Model TC 180 V-2. Series 2005

Transcription

1 Lawn Tractor Model TC 180 V-2 Spare Parts List Series 2005

2 TC 180 V-2 1 ENGINE ASSEMBLY 2 FRONT AXLE STEERING 3 TRANSMISSION DRIVE 4 OPERATION - MOWER/LIFT - BRAKE/BY-PASS - TRAVEL PEDALS 5 CUTTING PAN - MOWER HOUSING COMPL. - DRIVE SYSTEM 6 CHUTE - COLLECTOR ASSEMBLY 7 GRASS COLLECTOR ASSEMBLY 8 BODY ASSEMBLY - FENDER/SEAT - HOOD 9 ELECTRICAL - WIRING HARNESS COMPL. - SWITCHES (1) - SWITCHES (2) 10 DECALS/LABELS 2005

3 Section 1 ENGINEASSEMBLY Page 1

4 ENGINE ASSEMBLY Section 1 GRP POS. PART NO. DESCRIPTION Q.TY CODE Oil drain valve Oil drain coupler Engine, INTEK V-TWIN 18 HP-B&S Fuel tank cap Fuel tank Fuel line 860mm Fuel tank valve Fuel line clamp UM Fuel line 320mm Hex screw M8x35 DIN Flat washer 8.4 DIN 125 A Self locking nut M8 DIN 985 CI Spring washer 8 DIN 127 B Exhaust screw 5/16-18NC 3/4 LG Hex screw M8x20 DIN Muffler heat guard, left Taptite thread form screw M6x12 DIN 7500 D Muffler Seaming profil Insert Bushing 18x Bushing 16x2 KD Fuel tank holder Holder Muffler heat guard, right Exhaust tube, left - INTEK Exhaust tube, right - INTEK Exhaust gasket 18 HP - INTEK Screw M6x12 DIN Self locking nut M6 DIN 985 Cl Heat shield Flat washer 6.4 DIN 125 A Screw M5x12 Ecofix Flat washer 5.3 DIN 9021 B Self locking nut M5 DIN 985 Cl Screw M6x12 BN Hex screw M8x30 DIN PAGE 2

5 Section 2 FRONTAXLE TC Wheel Bearing Page 3

6 FRONT AXLE Section 2 GRP POS. PART NO. DESCRIPTION Q.TY CODE Hex screw M12x90 DIN Hex screw M10x75 DIN Spacer Grease fitting MK 6 DIN Flat washer 19 DIN 125 A Spring clip 15 DIN Front axle Flat washer 10.5 DIN 125 A Self locking nut M10 DIN 985 Cl Front axle bushing Self locking nut M12 DIN 982 Cl Tie rod front axle Square key 5x7.5 DIN Self locking nut M6 DIN 985 Cl Hub cap SC 1-1/ Spring Clip 15 DIN Washer with tube Front tyre wheel assy 16x6.5-8 KST Spindle, left Hex screw M6x45 DIN Steering spindle lever for Y2K Hex nut M10 DIN 934 Cl Self locking nut M10 DIN 980 8/V Locking stirrups 16 DIN S Spindle, right Tyre 16x6.5-8 KENDA SUPER TURF Tube 16x Rim complete 16x Ball angle joint 16 2 PAGE 4

7 Section 2 STEERING Page 5

8 STEERING Section 2 GRP POS. PART NO. DESCRIPTION Q.TY CODE Hex nut M10 DIN 934 Cl Self locking nut M10 DIN 980 8/V Locking stirrups 16 DIN S Ball angle joint Hex screw M8x16 DIN Self-locking nut M8 DIN 985 Cl Flat washer 8.4 DIN 125 A Hex screw M8x20 DIN Spring clip C15 DIN Spacer, upper Spherical bearing FJB Spacer, lower Steering shaft pinioin gear Self-locking nut M12 DIN 985 Cl Eccentric bolt washer 12.4x50x Self-locking nut M10 DIN 985 Cl Bushing Steering plate Sector gear Shoulder bolt Steering pin Hex screw M12x45 DIN Drag link 1 PAGE 6

9 Section 3 TRANSMISSION DRIVE Page 7

10 TRANSMISSION DRIVE Section 3 GRP POS. PART NO. DESCRIPTION Q.TY CODE Idler pulley V steel Self locking nut M8 DIN 985 CI Flat washer 8.4 DIN 125 A Hex screw M10x50 DIN Retainer Flat washer 10.5 DIN Washer with tube Traction v-belt La Tuff Torq transmission K Hub cap SC 1-1/2 - black Spring clip 15 DIN Washer Square key 3/16x3/16x Rear tyre wheel assy 20x KST Spacer, axle Hex screw M8x75 DIN Hex screw M10x40 DIN Flat washer 10.5 DIN 125 A Idler bushing Self locking nut M10 DIN 985 CI Spring Hex screw M8x20 DIN Retainer Square key 1/4x1/4x1-1/ Clutch bolt 7/16-20x2-1/2 LG Spring washer 7/ El. magnet clutch Warner MSS-80C Engine pulley Flat washer 8.4 DIN 9021 B Idler arm Idler pulley F Tyre 20x KENDA SUPER TURF Tube 20x Rim complete 20x Stabilizer Screw M8x45 DIN Screw M8x25 DIN Support plate Grease fitting MK 6 DIN Bracket, left Bracket, right 1 TC-TU1A Transmission Pulley TC Transmission Fan PAGE 8

11 Section 4 OPERATION -MOWER /LIFT Page 9

12 OPERATION - MOWER/LIFT Section 4 GRP POS. PART NO. DESCRIPTION Q.TY CODE Handle grip - black Ratchet pivot plate Plunger button - black Connection rod Self-locking nut M8 DIN 985 Cl Hex screw M8x20 DIN Gear segment Spring Arm lever pin Height adjustment arm lever Clip for pin 6 DIN Spring pin 5x30 DIN Height adjuster shaft Flat washer 8.4 DIN 125 A Self-locking nut M10 DIN 985 Cl Flat washer 10.5 DIN 125 A Eye bolt M10x50x14 - Zc Lift spring Pivot arm assy Lifting pin Cotter pin 5x50 DIN Bent pin Hair pin Front suspension mower deck Self-locking nut M12 DIN 985 Cl Hex nut M12 DIN 934 Cl Front holder Flat washer 13 DIN 125 A Pin Hair pin clip Height adjustment rod Cotter pin 2x18 DIN Rubber washer 4 PAGE 10

13 Section 4 OPERATION -BRAKE /BY-PASS Page 11

14 OPERATION - BRAKE/BYPASS Section 4 GRP POS. PART NO. DESCRIPTION Q.TY CODE Spring lever Flat washer 4.3 DIN 125 A Self locking nut M4 DIN 985 CI Bracket, brake rod Caps A281/B1 1/ Lever bypass Plastic cap Arm, by-pass lever Flat washer 6.4 DIN 125 A Cotter pin 1.6x12 DIN Pedal pad - black Pedal Self locking nut M8 DIN 985 CI Flat washer 8.4 DIN 125 A Brake spring Brake connecting rod Brake - shaft Hand brake spring Hand brake lever Hex screw M8x20 DIN Parking brake lever clamp Spring pin 5x22 DIN Hex screw M4x25 DIN Hair pin Bracket, brake rod Spring Plate by-pass Stirrup 4 DIN Stirrup 7 DIN Washer 10.5 DIN 125 A Flat washer 10.5 BN Spring washer 10.5 DIN 137 A Spring washer 6.4 DIN 137 A Flat washer 6.4 BN PAGE 12

15 Section 4 OPERATION -TRAVELPEDALS Page 13

16 OPERATION - TRAVEL PEDALS Section 4 GRP POS. PART NO. DESCRIPTION Q.TY CODE Travel pedal, rear Pedal pad - Skoda Travel pedal, front Pedal pad, front Travel pad weldment Tie rod Diagonal shaft Formed link Diagonal shaft Pin Washer 10.5 DIN 125 A Cotter pin 2x18 DIN Cotter pin 2.5x18 DIN Spacer Pin Nut M8 DIN 934 Cl Screw M8x60 DIN Spring pin 5x22 DIN Spring pin 5x26 ISO Washer 9 DIN Screw M8x25 DIN PAGE 14

17 Section 5 CUTTING PAN -MOWER HOUSING COMPL Page 15

18 CUTTING PAN - MOWER HOUSING COMPL. Section 5 GRP POS. PART NO. DESCRIPTION Q.TY CODE Cutting system, complete Hex screw M10x90 DIN Gauge wheel Self locking nut M10 DIN 985 Cl Mower housing, complete Self locking flange nut M8 DIN 6926 CI Quill housing Hex flange bolt M8x30 DIN Ring support Hex flange bolt M8x35 DIN Key 6h9x6x63 DIN 6885 A Blade shaft, left Hex screw M10x1x Blade, left Blade, right Hex screw M10x1x35, left Belleville washer 40x10.2x2x Grooved shear pin Blade adaptor Locking ring 25 DIN Bearing RS P Square key 6h9x6x25 DIN 6885 A Blade shaft, right Plastic connection 3/4" Washer 10.5 DIN 93 4 PAGE 16

19 Section 5 CUTTING PAN -DRIVE SYSTEM } Page 17

20 CUTTING PAN - DRIVE SYSTEM Section 5 GRP POS. PART NO. DESCRIPTION Q.TY CODE Engagement lever Self locking nut M8 DIN 985 CI Spring Hex nut M8 DIN 439 B CI Spring washer 8 DIN 127 B Flat washer 8.4 DIN Idler pulley W Bushing Belt retainer Self locking nut M12 DIN 985 CI Flat washer Drive pulley Hex screw M8x25 DIN Spring washer 10 DIN 127 B Shoulder spacer Idler arm Hex screw M8x50 DIN Hex screw M6x16 DIN Flat washer 6.4 BN Rubber washer Cog belt 20DS 8M 1760 Bando Cog pulley assy Cog pulley pin Self locking nut M8 DIN 985 CI Flat washer 8.4 DIN 125 A Pulley support Drive cog pulley Hex screw M10x25 DIN Carriage bolt M6x16 DIN Flat washer 6.4 DIN 125 A Self locking nut M6 DIN 985 CI Flat washer Blade drive plate assy Cog pulley washer Hex screw M10x45 DIN Bracket idler Flat washer 10.5 DIN 125 A Self locking nut M10 DIN 985 CI Cog pulley Bearing RS P Locking ring 40 DIN Flat washer 13 DIN 125 A Belt cover - black V-Belt 17x1350 B53 - Mitsuboshi Drive pulley cover - black Cover holder Bolt M4x BN Hex screw M5x16 DIN Flat washer 5x20 BN Self locking nut M5 DIN 985 CI.8 2 PAGE 18

21 Section 6 CHUTE -COLLECTORASSEMBLY Page 19

22 CHUTE - COLLECTOR ASSEMBLY Section 6 GRP POS. PART NO. DESCRIPTION Q.TY CODE Tunnel Self locking nut M4 DIN 985 CI Support plate Rubber seal Hex screw M8x12 DIN Ecofix screw M4x12 BN 4825 H Head slotted screw M4x12 DIN 84 A Switch cover Carriage bolt M8x16 BN Screw M8x25 Verbus Ripp BN 2797 CI Collector support, right Collector support, left Tow hitch Hex screw M8x20 DIN Collector plate assy Flat washer 8.4 DIN 125 A Self locking nut M8 DIN 985 CI Tow hitch support Hex screw M8x25 DIN Tunnel support, left Tunnel support, right Protective shield bracket Protective shield Adjustable shield Rear plate chute Overload switch assy, complete Overload switch actuation lever Upper housing, over-load switch Lower housing, over-load switch Pin, over-load switch Carriage bolt M6x16 DIN Hex screw M6x12 DIN Self locking nut M6 DIN 985 CI Plastic wing nut 1/ Flat washer 6.4 DIN 125 A Carriage bolt M5x16 DIN Nut M5 DIN 985 KL Hex screw M8x20 DIN Spring washer 8 DIN 127 B Reinforcing Bushing KD Hex screw M6x16 DIN Flat washer 5.3 DIN 125 A Holder right Holder left Clip Screw 4.8x13 DIN 7981 C 8 PAGE 20

23 Section 7 GRASS COLLECTORASSEMBLY Page 21

24 GRASS COLLECTOR ASSEMBLY Section 7 GRP POS. PART NO. DESCRIPTION Q.TY CODE Grass collector assy Hex screw M5x16 DIN Self locking nut M5 DIN 985 Cl Collector spring, interlock Spring bracket Handle grip, dump lever Dumping lever Front frame assy Grass collector bag CZ Corner support - right Flat washer 5.3 DIN 9021 B Hex screw M5x30 DIN Flat washer 5.3 DIN 125 A Hex screw M5x25 DIN Corner support- left Connecting brace Hex screw M5x35 DIN Bottom frame assy Self locking nut M8 DIN 985 Cl Brace Hex screw M8x25 DIN Carriage bolt M5x16 DIN Hex screw M8x20 DIN Spring washer 8 DIN 127 B Flat washer 8.4 DIN 9021 B Top frame assy Lift handle Collector cover RAL Taptite thread form screw M6x12 DIN 7500 D Rubber washer Decal arrow 1 PAGE 22

25 Section 8 BODYASSEMBLY-FENDER /SEAT Page 23

26 BODY ASSEMBLY - FENDER/SEAT Section 8 GRP POS. PART NO. Q.TY CODE Seat support bracket Spring washer 8 DIN 127 B Hex screw M8x20 DIN Hex flange bolt M8x20 DIN Spacer Seat support Carriage bolt M6x30 DIN Flat washer 6.4 DIN 9021 B Seat spring Spacer split Seat INI 063 with arm rests Bracket Bushing Self locking nut M6 DIN 985 Cl Spring washer 8 DIN 137 A Adj. knob KRG 1A 40 M8x Chasis frame Hex screw M8x25 DIN Seat support screw Flat washer 8.4 DIN 125 A Self locking nut M8 DIN 985 Cl Flat head socket screw M5x16 DIN Finishing washer 5.3 SN Fender RAL Flat washer 10.5 DIN 125 A Self locking nut M10 DIN 985 Cl Self locking nut M5 DIN 985 Cl Flat washer 5.3 DIN 9021 B Footrest assy - black Seat spring Storage box Flat washer 8.4 DIN 9021 B Carriage bolt M5x16 DIN Hub cap SC 1-1/2 - black Rubber washer Rubber washer Rubber washer Flat washer 5.3 DIN 125 A Flat head screw M5x16 DIN 965 A Storage box door Door hinge Latch Door bracket Pin Spring Support plate Hex screw M6x20 DIN Screw M4x12 DIN 7985 A Screw M4x12 DIN 965 A Cotter pin 1.6x12 DIN Flat washer 4.3 DIN 125 A Flat washer 6.4 DIN 125 A Self locking nut M4 DIN 985 Cl.8 6 PAGE 24

27 Section 8 BODYASSEMBLY-HOOD Page 25

28 BODY ASSEMBLY - HOOD Section 8 GRP POS. PART NO. DESCRIPTION Q.TY CODE Bumper (Senator) Hood Spring pin 6x45 ISO Steering wheel Flat head screw M5x16 DIN 965 A Head-slotted screw M4x14 DIN 84 A Throttle knob - black Self locking nut M4 DIN 985 Cl Self locking nut M5 DIN 985 Cl Throttle lever assy Brace Dash panel - black Hex screw M5x20 DIN Flat washer 5.3 DIN 9021 B Hex screw M8x20 DIN Flat washer 8.4 DIN 9021 B Safety bar Hood spring Heat shield Self drilling screw 4.2x13 DIN 7504 K Choke - Capro Hex nut 3/ Hub cap GL 50x black Spring washer 10 DIN 137 A Spring washer 8 DIN 127 B 4 PAGE 26

29 Section 9 ELECTRICAL-WIRING HARNESS COMPL. Page 27

30 ELECTRICAL - WIRING HARNESS COMPL. Section 9 GRP POS. PART NO. DESCRIPTION Q.TY CODE Battery 12V-22Ah Hex nut M6 DIN 934 Cl Hex screw M6x16 DIN Battery clamp Rubber boot Battery cable (-) Flat washer 6.4 DIN 125 A Battery support Hex screw M8x16 DIN Cable ties RT Wiring harness holder Clip - snap in F/A Light wiring harness CZ Light bulb R 10W 12V BA15s Clutch harness with diode Main wiring harness HYDRO Cap Bushing 9x1.5 KD Bushing 18x Battery cable (+) Nylon clips - adhesive 1/4 PCNY Bushing 23x2 KD 5 1 PAGE 28

31 Section 9 ELECTRICAL-SWITCHES (1) 54 Page 29

32 ELECTRICAL - SWITCHES (1) Section 9 GRP POS. PART NO. DESCRIPTION Q.TY CODE Protective cover Switch DELTA Screw 2.9x13 DIN 7981 Z Control modulus HYDRO Holder modulus Flat washer 3 DIN 125 A Hex screw M6x12 DIN Spring washer 6 DIN 127 B Flat washer 6.4 DIN 125 A Nut W 1/4" Rubber boot 16x El. starter lead (10) Solenoid 94255/12V - 150A Screw 4.2x13 DIN 7981 F 2 PAGE 30

33 Section 9 ELECTRICAL-SWITCHES (2) Page 31

34 ELECTRICAL - SWITCHES (2) Section 9 GRP POS. PART NO. DESCRIPTION Q.TY CODE Locking pull switch Ignition switch DELTA integral with key Key with moulded cover for integral switch Ring / Buzzer Buzzer compl Hourmeter Ampermeter prime 1 PAGE 32

35 Section 10 DECALS -LABELS Page 33

36 DECALS / LABELS Section 10 GRP POS. PART NO. DESCRIPTION Q.TY CODE Decal arrow Battery label Decal B&S Decal, dash panel, right Decal, dash panel, left Decal TURBO CUT left Decal TURBO CUT right Brake locking Users information Safety label Safety label - cutting Label of lifting, left Label of lifting, right Travel direction decal By-pass decal Safety decal Decal, 180 V Rear plate chute decal 1 PAGE 34