed charging, place the cable on the Charge cable hook. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 57

58 5.350 Contains: Qty: Batteri BAL20 1 Prod. No Fits: Prod. No. Viking M Viking M Viking L Viking L Viking XL Viking XL NOTE according to the instruction guide. - er parts. - NiMH 58

59 5.351 Beltclip HBL20 Bältesclips HBL20 Contains: Qty: Belt Clips HBL20 1 Fits: Wireless hand control HBL20 Prod. No Prod. No SE Tools required: NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 59

60 5.352 Clips with hook HBL20 Clips med krok HBL20 Contains: Qty: Clips with hook 1 Fits: Wireless hand control HBL20 Prod. No Prod. No SE Tools required: NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 60

61 5.353 Charge cable hook Laddkabelkrok Contains: Qty: Charge cable hook 10 Fits: Prod. No. Golvo 8000/8008 (all models) Liko M Liko M Viking XL and Viking L and Viking M and Prod. No SE : 2: Viking XL Viking L Viking M 132 mm / 5,2 inch 132 mm / 5,2 inch 132 mm / 5,2 inch Golvo Liko M220 / M mm / 2 inch 245 mm / 9,6 inch NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 61

62 5.354 HandControl hanger Handkontrollupphängare Contains: Qty: HandControl hanger 10 Fits: Golvo 8000 / 8008 Viking M Prod. No Viking L Prod. No Viking XL Prod. No Prod. No SE Golvo Viking M, Viking L, Viking XL 50 mm / 2 inch 132 mm / 5 inch NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 62

63 5.410 Viking M Legs Ben vä + hö Viking M Contains: Qty: Leg, right Mk ll incl. link attachment and decal 1 Leg, left Mk ll incl. link attachment and decal 1 Nylon bearing 10x12x6 2 Screw M6S M10x40 2 Cover hat M10 grey U102 4 Locking nut M10 nyloc 2 Fits: Viking M, from S/N (S/N below ; Remove link attachment from spare part and use existing link attachment on lift.) 2x Prod. No SE Tools required 4mm 17 mm Kernite Unlock 2000 Before mounting; Press button for narrower base-width adjustment to end position. Grease the tip of the screws with Kernite Unlock x2 Markings on the underside of the right leg! Lubricate the inside of the Leg casing Viking outer, x2 63

64 Viking M Legs Ben vä + hö Viking M Prod. No Pos. No Name: Pce 1 Nylon bearing 10x12x Pos. No Name: Pce 2 Screw M6S M10x Cover hat M10 grey U Locking nut M10 nyloc 2 NOTE - Make sure the legs are mounted parallel to each other - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 64

65 5.418 Mast Viking M Pelare Viking M Contains: Qty: Mast Viking M MKll 1 (including handle and motor attachment) Fits: Viking M (all models) Prod. No SE Tools required 3 mm T25 2x 10 mm 2x 17 mm Use the lower holes. With permanent marker, fill in the dotted lines at the product label (same as on the replaced Mast) NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 65

66 5.422 Locking device CBL20 Låsanordning CBL20 Contains: Qty: Locking device 10 Fits: Control Unit CBL20 Prod. No SE Tools required: NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 66

67 5.439 Bracket Cover Skyddskåpor motorfäste Contains: Qty: Bracket cover, pillar 1 Bracket cover, arm 1 Sleeve bearing Mob.38 2 Cover hat Liko bottom 4 Washer PS 6x12x1 4 Screw M6S M6x50 2 Locking nut M6 Nyloc 2 Cover hat Liko 4 Prod. No SE Tools required: 2 X 10 mm Fits: Viking M (all models) Viking L, Prod. No Viking XL (all models) NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 67

68 5.460 Leg cover Benkåpor Contains: Qty: Leg cover, 3 pce Fits: Viking L Viking XL Prod. No Leg cover L & XL Leg cover M 3SE Fits: Viking M Tools required 2,5 mm 2x 17 mm Before mounting; Press button for narrower base-width adjustment to end position. Prod. No , Viking XL , Viking L , Viking M Prod. No , Viking XL , Viking L , Viking M Base motor cable; socket 3 - Base motor cable; socket 3 Viking XL, Viking L, Viking M, All models: Unfasten the base motor by removing the bolt connections. Remove the Base motor by pushing the motor axle in to the middle beam hole. 68

69 5.460 Leg cover Benkåpor Flat side down. Prod. No Leg cover L & XL Leg cover M Lubricate the inside of the Leg casing Viking outer, x2 Flat side up. Finish the assembly by mounting the base motor and bolt connections. (Picture showing Viking XL, same assembly for Viking M and Viking L.) NOTE - Make sure the legs are mounted parallel to each other - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 69

70 5.461 Flexlink Contains: Qty: Friction washer Link 2 Link Viking 1 Sleeve bearing Mob.34 1 Cover hat Liko, bottom 4 Screw M6S M6x45 1 Washer TBRB 6x12x1 2 Locking nut M6 Nyloc 2 Cover hat Liko 4 Cap I Viking 2 Cap Y Viking 2 Sleeve bearing Mob.50 1 Screw M6S M6x60 1 Fits: Viking XL, Viking L, Viking M, Viking XS 2x Prod. No SE Tools required 10 mm NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 70

71 5.485 Fork locking attachment Låssats hjulgaffel Contains: Qty: 1 Front fork locking light 4 2 Nut M6LM M10 ISO 4 Prod. No SE Fits 75 mm Wheels and 100 mm Wheels on: Golvo LikoLight Viking RollOn Tools required 16 mm NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 71

72 5.486 Wheel Fork Hjulgaffel Contains: Qty: Fork 2 Fits: Front Wheel: Rear Wheel: Golvo X X Golvo LowBase - X LikoLight X X Viking XL X - Viking L X - Viking M X X Viking S X X Viking XS X X RollOn X X Prod. No SE Tools required 16mm 4 mm Assembly on front wheel: Assembly on rear wheel: NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 72

73 5.490 SlingBar Assembly set Lyftbygelinfästning Contains: Qty: Slingbar bolt casing R2R 1 Slingbar Adapter 1 Threaded casing M6 10x16,5 1 Screw MRT M6x8 Ezloc A2 2 Fits: Golvo (all models) Uno 200 LikoLight Viking L, M, S, XS Universal Slingbar 350 / 450 / 600 Prod. No SE Tools required 4 mm 4 mm 6 mm 13 mm 2 x 2 x 10 mm 17 mm Golvo Uno 200 LikoLight Viking Tightening torque 11±1 Nm NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 73

74 5.511 Locking Ring Hand Control CBL Låsring för handkontroll CBL Contains: Qty: Locking Ring 10 Fits: Prod No. Viking M Viking L Viking XL Golvo Golvo Golvo 8008 LowBase Prod. No SE Tools required Press the triangular tab, then remove the locking ring and the hand control Triangular tab facing out. Connect the Hand control. Attach the locking ring. Make sure the rectangular tabs NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. 74

75 PARAMETER Code Key 6.1 Parameter: TAAxT [Ah] TAAxTR [Ah] PAAxT [Ah] PAKT [Months] TADT [Hours] Information: Totally Accumulated Amphours (current x time) Totally Accumulated Amphours, resetable (current x time) Can be reset by the manufacturer. Periodically Accumulated Amphours (current x time) Calculated continuously from the moment the lift is used until the Periodically Accumulated Calendar time. AAS [Starts] ASERV IMED [A] ALA [Charges] AALA [Charges] AOLA [Charges] AABT AEUP [Endpos. up] AFSERV AEDWN [Endpos. down] SFSTAT IDNR AOLUP PADT [Hours] IMED 20 [A] ELT [Ah] ELTCNT [Commands] CLIM_1 [A] CLCT [ms] CLIM_2 [A] SINTT [Months] SINTAS [Ah] CYCLET [Hours] PAOLUP Accumulated starts. The number of lifting motions counted from the moment the lift was Accumulatet number of started chargings. Accumulated number of completed chargings Accumulated numbers of not completed charging. Accumulated number of battery replacements. Counts each battery replacement where a used battery is replaced. Accumulated number of end positions during lifting motion up. Accumulated number of end positions during lifting motion down. N/A (This funktion is not in use) Identity number of the control box. Periodically accumulated operating time. (up) which lasts more than 20 seconds. Current limit for lifting motion (up). Control Unit CBL 75

76 RESET SERVICE INTERVAL PARAMETERS in the has to be reset. Reset can be done using one of the following 6.2 Prod. No. Prod. No. 1. Liko Service System, LSS (Requires a computer) Read and store the data from the Control Unit CBL into a computer. Data can also be transfered to a Liko Server. Can also reset the ELT-light (Expected Life Time). Use when Periodic Inspection or Preventative maintenance is performed. Service Documents for the lift can be printed. Use for tracking and and transfer data when Spare Parts are changed. 2. LDS Service (LDS) Reads the data from the Control Unit CBL. Use when Periodic Inspection or Preventative maintenance is performed Manual Service Resets the Service Interval Parameters*. Service Interval Parameters should only be reset after a complete Periodic Inspection Use the following combination of buttons on the control panel: A: Press and hold button 1 & 2 B: While holding 1 & 2, press button 3, and hold all three buttons for three seconds. (Works from Item No: CBL on CBL (see label on CBL) INPACT ON PARAMETERS reset has been used: Parameter: 1. LSS: 2. LDS: 3. Manual Service: Check Points in PM *** Unlit Unlit Unlit TAAxT unchanged unchanged unchanged TAAxTR unchanged unchanged unchanged unchanged unchanged unchanged AAS unchanged unchanged unchanged ASERV unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged AABT unchanged unchanged unchanged AEUP unchanged unchanged unchanged AFSERV 0 0 unchanged unchanged unchanged SFSTAT N/A N/A N/A unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged unchanged SINTT unchanged unchanged unchanged SINTAS unchanged unchanged unchanged unchanged unchanged unchanged

77 7.0 Liko Service System LSS Prod. No Product Description Detailed information can be found in the instruction guide accompanying the product.

78 8.0 Liko Diagnostic System - Service LDS Service Prod. No Product Description LDS used. LDS Service can read the LDS Service LDS Service is specially developed to reset the Control Unit Detailed information can be found in the instruction guide accompanying the product. LDS Service 78

79 Output (TAAxT): Ah (Prod. No ) (Use Liko Service System or Liko Diagnostic System to read data from the CBL) Lift type:... Prod. No:... Serial No:... Prod. Year:... Periodic Inspection 9.0 Viking XL Viking L Viking M Prod. No Customer references Agreement No:... Name:... Address:... Post code:... The lift must be thoroughly inspected when the Service Light at the Control Unit CBL iiluminates, or at least once per year. Viking with other control unit shall be thoroughly inspected at least once per year. Inspection and service must be carried out by Hill-Rom/Liko authorized personnel. Instructions for check points, from the next page. Check points: Approved Not Comments: approved Base Mast Load Testing Accessory... Documentation Approval to use the mobile lift Approved Not approved Not approved: If the mobile lift has one or more check points with result Not approved the mobile lift must not be used. To be actioned: Actions according to the Instructions for the check points should be performed immediatley. After performed actions sign below. If anything is unclear or if you have questions, please contact Hill-Rom/Liko or your local Hill-Rom/Liko representative. Contact information is to be found at Inspection performed by: Date: Final approval by: Approval date: Next inspection: Inspection performed in accordance with ISO 10535:2006 Annex B- Periodic inspection Periodic Inspection

80 9.0 Check points Viking XL Prod. No Viking L Prod. No Viking M Prod. No Viking XL Check points Viking XL Prod. No , Viking L Prod. No , Viking M Prod. No , Viking L & Viking XL 9 Viking XL Periodic Inspection 80

81 Instructions for the check points Product decal - Verify presence of mast decal with model type and serial number. - Check for scratches, dents, deformities or unusual surface wear. 3 Castor wheels, forks and fork covers - Verify that the castor fasteners are tight. There should not be any play between the fork and the castor nut. - Remove the front fork cover and inspect safety casing and bolt channel for cracks or fractures. 4 Castor brakes - Lock the brakes. Make sure the wheels do not turn and the castor housing does not swivel when the lift is pushed. 5 Base covers - Verify that the protective plastic covers are secure. 6 Base opening and closing linkage - Inspect the linkage between legs and base motor. Make sure there is no cracks or deformations at the legs. - Inspect the plastic protective cover shell for cracks, deformation or gaps. - Open and close the base to maximum and minimum dimensions. - Listen for particular noises and vibrations. 7 Base frame castor play and levelling - Manually open and close legs at the front castors to measure wheel play. Base width wheel play should not exceed 35mm / 1,38 Inch total. 8 Locking handles - Loosen & re tighten locking handles. Verify that threads are not damaged or binding. 9 Lift arm hardware and covers - With the lift in it s lowest position, manually raise the lift arm. Verify that the shaft lowers and raises freely. If the arm is binding, the mounting screw is to tight. - Inspect the plastic protective cover shells for cracks, deformation or gaps. - Make sure the holes in the mast are not deformed on: Product Product No. Up to S/N: Viking XL Viking L Viking M Verify that the diameter of the holes in the mast (where the arm and mast is connected) is not bigger than 12 mm/0,47 inch, It can be done by measuring the distance from cover hat, to top of the ear. The length should be the same on each side (X¹=X²)±1 mm. X¹ X² 10 Flexlink to arm hardware and covers - Inspect the plastic protective cover shells for cracks, deformation or gaps. 11 Flexlink to slingbar hardware and covers - Verify that hardware covering plastic caps are secure. Periodic Inspection 81

82 Instructions for the check points Slingbar - Inspect visually to ensure that the slingbar is free from any scratches, sharp edges or deformities. - Check that the unit rotates freely on its bearings. - Make sure the lower slingbolt has a mark, as the picture shows. If not, the slingbar must be replaced. - Make sure that both latches are mounted and fall back against the body of the slingbar. 13 Mast actuator - Verify that the upper and lower actuator fasteners to the mast are tight. - Check of abnormal noise. - If the lift is equipped with Outer tube: Pull the Outer Tube to the top and bottom (with the lift arm in its highest position). Make sure the Outer Tube not get stuck in any position. - Check of electric end stop Prod. No : By using test box UK or US Prod. No and : Run the lift all the way up and down. Verify that the Indicator lamp for overload (orange light) not lights. 14 Battery and electrical cable installations - Verify that all cables are properly inserted. Re-insert if uncertain. - Make sure the charge cable hook is mounted at the mast. Prod. No : Verify battery charge (recharge battery or test with Prod. No Battery tester with diodes). Prod. No and : Inspect that the cable cover is mounted correctly. Verify battery charge. During charging the lights shall shine alternatively (orange, orange, green). Completed 15 Hand control - With the emergency stop out, verify that all functions on the hand control are working. Prod. No and : With the emergency stop out, verify that all functions on the operation panel are working. 16 Emergency Stop function - Press the emergency stop button. With the emergency stop pressed in, verify the lift does not operate with the hand control buttons. - Turn the red emergency button in the direction of the arrows. Verify the button releases from the locked position into the raised, open position. 17 Emergency lowering device (only on Prod. No ) - With the emergency stop out, verify that the electrical emergency-lowering device functions. 18 Control unit CBL 20 ( Prod. No and and ) - With the emergency stop out, verify the function of the electrical emergency-lowering device at the operation panel. 19 Max. load test - Run the lift with maximum load, all the way up and down. Max load kg lbs Viking M Viking L Periodic Inspection 82

83 Instructions for the check points 9.0 Viking XL Run the base in and out with maximum load. - Listen for peculiar noises and vibrations. 20 Mechanical emergency lowering load test - Raise with maximum load (see table above) and with (50 kg/110 lbs) until the arm is parallel to the ground. Prod. No , , : Lift red emergency handle on the actuator upwards and hold, verify that the load lowers. Prod. No , , , : Manually turn the red actuator collar in the direction of the arrows to lower. 21 Armrest (accessory) - Verify that both arms rotate freely and hang vertically when not in use. - Rotate arms to raised position. Perform a load test of the armrest with (40 kg/88 lbs). 22 Documentation - Verify that the Instruction guide is provided. 23 Clear Service (CBL 20) - Only products with Control Unit CBL20 (Prod No and ) Service indicator (orange light) - Illuminates when service is needed. When the Periodic Inspection has been performed, reset the service indicator with LSS, LDS or Manual Service according to instructions Reset Service Interval Parameters in the Service Manual. Periodic Inspection 83

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85 Prod. No Preventative Maintenance Viking XL Viking L Viking M * * * * * * * Lift equipped with Control Unit CBL Lift type:... Product No:... Serial No:... Prod. Year:... Use Liko Service System (LSS) or Liko Diagnostic System (LDS) to read data from lifts equipped with Control Unit CBL. If you don t have the LSS, write down the values in the columns below. (With LSS you can store data) Customer references Agreement No:... Name:... Address:... Post code:... TAAxT Ah AABT Removals PAAxT Ah AEUP EposUp AAS Starts AFSERV Services ASERV Times AEDWN EposDn IMED ma IDNR ALA Charges AOLUP OverLoads AALA Charges PADT Hours AOLA Charges PAOLUP OverLoads To ensure maximum life cycle, Preventative Maintenance should be carried out according to how much the lift has been used TAAxT (Totally Accumulated Amphours) or according to years in use, see table below. TAAxT can only be read from lifts equipped with Control Unit CBL. Inspection and service must be carried out by Hill-Rom/Liko authorized personnel. Check points: Maintenance according to used TAAxT (Ah): Viking XL: (with Control Unit CBL) Viking L: (with Control Unit CBL) Viking M: (with Control Unit CBL) Maintenance according to years of use: Surface treatment... 2 Front castors... 3 Rear castors / brakes... 4 Pivot bolts... 5 Base opening and closing linkage... 6 Base motor linkage... 7 Lift arm... 8 Flexlink / Lift arm joint / Slingbar bolt... 9 Battery Actuator Control Unit CBL... Lubricate with PTFE or silicon grease Interval/Month: Date: Preventative Maintenance 85 Serviced by:

86 10.0 Check points Instructions regarding the check points 1 Surface treatment Viking L & Viking XL Visually inspect the lift for external damage or wear. If needed, clean the patient lift with warm water or ethanol. Warning! Do not use chemicals containing phenol or chlorine, since the aluminium parts may be damaged. Preventative Maintenance 86

87 2 Front castors Instructions regarding the check points 10.0 Check and clean front castors. If wheels are in poor condition, replace them. (For Spare Part No, see the Spare Parts List) Viking XL Viking L Viking M Front castors needs to be replaced after: 1020 Ah 910 Ah 700 Ah or Replace according to years in use: Rear castors / brakes Viking M Viking L & XL Check and clean rear castors. If wheels are in poor condition, replace them. (For Spare Part No, see the Spare Parts List) Check the brakes. They should lock in all directions. Preventative Maintenance 87

88 4 Pivot bolts Instructions regarding the check points 10.0 x2 Flat side down Inspect plastic cover, clean them if necessary. Lubricate inner side grease. Remove pivot bolt, inner and outer bearing sleeves and hardware. Clean and lubricate pivot bolt, inner and outer bearing sleeves. 5 Base opening and closing linkage Remove hardware covers from middle beam and actuator. Remove leg from middle beam and actuator. (a) Remove pivot bolt, inner and outer bearing sleeves and hardware. (b) Remove link arm cover, bolt and nut. Remove plastic covers and inspect middle beam edges for burrs. File smooth if required. Clean and inspect the three pieces of plastic cover. Replace if cracked or deformed. (For Spare Part No see the Spare Parts List) Clean, lubricate and reassemble pivot bolt, bearing sleeves and hardware. Tighten pivot bolt and apply plastic hardware covers. Reconnect actuator to link arm. Apply plastic hardware covers. Viking XL Viking L Viking M Leg covers needs to be replaced after: 612 Ah 546 Ah 420 Ah or Replace according to years in use: Preventative Maintenance 88

89 6 Base motor linkage Instructions regarding the check points 10.0 Remove link arm cover, bolt and nut. Clean, lubricate and reassemble pivot bolt, bearing sleeves and hardware. Inspect the legs at the linkage. If the linkage are in poor condition, replace them with Restoration set motor attachment. (For Spare Part No, see the Spare Parts List) Reconnect actuator to link arm. Apply plastic hardware covers. x2 Restoration set motor attachment 7 Lift arm Remove hardware covers. Remove and lubricate lift arm bolt. Visually inspect lift arm, plastic covers for wear, cracks or deformation. Reassemble in reverse order. Raise the arm and then release, so that it falls to the lowest position. If the arm does not fall to the lowest position, the screw is too tight. x2 x3 x6 x6 x2 Remove and lubricate actuator hardware. Visually inspect actuator plastic bushings for wear. Replace if worn. Reassemble in reverse order. Overhead beam Restoration set (For Spare Part No, see the Service Manual.) Viking XL Viking L Viking M Overhead beam Rest. set needs to be replaced after: 1020 Ah 910 Ah 700 Ah or Replace according to years in use: Preventative Maintenance 89

90 Flexlink / Lift arm joint / Slingbar bolt Instructions regarding the check points Inspect Flexlink: 1. Remove covers. Inspect shell covers for cracks or gaps. 3. Pull out the Flexlink and check for wear. Re-assemble in reverse order. 4. Lift up the slingbar and then release, so that it falls to the lowest position. If the link does not fall to the lowest position, the screw is too tight. Inspect Slingbar bolt: (Universal SlingBar and Universal TwinBar) 1. Check slingbar bolt for wear. 2. Remove slingbar centerbolt and bearing, wipe of any dirty, dust or residue. (Universal Twinbar) 3. Reassemble in reverse order pivot slingbar centerbolt within the Flexlink. If the slingbar is binding, the screw is too tight. X Exposed to wear Max wear: M = X -3mm Pull out the Flexlink and check for wear by measuring with the sliding caliper. Replace link with Spare Part No , if its worn more than 3mm (0,12 inch) Reassemble in reverse order. Viking XL Viking L Viking M Flexlink needs to be replaced after: 1020 Ah 910 Ah 700 Ah or Replace according to years in use: Preventative Maintenance 90

91 Instructions regarding the check points 9 a) Battery to Control UnitCBL Battery capacity Check battery capacity by pressing the i button (1). The following information is displayed: 2 Green light: More than 50% of battery capacity remaining. 3 Yellow light: 25% -50% of battery capacity remaining. 4 Yellow light: 0% -25% of battery capacity remaining. The indicator lamps light for about 30 seconds before switching off. Battery capacity is also displayed during lift operation. Maximum charge is reached after about 5 hours. When the batteries are fully charged, the charger switches automatically to maintenance charging. The lamps blink alternately (yellow/yellow/green) during charging. A blinking green lamp indicates that charging is complete. When operating time is noticeably shorter than normal, the batteries should probably be replaced. Discontinue charging and replace the batteries with Extra battery box. Prod. No Extra battery box Viking XL Viking L Viking M Batteries needs to be replaced after: 408 Ah 364 Ah 280 Ah and: 816 Ah 728 Ah 560 Ah or Replace according to years in use: 4 and 8 4 and 8 4 and 8 9 b) Battery to Jumbo Control Box 1. Remove the charger cable holder Remove the battery. 3. Inspect V-shaped metal contacts on the batterypack casing for uniformity. Check the battery with the battery tester Part. No A signal should be audible for more than 5 sec. If not, replace battery with spare part Inspect V-shaped metal contacts on control box for uniformity. Verify that plastic housing for metal contacts is not damaged/deformed. Tighten screws. 5. Place the removable battery pack into position on top of the control box. Adjust until you hear a clicking sound Replace according to years in use: Every 3rd year Preventative Maintenance 91

92 10 Actuator Instructions regarding the check points Visually inspect the actuator and the Outer tube (Outer Tube only on Viking M) for wear, cracks or deformation. 2. Replace the actuator after 700 Ah. (For Spare Part No, see the Service Manual.) Viking XL Viking L Viking M Actuator needs to be replaced after: 1020 Ah 910 Ah 700 Ah or Replace according to years in use: Control Unit CBL Use LSS or LDS to check that the correct current limit is programmed in CBL20: Viking M CLIM_1 Power limit for lifting motion (up) (actuator) 8,5 [A] (CBL version 0-3: 9,2 [A]) CLIM_2 Power limit for widening motion (base motor) 6 [A] Viking L 6,4 [A] 6 [A] Viking XL 8,0 [A] 6 [A] Preventative Maintenance 92