Fitting Instructions: Street Triple from VIN and Street Triple R from VIN A

Transcription

1 English Fitting Instructions: Street Triple from VIN and Street Triple R from VIN A Thank you for choosing this Triumph genuine accessory kit. This accessory kit is the product of Triumph's use of proven engineering, exhaustive testing, and continuous striving for superior reliability, safety and performance. Completely read all of these instructions before commencing the installation of the accessory kit in order to become thoroughly familiar with the kit s features and the installation process. These instructions should be considered a permanent part of your accessory kit, and should remain with it even if your accessory equipped motorcycle is subsequently sold. Parts Supplied: 1. Alarm/immobiliser kit 1 off 3. Battery drainage label 1 off 2. Fitting kit 1 off 4. Bracket, reed-switch 1 off Publication part number A issue 1, ADC Triumph Designs Ltd of 12

2 This accessory kit is designed for use on Triumph Street Triple from VIN and Street Triple R from VIN motorcycles only and should not be fitted to any other Triumph model or to any other manufacturer s motorcycle. Fitting this accessory kit to any other Triumph model or to any other manufacturer s motorcycle, may interfere with the rider and could affect the stability and handling of the motorcycle leading to loss of control and an accident. Always have Triumph approved parts, accessories and conversions fitted by a trained technician of an authorised Triumph dealer. The fitment of parts, accessories and conversions by a technician who is not of an authorised Triumph dealer may affect the handling, stability or other aspects of the motorcycles operation which may result in loss of motorcycle control and an accident. A torque wrench of known accurate calibration must be used when fitting this accessory kit. Failure to tighten any of the fasteners to the correct torque specification may result in loss of motorcycle control and an accident. Throughout this operation, ensure that the motorcycle is stabilised and adequately supported on a paddock stand to prevent risk of injury from the motorcycle falling. Prolonged storage of the machine with the alarm armed will result in battery drain. Excessive battery drain will cause permanent damage to the battery. The machine should be connected to an appropriate battery conditioner to maintain good battery condition. Power supply voltage range - 12 Volt DC negative earth. System current consumption <2.5 ma in armed condition. Once the alarm/immobiliser has been fitted, it will become an integral part of the motorcycle and cannot be removed. A suitable heat gun, soldering iron, solder and hand-held power drill fitted with a 2.5 mm diameter drill bit are required to fit this kit. Completely read all the instructions before commencing the installation and set up of the accessory kit in order to become thoroughly familiar with the kit s features and the installation process. Prior to installation, record the serial number from the underside of the alarm unit onto the alarm installation certificate. Soldering Guidance The tip of a soldering iron is very hot. Wear suitable protective gloves and do not point the soldering iron at any part of your body as serious burns may result. Fitting the accessory alarm requires soldering the alarm wiring connections into the motorcycle wiring harness. The information below is provided for guidance. All wires must be clean and free from dirt or grease. Solder will not flow if grease or dirt is present. Clean the tip of the hot soldering iron on a damp sponge. Apply a small amount of solder to the soldering iron tip to tin the surface. Place the soldering iron in a suitable safety stand. Strip the insulation approximately 10 mm from the end of each wire to be joined. Twist together the sections of exposed wiring sufficiently to maintain a joint when unsupported. Apply the hot soldering iron tip to the wire joint to generate heat into the wiring. Continue heating the joint and apply a small amount of solder until it runs through the joint. If the solder forms a spike, too much heat has been applied, burning away the flux. Return the soldering iron to its safety stand. Do not disturb the soldered joint until it has cooled. 2 of 12

3 Reed-Switch Magnet Fitment 1. Remove the seat, as described in the owners handbook. 2. Disconnect the battery, negative (black) lead first. 3. Remove the battery. 4. Place the seat on a clean non-abrasive surface and locate the reed-switch magnet mounting area on the underside of the seat. 1. Seat base 2. Mounting area - reed-switch magnet 5. Place the reed-switch magnet into position on the seat, in the orientation shown, and mark the two fixing points. 6. Carefully drill a hole into each marked position using a 2.5 mm diameter drill. When fitting self-adhesive parts care must be taken to ensure positioning is correct and accurate. Once the adhesive has been attached to the mounting surface, there is no satisfactory method of removal and re-positioning if incorrectly aligned. Initial bonding is instant, full bonding is achieved after 72 hours. Read the warning notices printed on the cleaning wipe packet in the fitting kit. The surface to which the reed-switch magnet is affixed must be clean and dry to ensure that the adhesive has a sound base to adhere to. Use the cleaning wipe supplied for this purpose. 7. Peel off the backing strip from the adhesive pad on the reed-switch magnet. 8. Align the reed-switch magnet to the fixing holes on the underside of the seat, in the correct orientation. Apply firm and even pressure to the magnet to ensure a good bond is achieved. Secure using the M3 x 6.5 mm self-tapping screws supplied. 1. Seat base 2. Reed-switch magnet 3. M3 x 6.5 mm self-tapping screw 1. Reed-switch magnet 2. Fixing points Only drill through the hard plastic base of the seat. Take care not to drill into any part of the seat cushion as this would result in irreparable damage to the seat. 3 of 12

4 Reed-Switch Fitment 9. Locate the reed-switch mounting area on the battery tray moulding. 1. Battery tray moulding 2. Mounting area - reed-switch 3. Alarm/immobiliser unit position 10. Place the reed-switch mounting bracket into position on the reed-switch mounting area of the battery tray moulding, in the orientation shown, and mark the two fixing points. 11. Carefully drill a hole into each marked position using a 2.5 mm diameter drill. When fitting self-adhesive parts care must be taken to ensure positioning is correct and accurate. Once the adhesive has been attached to the mounting surface, there is no satisfactory method of removal and re-positioning if incorrectly aligned. Initial bonding is instant, full bonding is achieved after 72 hours. Read the warning notices printed on the cleaning wipe packet in the fitting kit. The surface to which the reed-switch is affixed must be clean and dry to ensure that the adhesive has a sound base to adhere to. Use the cleaning wipe supplied for this purpose. 12. Peel off the backing strip from the adhesive pad on the reed-switch. 13. Attach the reed-switch to the reed-switch mounting bracket, aligning the fixing holes, in the orientation shown. Apply firm and even pressure to the reedswitch to ensure a good bond is achieved. 1. Reed-switch mounting bracket 2. Battery tray moulding 3. Fixing points 1. Reed-switch 2. Mounting bracket Only drill through the hard plastic reed-switch mounting post on the battery tray moulding. Take care not to drill into any other part of the battery tray moulding as this would result in irreparable damage to the battery tray moulding. 4 of 12

5 14. Locate the reed-switch and bracket on to the reed-switch mounting area of the battery tray moulding, in the orientation shown. Align the fixing holes and secure using the M3 x 8 mm self-tapping screws supplied. 17. Fit the plastic mounting bracket and M5 fixing screws to the alarm/immobiliser unit. 1. Battery tray moulding 2. Reed-switch and mounting bracket 3. M3 x 8 mm self-tapping screw Alarm/Immobiliser Unit Fitment For motorcycles which are fitted with an evaporative canister it will be necessary to remove the rear body panels and evaporative canister to fit the alarm unit. If an evaporative canister is not fitted to the motorcycle it is not necessary to remove the rear body panels. 15. Where applicable, remove the rear body panels and evaporative cannister, as described in the service manual. 16. Fit the two well nuts, provided in the fitting kit, to the battery tray moulding. 1. Alarm/immobiliser unit 2. Mounting bracket 3. M5 screw 18. Mount the alarm/immobiliser unit to battery tray moulding, ensuring the module is orientated such that the wiring harness exits the module towards the front of the motorcycle and is located in the recess provided in the battery tray moulding. 19. Secure the alarm/immobiliser unit, using the M5 screws, to the well nuts in the battery tray moulding. Tighten the screws to 3Nm. 1. Alarm/immobiliser unit 2. Battery tray moulding 3. M5 screw 1. Battery tray moulding 2. Well nut 5 of 12

6 The alarm unit is supplied with an un-shrouded wiring loom. Each wire has a coloured tag at the end for identification, as shown below. Where two identification tags are the same colour, the function will be the same for each wire. 21. Remove the fir-tree clip from the battery tray moulding to provide clearance for the completed alarm and main wiring harness connection. Discard the fir-tree clip. 1. Coloured identification tag 20. Remove the diagnostic socket from the battery tray moulding, to allow access to the twelve way alarm connector. 1. Battery tray moulding 2. Fir-tree clip 22. Locate the twelve way alarm connector on the main wiring harness. The twelve way alarm connector is an unused black coloured terminal block. The shorting plug is the cover for this terminal block which is fitted with a double hoop of black cable. The shorting plug should remain fitted to the twelve way alarm connector for the duration of the installation process. 23. Carefully remove approximately 50 mm of insulation wrap from the twelve way alarm connector harness to expose the individual wires entering the connector. 1. Diagnostic socket 2. Battery tray moulding 3. Twelve way alarm connector 1. Twelve way alarm connector 2. Insulation wrap 6 of 12

7 24. Route the alarm wiring, following the routing of the main wiring harness, to lay adjacent to the twelve way alarm connector on the right hand side of the battery tray moulding. 28. Cut a 20 mm long section of heat shrink from the length provided in the kit. 29. Slide the heat shrink section onto the alarm wire. Slide sufficiently along the wire to isolate from any heat source. When removing the twelve way alarm connector from the motorcycle wiring harness, it must be done by cutting and connecting each wire on an individual basis. Always complete the necessary connection to the alarm wiring, for each individual wire, before cutting any further wires. DO NOT cut all wires together. If all the wires are cut at the same time, it will not be possible to fit the alarm, the motorcycle wiring will be compromised and will not function correctly. The connector pin numbers are marked on the shorting plug fitted to the twelve way alarm connector. 25. Looking from the rear of the connector, where the wires enter, locate the top left hand wire (pin 5) and cut the wire close to the connector, as shown below. 1. Alarm wire 2. Heat shrink 30. Strip back the insulation from the alarm wire, and the wire cut from the twelve pin connector, by approximately 10 mm. 31. Twist together the sections of exposed wiring from the alarm wire, and wire cut from the connector, sufficiently to maintain a joint when unsupported. 26. From the alarm wiring harness, locate a wire with a yellow identification tag. The total alarm harness length should be approximately 300 mm (including the shrouded section) to ensure the completed harness can be routed and secured correctly. Do not leave excess wire which may extend the length of the wiring harness unnecessarily and possibly result in chafing against other components, or the motorcycle frame. Ensure the colour marking tag is removed when trimming any wire to length. 27. Trim the yellow tagged wire to suit, allowing sufficient length to join to the wire cut from the connector. 1. Alarm wire 2. Connector wire The tip of a soldering iron is very hot. Wear suitable protective gloves and do not point the soldering iron at any part of your body as serious burns may result. 32. Apply a hot soldering iron tip to the wire joint to generate heat into the wiring. 7 of 12

8 33. Continue heating the joint and apply small amount of solder until it runs through the joint. 37. Using a heat gun, shrink the heat shrink tubing to insulate the connection. 34. Return the soldering iron to its safety stand. 35. Do not disturb the soldered joint until the joint has cooled. 36. Slide the section of heat shrink along the wire to cover the new joint. 1. Heat shrink When making the remaining soldered joints it is advisable to stagger the position of each joint, as shown below, to prevent unnecessary bulk in the completed wiring harness. To prevent the risk of damage to the battery and any subsequent damage to electrical components, ensure that the battery is removed from the motorcycle prior to the use of the heat gun. Failure to observe the above warnings may lead to electrical damage and a fire hazard which could cause personal injury. The air from a heat gun, and the heat gun itself, are very hot. Wear suitable protective gloves and do not point the heat gun at any part of your body as serious burns may result. When fitting the heat shrink tubing, take care not to burn any part of the wiring harness or serious damage will result to the cable. Excessive heat will also cause the tubing to become brittle, rendering it useless. Depending on the specific installation, some of the connections detailed below may not be applicable. 8 of 12

9 38. Referring to the illustration and table below; working from the top, left-hand side of the connector, repeat steps 27 to 37 for the remaining connector wires. 39. Cut the reed-switch wiring connector from the reed-switch wiring harness Rear View of 12 Way Connector Connector Pin No. Wire Tag Colour Wire Function 5 Yellow Starter circuit cut 4 Brown Ignition sense 3 Yellow Starter circuit cut 2 White & Green Secondary immobilisation cut 1 White Secondary immobilisation cut 12 Black Negative input 11 Grey LED supply 10 Orange LED supply 9 Black Earth 8 Pink Indicator output 7 Pink Indicator output 6 Red Live input 1. Reed-switch connector 40. Locate the wires from the alarm harness with the green/black and green/red tags. The reed-switch wires are not polarity conscious, therefore, any combination of reed-switch wire to the green/black or green/ red tagged alarm wires is acceptable. 41. Route the green/black and green/red tagged alarm wires to lay adjacent to the reed-switch wires. Trim to suit. Do not leave excess wire which may chafe against any other components, or the motorcycle frame. Ensure the colour marking tags are removed when trimming any wire to length. 42. Repeat steps 27 to 37 for the reed-switch to alarm wire connections. There may be a number of wires from the alarm harness which are not required. All spare wires need to be cut and insulated. 43. Take each spare wire in turn. Trim back the length to allow integration into the new alarm wiring harness. 9 of 12

10 44. Bend back the end of each wire approximately 10 mm and slide a 20 mm section of heat shrink over the bend. Leave 3 to 4 mm of heat shrink extending from the end of the wire, as shown below. 1. Heat shrink The air from the heat gun and the heat gun itself are very hot. Wear suitable protective gloves and do not point the heat gun at any part of your body as serious burns may result. 46. When the connector and reed-switch wires have been successfully secured to the alarm wiring harness, and all spare wires correctly insulated, tape up the wiring harness with a suitable insulating tape. Leave no individual wires exposed. 47. Ensure that all remaining cables are secured tidily. 48. Refit the diagnostic socket to the battery tray moulding. 49. Where applicable, refit the rear body panels and evaporative cannister, as described in the service manual. 50. Refit the battery and secure with the battery strap. 51. Reconnect the battery, positive (red) lead first. 52. Replace the seat and check all the functions of the alarm, as detailed in the user guide. 53. Refit the motorcycle seat, as described in the owners handbook. 54. Complete the certificate supplied with the alarm kit and return to the customer. The certificate of installation must be retained by the customer as proof of alarm fitment. The alarm/immobiliser is protected by fuse number 1 (10 amp.) in the motorcycle fuse box. When fitting the heat shrink tubing, take care not to burn any part of the wiring harness or serious damage will result to the cable. Excessive heat will also cause the tubing to become brittle, rendering it useless. 45. Using a heat gun, shrink the heat shrink section to secure the insulation. 1. Heat shrink section 10 of 12

11 Post Installation Checks The alarm is supplied to the dealer set in winter mode. Turn ON the ignition to activate the alarm system. As the alarm activates it will emit a series of beeps before triggering. Turn OFF the ignition and disarm the alarm with one of the remote transmitters. Check both alarm transmitters supplied for correct operation by arming and disarming the alarm a few times. Check that the motorcycle electrical components (lights, horn etc.) function correctly. The alarm must be tested for correct operation and functionality. Any necessary adjustments can be carried out via the alarm software switches. A Personal Identification Number is required to make adjustments to the alarm software. Refer to the operating instructions provided to set a PIN. Inform the customer of any PIN set. Check the operation of the movement sensor. Adjust if necessary at software switch 4. Check the operation of the nudge sensor. Adjust if necessary at software switch 5. Check the operation of the proactive trigger switch. Check the operation of the alarm LED. The above checks and adjustments will reduce the possibility of false alarm activation. Alarm Contents List 1. Alarm unit 1 off 2. Transmitter 2 off 3. S4 user guide 1 off 4. Quick reference guide 1 off 5. Certificate of installation 1 off Fitting Kit Contents 1. Adhesive backed reed-switch 1 off 2. Adhesive backed magnet 1 off 3. M3 x 6.5 mm self-tapping screws 2 off 4. M3 x 8 mm self-tapping screw 2 off 5. Alarm bracket 1 off 6. Cable ties 5 off 7. M5 x 16 mm button head screw 2 off 8. M5 well nut 2 off 9. Heat shrink tubing 1 off 10. Isopropanol wipe 1 off 11. Lanyard 1 off 11 of 12

12 Never ride an accessory equipped motorcycle at speeds above 80 mph (130 km/h). The presence of accessories will cause changes in the stability and handling of the motorcycle. Failure to allow for changes in motorcycle stability may lead to loss of control or an accident. Remember that the 80 mph (130 km/h) limit will be reduced by the fitting of non-approved accessories, incorrect loading, worn tyres, overall motorcycle condition and poor road or weather conditions. Only operate this Triumph motorcycle at high speed in closed course, on-road competition or on closed course racetracks. High speed operation should only be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteristics in all conditions. High speed operation in any other circumstances is dangerous and will lead to loss of motorcycle control and an accident. The motorcycle must not be operated above the legal road speed limit except in closed course conditions. 12 of 12