Operating manual. All-Around-Weeder. RADIUS 860 Selection. CLEMENS GmbH & Co. KG Maschinenfabrik Rudolf-Diesel-Strasse 8 D Wittlich / Mosel

Transcription

1 Operating manual All-Around-Weeder RADIUS 860 Selection CLEMENS GmbH & Co. KG Maschinenfabrik Rudolf-Diesel-Strasse 8 D-5456 Wittlich / Mosel Radius en (ba) - -

2 Index: Page:. Preface 3 2. Description of the RADIUS 860 Selection 5 3. Function and Mounting possibilities 6 * Before initial operation 6 * Mounting possibilities Mounting height Working depth 6 * RADIUS 860 Selection front mounted, double-sided 8 4. Working with the RADIUS 860 Selection 9 * General indications 9 * Initial operation 0 * Adjustments ex factory 0 * Adjustments Tool changing Optional tools 5. Maintenance and servicing 3 * Possible causes for an abnormal oil heating 3 * Replacement of control valve seals (RADIUS 860 Selection) 4 * Replacement of control valve seals (override valve) 5 6. Notes on safety 6 7. Technical data 6 * Meaning of the reference and warning symbols used 7 * EU Declaration of Conformity 8 8. Hydraulic circuit diagram 9 * General indications 9 * Hydraulic installation Function of the override valve 20 * Connection schemes Spare parts list 23 * Index to the spare parts list 24 Note: In case of failure to comply with the instruction manual or use of unacceptable spare parts, the manufacturer cannot be held responsible or to a limited degree only. In addition, no changes of or attachments to the RADIUS 860 Selection which might affect safety may be effected without the manufacturer s consent. Subject to technical alterations! 2005 CLEMENS GmbH & Co. KG All rights reserved Radius en (ba) - 2 -

3 . Preface: Advantages of All-Around-Weeder RADIUS 860 Selection. Fast forward tractor speed 2. Fast reaction of RADIUS 860 Selection unit 3. Highly sensitive sensor unit 4. Sensor unit easily adjustable 5. Easy installation on tractors or mounting devices 6. Very compact, ideal for narrow rows 7. Easy adjustment to different soil conditions by a vast variety of optional frontal tools 8. RADIUS is the alternative to chemical weed control. Dear customer! With RADIUS 860 Selection, you have acquired the best alternative to chemical weed control. With RADIUS 860 Selection it is easy to keep the area between the plants clean. A fast forwarding tractor speed is reached due to the easy going single-acting control. The soil around the plants is loosened quickly and precisely. The single-acting hydraulic system helps to avoid the plants continuously, with small as well as with large oil supply and even with fast forwarding speed. Even when the plants are angled forward it is possible to drive with RADIUS, due to the easily adjustable sensor unit. With the CLEMENS RADIUS 860 Selection you get a product with perfected technique and a simple and easy to handle hydraulic control valve. The blade share can be changed easily and quickly. RADIUS 860 Selection as a compactly constructed device can be mounted quickly and suits perfectly even two-sided mounting in small plantations. Radius en (ba) - 3 -

4 General hints: - The RADIUS 860 Selection may be operated only if and when all safety devices and safety-relevant equipment are available and operable. - Any troubles which may affect safety must be immediately removed by qualified labour. - Use RADIUS 860 Selection for the specified purpose only (loosening of the soil around the vines for weed control). - Do not change any of the hydraulic connections of the RADIUS 860 SL as this may result in malfunctions and premature failure. - Have repairs performed by special workshops or the CLEMENS after-sales service only. Never make unauthorised modifications to the machine. - In order to be able to operate the RADIUS 860 Selection properly, safely and correctly also read the operating manuals of the attachments carefully. Radius en (ba) - 4 -

5 2. Description of the RADIUS 860 Selection CLEMENS RADIUS 860 Selection mainly consists of the following assemblies: - Basic body - Shaft unit - Control valve - Control unit - Swivelling cylinder - Sensor rod - Blade share RADIUS is mounted via clamp brackets to a common support of the corresponding mounting bracket, column lifter, front mounting frame etc. The working principle of the RADIUS is based on a control valve supplied by the hydraulic of the tractor furnishing oil to the swivelling cylinder. The blade share is turned outwards while driving up towards the vine. When the sensor rod touches the vine, the control valve is operated and the oil flow to the swivelling cylinder is cut off. The blade share is pivoting inwards via spring force and thus avoids the vine. When the sensor rod is relieved again, the swivelling cylinder is furnished with oil again ant the blade share pivots into its initial position. Figure RADIUS 860 Selection with grubber-share Control unit Basic body Control valve Swivelling cylinder Sensor rod Blade share Shaft unit Grubber share Radius en (ba) - 5 -

6 3. Function and Mounting possibilities * Before initial operation: - Carefully study the operating manual of the RADIUS 860 Selection and the additional accessories and familiarise yourself with the operation of the equipment. - Check to see whether the hydraulic connections fit to your tractor. * Mounting possibilities Mounting heights Working depths: Fig. 2 Fig. 3 Fig. 4 It is possible to mount the RADIUS either in front or in rear of the tractor. It is also possible to mid-mount a single RADIUS unit. Radius en (ba) - 6 -

7 . RADIUS rear-mounted To mount RADIUS in rear is the simplest possibility. On cultivators or disc harrows it is usually done double-sided. For operating to the two units a flow divider with return oil manifold is necessary. The mounting height of the RADIUS depends on the tools of the cultivator. The RADIUS tools should run a little higher cultivator s. The tools which are mounted in front of the RADIUS shaft (Fig. 5, part 5) should run 20 mm ( ) deeper than the RADIUS blade share (Fig. 5, part 6). 2. RADIUS mid-mounted: The mounting tube (Fig. 2, pos. ) for column lifters S2 and S-5 is fixed to the square peg of the tractor, so that a working depth of mm ( to 5 ) is achieved. For determining the mounting height, set the column lifter with RADIUS mounted flatly on an even surface. Make sure that the vertical hydraulic cylinder is extended at the minimum 20 mm (5 ). Determine where the unit can be attached to the tractor and the mounting height. The mounting height varies from tractor type, model and depends on the size of the tractor tires. The column lifter has a stroke of 400 (S- and S-2) or 500 mm (S-4) (6 or 9.5 ). Make sure that the front mounted optional tools in front of the RADIUS shaft (Fig. 5, part 5) are at least 20 mm ( ) deeper than the RADIUS blade share (Fig. 5, part 6). Please ensure that the RADIUS has adequate clearance in mid-mounting and front-mounting: a) from the machine to the front tractor tire when it is turned inwards (Fig. 3, pos. 7) and from the blade share to the rear tire as well. b) from the brake pedal if the RADIUS is turned in and lifted. c) Furthermore, there should be enough clearance between the gauge wheels and the RADIUS, especially in connection with the use of disc plow and disc colter. d) The best locating for the plant to touch the sensor rod is 5 cm (2 ) from the end of the rod (Fig. 3, pos. 8). Radius en (ba) - 7 -

8 * RADIUS front-mounted, double sided: Recommended measure Fig.5. The frame width for RADIUS front mounted depends on the row width and blade share length. That means: a) Share length 370 mm (4.5 ): Frame width A= Row width B 650 mm (25.5 ) b) Share length 500 mm (20 ): Frame width A= Row width B 90 mm (36 ) c) Share length 620 mm (24 ): Frame width A= Row width B 50 mm (45 ) 2. Mounting height: See no. 2 on page 6 (RADIUS mid-mounted) 3. The column lifter S-2 front (fig. 5, pos. 47) has a single-acting cylinder with a stroke of 500 mm (20 ). It is also available with double-acting cylinder. 4. The mounting tube (fig. 5, pos. 48) is equipped with a floating equaliser. 5 If you drive mostly on hillsides mount the frame a little deeper than normal, in order to ensure that the RADIUS tools will have contact with the soil when you enter the row which is headed down a steep slope. Experience showed that a working depth of 0 mm (4.5 ) is best. That means that while mounting the RADIUS the hydraulic cylinder should be extended 30 mm (5 ). (Device completely mounted and placed on level ground). Radius en (ba) - 8 -

9 4. Working with the RADIUS 860 Selection: * General indications: Pump Suction filter. Blade share moves continuously from Blade shares and sensor rods are available in three different lengths: a) 370 mm (4.5 ) b) 500 mm (20 ) c) 620 mm (24 ) 3. RADIUS needs single-acting hydraulics. 4. a) Hydraulic oil requirement single-sided: 6 0 l/min ( gpm) b) Hydraulic oil requirement double-sided: 2 20 l/min ( gpm) (flow divider necessary). 5. Forward travel speed should be 4-0 km/h ( mph), depending on soil conditions and plants. 6. RADIUS is available with hydraulic or electromagnetic override valve. Those enable to adjust the pressure of the blade share from 0-75 bar ( psi), depending on the soil conditions. Operating the override valve, the system is relieved from pressure and the blade share pivots inside. 7. The return flow into the tank always has to be without pressure (the optimum is a tube diameter of 5 mm (6/0 ). Make sure that the oil is delivered into the tank underneath the oil level (see fig. above). The return hose for a single unit should have an inside diameter of at least 3 mm (/2 ). For a double-sided unit the return hose from the flow divider should have 6 mm (5/8 ). 8. The oil of the circuit must be filtered. The best place for the filter is in the suck line, in order to avoid a backpressure in the return hose (see fig. above). 9. Caution: When the hydraulic valve of the tractor delivers oil to the RADIUS unit, the blade share will move forward. This is especially important with the RADIUS in lifted position above the ground, as this possibly causes injury. Keep the RADIUS inoperative until you have reached the spot where you want to start working. Keep safety distance! Radius en (ba) - 9 -

10 * Initial operation: a) To free the lines connected to RADIUS from air, the oil flow must be initiated. All valve levers should be in working position for some time. The sensor rod and with it the machine can be moved by hand. Now the system deareates automatically. b) When the hydraulic system is deareated and filled with oil, check the oil level of the tractor and if necessary fill in correct hydraulic oil according to tractor manufacturer s recommended level. * Adjustments ex factory: The following adjustments are performed in the factory. If this adjustment should change in the course of time proceed as follows to readjust the equipment.. Adjustment without hydraulic pressure to the unit: Fig. 4 Fig. 5 a) Stop point of sensor rod moving in (Fig. 4): This adjustment will prevent the valve piston to be pressed too deeply and to damage the end of the valve housing. See fig 4 and 5 and proceed as follows: Loosen the counternut (pos. 5) and turn the screw (pos.) with its head towards the support (pos.9); thus the stopper is not allowed to touch the screw head when pushing the sensor housing in. While holding the sensor housing in this position, screw the bolt (pos.) towards the stopper (pos. 4) until there is a contact. Continue to screw a half turn after initial contact is made. This prevents the valve piston from pressing at the end of the valve housing. Relock the bolt (pos. ) with the counternut (pos. 5) and place the selflocking nut (pos. 6) at the end bolt (pos. ). (It is used as a lock for the tension spring which is used in case of strong weeds (fig.6.). b) Stop point of sensor rod moving out (Fig.5): This adjustment will place the sensor unit the way that pos. 2 in non working position slightly touches the valve piston (pos. 3). Loosen the counternut (pos. 7) and screw the bolt (pos. 8) in so that you achieve free-play between the stopper (pos. 2) and the piston (pos. 3). Check if the valve (pos. 3) is easy running and fully extended. Now screw the bolt (pos. 8) backwards, so that the free-play is just cancelled. Radius en (ba) - 0 -

11 2. Adjustment with hydraulic pressure to the unit (stroke limitation): The blade share must be in working position. Now check for free-play of the blade share by pressing its rear edge forward. The distance should be 5 mm (/5 ). This free-play is necessary to avoid contact between the piston of the cylinder and the cylinder bushing. If there is no free-play, adjust it with the threaded pin in the stopper of the bearing housing. * Adjustments Tool changing Optional tools: Fig. 6 Fig. 7. Adjustment of the sensor rod The sensor rod can be adjusted simply and quickly: Lift the spring loaded knob on the top of the sensor housing and move the sensor forwards or backwards. On driving uphill it is recommendable to adjust the sensor a few ahead of the blade share. It should also be done when the plants are angled forwards or when the working speed is higher than 8 km/h (5mph). The height of the sensor rod is adjustable via the bolt and counternut at the clamp. Fig Working in strong weeds If the sensor rod is already pushed backwards by the weeds, the sensitivity of the sensor unit can be reduced by placing a tension spring (Fig. 6, pos. 27). Place the tension spring in the hook and on the adjustment screw. 3. Changing of tools Changing of the blade share: When the blade shares are worn out they should be replaced in time. Loosen the screw (fig. 7, pos. 33) from the RADIUS shaft and clean the matching surface (coupling disk, pos. 3). Place the new share on the coupling disk and tighten the screw very securely (torque 90 Nm). Radius en (ba) - -

12 4. Front ground engaging tools for RADIUS 860 Selection: In general, RADIUS 860 Selection should only work with attached front tools (see chapter Mounting). These tools should work 20 mm ( ) deeper than the RADIUS blade share in order to protect the shaft from stones etc. (Fig. 3). CLEMENS offers various front tools according to the different soil conditions. The grubber share is used for a deep and thorough cultivation. The same applies to the half duck foot share. In green covered plantings the pivoting disc colter or the disc plow (fig. 8) is used. The pivoting disc colter cuts a neat edge to the green-cover, whereas the disc plow can be adjusted for slight hilling up and ploughing back (fig. 8). For stronger hilling up and ploughing back work CLEMENS offers the clearing body LW. 5. Drawing cut: 40 4 fig. 9 The RADIUS 860 Selection can be adjusted for a so called drawing cut of the blade share. This allows in connection with the soil lifter for 370 mm (4 ) blade shares (fig. 7, pos. 36) resp. with the pivoting clod breakers for 500 mm (20 ) and for 620 mm (24 ) blade shares an optimal distribution of the loosened soil. If you want to bring the blade share into this position, please loosen the cylindrical screw (fig. 9, pos. 40) and screw it into the appropriate threaded boring (fig. 9, pos. 4). Radius en (ba) - 2 -

13 5. Maintenance and servicing: The CLEMENS RADIUS 860 Selection is designed so that it requires a minimum of maintenance and care. However, the following points should be observed: - After the first 4 hours of operation all screws and nuts are to be checked for a tight fit. - When cleaning the RADIUS with a high-pressure cleaner, please make sure that the high-pressure jet is not aimed at bearing and sealing points or hydraulic connections. This can result in damage and premature failure. - All lubricating nipples and movable bearing points have to be lubricated with sulphur-free grease or oil depending on the working conditions. If the sensor rod unit is no longer easy-going after lubricating, there has been put in to much grease. This can be corrected by light hits on the sensor rod unit. * Possible causes for an abnormal oil heating: Abnormal oil heating may be caused by the following circumstances: a) The nominal diameters of the suction, pressure and return lines of the hoses are too small. b) The oil tank (reservoir) is insufficiently dimensioned. c) The oil level in the hydraulic system of the tractor is too low. d) The oil filter is dirty. e) The necessary oil quantity is not reached. f) The setting of the pressure-relief valve of the tractor is insufficient (75 bar as a minimum). Radius en (ba) - 3 -

14 * Replacement of control valve seals (RADIUS 860 Selection): Mounting kit CW Fig. Remove pos. and pull out pos. 2, remove circlip ring (pos. 3) and defective sealing (pos. 4). Fig. 2 Insert spirally O-ring (pos. 6) by using plastic spike (pos. 5). Fig. 3 Mount spirally plastic supporting ring (pos. 7) (not below 20 C / 68 F) Fig. 4 Embed plastic supporting ring (pos. 7) by turning and slightly pressing it in direction of the arrow (pos. 9) and by using mounting bushing (pos. 8). Do not slip on bushing. Fig. 5 Push bushing revolvingly opposite and with the conical side (pos. 0) in direction of the arrow (pos. ) on the seal. Fig. 6 Lubricate control piston and insert it into housing until the bushing fits in the sparing. Push control piston revolvingly inwards until seal (pos. 5) is inside valve housing. Keep drill hole closed with your thumb so that the piston does not jut out. Remove bushing (pos. 8) (hold up piston). Remount pos. 3 and. Insert pressure spring (pos. 3). Close valve housing with pos. 4 and 2. Do not forget washers on mounting the valve underneath the shaft unit plate. Pos. Specification Quant. Order No. 5 Piston seal CW consisting of: 6 O-Ring 2 x 2 7 Plastic support ring 8 Mounting bushing CW Radius en (ba) - 4 -

15 * Replacement of control valve seals (override valve): Mounting kit CW Fig. 7-2 show the same mounting steps as fig. -6 (page 4) Fig. 7 Remove sealing (pos. 4) Fig. 8 Insert new O-ring Fig. 9 Mount new plastic supporting ring Fig. 0 Embed plastic support ring Fig. Push bushing on the seal Fig.2 Mount piston with new seals (pos. 5) Pos. Specification Quant. Order No. 5 Piston seal CW Consisting of: 6 O-ring 2 x 2 7 Plastic support ring 8 Mounting bushing CW Radius en (ba) - 5 -

16 6. Notes on safety: - When the machine is not working the raised RADIUS-units have to be put down on the ground. Only climb or leave the tractor when the hydraulic system is not running. - As soon as oil supply is in operation, the RADIUS blade share moves forth. For this reason keep distance to the machine when it is raised. Keep RADIUS inoperative until you have reached the spot when you want to start working. - Before use the hydraulic lines are to be checked for damage and ageing and replaced if necessary. - Caution: Oil spraying out can cause injuries and pollution to the environment! - Maintenance and repair work may only be performed when the hydraulic lines have been uncoupled from the tractor. - Never let the RADIUS be operated by people who are not familiar with the safety and operating instructions. - The accident prevention regulations of the employer s liability insurance association must be observed. - Use RADIUS with sufficient natural lighting only. 7. Technical data: RADIUS 860 Selection Weight: one sided without blade share and sensor rod: app kg blade share and sensor rod, depending on length: kg Dimensions: Oil requirement one sided: Oil requirement double sided: (L x W x H), without blade share and sensor rod 430 x 300 x 500 mm (7 x 2 x 20 ) 6 0 l/min ( gpm) 2 20 l/min ( gpm) (flow divider necessary) Radius en (ba) - 6 -

17 * Meaning of the reference and warning symbols used Manufactured according to the European standards and recommendations CE serial no. plate Danger! Radius en (ba) - 7 -

18 EC Conformity Declaration In line with the EC Recommendation 89/392/EEC Machines, annex II A Manufacturer: CLEMENS GmbH & Co. KG Maschinenfabrik Rudolf - Diesel - Strasse 8 D-5456 Wittlich / Mosel This is to certify that type and style of Machine type: All around weeder RADIUS 860 Selection meet the following pertinent regulations (recommendations): Machine recommendation Amendments 89/392/EEC AB.EC No. L 83/9 9/368/EEC 93/44/EEC 93/68EEC The following harmonised standards were applied: DIN EN 292, part DIN EN 292, part 2 DIN EN pr 708 The following national technical standards and specifications were applied: DIN v 848 DIN 00, part 6 Details on the authorised signatory Name, first name: Position: Clemens, Bernd Managing Director Wittlich, 5 December 2006 legally binding signature Radius en (ba) - 8 -

19 8. Hydraulic installations: * General indications The mounting variants described a) Tractor with power steering (fig. 6) b) Tractor without power steering (fig. 7) are only two of many installation variants. Fig. 6 Fig. 7 Fig. 6 shows that the oil is led to the pressure relief valve (pos. 8) and the flow divider (pos. 9) after having passed the flow divider of the tractor (pos. 7). The additional flow divider leads the remaining oil quantity back to the 3- point hydraulic system. (pos. 20) The constant quantity flows back to the tank without pressure when the valves are not in operation. A single-acting control valve (pos. 2), equipped with a fixing device for operating position, is sufficient for single- and double-sided operation of RADIUS. Moreover, an additional single-acting valve is necessary for the column lifter (mid-mounted or frontmounted). For the width adjustment of the frontmounted frame or of the rearmounted cultivator a doubleacting valve is necessary. Fig. 7 shows the variant in which there is a pressure relief valve attached behind the oil pump (pos. 23). In this case, a flow divider (in pos. 24) is required, leading the preferred oil quantity to the RADIUS and the remaining quantity to the 3-point hydraulic system (pos. 25) or to the lifting valve (pos. 26). Radius en (ba) - 9 -

20 * Hydraulic installation Function of the override valve LEFT RIGHT Fig. 9. Fig. 9: The hydraulic hoses are connected according to Fig. 9-. D means pressure inlet, T means tank and Z connection to the cylinder. Here we show a right-hand machine without override valve. 2. Fig. 0: Function of the override valve: If you wish the RADIUS blade share to pivot inside, you have to push the lever (pos. 36) in direction of the arrow. This relieves the hydraulic system of its pressure and the device pivots inside. Here we show a right-hand RADIUS with override valve (pos. 33). The override valve is adjustable (pressure reducing) from 0-75 bar by turning the knurling wheel (pos. 34) anticlockwise (pos. 35). The pressure should be high enough, so that the resistance of the soil is clearly overcome (when going forward). 3. Fig. (page 20) shows the connection scheme in case of a double-sided equipment without override valve, but with flow divider and return oil-manifold. 4. For other connection variants please ask your local dealer or our customer service. Radius en (ba)

21 Fig. 0 Fig. The indicated hose diameters (NW) should be respected. The manufacturer is not responsible for improper connections and such that are not correctly made. Furthermore he is not responsible for break downs on the tractor due to leakage and oil overheating. The oil quantities indicated on page 9 (point 4a/b) must strictly be adhered to. The return flow hose bears only a pressure of 2 bar (28 psi). The operator must make sure that the tractor s hydraulic system is sufficient respectively that there is a recooling of the hydraulic oil. Radius en (ba) - 2 -

22 * Connection schemes Radius en (ba)

23 9. Spare parts list: Address for customer service: CLEMENS GmbH & Co. KG Maschinenfabrik Rudolf - Diesel - Strasse 8 D-5456 Wittlich Phone: / Fax: / info@clemens-online.com Address for customer service in the USA: Clemens Vineyard Equipment, Inc. c/o Hoover Tractor & Engine 224 N. East Street Woodland, CA Phone: (530) Fax: (530) CLEMENS@NETEZE.COM Radius en (ba)

24 Index to the spare parts list: Page: Basic Body...25 Shaft unit...26 Control valve...27 Control unit...28 Swivelling cylinder...29 Blade share with sensor rods and accessories...30 Disk plow / Support...3 Swivelling disk colter...32 Hub support...33 Clearing body LW Lifting cylinder of front mounting frames, with accessories...35 Width adjustment cylinders of front mounting frames, with accessories...36 Gauge wheel front frame FA-/Pivoting gauge wheel front frame FA / 38 Gauge wheel for mid-mounting...39 Lateral angle adjustment mechanical...40 Hydraulic cylinder for lateral angle adjustment...4 Twin non return valve for hydraulic lateral angle adjustment...42 Override valve, hydraulic one sided...43 / 44 Constant flow divider with accessories...45 Override valve, electromagnetic one sided...46 Override valve, electromagnetic two sided...47 / 48 Oil flow divider with return oil manifold...49 Radius en (ba)

25 Spare parts list Basic body Item no. Specification Dimensions Quant. Order no. 8 Clamping plate CL Leg spring rhs CW D 6,0 mm Leg spring lhs CW Disk CW Limiting bushing CW Deep groove ball bearing RS OST 3 CW Adjusting washer g.v. PS 5x2x DIN Adjusting washer g.v. PS 5x2x0,5 DIN Dowel screw M 4x60 DIN S 6 Hexagon nut g.v. M 4 DIN Spring washer g.v. A 4 DIN Washer g.v. Ø 2 DIN Hexagon screw g.v. M 2x60 DIN Hexagon nut g.v. M 2 DIN Hexagon screw g.v. M 8x45 DIN Hexagon nut g.v. M 8 DIN Circlip ring Ø 72x2,5 DIN Clamp strap 2 CL Hexagon screw g.v. M 2x70 DIN Set screw M 8x25S S 27 Hexagon nut g.v. M8 DIN Cover 2 CL Radius en (et)

26 Spare parts list Shaft unit Part no. Specification Dimensions Quant. Order no. Tool support with coupling disk rhs CL Tool support with coupling disk lhs CL not Tool support with serrated disk rhs CA shown Tool support with serrated disk lhs CA Cover disk CL Spacer CL Disk CW Sliding disk CW Hexagon screw g.v. M 2x25 DIN Hexagon screw g.v. M 6x50x,5 DIN Hexagon screw g.v. M 8x30 DIN Hexagon nut g.v. M 8 DIN Lock washer g.v. Ø 2 CW Screw locking disc g.v. Ø 6 CW Circlip ring g.v. Ø 45x,75 DIN Hexagon screw g.v. M 8x40 DIN Hexagon nut g.v. M 8 DIN Radius en (et)

27 Spare parts list Control valve Part no. Specification Dimensions Quant. Order no. Control valve rhs complete CL Control valve lhs complete CL Housing rhs CL Housing lhs CL Steering piston CL Flange CL Cover CL Straight screwed socket P-GES 2 LM 6x.5 CW Angular connection P-RSWS 2 LM 6 x.5 CW Pressure spring CW Seal kit (please observe replacement instructions on CW page 4 of the operating manual) 58 Bellow CW Hexagon screw galv. M 6x80 DIN Hexagon screw galv. M 6x70 DIN Screw galv. M 5x6 DIN Hexagon nut galv. M 6 DIN Disk galv. Ø 6 DIN Lock washer galv. Ø 6 3 CW Lock washer galv. Ø 5 6 CW Circlip ring galv. Ø 6x DIN O-Ring 6x2 OR Expander Ø 9 CW Fitting galv. NW 3 CW O-Ring Ø 8 x 2 2 OR Hollow screw M 6x,5 CW Radius en (et)

28 Spare parts list Control unit 78 up to serial No rhs up to serial No lhs a from serial No rhs from serial No. 020 lhs Part no. Specification Dimensions Quant. Order no Sensor housing rhs galv. CL Sensor housing lhs galv. CL Mounting pin rhs galv. CL Mounting pin lhs galv. CL Clamping part (note serial number) CL a Sensor rod clamp rhs galv. CA Sensor rod clamp lhs galv. CA Sensor rod seat rhs CG Sensor rod seat lhs CG Centering bolt CA Lock bolt CL Guide bushing CL Pressure section CL Collar bushing 2 CW Tension spring (only necessary in strong weeds) CW Pressure spring galv. CW Leg spring rhs galv. CW Leg spring lhs galv. CW Hexagon nut galv. M 0 DIN Washer galv. Ø 0 DIN Adjusting washer galv. 2x8x,8 DIN Clamping sleeve A2 Ø 3x6 DIN A 94 Hexagon screw M0x40 DIN 933/96 CW Conical lubricating nipple CW Socket head cap screw galv. M 0x Radius en (et)

29 Spare parts list Swivelling cylinder Part No. Specification Dimensions Quant. Order No. Order No. Radius en (et) Piston Ø 25 Piston Ø 30 Radius cylinder complete CL CA Cylinder pipe Di Ø 40 CL CL Piston complete CL CA Bushing CL CA Spacer disk CW CW Bushing 2 CW CW Dust shield CW CW Piston seal CW CW O-ring Ø 42x2,5 OR OR Conical lubricating nipple CW CW Hydraulic hose NW 0x445 Ø 0, Ø 2 CW CW Lock washer galv. Ø 0 CW CW Hexagon screw galv. M 0x6 DIN

30 Spare parts list Blade shares with sensor rods and accessories /4/6 Positions 2/4/6 up to serial No rhs Positions 7/8/9 from serial No rhs and 0200 lhs and 020 lhs Part No. Specification Dimensions Quant. Order No. + 5 Blade share 370 mm (4.5 ) rhs with coupling disk CL Blade share 370 mm (4.5 ) lhs with coupling disk CL n. shown Blade share 370 mm (4.5 ) rhs + lhs with serrated disk CA Sensor rod 370 mm (4.5 ) rhs CL Sensor rod 370 mm (4.5 ) lhs CL Blade share 500 mm (20 ) rhs + lhs with coupling disk CL n. shown Blade share 500 mm (20 ) rhs + lhs with serrated disk CA Sensor rod 500 mm (20 ) rhs CL Sensor rod 500 mm (20 ) lhs CL Blade share 620 mm (24 ) rhs + lhs with coupling disk CL n. shown Blade share 620 mm (24 ) rhs + lhs with serrated disk CA Sensor rod, 620 mm (24 ) rhs CL Sensor rod 620 mm (24 ) lhs CL Sensor rod 370 mm (4.5 ) rhs CA Sensor rod 370 mm (4.5 ) lhs CA Sensor rod 500 mm (20 ) rhs CA Sensor rod 500 mm (20 ) lhs CA Sensor rod, 620 mm (24 ) rhs CA Sensor rod 620 mm (24 ) lhs CA Accessories Complete soil lifter only for blade share mm (4.5 ) rhs + lhs 3 CA Soil lifter Flat head screw galv. M 0x6, DIN Complete swivelling clod breaker for blade shares mm (4.5 ) / 500 mm (20 ) / 620 mm (24 ) rhs + lhs 2/3/4 CL Swivelling clod breaker 4 Clamping sleeve Ø 0x20,DIN 48 2/3/ s 5 Coupling disk welded on, also available separately CL /9 Radius en (et)

31 Spare parts list Disk plow / Support Part No. Specification Dimensions Quant. Order No. Disk plow complete CL Support CL Bowed leg CB Disk support CL Plow disc, even D 300 x 3,0 CW n. shown Plow disc, serrated CW Ball bearing 2 CW Oval head screw galv. M 0x30 ULS 4 CW Hexagon nut galv. M 0 DIN Washer galv. Ø 0 DIN Lock washer galv. Ø 0 4 CW Circlip ring Ø 72x2,5 DIN Circlip ring galv. Ø 35x,5 DIN Supporting ring Ø 35x45x2,5 DIN s 22 Gasket 35x72 2 CW Hexagon screw galv. M 6x80 DIN Hexagon nut galv. M 6 DIN Lock washer galv. Ø 6 CW Serrated disc ø 65 mm, weldable Ø65 CW Radius en (et) - 3 -

32 Spare parts list Swivelling disk colter Part No. Specification Dimensions Quant. Order No Disk colter 300 mm complete rhs CC Disk colter 300 mm complete lhs CC Stem rhs CC Stem lhs CC Bowed leg rhs CC Bowed leg lhs CC Hub support (see page 33) CA Colter disc CW Hexagon screw galv. M 0x30 DIN Hexagon nut galv. M 0 DIN Lock washer galv. Ø 20 2 CW Slide bushing 2 CW Spacer disk 2 CC Circlip ring Ø 25x,2 DIN Conical lubricating nipple CW Radius en (et)

33 Spare parts list Hub support Part No. Specification Dimensions Quant. Order No. Hub support complete CA Circlip ring galv. Ø 47x,75 DIN Dust protection cover CW Bolt Ø 20 CA Deep groove ball bearing 2 CW Hub CA Seal CA Hexagon nut galv. M20x,5 DIN not shown Lock washer galv. 2 CW Radius en (et)

34 Spare parts list Clearing body LW Part No. Specification Dimensions Quant. Order No Clearing body LW rhs complete CA Clearing body LW lhs complete CA Leg rhs CL Leg lhs CL Front rhs CA Front lhs CA Offset share rhs CW Offset share lhs CW Countersunk screw M0x25 DIN 608 MU s 75 Hexagon screw galv. M2x35 DIN Hexagon nut galv. M2 DIN not shown Washer galv. D 3,0 DIN Additional part for attachment on plows: Mounting clamp complete CL Clamp bracket (nor available separately) 78 Clamp strap CW Hexagon screw galv M2x50 DIN Hexagon nut galv. M2 DIN Radius en (et)

35 8 Washer galv. Ø 2 DIN Spare parts list Lifting cylinder of front mounting frames, with accessories Fig Alternative: Desired length Pressed fittings Specification Dimensions Quant. Order No. Fig. 3 Single acting hydraulic cylinder Ø 30 x Ø 22, e.g. for column lifter S and S2 front Stroke 500mm (20 ) mounted CC O-ring Ø 5 OR Guiding Ø 5 / ø 30 CL Dust shield Ø 22 CW Collar CL Seal kit 22 / ø 30 CW Washer galv. Ø 2, DIN Hexagon nut galv. M2 x,5; DIN Cylinder pipe Ø 30 CC Piston rod Ø 22 CB Threaded bushing Ø 22 CL Hydraulic hose for S and S 2 front-mounted 3, 9, 20 Hydraulic hose complete with dust protection SN-08 x 700 CW Straight fitting GS 2 L CW Ferrule R 2 L/S CW Union nut M 2 L CW Desired length alternative to 3, 9, 20 7 Hydraulic hose corresp. pos ,9 x length CW Pressed fitting M8x,5 2 CW Coupling plug SVK DN 0, AG M8x,5 CW Radius en (et)

36 20 Dust cover for coupling plug SVK red CW Spare parts list Width adjustment cylinder of front mounting frames, with accessories Fig. 4 Fig. 5 Part No. Specification Dimensions Quant. Order No. Order No. Fig. 4 Fig. 5 Master cylinder, double acting e.g. for width adjustment front FA frames Slave cylinder, double acting e.g. for width adjustment front FA frames Ø 36 x Ø 20, stroke 270 mm (0.5 ) Ø 30 x Ø 20, stroke 270 mm (0.5 ) CL CL Cylinder pipe Øi 36 CL Piston Ø 20 2 CL CL Bushing CL Piston head Ø 36 CL Guide ring 2 CL CL Pressure spring 2 CW CW Clamping sleeve galv. Ø 4 x Straight pin Ø 3 x 0 DIN EN S S 42 Steel ball Ø KL KL4 43 Piston seal Ø 36 CW Piston seal Ø 20 2 CW CW Dust shield Ø 20 2 CW CW O-Ring Ø 38 x 2,5 OR Set screw 2 CL CL a O-Ring (not figured) Ø 8 x 2,5 2 OR0825 OR Cylinder pipe Øi 30 CL Bushing CL Piston Ø 30 CL O-ring Ø 32 x 2,5 OR Piston seal Ø 30 CW Radius en (et)

37 Spare parts list Gauge wheel for front mounting Radius en (et)

38 Part No. Specification Dimensions Quant. Order No. Gauge wheel for FA / HEXAGON complete CB Guide tube complete CB Internal sliding tube complete CL Toggle CW Toggle support CL Clamping sleeve galv.- Ø6x30 DIN Clamping sleeve galv. Ø6x40 DIN Washer galv. A2 DIN Spindle CC Conical lubricating nipple CW Hexagon screw galv. M2x60 DIN Clamp strap CW Hexagon nut galv. M2 DIN Hexagon screw galv. M0x70 DIN Hexagon nut galv. M0 DIN Hexagon nut galv. M22 DIN Lockwasher galv. Ø22 2 CW Split pin Ø6,3x40 DIN s 42 Wheel shaft CW Intermediate bushing CW Tire , hub 88 mm (3.5 ) CW a Deep groove ball bearing di=30, 6006 Z 2 CW End bushing CW Washer galv. Ø2 DIN Swivelling gauge wheel FA 3 / HEXAGON complete CE Additionally to the parts No. 27 to 33, parts No. 35 to 38 and part No. 46 of the gauge wheels for FA : 52 Tire 6x6,5-8,4 PR CW a Deep groove ball bearing di=25, da=52, RS 2 CW Guide tube complete CC Internal sliding tube complete CE Clamping sleeve galv. Ø6x50 DIN Spacer disk 2 CW Bearing bushing 2 CW Conical lubricating nipple CW Wheel support CE Wheel shaft complete CW Dust protection cover 2 CW Hexagon screw galv. M2x60 DIN Bracket CE Clamping plate CE Hexagon screw galv. M2x30 DIN Hexagon nut galv. M2 DIN Radius en (et)

39 Spare parts list Gauge wheel for mid-mounting Part No. Specification Dimensions Quant. Order No. Gauge wheel complete CC Guide tube complete CC Sliding tube complete CC Toggle CW Toggle support CL Clamping sleeve galv. Ø6x30 DIN Clamping sleeve galv. Ø6x40 DIN Washer galv. A2 DIN Spindle CC Conical lubricating nipple CW Hexagon screw galv. M2x60 DIN Clamp strap CW Hexagon nut galv. M2 DIN Hexagon screw galv. M0x70 DIN Hexagon nut galv. M0 DIN Steel wheel assembly CW Hexagon nut galv. M22 DIN Lockwasher galv. Ø22 2 CW Dust cap CW Wheel shaft complete CA Bushing (enclosed in part No. 5) Rd40x35x30,3x20 CW Radius en (et)

40 Spare parts list Lateral angle adjustment, mechanical / 7 8 Part No. Specification Dimensions Quant. Order No. Lateral angle adjustment mechanical complete rhs CD Lateral angle adjustment mechanical complete lhs CD Mount rhs CC Mount lhs CC Support rhs CC Support lhs CC Bolt Ø22x45 CC Washer galv. Ø22 DIN Clamping sleeve galv. Ø6x36 DIN Pin complete galv. 2 CW Lock washer galv. Ø22 2 CW Hexagon nut galv. M22x,5 DIN Split pin galv. Ø4x36 DIN (0) Upper link complete RS 885 tube 50 mm (6 ) CW () Hexagon nut galv. M24 DIN 936/ not shown Hexagon screw galv. M4x35 DIN Alternative to pos.0, (s. pages 4 and 42): Hydraulic adjustment complete rhs CD Series up to 2008 Hydraulic adjustment complete lhs CD Hydraulic adjustment complete rhs CF Series from 2009 Hydraulic adjustment complete lhs CF Radius en (et)

41 Spare parts list Hydraulic cylinder for lateral angle adjustment Drawing and individual items only series up to 2008 Part No. Specification Dimensions Quant. Order No. -4 Hydraulic cylinder complete, series up to 2008 Ø30 x Ø22 x 50 CL Hexagon nut M2x,5 DIN 439/ Collar CL Seal kit Ø30 2 CW Guiding Ø30 CL Collar CL O-ring Ø5x2 OR O-ring Ø32x2,5 OR Bushing CL Slide bushing Ø8x5 2 CW Cylinder pipe complete Ø30 CL Piston rod complete Ø22 CL Piston seal Ø22 CW Dust shield Ø22 CW Slide bushing Ø8x25 CW not shown Bolt 2 CW not shown Hydraulic cylinder complete, series from 2009 Ø40 x Ø25 x 64 CA Radius en (et) - 4 -

42 Spare parts list Twin non return valve for hydraulic lateral angle adjustment Part No. Specification Dimensions Quant. Order No. Twin non return valve and accessories Angular connection Ø 2 / M 8 x,5 2 CW Straight screw connection Ø 2 / R 3/8 CW Twin non return valve M 8 x,5 CW Hydraulic pipe Ø 2 2 CD Flow control valve R 3/8 CW Angular connection Ø 2 / M 6 x,5 2 CW Straight screw connection Ø 2 / 8 x,5 2 CW Adjustable angular fitting Ø 2 2 CW Straight fitting Ø 2 / R 3/8 CW not shown Hydraulic hose SN-08 x CW Radius en (et)

43 Spare parts list Override valve, hydraulic one sided Radius en (et)

44 Part No. Specification Dimensions Quant. Order No. Override valve CB Seat CB Valve lever CL Valve housing CB Adjusting screw CB Thrust collar CB Guide section CB Spindle CB Piston CL Closing ball CL Tension spring galv. CW Bellow CW Bore seal kit (please observe replacement instructions on page 5 of the operating manual) CW Sliding bushing MB 00 2 CW Lamellar cover CW Adjusting washer Ø8x Ø4x0,5 DIN s 6 Hexagon screw galv. M8x65 DIN Hexagon nut galv. M8 DIN Clamping sleeve galv. Ø4x20 DIN Clamping sleeve galv. Ø4x2 DIN Clamping sleeve galv. Ø6x25 DIN Hexagon nut, inox M8 DIN A 22 Set screw, inox M8x35 DIN A 23 Slide section CA Fastening section CA Hexagon screw galv. M8x25 DIN Hexagon nut galv. M8 DIN Hexagon screw galv. M2x20 DIN Hexagon screw galv. M0x60 DIN Hexagon nut galv. M0 DIN Radius en (et)

45 Spare parts list Constant flow divider with accessories 7 Part No. Specification Dimensions Quant. Order No. Quant. Order No. Constant flow regulator with metrical thread CA for -sided operation CC for 2-sided operation 3 Angular connection M 6 x,5 / Ø 2 CW Angular fitting 2 x Ø 2 CW CW Fitting with seal 3 x Ø 2 CW Pipe bend Ø 2 CA CC Fitting M 22 x,5 / Ø 2 3 CW CW Oil flow divider M 8 x,5 / Ø 2 CW CW not shown Fitting M 22 x,5 / Ø 5 2 CW not shown Adjustable T-fitting Ø 5 CW not shown Angular fitting Ø 5 2 CW not shown Straight screw socket M 22 x,5 / Ø 2 CW not shown Hose stem galv. Ø 22 x 67 CW not shown Union nut M 5 3 CW not shown Ferrule 3 CW not shown Union nut M 2 CW not shown Ferrule CW Radius en (et)

46 Spare parts list Override valve, electromagnetic without pressure relief valve, one sided (CF ) Part No. Specification Dimensions Quant. Order No. Valve housing CA Electrovalve 4/2 ways CW Slide section CA Hexagonal screw galv. M 6x70 DIN Washer Ø 6 DIN Hexagon nut galv. M 6 DIN Fastening section CA Hexagon screw galv. M2x20 DIN Socket CW Cable (indicate desired length on order) 3m (9¾) long CW Housing CA Cable fitting MOE V-M20 PVC 2 CW outside Press button CW inside Electrical contact MOE M22-KC0 CW Plug CW Hydraulic hose SN-0x300 CW Straight screw socket GES 2 L M8x,5 2 CW Threaded hose stem NW 6 M22x,5 CW Coupling plug SVK DN-0 M22x,5 CW Dust cover 2 CW Return oil hose TE-6x300 CW Threaded hose stem NW 6 M8x,5 CW Return hose TE-2x300 CW Hollow screw CW O-Ring Ø 8x2 2 OR Hose stem CW Hydraulic hose SN-08x300 CW Threaded hose stem NW 3 M8x,5 CW Coupling plug SVK DN 0, AG CW not shown Magnetic clamp, white with hook D 47 CW Radius en (et)

47 Spare parts list Override valve, electromagnetic with pressure relief valve, two sided - 2 buttons (CG ) Radius en (et)

48 Part No. Specification Dimensions Quant. Order No. -2 Electrovalve 4/2 ways complete 2 CA Valve housing, necessary to go with: 2 CA a Expander D 9 2 CW Electrovalve 4/2 ways 2 CW Pressure relief valve complete CA Valve housing CA Pressure relief valve CW Fastening section CA Hexagon screw g.v. M 2x20 DIN Support section CB Hexagon screw g.v. M 6x80 DIN Hexagon nut g.v. M 6 DIN Valve housing CA Control piston CL Pressure spring 2 CW Closing screw 3 CW Straight screw socket P-GES 2L 9 CW Straight fitting EGES 2 SM-WD 4 CW Threaded hose stem NW 3 M8x,5 2 CW Straight screw socket P-GES 2L 2 CW Electric parts complete 2 sided CG Plug CW Cable (indicate desired length on order) 3m (9¾ ) long 2 CW Socket 2 CW Cable (indicate desired length on order) 3m (5 ) long CW outside Press button 2 CW inside Electrical contact MOE M22-KC0 2 CW Cable fitting V-M20 2 CW Housing CG Return oil hose (indicate desired length on order) TE-6x300 / 2200 CW Threaded hose stem NW 6 M8x,5 CW Threaded hose stem NW 6 M22x,5 CW Coupling plug SVK DN-0 M22x,5 CW Dust cover CW Pressure hose (indicate desired length on order) 48-9,5 Typ 6 NW 0 CW Pressed fittings (already attached) 2 CW Coupling plug SVK DN-0 CW Dust cover CW Clip, eye 2 CW not shown Magnetic clamp, white with hook D 47 CW Radius en (et)

49 Spare parts list Oil flow divider with return oil manifold (CF ) 83 Part No. Specification Dimensions Quant. Order No. Oil flow divider with return oil manifold complete CF Valve housing CA Control piston CL Pressure spring 2 CW Closing screw M28x,5 3 CW Straight screw socket 2 LM 8 x,5 CW Straight screw socket 2 LM 22 x,5 2 CW Threaded hose stem galv. NW 6 / M22x,5 2 CW NW 3 / M8x,5 2 CW not shown Coupling plug SVK DN 0, IG M 22 x,5 CW not shown Dust cover for coupling plug SVK red CW not shown Coupling plug SVK DN 0, AG M 8 x,5 CW not shown Dust cover for coupling plug SVK CW not shown Mounting bar universal (straight) CB not shown Mounting bar for HEXAGON (curved) CC Radius en (et)