Technical Manual

Transcription

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2 Merchandising Material - Spinner Display Rack Electrical Accessories Way Thermo-Plastic Vehicle To Trailer Connectors 7-Way Metal Vehicle To Trailer Connectors 6-Way Zinc Die Cast Vehicle To Trailer Connectors 6-Way Metal Vehicle To Trailer Connectors 6-Way / 7-Way Sealed/Super Sealed Car End and Cable 6-Way / 7-Way Molded Trailer End Connector and Cable 7-Way Molded Trailer End Connector Kit 6-Way / 7-Way Junction Boxes 4-Way Flat Connectors 4-Way Tester Battery Post Adapter 6-Way / 7-Way Plug Holder Battery Isolator ElectroTek Non-Conductive Dielectric Silicon Compound Vehicle/Trailer Plug Adapters Breakaway Switch Bulk Trailer Breakaway Systems - Assembled Sealed Lights - Clearance/Side Marker/Recessed Tail Surface Mount Tail Lights Single Tail Lights / Marker Light Wrap Around Recessed Double Tail Lights Recessed Triple Tail Lights Automotive / Commercial Tail/Signal Lights Clearance / Side Marker Lights License Plate Light / Bracket Reflectors Light Bars and Center High Mount Stop Lamp (CHMSL) Assist Bars Porch / Utility Lights Interior Lights Locks / Latches Door - Electric / Gas Fill / Lift Systems Door - Water Fill Door - Sewer Hose / Sewer Hose Carrier Technical Manual

3 MERCHANDISING MATERIAL BARGMAN S SPINNER DISPLAY RACK SPINNER DISPLAY RACK Bargman s new spinner display rack maximizes product availability while only using a minimal amount of floor space. The revolving spinners allow complete product viewing, provide easy access to all items and virtually eliminate product shuffling, a frequent problem on standard shelving units. Inventory can be checked in minutes and restocked in the half the time. The spinner display rack is store tested to provide years of use in high traffic areas and can easily be transferred to any section of the store without having to remove product. 22 inches in diameter. 78 inches tall (including display sign). Durable steel construction with glossy black finish. Adjustable spinner positions. Equipped with leg leveling device, ball bearing assisted spinner rings - 4 large and 1 small, 1 catalog / brochure holder and 1 Bargman sign. Accessories*: casters (in place of leg leveling device), small spinner rings, large spinner rings and bottom shelf rack. Optional Bottom Shelf Rack SPINNER DISPLAY PRODUCT RECOMMENDATION* SPINNER QTY PRODUCT DESCRIPTION TOP 1 Bargman Spinner Rack Sign Bargman Catalogs Bargman Spinner Display Rack Brochures FIRST 7 Amber Reflector w/adhesive Back Red Reflector w/mounting Holes & Adhesive Back Clearance Light Kit - Lens #37 Red w/black Base Clearance Light Kit - Lens #37 Amber w/black Base Clearance Light #30 Amber SECOND 5 Single Interior Light #75 w/lens Single Interior Light Polar White w/optic Lens w/jack Utility Light #15 Clear w/switch Closet Light # Single Interior Light #74 w/optic Clear Lens SPINNER QTY PRODUCT DESCRIPTION THIRD 5 Red Stop, Tail, Turn Light # Porch Light #78 Colonial White w/clear Lens Porch Light Lens #79 Amber Porch Light #79 White #5 w/clear Lens Porch Light #78 Ash White #5 w/switch w/amber Lens FOURTH 5 Tail Light Lens Red Tail Light Lens Amber Stop, Tail, Turn Light #86 Single w/black Base Turn Light #86 Single Amber w/black Base Backup Light #86 Vertical Mount w/black Base FIFTH 5 Red Stop, Tail, Turn Light #06 w/grommet w/pigtail Amber Turn Light #06 w/grommet w/pigtail Tail Light Surface Mount #92 w/backup w/white Base Tail Light #84 Red & Red Lens w/black Base Wrap Around Marker Light #86 Red w/black Base * Product and Accessories sold separately. Spinners listed from top of display to bottom. 1

4 ELECTRICAL ACCESSORIES 7-Way Thermo-Plastic Connector 12-volt thermo-plastic connector with brass contact to prevent corrosion. Built-in cable clamp prevents wear on 7-way cable. Unique method of forming contact pins provides for easy connecting and disconnecting Way Plastic Car End Only Way Plastic Trailer End Only Way Plastic Car End Only Way Plastic Trailer End Only- 7-Way Metal Connector 12-volt metal connector with plastic core. Metal can is 20 gauge steel, zinc plated to protect against corrosion. Trigger grip for easy disconnection Way Metal Trailer End Only Way Metal Car End Only Way Metal Trailer End Only Way Metal Car End Only- 7-Way Sealed Car End with Cable Prewired 7-way car end sealed with 2, 4, 7 or 9 ft. of UL listed 7- way cable. Tin-plated, solid brass terminals, housings of industrialstrength, glass-filled thermoplastic, door with EPDM rubber gasket and heavy duty stainless steel spring. Sealed car end manufactured with Military-grade shrink tubing, super sealed with UL listed PVC for flexibility and both feature molded construction to encapsulate terminals and wires. Super Sealed Patent Pending Way Sealed Car End w/4 Ft. Cable Way Sealed Car End w/7 Ft. Cable Way Sealed Car End w/4 Ft. Cable-Clam Shell Way Super Sealed Car End w/4 Ft. Cable Way Super Sealed Car End w/7 Ft. Cable Way Super Sealed Car End w/9 Ft. Cable Way Super Sealed Car End w/2 Ft. Cable-Clam Shell 6-Way Metal Connector American made with heavy duty die cast corrosion resistant housing, spring loaded car end cover, and coded terminals allow for easy wiring. Interchangeable with other standard 6-way connectors Way Metal Car End Only-USA Way Metal Trailer End Only-USA Car End Mounting Bracket Heavy duty 16 gauge zinc plated steel bracket. Features reinforcing beads and flanges for strength. Black zinc plated model can blend in with the black connector and black hitch for clean consistent finish Way Bracket for Car End Way Bracket for Car End Way Black Bracket for Car End Way Bracket for Car End Way Bracket for Car End Way Black Bracket for Car End- 6-Way Zinc Die Cast Connector Round brass split pins to insure good contact. Floating male pins promote easy connect and disconnect. Interchangeable with all popular 6-way connectors Way Die Cast Car End Only Way Die Cast Trailer End Only Way Die Cast Car End Only Way Die Cast Trailer End Only- 2

5 ELECTRICAL ACCESSORIES 7-Way Molded Trailer End Connector and Cable 7-way plastic trailer connector molded to heavy duty 7-way insulated cable. Made with selfcleaning contacts and molded to encapsulate terminals and wires to form one weather resistant, non-corrosive assembly. Primary wire gauges within the insulated cable are: Black and White-10 gauge, Blue-12 gauge, Brown-Red-Green- Yellow-14 gauge. Molded connector can be used with thermo-plastic or metal 7-way car end connectors. Various length and combinations are available Way Cable UL Listed Wire XXX 7-Way Molded Trailer Cord w/cable XX 7-Way Molded Trailer Cord w/cable and Breakaway Switch XX Double Ended 7-Way Molded Trailer Cord w/cable XXX 7-Way Molded Trailer Cord w/cable and 7-Way Plastic Car End and Bracket Way Double Ended 8 Ft. Cord (Molded Trailer End and Super Sealed Car End) Way Molded Trailer Cord w/8 Ft. Cable- Clam Shell Various length and combinations available. 6-Way Sealed Car End with Cable Prewired, 6-way car end sealed with 2, 4 or 7 ft. of UL listed 6-way cable (White, Blue, Red-10 gauge, Yellow, Brown Green-14 gauge). Tin-plated, solid brass terminals and housing of industrial-strength, glass-filled thermoplastic, door with EPDM rubber gasket and heavy duty stainless steel spring. Sealed car end manufactured with Military-grade shrink tubing, super sealed manufactured with UL listed PVC for flexibility and both feature molded construction to encapsulate terminals and wires. Super sealed Patent Pending Way Sealed Car End w/4 Ft. Cable Way Sealed Car End w/7 Ft. Cable Way Sealed Car End w/4 Ft. Cable-Clam Shell Way Super Sealed Car End w/4 Ft. Cable Way Super Sealed Car End w/7 Ft. Cable Way Super Sealed Car End w/2 Ft. Cable-Clam Shell 7-Way Connector Kit Easy to install, complete with instructions. Features self cleaning contacts, one foot of cable, butt connectors and weather resistant shrink tubing Way Molded Connector Replacement Kit- 6-Way Molded Trailer End Connector and Cable 6-Way heavy duty series molded connector available with two different wires. Can be purchased with 3-10 gauge and 3-14 gauge wires (primary wire gauges; Yellow, Brown, Green - 14 gauge) or can be purchased with 6-14 gauge wires. Both models feature encapsulated terminals and wires to form one weather resistant, non-corrosive assembly. Molded connector can be used with thermo-plastic or metal 6-way car end connectors. Various length and combinations are available Way Cable, 3-10 gauge, 3-14 gauge Way Cable, 6-14 gauge XXX 6-Way Molded Trailer Cord w/cable, 3-10 gauge, 3-14 gauge XX 6-Way Molded Trailer Cord w/cable, 6-14 gauge XX 6-Way Molded Trailer Cord w/cable and Breakaway Switch, 3-10 gauge, 3-14 gauge XX 6-Way Molded Trailer Cord w/cable and Breakaway Switch, 6-14 gauge Way Molded Trailer Cord w/8 Ft. Cable gauge, 3-14 gauge- Clam Shell Various length and combinations available. 3

6 ELECTRICAL ACCESSORIES 6-Way and 7-Way Junction Boxes Provide a fast, simplified way of connecting wires from the trailer connector to the trailer wiring. The 6-way box comes complete with hardware and includes 4 closed rubber grommets and 2 open rubber grommets for wire size 15/32" and 2 open rubber grommets for wire size 5/8". 2 3/4" x 4 3/4" x 1 3/4" Way Junction Box w/4 Open and 4 Closed Grommets Way Junction Box w/4 Open and 4 Closed Grommets- The 7-way box comes complete with hardware and includes 4 closed rubber grommets, 4 open rubber grommets for wire size 5/8" and features external mounting flanges. 3 1/4" x 6 1/2" x 2 1/4" Way Junction Box w/4 Open and 4 Closed Grommets Way Junction Box w/4 Open and 4 Closed Grommets- 4-Way Flat Connectors Color coded connectors are available with car and trailer ends in sixteen different lengths ranging from 6" to 35". The GPT 18 gauge wire is available stranded or bonded and the connectors can be purchased in straight lengths, loop style or Y style. Produced to SAE standards XXX 4-Way Flat Connector Car and Trailer Ends w/stranded 18 ga. Wire XXX 4-Way Flat Connector Car and Trailer Ends w/bonded 18 ga. Wire XX 4-Way Flat Connector Trailer Ends w/bonded 18 ga. Wire Y style Various length and combinations available. Battery Post Adapter Battery Post Adapter for General Motors Side Post Batteries. Allows stud for attaching accessories wires Battery Post Adapter Battery Post Adapter- 4-Way Tester By plugging into any 4-way flat car connector you will have an instant test of the entire running light circuit. Features include a LED display to show completed circuit for the running lights, left and right turn signals. One piece unit with internal ground can be attached to key chain to always be readily available Way Tester- 6-Way and 7-Way Plug Holder This holder is designed to house your 6-way or 7-way trailer end connector safely out-of-the-way when disconnected from the tow car. Universal holder will accommodate either die cast, steel, plastic or molded trailer ends. Black molded plastic holder mounts on the jackpost with provided cable-ties or the attached adhesive strip and can be mounted on any flat surface with provided screws Way and 7-Way Plug Holder- 4

7 ELECTRICAL ACCESSORIES Battery Isolator Cadmium plated isolator with terminal nuts and lock-washers. 3 terminal isolator for metal frame ground systems, 4 terminal has insulated ground terminal for use with fiberglass or other non-conductive materials. Isolates starting battery, provides secondary battery current for auxiliary power and full time charging of both batteries Battery Isolator-3 Terminal Battery Isolator-3 Terminal Battery Isolator-4 Terminal Breakaway Switch Completely sealed breakaway switch to insure braking on towed vehicle during accidental separation of trailer and towing vehicle. Required by law in some states. Emergency use only, not to be used to lock brakes when parked or stored Breakaway Switch w/ Lanyard Breakaway Switch w/ Lanyard Replacement Cable & Pin Assembly Replacement Cable & Pin Assembly - Vehicle/Trailer Plug Adapters Adapters for a quick switch from one style plug to another when towing multiple trailers Way Blade to 4-Way Flat Way Blade to 6-Way Round Pin (Auxiliary in Center) Way Round Pin to 4-Way Flat Way Round Pin to 4-Way Flat Way Blade to 4-Way Flat Way Blade to 6-Way Round Pin (Auxiliary in Center) Way Round Pin to 4-Way Flat Way Round Pin to 4-Way Flat- ElectroTek Non- Conductive Dielectric Silicone Compound ElectroTek is to be used for all electrical connections, where a dielectric compound is required to prevent voltage loss from arcing and to protect contacts from corrosion. Suppresses radio frequency interference, dissipates heat, insulates trailer wiring connectors and seals out moisture. Effective for automotive, RV and marine electrical applications. Non-water soluble. 3 1/2 oz. tube ElectroTek ElectroTek - Bulk Trailer Breakaway Systems- Assembled The Bargman breakaway system offers you a complete pre-wired and assembled system to power your electric trailer brakes in the event of tow vehicle and trailer separation. Features a polyethylene battery box, rechargeable 5 Amp/hr sealed lead acid battery and terminals, breakaway switch and our Bargman Accelerated Battery Charging Device (ABCD). The ABCD, which requires connection to tow vehicle battery through the trailer connector, is used to maintain the batteries performance level until the unit is needed. Available with or without a Bargman ABCD. For use on single, tandem and tri-axle trailers and meets or exceeds D.O.T. requirements. Sold in bulk quantities only, not packaged individually for re-sale Breakaway System (without ABCD) Breakaway System (with ABCD) Breakaway System (without ABCD with wire holes) Replacement Cable & Pin Assembly Breakaway Switch w/ 48 wires Amp/hr Lead Acid Battery Battery Box ABCD Battery Box (with wire holes) Replacement of breakaway electrical components is recommended every 3 to 5 years. Most states require breakaway switch with separate power supply when towing a trailer. 5

8 SEALED LIGHTS - CLEARANCE / SIDE MARKER / RECESSED TAIL Sealed Clearance/Side Marker Light #30 Series Clearance/side marker light with grommet designed for quick and easy installation. Rugged ABS base that has the acrylic lens sonic welded to the base. Flush mount rubber grommet and two wire pigtail can be purchased separately or as a kit. 2" dia. x 3/4", 2 3/4" dia. w/grommet Cutout: 2 5/16" dia. Clearance Lights: Clearance Light #30 Red Clearance Light #30 Red Clearance Light #30 Amber Clearance Light #30 Amber- Clearance Light Kits: Clearance Light #30 Red w/grommet w/pigtail Clearance Light #30 Amber w/grommet w/pigtail Wire Pigtail " Round Grommet Wire Pigtail " Round Grommet- Sealed Clearance/Side Marker Light #31 Series Clearance/side marker light with grommet designed for quick and easy installation. Rugged ABS base that has the acrylic lens sonic welded to the base. Flush mount rubber grommet and two wire pigtail can be purchased separately or as a kit. 2 1/2" dia. x 3/4", 3 1/4" dia. w/grommet Cutout: 2 25/32" dia. Clearance Lights: Clearance Light #31 Red Clearance Light #31 Red Clearance Light #31 Amber Clearance Light #31 Amber- Clearance Light Kits: Clearance Light #31 Red w/grommet w/pigtail Clearance Light #31 Amber w/grommet w/pigtail Wire Pigtail /2" Round Grommet Wire Pigtail /2" Round Grommet- Sealed Clearance/Side Marker Light #37 Series Compact rectangular light with the polycarbonate lens sonic welded to the base. Offers easy installation with self grounding base on metallic surfaces. Snaplock tabs on the lens housing secures light to base to complete the fast installation. The light complies with legal requirements for combination clearance/ marker light when mounted properly. 2 1/2" x 1 1/4" Clearance Light Kits: Clearance Lens #37 Red w/black Base w/wire Clearance Lens #37 Amber w/black Base w/wire Clearance Lens #37 Red Clearance Lens #37 Amber Black Base #37 w/wire 6

9 SEALED LIGHTS - CLEARANCE / SIDE MARKER / RECESSED TAIL Sealed Clearance/Side Marker Light #38 Series Double bulb rectangular light with the polycarbonate lens sonic welded to the base. This light offers easy installation with self grounding base on metallic surfaces. Snap-lock tabs on the lens housing secures light to base to complete the fast installation. The light complies with legal requirements for combination clearance/ marker light when mounted properly. 3 13/16" x 1 1/4" Clearance Light Kits: Clearance Lens #38 Red w/black Base w/wire Assembly Clearance Lens #38 Amber w/black Base w/wire Assembly- Accessory Part: Two Light Fender Mount Bezel Clearance Lens #38 Red Clearance Lens #38 Amber Black Base #38 w/wire Assembly Sealed Recessed Tail Light #01 Series Hermetically sealed lens-to-base seals out corrosion contributing salt and rain. Structurally immune to extreme heat and cold. Lenses meet DOT photometric requirements and SAE specs. Rubber grommet and three wire pigtail can be purchased separately or as a kit. 4 1/4" dia. x 2 1/16" depth Cutout: 1) 4 9/16 +/- 1/32 ø w/gromment when using steel 16 ga. or thicker, 2) 4 1/2 +/- 1/32 w/gromment when using fiberglass or 18 ga. or thinner steel. Tail Lights: Red Stop, Tail, Turn Light Red Stop, Tail, Turn Light Amber Turn Light Amber Turn Light Clear Backup Light Clear Backup Light- Tail Light Kits: Red Stop, Tail, Turn Light w/grommet w/pigtail Amber Turn Light w/grommet w/pigtail Wire Pigtail Wire 90 Pigtail " Round Grommet Wire Pigtail " Round Grommet- Sealed Recessed Tail Light #06 Series Oval design allows for installation in narrower channels. Hermetically sealed lens-to-base seals out corrosion contributing salt and rain. Structurally immune to extreme heat and cold. Lenses meet DOT photometric requirements and SAE specs. Rubber grommet and three wire pigtail can be purchased separately or as a kit. 6 1/2" x 2 1/4" x 2 3/8" depth Cutout: 6 3/4 x 2 1/2 Tail Lights: Red Stop, Tail, Turn Light Red Stop, Tail, Turn Light Amber Turn Light Amber Turn Light Clear Backup Light Clear Backup Light- Tail Light Kits: Red Stop, Tail, Turn Light w/grommet w/pigtail Red Stop, Tail, Turn Light w/grommet w/90 Pigtail Amber Turn Light w/grommet w/pigtail Amber Turn Light w/grommet w/90 Pigtail Clear Backup Light w/grommet w/pigtail Clear Backup Light w/grommet w/90 Pigtail Wire Pigtail Wire 90 Pigtail " Oblong Grommet Wire Pigtail " Oblong Grommet- 7

10 SURFACE MOUNT TAIL LIGHTS Tail Light Surface Mount #92 w/backup w/white Base Tail Light Surface Mount #92 w/backup w/black Base Tail Light Surface Mount #92 w/backup w/white Base Tail Light Surface Mount #92 w/backup w/bracket w/white Base Tail Light Surface Mount #92 w/backup w/bracket w/black Base Tail Light Surface Mount #92 w/backup w/bracket w/white Base- Surface Mount Tail Light #92 Series Radius styling is the key to the smooth flowing design used in the #92 series tail light. Available with or without backup lenses, in red and amber (for amber turn requirement), these tail lights offer maximum design and replacement flexibility. Clean white or rich black bases. All include automotive corrosion resistant bulb sockets and 16 gauge supply and ground wiring. These lights meet and exceed DOT requirements and are designed for long life and easy installation. These units are designed for horizontal surface mounting only. 8 9/16" X 4 9/16" X 2 1/8" Bulb #1156, Single Filament Bulb #1157, Double Filament Lens for , Lens for , Lens for , Lens for , Lens for , Bulb #1156, Single Filament Bulb #1157, Double Filament Lens for , Lens for , Lens for , Lens for , Lens for , Tail Light Surface Mount #92 w/white Base Tail Light Surface Mount #92 w/black Base Tail Light Surface Mount #92 w/white Base Tail Light Surface Mount #92 w/bracket w/white Base Tail Light Surface Mount #92 w/bracket w/black Base Tail Light Surface Mount #92 w/bracket w/white Base Turn Light Amber Surface Mount #92 w/white Base Turn Light Amber Surface Mount #92 w/black Base Turn Light Amber Surface Mount #92 w/white Base- 8

11 SURFACE MOUNT TAIL LIGHTS Tail Light Surface/Horizontal Mount #91 w/backup w/white Base Tail Light Surface/Horizontal Mount #91 w/backup w/col. White Base Tail Light Surface/Horizontal Mount #91 w/backup w/white Base Tail Light Surface/Horizontal Mount #91 w/backup w/col. White Base Tail Light Surface/Horizontal Mount #91 w/backup w/bracket w/white Base Tail Light Surface/Horizontal Mount #91 w/backup w/bracket w/col. White Base Tail Light Surface/Horizontal Mount #91 w/backup w/bracket w/white Base Tail Light Surface/Horizontal Mount #91 w/backup w/bracket w/col. White Base- Surface Mount Tail Light #91 Series This multi-functional tail light has Class A reflex reflectors. The acrylic lens meets all DOT and SAE requirements. The base of the light is made with ABS. All include quick connect installation of supply wire and has 16 gauge ground wire. Bases are available in white, colonial white or black. This unit is designed for surface mounting. These units are designed for horizontal surface mounting only. 8 5/8" X 4 5/8" X 2" Bulb #1156, Single Filament Bulb #1157, Double Filament Lens for , 006, Lens for , 007, Lens for , 008, Lens for , 009, Bulb #1156, Single Filament Bulb #1157, Double Filament Lens for , 006, Lens for , 007, Lens for , 008, Lens for , 009, Tail Light Surface Mount #91 w/white Base Tail Light Surface Mount #91 w/col. White Base Tail Light Surface Mount #91 w/black Base Tail Light Surface Mount #91 w/white Base Tail Light Surface Mount #91 w/col. White Base Tail Light Surface Mount #91 w/bracket w/white Base Tail Light Surface Mount #91 w/bracket w/col. White Base Tail Light Surface Mount #91 w/bracket w/white Base Tail Light Surface Mount #91 w/bracket w/col. White Base- 9

12 SURFACE MOUNT TAIL LIGHTS Wedge Base for #92 Series Tail Lights With the correct wedge, legal photometric function can be attained for the Bargman #92 Series tail lights which are mounted on surface angles as much as 20 degrees off the perpendicular. 8 7/8" x 4 7/8" x 11/16" Tail Light 5 Degree Wedge Base for #92 Series, Black 9" x 5 1/8" x 1 1/2" Tail Light 15 Degree Wedge Base for #92 Series, White # Tail Light 15 Degree Wedge Base for #92 Series, Black Surface Mount Tail Light #15 Series This compact light is perfect for use on smaller trailers, carts and shuttle units. Featuring the smooth look of pillow optics, the light comes with base mounting gasket, two wire construction and has double filament bulb to meet stop, tail and turn functions. 4 9/16" x 2 1/2" x 1 3/4" Red Stop, Tail, Turn Light Red Stop, Tail, Turn Light Amber Turn Light Amber Turn Light Bulb # Bulb #

13 SINGLE TAIL LIGHTS / MARKER LIGHT WRAP AROUND Single Tail Light #86 Series These lights meet DOT photometric requirements and SAE specs. Backup light has a clear lens surrounded by a Class A reflector. Bases are available in either white or black. All include J-slot bayonet sockets for dependable flicker-free operation and 16 gauge supply and ground wiring. 5 13/16" X 5 3/8" X 2 7/8" Stop-Tail-Turn w/col. White Base Turn Red w/col. White Base Backup Vertical Mount w/ Col. White Base Turn Amber w/ Col. White Base Stop-Tail-Turn w/black Base Turn Red w/black Base Backup Vertical Mount w/black Base Turn Amber w/black Base Backup Horizontal Mount w/black Base Stop-Tail-Turn w/black Base Backup Vertical Mount w/black Base Turn Amber w/black Base- Single #86 Series Bulb #2057, Double Filament Tail Light Lens Screw Bulb #1156, Single Filament Lens Red Lens Amber Bulb #2057, Double Filament Lens Backup - Lens Mounted Vertical Lens Backup - Lens Mounted Horizontal Bulb #1156, Single Filament- Marker Light Wrap Around #86 Series This 90 degree wrap-around module meets lighting requirements for side markers and clearance lights and doubles as a Class A sidereflex reflector. The light meets DOT photometric requirements and SAE specs. Bases are available in either white or black. The molded socket with two wires protects bulb from road shock and the molded grommet protects the wiring. 5 3/4" X 4 3/8" X 2 3/16" Red w/col. White Base Amber w/col. White Base Red w/black Base Amber w/black Base Red w/black Base Amber w/black Base Wedge Base Socket w/#168 Bulb Marker Light Lens Screw Lens #86 Red Wrap Around Lens #86 Amber Wrap Around Bulb # Lens #86 Red Wrap Around Lens #86 Amber Wrap Around Bulb #168-11

14 RECESSED DOUBLE TAIL LIGHTS Recessed Double Tail Light #84 Series These double lights are available for vertical or horizontal mounting. Polypropylene bases are resistant to UV and weather exposure. These stylish units with their radiused corners come in black, white and colonial white. Clear backup light lenses are surrounded by a Class A red reflex lens. All lenses meet DOT photometric requirements and SAE specs. All include J-slot bayonet sockets for dependable flicker-free operation and 16 gauge supply and ground wiring. Cutout: 8 7/16" X 5 1/2", Overall: 9 13/16" X 6 15/16" X 1 1/4" w/ 1" depth Horizontal Mount w/red, Backup Lens w/col. White Base Horizontal Mount w/red, Backup Lens w/black Base Vertical Mount w/red, Backup Lens w/black Base Red & Amber Lens w/black Base Red & Red Lens w/black Base Red & Red w/red Insert Lens w/black Base Horizontal Mount w/red, Backup Lens w/white Base Horizontal Mount w/red, Backup Lens w/black Base Red & Red Lens w/black Base Red & Red w/red Insert Lens w/black Base- #84 Series Replacement Parts: Bulb #2057, Double Filament Tail Light Lens Screw Bulb #1156, Single Filament Lens Red Lens Amber Bulb #2057, Double Filament Lens Backup - Lens Mounted Vertical Lens Backup - Lens Mounted Horizontal Lens Red w/red Insert (Clearance/Side Marker Application Only) Bulb #1156, Single Filament- Recessed Double Tail Light #1400 Series Two compartment light for recessed and horizontal mounting. This series of lights is designed for quick connect installation of supply wire and has 16 gauge ground wire. This light is designed to be rust and corrosion free, the bracket is aluminum and the contacts are stainless steel. Cutout: 12 13/16" X 3 5/8", Overall: 14 1/4" X 5 1/8" X 3/4" w/ 1 7/16" depth Horizontal Mount w/col. White Base Horizontal Mount w/black Base Lens Red Lens Amber Lens Backup Bulb #1157, Double Filament Lens Red Lens Amber Lens Backup Bulb #1157, Double Filament- Recessed Double Tail Lights available with chrome bases. Call for information or visit 12

15 RECESSED TRIPLE TAIL LIGHTS Recessed Triple Tail Light #84 Series These triple lights are available for either vertical or horizontal mounting. Polypropylene bases are resistant to UV and weather exposure. These stylish units with their radiused corners come in black and colonial white. Clear backup light lenses are surrounded by a Class A red reflex lens. All lenses meet DOT photometric requirements and SAE specs. All include J-slot bayonet sockets for dependable flickerfree operation and 16 gauge supply and groundwiring. Cutout: 12 11/16" X 5 1/2", Overall: 14 1/16" X 6 15/16" X 1 1/4" w/ 1" depth Horizontal Mount w/red, Red, Backup Lens w/col. White Base Horizontal Mount w/red, Amber, Backup Lens w/col. White Base Horizontal Mount w/red, Amber, Backup Lens w/black Base Horizontal Mount w/red, Red, Backup Lens w/ Black Base Vertical Mount w/red, Red, Backup Lens w/ Black Base Horizontal Mount w/red, Center Backup, Red Lens, w/ Black Base Vertical Mount w/red, Red, Backup Lens w/white Base Horizontal Mount w/red, Red, Backup Lens w/ White Base Horizontal Mount w/red, Red, Backup Lens w/black Base- Recessed Triple Tail Light #85 Series Chrome These triple lights are available for either vertical or horizontal mounting. ABS bases are resistant to UV and weather exposure. These units with their radiused corners come in automotive exterior chrome plating. Clear backup light lenses are surrounded by a Class A red reflex lens. Lenses meet DOT photometric requirements and SAE specs. All include J-slot bayonet sockets for dependable flickerfree operation and 16 gauge supply and ground wiring. Cutout: 12 11/16" X 5 1/2", Overall: 14 1/16" X 6 15/16" X 1 1/4" w/ 1" depth Horizontal Mount w/red, Red, Backup Lens w/chrome Base Vertical Mount w/red, Amber, Backup Lens w/chrome Base Horizontal Mount w/red, Amber, Backup Lens w/chrome Base Red, Red, Red w/red Insert Lens w/chrome Base Recessed Triple Long Tail Light #84 Series This series of triple tail lights incorporates all of the features of the Recessed Triple Tail Light #84 Series with a special lens placement that allows the light to be utilized for a narrow mounting. Cutout: 16 1/8" X 3 5/8", Overall: 18" X 5 5/16" X 1 1/4" w/ 1" depth Horizontal Mount w/red, Backup, Red Lens, w/col. White Base Horizontal Mount w/red, Backup, Red Lens, w/black Base Horizontal Mount w/ Red, Backup, Amber Lens w/black Base Vertical Mount w/red, Backup, Red Lens, w/black Base Vertical Mount w/red, Backup, Amber Lens w/black Base #84/#85 Series Bulb #2057, Double Filament Tail Light Lens Screw Bulb #1156, Single Filament Lens Red Lens Amber Bulb #2057, Double Filament Lens Backup - Lens Mounted Vertical Lens Backup - Lens Mounted Horizontal Lens Red w/red Insert (Clearance/Side Marker Application Only) Bulb #1156, Single Filament- 13

16 AUTOMOTIVE / COMMERCIAL TAIL / SIGNAL LIGHTS Tail Light #1500 Series This popular stop-tail-turn light comes with a two stud mount. The light has a 4 1/4" acrylic snap-on lens, and is available with or without a license light. Has 16 gauge supply wiring and is self-grounding. 4 1/4" dia. X 3 1/8" Stud Mount Stud Mount w/license Light Stud Mount w/license Light & Bracket Stud Mount Stud Mount w/license Light & Bracket Lens #1500 / #1700 Red Bulb #1157, Double Filament Lens #1500 / #1700 Red Bulb #1157, Double Filament- Tail Light #1600 Series This multi-function stop-tail-turn light has a rear Class A reflex reflector and built-in clearance/side marker with reflex lens. The light is available with or without a license light and/or bracket. The 5 1/4 acrylic lens is a non-corroding molded housing. Has 16 gauge supply wiring and is self-grounding. 5 1/2" X 5 3/8" X 3 1/8" Stud Mount 6 Function Stud Mount 7 Function Stud Mount 7 Function w/ License Bracket Stud Mount 6 Function Stud Mount 7 Function w/ License Bracket Lens Mobile Housing/#1600 Red Lens #1600 Clearance /Side Marker Red Bulb #57 / # Bulb #1157, Double Filament Lens Mobile Housing/#1600 Red Bulb #57 / # Bulb #1157, Double Filament- Trailer Lighting Kit #1600 Series Designed for permanent mounting. Kit comes complete with two #1600 series 2-stud mount tail lights, two amber clearance/ side marker lights with reflex lens, 25 four wire trailer wiring harness cable with molded four prong plug, 4' four wire car wiring harness cable with molded 4-way plug plus one black enamel license bracket Trailer Lighting Kit- Boxed Lens Mobile Housing/#1600 Red Stud Mount 6 Function Lens #1600 Clearance/ Side Marker Red Stud Mount 7 Function License Plate Bracket Clearance Light #478 Amber w/col. White Base Lens #478 Amber Bulb #57 / # Bulb #1157, Double Filament Lens Mobile Housing/ #1600 Red Stud Mount 6 Function License Plate Bracket Clearance Light #478 Amber w/col. White Base Lens #478 Amber Bulb #57/# Bulb #1157, Double Filament ' Wiring Harness w/4-way Flat Car End ' Wiring Harness w/4-way Flat Trailer End 14

17 AUTOMOTIVE / COMMERCIAL TAIL / SIGNAL LIGHTS Mobile Housing Tail Light An economical, DOT approved stop, tail and turn light with Class A reflex reflector for transporting mobile housing units. Manufactured with automotive style socket and 16 gauge supply wire. The 1" x 7" galvanized steel grounding/mounting plate has been permanently fastened to the housing for trouble-free use. 5 1/4" dia. x 3 1/8" Mobile Housing Tail Light Mobile Housing Tail Light Lens Mobile Housing/#1600 Red Bulb #2057, Double Filament Lens Mobile Housing/#1600 Red Bulb #2057, Double Filament- Pedestal Mount #1700 Series This combination signal light doesn t require rings or screws. It mounts via a hollow stud. Red and amber acrylic snap-on lens. Has 16 gauge supply wiring and is self-grounding. 4 5/16" dia. x 2 1/4" Double Face Red Stop Tail-Turn/Amber Marker- Turn Double Face Red Stop Tail-Turn/Amber Marker- Turn Lens #1500/#1700 Red Lens #1700 Amber Bulb #1157, Double Filament Lens #1500/#1700 Red Lens #1700 Amber Bulb #1157, Double Filament- Trailer Lighting Kit #1500 Series Designed for permanent mounting. Kit comes complete with two #1500 series 2-stud mount tail lights, 25' four wire trailer wiring harness cable with molded 4-way plug, 4' four wire car wiring harness cable with molded 4-way plug plus one black enamel license bracket Trailer Lighting Kit- Boxed Stud Mount Stud Mount w/license Light License Plate Bracket Lens #1500/#1700 Red Bulb #1157, Double Filament Stud Mount Stud Mount w/license Light License Plate Bracket Lens #1500/#1700 Red Bulb #1157, Double Filament ' Wiring Harness w/4-way Flat Car End ' Wiring Harness w/4-way Flat Trailer End 15

18 CLEARANCE / SIDE MARKER LIGHTS Clearance/Side Marker Light #68 Series Weathertight with Reflex Lens with Gasket Clearance/side marker light has a low profile, one-piece construction. This light has an ABS base with an acrylic reflex lens.the two wire design eliminates surface ground. 3 7/8" X 1 13/16" X 1/2" w/1" depth Utility Light #68 Clear Clearance Light #68 Red w/foam Gasket Clearance Light #68 Amber w/ Foam Gasket Utility Light #68 Clear Clearance Light #68 Red w/foam Gasket Clearance Light #68 Amber w/foam Gasket Wedge Base Socket w/#194 Bulb Gasket-Foam Lens #68 Red & Base Assembly Lens #68 Clear & Base Assembly Lens #68 Amber & Base Assembly Bulb # Wedge Base Socket w/#194 Bulb Gasket-Fiber Gasket-Foam Bulb #194- Clearance/Side Marker Light #178 Series Weathertight with Reflex Lens with Foam Gasket Clearance/side marker light has a low profile, one-piece construction with radius styling, ABS base and an acrylic reflex lens.the two wire design eliminates surface ground. 3 7/8" X 1 7/8" X 3/4" w/3/4" depth Clearance Light #178 Red w/col. Wht. Base Clearance Light #178 Amber w/col. Wht. Base Clearance Light #178 Red w/white Base Clearance Light #178 Amber w/white Base Clearance Light #178 Red w/col. Wht. Base Clearance Light #178 Amber w/col. Wht. Base Clearance Light #178 Red w/white Base Clearance Light #178 Amber w/white Base Gasket-Foam Lens & Col. Wht. Base Assembly w/o Bulb #178 Red Lens & Col. Wht. Base Assembly w/o Bulb #178 Amber Lens & White Base Assembly w/o Bulb #178 Amber Lens & White Base Assembly w/o Bulb #178 Amber Wedge Base Socket w/#194 Bulb Bulb # Gasket-Foam Wedge Base Socket w/#194 Bulb Bulb #194- Clearance/Side Marker Light #41 Series Rectangular low profile clearance/side marker light with attractive chrome plated ABS base.the two wire design eliminates surface ground.the molded grommet extends through the skin to protect the wiring. 3 3/4" x 2 1/4" x 1/2" w/1 1/8" depth Clearance Light #41 Red Clearance Light #41 Amber Utility Light #41 Clear Clearance Light #41 Red Clearance Light # Utility Light #41 Clear Bulb # Bulb #194- Clearance/Side Marker Chrome Guard Heavy duty, diecast chrome plated clearance/side marker guard. Add protection with style to lights. Will fit Bargman and all other 4" x 2" clearance/side marker lights. 5 7/16" x 2 3/8" x 1 1/8" Chrome Guard Chrome Guard- 16

19 CLEARANCE / SIDE MARKER LIGHTS Clearance/Side Marker Light #58 Series Clearance/side marker light has a rugged ABS base and acrylic snap-on lens. The molded socket protects bulb from road shock and has two wires to eliminate surface ground. The molded grommet extends through the skin to protect the wiring. 4" X 2" X 1 1/32" w/5/8" depth Clearance Light #58 Red w/white Base Clearance Light #58 Amber w/white Base Clearance Light #58 Red w/col. White Base Clearance Light #58 Amber w/col. White Base Utility Light #58 Clear w/white Base Clearance Light #58 Red w/white Base Clearance Light #58 Amber w/ White Base Utility Light #58 Clear w/white Base Lens #58 Red Lens #58 Amber Lens #58 Clear Wedge Base Socket w/#194 Bulb Gasket-Foam Bulb # Lens #58 Red Lens #58 Amber Lens #58 Clear Wedge Base Socket w/#194 Bulb Gasket-Foam Bulb #194- Clearance/Side Marker Light #59 Series with Reflex Lens Clearance/side marker light has a rugged ABS base and acrylic snap-on reflex lens. The molded socket protects bulb from road shock and has two wires to eliminate surface ground. The molded grommet extends through the skin to protect the wiring. 4" X 2" X 1 1/32" w/ 5/8" depth Clearance Light #59 Red w/white Base Clearance Light #59 Amber w/white Base Clearance Light #59 Red w/black Base Clearance Light #59 Amber w/black Base Clearance Light #59 Red w/col. White Base Clearance Light #59 Amber w/col. White Base Clearance Light #59 Red w/white Base Clearance Light #59 Amber w/white Base Wedge Base Socket w/#194 Bulb Lens #59 Red Lens #59 Amber Bulb # Wedge Base Socket w/#194 Bulb Lens #59 Red Lens #59 Amber Gasket-Foam Gasket-Foam Bulb #194- Clearance/Side Marker Light #99 Series with Reflex Lens Clearance/side marker light has an acrylic snap-on reflex lens. This unit is ready for mounting on a flat surface with quick connect wiring installation for supply and ground wires. 4 1/16" X 1 3/8" X 1" Clearance Light #99 Red Clearance Light #99 Red Clearance Light #99 Amber Clearance Light #99 Amber- Accessory Part: Two Light Fender Mount Bezel Bulb #57/# Lens #99 Red Lens #99 Amber Bulb #57/# Lens #99 Red Lens #99 Amber- 17

20 CLEARANCE / SIDE MARKER LIGHTS Clearance/Side Marker Light #100 Series Round clearance/side marker light has a rugged ABS base and an acrylic snap-on lens. This unit is ready for surface mounting with quick connect wiring installation for supply wire and is self-grounding. 2 3/8" dia. X 1" Clearance Light #100 Red w/col. White Base Clearance Light #100 Red w/col. White Base Clearance Light #100 Amber w/col. White Base Clearance Light #100 Amber w/col. White Base Bulb #57/# Lens #100 Red Lens #100 Amber Bulb #57/# Lens #100 Red Lens #100 Amber- Clearance/Side Marker Light #478 Series with Reflex Lens Clearance/side marker light has an ABS base with an acrylic snap-on reflex lens and built-in drain hole. This unit is ready for surface mounting with quick connect wiring installation for supply wire and is self-grounding. 4" X 2" X 1" Clearance Light #478 Red w/col. White Base Clearance Light #478 Red w/white Base Clearance Light #478 Red w/col. White Base Clearance Light #478 Red w/white Base Clearance Light #478 Amber w/col. White Base Clearance Light #478 Amber w/white Base Clearance Light #478 Amber w/col.white Base Clearance Light #478 Amber w/white Base Lens #478 Red Lens #478 Amber Bulb #57/# Lens #478 Red Lens #478 Amber Bulb #57/#1895- Clearance/Side Marker Light #400 Series Clearance/side marker light has an ABS base with an acrylic snap-on lens and built-in drain hole. This unit is ready for surface mounting with quick connect wiring installation for supply wire and is self-grounding. 4" X 2" X 1" Clearance Light #400 Red w/col. White Base Clearance Light #400 Red w/col. White Base Clearance Light #400 Amber w/col. White Base Clearance Light #400 Amber w/col. White Base Lens #400 Red Lens #400 Amber Bulb #57/# Lens #400 Red Lens #400 Amber Bulb #57/#

21 CLEARANCE / SIDE MARKER LIGHTS Clearance/Side Marker Light #378 Series with Reflex Lens Clearance/side marker light has an ABS base with an acrylic snap-on reflex lens. This unit is ready for surface mounting with quick connect wiring installation for supply wire and is self-grounding. 4" X 2" X 1 1/8" Clearance Light #378 Red w/col. White Base Clearance Light #378 Red w/col. White Base Clearance Light #378 Amber w/col. White Base Clearance Light #378 Amber w/col. White Base Lens #378 Red Lens #378 Amber Bulb #57/# Lens #378 Red Lens #378 Amber Bulb #57/#1895- Clearance/Side Marker Light Fender Mount - #40 Series Dual function red/amber marker light for use on fender mount applications. This light with two wire construction, 25" each, features a lens made of Lexan. This bulb is protected by the lens on all sides and stainless steel mounting screws are furnished to further reduce rust. 3 11/16" x 1 5/16" x 1 1/2" w/1/2" depth Fender Mount Clearance Light Red/Amber, Includes Lexan Black Base Fender Mount Clearance Light Red/Amber, Includes Lexan Black Base Fender Mount Clearance Light Red/Amber Fender Mount Bezel Only w/lens Adhesive Mini Clearance/Side Marker Light #39 Series Clearance/side marker light with acrylic snap-on lens and built-in drain hole. Single wire construction, selfgrounding with double catching lens holders. White base. 3 3/16" x 1 1/32" x 1 1/16" Clearance Light #39 Red Clearance Light #39 Red Clearance Light #39 Amber Clearance Light #39 Amber Bulb # Bulb #194-19

22 LICENSE PLATE LIGHTS / BRACKETS License Plate Light #62 Series License plate light with ABS body construction. The light is available in colonial white, black or white. Can be purchased with or without the separate 18 gauge galvanized steel license bracket. The molded socket protects bulb from road shock and has two wires to eliminate surface ground. 4" x 1 1/2" x 2 5/8" License Light w/bracket Colonial White License Light w/bracket Black License Light w/bracket White License Light w/bracket White License Light Less Bracket Col. White License Light Less Bracket Black License Light Less Bracket White License Light w/bracket Black License Light Less Bracket Black License Light Less Bracket White Wedge Base Socket w/#168 Bulb License Plate Bracket Bulb # License Plate Bracket Bulb #168- License Plate Bracket Black Enamel License Plate Bracket #1500 & #1600 Series Lights License Plate Bracket 18 Gauge, Galvanized Steel License Plate Bracket 16 Gauge, Zinc Plated Black Enamel License Plate Bracket #1500 & #1600 Series Lights License Plate Bracket 18 Gauge, Galvanized Steel License Plate Bracket 16 Gauge, Zinc Plated- Bracket Dark brown thermo-plastic corner bracket..20" dia. mounting holes accept up to #10 screws. 1" X 1" X 1" - 45 angled Support Mounting Bracket Support Mounting Bracket- 20

23 REFLECTORS Oblong Reflector Class A acrylic reflector, hermetically sealed, with two mounting holes. Optional adhesive fiber back. 4 3/8" X 1 7/8" Red w/mounting Holes & Adhesive Back Amber w/mounting Holes & Adhesive Back Red w/mounting Holes Only Amber w/mounting Holes Only Red w/mounting Holes & Adhesive Back Amber w/mounting Holes & Adhesive Back- Rectangular Reflector Class A acrylic reflector, hermetically sealed, with an adhesive fiber back for instant mounting. 3 1/4 X 1 1/ Red w/adhesive Back Amber w/adhesive Back Red w/adhesive Back Amber w/adhesive Back- Conspicuity Reflector Reflectors meet or exceed DOT-C and SAE J5941 for reflectivity marking on trucks and trailers. Compact size is comparable in light return to the 2" x 12" reflective tape. Hermetically sealed, with industrial strength adhesive tape. 1.1" x 12" Clear w/adhesive Back Red w/adhesive Back Clear w/adhesive Back Red w/adhesive Back Clear & Red w/adhesive Back- Round Reflector with Center Mount Hole Class A acrylic reflector, hermetically sealed, with a center mounting hole. 3 3/16" & 2 3/16" /16" Red w/center Mounting Hole /16" Amber w/center Mounting Hole /16" Red w/center Mounting Hole /16" Amber w/center Mounting Hole /16" Red w/center Mounting Hole /16" Amber w/center Mounting Hole /16" Red w/center Mounting Hole /16" Amber w/center Mounting Hole- Round Reflector with Adhesive Mount Class A acrylic reflector, hermetically sealed, with an adhesive fiber back for instant mounting. 3 3/16" & 2 3/ /16" Red w/adhesive Back /16" Amber w/adhesive Back /16" Red w/adhesive Back /16" Amber w/adhesive Back /16" Red w/adhesive Back /16" Amber w/adhesive Back /16" Red w/adhesive Back /16" Amber w/adhesive Back- 21

24 LIGHT BARS & CENTER HIGH MOUNT STOP LAMP I. Identification Lamps Only Three (3) 194 automotive-style wedge base bulbs Individual bulb output is 2 candlepower at.27 amps with 14 vdc supply Bulbs are spaced on 7.50 centers (DOT s CFR Title 49, section states that bulbs should be spaced on 6-12 centers) All three bulbs are recessed inside shrouds to produce an overall effect of one lens with three individual light sources (per DOT ruling) Parallel wiring ensures other #194 bulbs will continue to work if one #194 bulb burns out UL listed for wet locations Meets SAE Recommended Practice J592 for photometric requirements Available in both red and amber lenses (front and rear ID lamp applications) Molded-in grommet to satisfy requirements of ANSI A119.2 /NFPA 501C and NEC section c Traditional screw mounting option See attached sketch for mounting and overall dimensions II. Center High-Mount Stop Lamp (CHMSL) Only Molded-in grommet to satisfy requirements of ANSI A119.2 /NFPA 501C and NEC section c Traditional screw mounting option See attached sketch for mounting and overall dimensions Meets SAE J1957 Center High Mounted Stop Lamp Standard for Vehicles Less Than 2032mm Overall Width (CHMSL- third brake eye) Two (2) 922 automotive-style wedge base bulbs Individual bulb output is 6 candlepower at.69 amps with 13 vdc supply for the CHMSL option Parallel wiring ensures one #922 bulb will continue to work if one #922 bulb burns out When applying CHMSL to trailer, a brake module must be wired in series to the positive (+) CHMSL wire. See your Bargman sales rep for more information. UL listed for wet locations III. Identification Lamps with CHMSL All of Sections I & II Meets SAE J1957 Center High Mounted Stop Lamp Standard for Vehicles Less Than 2032mm Overall Width (CHMSL- third brake eye) Easy, three-wire connection- positive wire for the Identification Lamps, positive wire for the CHMSL, common ground When applying CHMSL to trailer, a brake module must be wired in series to the positive (+) CHMSL wire. See your Bargman sales rep for more information. IV. Identification Lamps with Halogen Spot Lamps All of Section I Dual MR-16, 35-Watt halogen bulbs with 38-degree beam spread Provides enough light for the average person to be able to read a magazine at a distance of nine feet from the halogen lamps. In Engineering-ese: the pair of halogen lamps emits 75 foot-candles at two feet, 20 foot-candles at four feet and five foot-candles at seven feet. Easy, three-wire connection- positive wire for the Identification Lamps, positive wire for the Halogen Spot Lamps, common ground Halogen bulbs MR-16 wired to both lose illumination if one MR- 16 bulb burns out V. Identification Lamps, CHMSL, Halogen Spot Lamps All of the Sections I, II & IV Easy, four-wire connectionpositive wire for the Identification Lamps, positive wire for the Halogen Spot Lamps, positive wire for the CHMSL, common ground When applying CHMSL to trailer, a brake module must be wired in series to the positive (+) CHMSL wire. See your Bargman sales rep for more information. Light Bar - Rear Identification, Red Lamps Only , White Base , Black Base Light Bar - Front Identification, Amber Lamps Only , White Base , Black Base Light Bar - Rear Identification, Red Lamps w/chmsl , White Base , Black Base Light Bar - Rear Identification, Red Lamps w/spot Lamps , White Base , Black Base Light Bar - Front Identification, Amber Lamps w/spot Lamps , White Base , Black Base Light Bar - Rear Identification, Red Lamps w/spot Lamps w/chmsl , White Base , Black Base Light Bar - CHMSL Only , White Base , Black Base Brake Module Lens Screw Light Bar Lens Red Bulb # Bulb # Light Bar Lens Amber Bulb # Bulb # Light Bar w/spot Lamp Lens Red Light Bar w/spot Lamp Lens Amber Bulb Halogen MR-16 Light Bar - Rear Identification, Red Lamps Only - Clam Shell , White Base , Black Base Light Bar - Front Identification, Amber Lamps Only - Clam Shell , White Base , Black Base Light Bar - Rear Identification, Red Lamps w/chmsl - Clam Shell , White Base , Black Base Light Bar - Rear Identification, Red Lamps w/spot Lamps - Clam Shell , White Base , Black Base Light Bar - Front Identification, Amber Lamps w/spot Lamps - Clam Shell , White Base , Black Base Light Bar - Rear Identification, Red Lamps w/spot Lamps w/chmsl - Clam Shell , White Base , Black Base Light Bar - CHMSL Only - Clam Shell , White Base , Black Base Brake Module - Clam Shell

25 ASSIST BARS Assist Bar Lighted Zinc die cast assist bar available in chrome or black finish with stamped aluminum back plate. A polypropylene lens provides a diffused light that lights up the entrance area. Available with or without push-button switch and has two wire construction, supply and ground. CSA approved. 5 3/4" X 8 7/8" X 7/8" w/ 13/16" depth Assist Bar Lighted w/switch Chrome Assist Bar Lighted less Switch Chrome Assist Bar Lighted w/switch Black Assist Bar Lighted less Switch Black Assist Bar Lighted w/switch Chrome Assist Bar Lighted less Switch Chrome Bulb # Lens Assist Bar Lighted Switch Assist Bar Lighted Rubber Boot Assist Bar Lighted Aluminum Back Plate Assist Bar Lighted Bulb # Lens Assist Bar Lighted Switch w/rubber Boot Assist Bar Lighted- Assist Bar Zinc die cast assist bar with chrome plating or black powder coat and textured finish. Requires counter sunk screws. 10" X 7/8" X 1 5/8" Mounting holes on 9" centers Assist Bar, Chrome Assist Bar, Black 23

26 PORCH / UTILITY LIGHTS Porch/Utility Light #78 Series This compact design is surface mounted with either polypropylene or chrome plated ABS base and either a clear or amber snapin lens. A remote switch is required. Two wire construction, supply and ground. CSA approved. 5 15/16" X 3 1/2" X 2" Colonial White w/clear Lens Colonial White w/amber Lens Ash White #5 w/clear Lens Ash White #5 w/amber Lens Black w/clear Lens Black w/amber Lens Bright White #4 w/clear Lens Bright White #4 w/amber Lens Chrome w/clear Lens Chrome w/amber Lens Colonial White w/clear Lens Colonial White w/amber Lens Ash White #5 w/clear Lens Ash White #5 w/amber Lens- Porch/Utility Light #78 Series with Switch This compact exterior light with black rocker switch is designed for surface mounting. Polypropylene or chrome plated ABS base has a lens that is snap-in and is available in either clear or amber. Two wire construction, supply and ground. CSA approved. 5 15/16" X 3 1/2" X 2" Colonial White w/switch w/clear Lens Colonial White w/switch w/amber Lens Ash White #5 w/switch w/clear Lens Ash White #5 w/switch w/amber Lens Black w/ Switch w/clear Lens Black w/ Switch w/amber Lens Bright White #4 w/switch w/clear Lens Bright White #4 w/switch w/amber Lens Colonial White w/switch w/clear Lens Colonial White w/switch w/amber Lens Ash White #5 w/switch w/clear Lens Ash White #5 w/switch w/amber Lens- Porch/Utility Light #78 Series Lens #78 Clear Lens #78 Amber Bulb # Lens #78 Clear Lens #78 Amber Bulb # Switch #78 Series Switch #78 Series 24

27 PORCH / UTILITY LIGHTS Security/Utility Light This 12 volt surface mounted light is designed to flood light in all directions. The light adds the benefit of increased security features to any unit. Features a 7 polycarbonate lens, two wire construction and stainless steel base to resist corrosion. Designed for years of trouble-free service featuring a gasket between the lens and base, as well as a gasket for mounting. 8 3/4 dia Security/Utility Light Security/Utility Light- White Painted Base Bulb #1156, Single Filament Bulb #1156, Single Filament- Porch/Utility Light #79 Series This 12 volt surface mounted heavy duty design porch light features an ABS base with a snap-in lens available in clear or amber. Optically designed for maximum light diffusion. A remote switch is required. Wedge base bulb socket for dependable flicker-free operation. Two wire construction. UL listed as suitable for wet location. 6 5/8" x 3 1/2" x 2 1/16" Base Assembly White #5 w/bulb without Lens Lens #79 Clear Lens #79 Amber Porch Light #79 White #5 w/clear Lens Porch Light #79 White #5 w/amber Lens- Porch/Utility Light #79 Series with Switch This 12 volt surface mounted porch light is a heavy duty design and features a white slide switch. ABS base has a lens that is snap-in and is available in clear or amber. Optically designed for maximum light diffusion. Wedge base bulb socket for dependable flicker-free operation. Two wire construction. UL listed as suitable for wet location. 6 5/8" x 3 1/2" x 2 3/16" Base Assembly White #5 w/bulb w/switch without Lens Lens #79 Clear Lens #79 Amber Porch Light #79 White #5 w/switch w/clear Lens Porch Light #79 White #5 w/switch w/amber Lens- Porch/Utility Light #79 Series Lens #79 Clear Lens #79 Amber Bulb # Lens #79 Clear Lens #79 Amber Bulb #922-25

28 INTERIOR LIGHTS Interior Light Euro Series 12 volt. Housing constructed of heat resistant polar white or off white thermo-plastic with supply and ground wires. High output, clear acrylic optic lens or polypropylene white lens. Approved for UL and CSA applications. Utilizes trouble-free black rocker switch. 6 1/2" X 4 7/16" X 1 3/4" 11 1/2" X 4 7/16" X 1 3/4" Single, Off White w/white Lens Single, Polar White w/white Lens Single, Off White w/optic Clear Lens Single, Polar White w/optic Clear Lens Single, Polar White w/white Lens Single, Polar White w/optic Clear Lens Double, Off White w/white Lens Double, Polar White w/white Lens Double, Off White w/optic Clear Lens Double, Polar White w/optic Clear Lens Double, Polar White w/white Lens Double, Polar White w/optic Clear Lens- Interior Light Euro Series with Jack 12 volt. Housing constructed of heat resistant polar white thermo-plastic with supply and ground wires. High output, clear acrylic optic lens. Built in jack to provide power supply. Accepts plug on Bunk Lights. Approved for UL and CSA applications. Utilizes trouble-free black rocker switch. 6 1/2" X 4 7/16" X 1 3/4" 11 1/2" X 4 7/16" X 1 3/4" Single, Polar White w/optic Clear Lens w/jack Double, Polar White w/optic Clear Lens w/jack Single, Polar White w/optic Clear Lens w/jack Double, Polar White w/optic Clear Lens w/jack- Euro Series, Euro Series with Jack and Bunk Light Bulb # Lens Euro White Lens Euro Optic Clear Bulb # Lens Euro White Lens Euro Optic Clear Switch Euro Series Switch Euro Series Bunk Light Flexible source of light that will allow you to get light to otherwise dark areas of fold down campers and other 12 volt vehicles. High output, clear acrylic optic lens. Its compact size allows for easy storage when not in use. An eight foot coiled power supply cord is built in. Approved for UL and CSA applications. The light can be powered from an optional Bunk Light Outlet when the OEM has not used the Bargman interior light with a built-in jack. 6 1/2" X 4 7/16" X 3" Single, Polar White w/optic Clear Lens w/cord Single, Polar White w/optic Clear Lens w/cord-boxed BunkLight Outlet The Bunk Light Outlet is for use with the Bunk Light. Mount next to an existing light to tap into the present 12 volt power source. 2 1/2" dia. X 1 9/16" Outlet, Polar White Base w/jack Outlet, Polar White Base w/jack- 26

29 INTERIOR LIGHTS Single Light #75 w/lens Single Light #75 w/lens- Interior Light #75 Series 12 volt interior light available in single or double fixtures. Housing is white thermoplastic and has a frosted snap-in lens with a clear center for an intensified light beam. Bulb is 21 candlepower with 1000 hour life cycle rating and is controlled by a black rocker switch. 6 7/8" x 4 1/4" x 1 3/4" 12" x 4 1/4" x 1 3/4" Double Light #75 w/lens Double Light #75 w/lens Lens #75 Frosted w/clear Center Bulb # Lens #75 Frosted w/clear Center Bulb #921-27

30 INTERIOR LIGHTS Interior Light #89 Series 12 volt interior ceiling light available in single or double fixtures. Housings are pearl white ABS. Bulb mounts firmly in J-slot bayonet sockets for dependable flicker-free operation. Two wire construction, supply and ground. Light is approved for UL and CSA. Pillow Lens Single Light: 6 1/ 4" X 5 1/2" X 1 3/4" Pillow Lens Double Light: 11 3/8" X 5 1/2" X 1 3/4" Optic Lens Single Light: 6 1/4" X 5 1/2" X 1 3/4 Optic Lens Double Light: 11 3/8" X 5 1/2" X 1 3/4" Single Light #89 w/pillow White Lens Single Light #89 w/optic Clear Lens Single Light #89 w/pillow White Lens Single Light #89 w/optic Clear Lens Double Light #89 w/pillow White Lens Double Light #89 w/optic Clear Lens Double Light #89 w/pillow White Lens Double Light #89 w/optic Clear Lens- #89 Series and #73 & #74 Series Single Base #73/#74 w/ #1411 Bulb Double Base #73/#74 w/ #93 Bulb Lens #74/#89 Optic Clear Lens #73/#89 Pillow White Single Base #89 w/#1141 Bulb Double Base #89 w/#1141 Bulb Bulb # Bulb #93 Interior Light #73 & #74 Series 12 volt light comes with soft white lens or acrylic optical lens. The fixtures are available in either single or double units. The housings are pearl white ABS with supply and ground wires. The lights are approved for UL and CSA. Pillow Lens Single Light: 5 1/2" X 5 1/4" X 1 3/4" Pillow Lens Double Light: 10 5/8" X 5 1/4 X 1 3/4" Optic Lens Single Light: 5 1/2" X 5 1/4" X 1 3/4" Optic Lens Double Light: 10 5/8" X 5 1/4" X 1 3/4" Single Light #73 w/pillow White Lens Single Light #74 w/optic Clear Lens Single Light #73 w/pillow White Lens Single Light #74 w/optic Clear Lens Double Light #73 w/pillow White Lens Double Light #74 w/optic Clear Lens Double Light #73 w/pillow White Lens Double Light #74 w/optic Clear Lens Lens #74/#89 Optic Clear Lens #73/#89 Pillow White Bulb # Bulb #93-28

31 INTERIOR LIGHTS Utility Light #15 Series Surface mount light with foam gasket features two wire construction and has a full cover lens that allows light to diffuse in all directions. The switch is mounted in the lens to keep the unit as compact as possible. 4 9/16" x 2 1/2" x 1 3/4" Utility Light Clear w/switch Utility Light Clear w/switch Bulb # Bulb #1156- Closet Light #60 Series This easily mounted 12 volt light automatically illuminates any compartment interior when the door is opened. It is perfectly suited for closets, overhead cabinets and storage areas. The light uses a #563 1/2-amp automotive bulb that provides 4 candlepower and features two wire construction. 4 1/8" x 3 1/2" x Closet Light Closet Light- Interior Dome Light 5 Round Interior dome light for wall or ceiling provides soft home like diffused lighting. All white plastic blends with any decor. Comes completely assembled for easy installation with a single supply wire. Ground wire to be attached to socket bracket. 5 11/16" dia. X 1 1/2" Interior Dome Light 5" Round Interior Dome Light 5" Round Lens Interior Dome Light Bulb # Lens Interior Dome Light Bulb # Switch Interior Dome Light 29

32 LOCKS / LATCHES Motor Home Door Lock L-300 Flush-mount lock requiring a 4 5/8" X 4 7/8" opening in a 1 3/8" to 2" thick door. Plate measures 5 1/4" X 5 3/8" outside and 5 1/4" X 5 7/16" inside. Recessed outside handle. The locking mechanism is actuated with outside key or inside safety catch. Load capabilities meet or exceed Federal Motor Vehicle Safety Standard Door Lock L-300 Chrome w/strike Door Lock L-300 Chrome w/strike, Pull Keyed Alike In Carton Door Lock L-300 w/strike, Outside Plate and Handle Col. Wht. Inside Plate Black Inside Handle Chrome Door Lock L-300 w/strike, Outside Plate and Handle Black Inside Plate Black Inside Handle Chrome Door Lock L-300 Chrome w/strike-pkg Door Lock L-300 w/strike, Outside Plate and Handle Black Inside Plate Black Inside Handle Chrome-Pkg Door Lock Inside Assembly L Door Lock Outside Assembly L Safety Latch Pins Door Lock Repair Kit L-300- Door Lock L-400 Flush-mount lock requiring an opening 2 1/4" X 6 3/8" in doors from 1 3/8" to 1 3/4" thick. The front edge of the outside plate is set back 11/16" to prevent metal trim interference. Face plates are 6 7/8" X 2 13/16" and inside handle projects 1 1/16" for screen door clearance. Lock is not designed for vehicles transporting passengers Door Lock L Door Lock L-400-Pkg Door Lock Outside Assembly L-400 Door Lock L-200 Same as the L-100 except this lock comes with inside lever and outside knob. The door thickness and opening requirements are the same except the inside protrudes 1. Outside locking with key only. Lock is not designed for vehicles transporting passengers Door Lock L-200-Pkg. Door Lock L-100 Heavy duty lock that works with doors 1 1/4" to 1 5/8" thick. Requires opening in door 2 3/4" X 2 3/8". In-knob cylinder has a stainless steel dust cover. Outside locking with key only. Inside and outside plates measure 3 5/8" X 2 7/8". The lock protrudes 1 27/32" on the inside and 2" on the outside. Lock is not designed for vehicles transporting passengers Door Lock L-100-Pkg. 30

33 LOCKS / LATCHES Door Lock Cylinder and Keys Door Lock Cylinder & Keys for L Door Lock Cylinder & Keys for L Door Lock Cylinder & Keys for L Door Lock Cylinder & Keys for L Key Blank ( ) Key Blank (1977-present) Key Blank ( ) Key Blank (1977-present)- Door Strikes Die-cast door strike 1/4" deep to ensure full extension of latch bolt to keep door closed while traveling. Horizontal adjustment is 1/4" and may be mounted with 3/16" lip forward. Bolt opening is 1 1/4" X 9/16" Door Strike, Pocket Style Die-cast strike plate for travel trailer lock only. Elongated mounting holes for easy adjustments. Bolt opening is 1 1/4" X 1/2" Door Strike Motor home strike plate, heavy-duty metal stamping to be used with the L-300 only. Zinc plated and baked Door Strike, L Door Strike, L-300- Die cast 1/8" thick metal strike with bolt opening of 1 3/8" X 9/16". Counter sunk screw holes Door Strike Door Bumper and Catch Assemblies The catch and latch assembly has a spring-hinged catch with a door-mounted catch plate. Available with attached black bumper. It extends 2" and connects with catch plate when door is open. Both are zinc plated Door Bumper and Catch Assembly 2" w/plate and Eyelet Door Catch Assembly 2" w/plate and Eyelet Spring-hinged catch with 3"arm extension, hooks directly onto door. Bumper extension 1 3/8". Zinc plated Door Bumper and Catch Assembly 3" Door Bumper and Catch Assembly 3"- Rubber cushion with counter sunk hole, suitable for use on metal or wood Door Bumper Black w/screw Door Bumper White w/screw Door Bumper Black w/screw Door Bumper Screw 31

34 LOCKS / LATCHES Lock: L-300 Repair Kit:

35 DOOR - ELECTRIC / GAS FILL / LIFT SYSTEMS Door - Electric Electric door with flange, rain deflector and full square opening, with door cutout for cord. Cutout: 6 3/4" X 6 3/4", Overall: 9 3/8" X 9 3/8" Door - Electric Col. White (EB350) Door - Electric Original White #2 (EB350) Door - Electric Soft White #3 (EB350) Lock Clip Keys CH751 - Set of Lock 1.25 w/clip & Key Key CH751-Set of 2- Door - Gas Fill Gas fill door with molded plastic shroud. Cutout: 7" X 7" Overall: 9 7/16" X 9 7/16" Door - Gas Fill Col. White (GF250) Door - Gas Fill Original White #2 (GF250) Door - Gas Fill Soft White #3 (GF250) Lock 1.25" Clip Keys CH751 - Set of Lock 1.25" w/clip & Key Keys CH751 - Set of 2- Door - Gas Fill Gas fill door with open back and rain deflector. Flat frame. Overall: 9 7/16" X 9 7/16" Door - Gas Fill Col. White (GF260) Door - Gas Fill Original White #2 (GF260) Lock 1.5" Clip Keys-Set of Lock 1.5" w/clip & Key- Door - Electric Electric door with flange, rain deflector and full opening, with door cutout for cord. Cutout: 4 7/8" X 5 7/8", Overall: 7 5/8" X 6 1/2" Door - Electric 30 Amp Original White #2 (EB390) Door - Electric 30 Amp Soft White #3 (EB390) Lock.675" Clip Keys CH751 - Set of Lock.675" w/clip & Key Keys CH751 - Set of 2- Door - Gas Fill Gas fill door with flange, rain deflector and open back. Cutout: 7" X 7" Overall: 9 7/16" X 9 7/16" Door - Gas Fill Col. White (GF255) Door - Gas Fill Original White #2 (GF255) Lock 1.25" Clip Keys CH751-Set of Lock 1.25" w/clip & Key Keys CH751 - Set of 2- Door - Lift System Lift system door with flange. Cutout: 4" dia., Overall: 5 1/2" X 5 1/2" Door - Lift System Original White #2 (LS456) Thumb Lock.675" Clip Thumb Lock.675" w/clip- 33

36 DOOR - WATER FILL Door - Water Fill City water fill door. Cutout: 4" dia., Overall: 51/2" X 5 1/2" Door - City Water Fill Soft White #3 (WF465) Lock.675" Clip Keys CH751 - Set of Lock.675" w/clip & Key Key CH751 - Set of 2- Door - Water Fill Gravity water fill door. Cutout: 4" dia., Overall: 5 1/2" X 5 1/2" Door - Gravity Water Fill Col. White (WF450) Door - Gravity Water Fill Original White #2 (WF450) Door - Gravity Water Fill Soft White #3 (WF450) Lock.675" Clip Keys CH751- Set of Low Pressure Water Cap & Strap Lock.675" w/clip & Key Key CH751 - Set of Low Pressure Water Cap & Strap- Door - Water Fill City and gravity water fill door, with door cutout for hose. Cutout: 4" X 5 7/8", Overall: 8 3/16" X 6 5/16" Door - City/Gravity Water Fill Col. White (WF480) Door - City/Gravity Water Fill Original White #2 (WF480) Door - City/Gravity Water Fill Soft White #3 (WF480) Lock 1.25" Clip Keys CH751 - Set of Low Pressure Water Cap & Strap Lock 1.25" w/clip & Key Key CH751 - Set of Low Pressure Water Cap & Strap- Door - Water Fill City and gravity water fill door, with door cutout for hose. Cutout: 4 7/8" X 6", Overall: 7 5/8" X 6 1/2" Door - City/Gravity Water Fill Col. White (WF490) Lock.675" Clip Keys CH751 - Set of Low Pressure Water Cap & Strap Lock.675" w/clip & Key Key CH751 - Set of Low Pressure Water Cap & Strap- 34

37 DOOR - SEWER HOSE / SEWER HOSE CARRIER Door - Sewer Hose Sewer door carrier door, open back, flat frame. Overall: 9 7/16" X 9 7/16" Door - Sewer Hose Carrier Col. White (SHC560) Door - Sewer Hose Carrier Soft White #3 (SHC560) Thumb Lock 1.25" Clip Thumb Lock 1.25" w/clip- Door - Sewer Hose Sewer hose carrier door with molded plastic shroud, comes with end cap to attach to sewer hose carrier tube to create a totally sealed unit. Cutout: 4 7/8" X 5 7/8", Overall: 7 5/8" X 6 1/2" Door - Sewer Hose Carrier Original White #2 (SHC590) Door - Sewer Hose Carrier Soft White #3 (SHC590) Tube - Sewer Hose Carrier Solid tube to be used with Sewer Hose Doors (SHC560 and SHC590) to create a totally sealed unit Tube - Sewer Hose Carrier 18" Tube - Sewer Hose Carrier 25" Tube - Sewer Hose Carrier 42" Thumb Lock.675" Clip Thumb Lock.675" w/clip- Bell Housing and Cap Adaptor assembly with end cap to be used with , 2, 3 (SHC 560) to attach to sewer hose carrier tube creating a totally sealed unit. Cutout: 6 1/2" X 6 1/2", Overall: 8 7/16" X 8 7/16" Bell Housing and Cap Soft White #3 35

38 TECHNICAL Bulb Specifications Connector Wiring Diagrams Breakaway Wiring Diagram NHTSA Federal Light Equipment Location Requirements - Trailers NHTSA Federal Lighting Equipment Location Requirements - Trucks Technical 36

39 BULB SPECIFICATION Bulb Candle Rated Part# Type Power Amps Watts Application #57/# Clearance/Side Marker Light #99 Series w/reflex Lens Clearance/Side Marker Light #100 Series Clearance/Side Marker Light #378 Series w/reflex Lens Clearance/Side Marker Light #400 Series Clearance/Side Marker Light #478 Series w/reflex Lens Tail Light #1600 Series # Recessed Double Tail Light #84 Series Recessed Triple Tail Light #84 Series Recessed Triple Tail Light #85 Series Chrome Recessed Triple Long Tail Light #84 Series Single Tail Light #86 Series Mobile Housing Tail Light Surface Mount Tail Light #15 Series MR Light Bar - 38 Degree Beam Spread Halogen Bulb # Interior Light #75 Series # Porch/Utility Light #79 Series Porch/Utility Light #79 Series w/switch Light Bar - Center High Mount Stop Lamp # Interior Light Euro Series Interior Light Euro Series w/jack Bunk Lights Interior Light #89 Series Interior Lights #73 & #74 Series Single Assist Bar Lighted Technical # Porch/Utility Light #78 Series Porch/Utility Light #78 Series w/switch Interior Light #73 & #74 Series Double # Interior Dome Light 5 Round # Surface Mount Tail Light #91 Series Surface Mount Tail Light #92 Series Recessed Double Tail Light #84 Series Recessed Triple Tail Light #84 Series Recessed Triple Tail Light #85 Series Chrome Recessed Triple Long Tail Light #84 Series Single Tail Light #86 Series Pedestal Mount #1700 Series Utility Light #15 Security/Utility Light # Surface Mount Tail Light #91 Series Surface Mount Tail Light #92 Series Recessed Double Tail Light #1400 Series Tail Light #1500 Series Tail Light #1600 Series Pedestal Mount #1700 Series # Marker Light Wrap Around #86 Series License Light #62 Series # Clearance/Side Marker Light #58 Series Clearance/Side Marker Light #59 Series w/reflex Lens Clearance/Side Marker Light #68 Series w/reflex Lens Clearance/Side Marker Light #178 Series w/reflex Lens Mini Clearance/Side Marker Light #39 Series Clearance/Side Marker Light #41 Series Light Bar - Identification Lamp 37

40 CONNECTOR WIRING DIAGRAMS 7-WAY CONNECTOR WIRING DIAGRAM 7-WAY MOLDED TRAILER/ SEALED CAR CONNECTOR & CABLE GREEN 7-WAY THERMO-PLASTIC/ METAL CONNECTOR BLACK GREEN Technical BLACK BROWN BLUE TRAILER END As viewed from front face of 7-way connector with molded on cable. GREEN RED WHITE YELLOW CAR END As viewed from front face of 7-way connector with sealed cable. BLACK BROWN BLUE RED WHITE TRAILER END As viewed from core back side where wires are attached with screws. 7-WAY WIRING INDEX BROWN BLUE YELLOW CAR END As viewed from core back side where wires are attached with screws. Wire Color & Gauge Molded Trailer/Sealed Thermo-Plastic/Metal Car Connector Terminal Connector Terminal White / 10 gauge Common Ground #1 Common Ground Blue / 12 gauge Electric Brake #2 Electric Brake Green / 14 gauge Tail & License #3 Tail & License Black / 10 gauge Battery Charge #4 Battery Charge Red / 14 gauge Left Stop & Turn #5 Left Stop & Turn Brown / 14 gauge Right Stop & Turn #6 Right Stop & Turn Yellow / 14 gauge Center Auxiliary #7 Center Auxiliary RED WHITE WHITE 6-WAY CONNECTOR WIRING DIAGRAM 6-WAY MOLDED TRAILER/ SEALED CAR CONNECTOR & CABLE BROWN BLUE WHITE BLUE 6-WAY ZINC DIE-CAST CONNECTOR GREEN WHITE BLUE YELLOW TRAILER END As viewed from front face of 6-way connector with molded on cable. GREEN RED CAR END As viewed from front face of 6-way connector with sealed cable. YELLOW BROWN TRAILER END As viewed from core back side where wires are attached with screws. CAR END As viewed from core back side where wires are attached with screws. 6-WAY WIRING INDEX Wire Color & Gauge Molded Trailer/Sealed Car Connector Terminal Zinc Die-Cast Connector Terminal White / 10/14 gauge Common Ground GD - Common Ground Blue / 10/14 gauge Electric Brake S - Electric Brake Green / 14 gauge Right Stop & Turn TM - Tail & License Red / 10/14 gauge Auxiliary LT - Left Stop & Turn Brown / 14 gauge Tail & License RT - Right Stop & Turn Yellow / 14 gauge Left Stop & Turn A - Auxiliary RED YELLOW BROWN AUXILIARY TAIL MARKER 4-WAY METAL CONNECTOR TRAILER END As viewed from core back side where wires are attached with screws. 4-WAY CONNECTOR WIRING DIAGRAM STOP GROUND AUXILIARY TAIL MARKER CAR END As viewed from core back side where wires are attached with screws. 4-WAY FLAT CONNECTOR TRAILER END WHITE (Ground) BROWN (Tail, License, Sidemarker, Clearance & I.D. Lamps) YELLOW (Left Turn & Stop) GREEN (Right Turn & Stop) CAR END 38

41 BREAKAWAY WIRING DIAGRAM Fasten cable to tow vehicle securely. Be certain that cable has no restrictions, and will not be restricted in case of trailer breakaway. TOW VEHICLE ATTENTION INSTALLER: Please give this sheet to consumer upon completion of installation. SAFETY ITEM: Solder all wire connections. SCHEMATIC WIRING DIAGRAM FOR BREAKAWAY SWITCH Always mount Breakaway Switch with pull cable towards tow vehicle. HOT line from Brake Control DO NOT HOOK TO CHAIN LOOP OR HITCH BALL. Electrical Connector Tow Vehicle Ground 1. Mount Battery case securely to frame, jack post or other suitable location on trailer. 2. Bolt breakaway switch bracket to frame of trailer or battery case bracket using 1/4 bolt and lock nut or (2) 1/4 jam nuts. (Bolt and nuts not included in kit.) CAUTION: Do not over tighten bolt. Switch must be able to pivot. 3. Check and install battery. 4. Wire per schematic diagram. Properly insulate all connections. 5. Attaching to tow vehicle: Attach cable to tow vehicle frame being certain no strain is placed on cable. CAUTION: Do not hook cable to safety chain loop or hitch ball. Mount switch with 1/4 bolt thru trailer frame. Secure with lock nut or 2 jam nuts (not included). DO NOT OVER TIGHTEN. PROPERLY INSTALLED SWITCH MUST BE ABLE TO PIVOT. + _ Splice to Brake HOT line Battery 12 Volt HOT line to Trailer Brakes Ground CAUTION: 1. Switch location should be selected to ensure unobstructed line of pull in event of vehicle separation. 2. Do not let cable drag on ground. 3. Check condition of batter prior to each trip. 4. Wire per schematic diagram. Properly insulate all connections. 5. WARNING: Disconnect trailer plug before testing breakaway unit. Failure to do so will result in severe damage to electronic brake control. Technical 39

42 FEDERAL MOTOR VEHICLE SAFETY LIGHTING EQUIPMENT INSTALLATION REQUIREMENTS Trailers: Federal Lighting Equipment Location Requirements IMPORTANT NOTE: Every lamp, reflex reflector, and conspicuity treatment must be permanently attached in the location specified below and must comply with all applicable requirements prescribed for it by FMVSS/CMVSS 108. The face of any device on the front/rear and sides should be, respectively perpendicular and parallel to the vehicle s centerline, unless it is photometrically certified at installation angle. No part of the vehicle shall prevent any device from meeting its prescribed requirements unless an auxiliary device meeting all prescribed requirements is installed. In Canada: Manufacturers and importers of vehicles must have the proper certification test records demonstrating compliance of lighting components with all prescribed requirements ab 4ab Technical ab 5ab ab a 4a a ab ab 12 5ab 12 * upper OR lower position a a a ab 8 This table summarizes lighting equipment requirements contained in Federal/Canada Motor Vehicle Safety Standard 108. While Tekonsha Towing Systems believes this to be an accurate summary of the latest printed information, the actual standard should be consulted for design or other such purposes. For complete compliance requirements consult Title 49 - Code of Federal Regulations-Section (USA) or Section 108 of the Motor Vehicle Safety Regulations (Canada). State or Provincial regulations, where they may apply, have not been included ab 12 5ab 12 For more information contact: Transport Canada, Motor Vehicle Safety Enforcement Branch Attention: Marcin Gorzokowski, Fax: National Highway Traffic Safety Administration, Office of Safety Performance Standards Attention: Rich Van Iderstine, Fax:

43 FEDERAL MOTOR VEHICLE SAFETY LIGHTING EQUIPMENT INSTALLATION REQUIREMENTS BASIC EQUIPMENT REQUIRED ON ALL TRAILERS DESCRIPTION MANDATORY REQUIREMENTS SAE Lens Functional Height mm(in.) Area Equipment Coding Purpose Quantity Color Location from the ground Tail Lamps (T) Indicate vehicle s Minimum Red On the rear - symmetrical presence and width 2 as far apart as practicable (15-72) Stop Lamps (S) Indicate braking Minimum Red On the rear - symmetrical as far apart as practicable (15-72) Rear (I) Indicate direction of turn Minimum Red or On the rear - symmetrical Turn Signal Lamps 2 Yellow as far apart as practicable (15-83) Rear (A) Indicate vehicle s Minimum Red On the rear - symmetrical Reflex Reflectors presence and width 2 as far apart as practicable (15-60) facing rearward License Plate Lamp(s) (L) Illuminates license plate Minimum White On the rear - above or at No requirement 1 the sides of license plate Rear Side (P2, PC* or) Minimum Red Each side at rear (15-60) Marker Lamps P3, PC2*) 2 as far back as practicable no max. for veh. *photometrically certified at installation angle under 2032mm (80 ) wide Rear Side (A) Minimum Red Each side at rear Reflex Reflectors Front and rear 2 as far back as practicable (15-60) side marker lamps / facing sideward side reflex reflectors indicate vehicle s Marker Lamps P3, PC2*) presence and length 2 as far forward as practicable minimum *photometrically certified at installation angle 4 a Front Side (P2, PC* or Minimum Yellow Each side at front 380 (15) b Front Side (A) Minimum Yellow Each side at front Reflex Reflectors 2 as far forward as practicable (15-60) facing sideward ADDITIONAL EQUIPMENT FOR TRAILERS EXCEEDING THE FOLLOWING PARAMETERS Length 9.1m (30 ft.) or longer DESCRIPTION MANDATORY REQUIREMENTS SAE Lens Functional Height mm(in.) Area Equipment Coding Purpose Quantity Color Location from the ground Technical 5 a Intermediate Side (P2 or P3) Indicate presence Minimum Yellow Each side near center 380 (15) Marker Lamps of a long vehicle 2 facing sideward minimum Intermediate Side (A) Indicate presence Minimum Yellow Each side near center b Reflex Reflectors of a long vehicle 2 facing sideward (15-60) Width 2032mm (80 in.) or wider DESCRIPTION MANDATORY REQUIREMENTS SAE Lens Functional Area Equipment Coding Purpose Quantity Color Location Height Rear (P2, PC* or Show vehicle s width Minimum Red At widest point - symmetrical As high as practicable Clearance Lamps P3, PC2*) MAY NOT be combined 2 on the rear or near the rear may be lower only if *photometrically certified at installation angle with tail lamps facing rearward ID lamps are at the top Rear (P2 or P3) Indicate presence Exactly Red On the rear - center horizontally At the top - Identification (ID) Lamps of a wide vehicle 3 spaced 150mm (6 in.) may be lower if door header to 300mm (12 in.) apart narrower than 25mm facing rearward Front (P2, PC* or Show vehicle s width Minimum Yellow At widest point - symmetrical As high as practicable Clearance Lamps P3, PC2*) 2 on the front or near the front *photometrically certified at installation angle facing forward Width 2032mm (80 in.) or wider AND GVWR 4536 kg (10,000 lb.) or more DESCRIPTION MANDATORY REQUIREMENTS Area Conspicuity Treatment DOT Coding Quantity Color Location Height Options Rear Upper Exactly 2 pairs of White On the rear upper corners At the top Body Markings 300mm long strips facing rearward Bumper Bar Continuous Red/White On the rear bumper bar s No requirement Marking horizontal element DOT-C full width - facing rearward DOT-C2 Rear Lower DOT-C3 Continuous Red/White On the rear As horizontal as practicable DOT-C4 full width of the vehicle and as close as practicable Body Marking (see options) facing rearward to the range of 375 to 1525mm from the ground Side Marking (see location) Red/White Each side - facing sideward As horizontal as practicable (see options) continuous, or evenly spaced and as close as practicable over minimum of 50% of length to the range of starts and ends as close to the 375 to 1525mm front and rear of the vehicle as practicable from the ground NOTE: The edge of red conspicuity tape shall not be closer than 75 mm to the edge of any amber lamp and the edge of white conspicuity tape shall not be closer than 75 mm to the edge of any lamp Reflex reflectors may not be required if they are replaced in their required location with conspicuity treatment. Optional in Canada: Rear lower body and side conspicuity treatment may also be solid white, solid yellow, or white and yellow. 41

44 FEDERAL MOTOR VEHICLE SAFETY LIGHTING EQUIPMENT INSTALLATION REQUIREMENTS Trucks: Federal Lighting Equipment Location Requirements IMPORTANT NOTE: Every lamp, reflex reflector, and conspicuity treatment must be permanently attached in the location specified below and must comply with all applicable requirements prescribed for it by FMVSS/CMVSS 108. The face of any device on the front/rear and sides should be, respectively perpendicular and parallel to the vehicle s centerline, unless it is photometrically certified at installation angle. No part of the vehicle shall prevent any device from meeting its prescribed requirements unless an auxiliary device meeting all prescribed requirements is installed. In Canada: Manufacturers and importers of vehicles must have the proper certification test records demonstrating compliance of lighting components with all prescribed requirements. 5a 12a a 12a 4a 2 3 5ab ab 6 12ab 12ab 4ab ab 1 Technical 5a 5ab 12a a 3 12ab ab 4ab ab 12a 4a ab ab a 12a 2 4ab * 12a ab * on box OR on cab 5a 3 * on box OR on cab 5ab ab ab 1 12ab ab This table summarizes lighting equipment requirements contained in Federal/Canada Motor Vehicle Safety Standard 108. While Tekonsha Towing Systems believes this to be an accurate summary of the latest printed information, the actual standard should be consulted for design or other such purposes. For complete compliance requirements consult Title 49 - Code of Federal Regulations-Section (USA) or Section 108 of the Motor Vehicle Safety Regulations (Canada). State or Provincial regulations, where they may apply, have not been included. 1 9 For more information contact: Transport Canada, Motor Vehicle Safety Enforcement Branch Attention: Marcin Gorzokowski, Fax: National Highway Traffic Safety Administration, Office of Safety Performance Standards Attention: Rich Van Iderstine, Fax:

45 FEDERAL MOTOR VEHICLE SAFETY LIGHTING EQUIPMENT INSTALLATION REQUIREMENTS BASIC EQUIPMENT REQUIRED ON ALL TRUCKS, BUSES & MPVs DESCRIPTION MANDATORY REQUIREMENTS SAE Lens Functional Height mm(in.) Area Equipment Coding Purpose Quantity Color Location from the ground Headlamps - Lower Beam (H, HR) Forward road illumination Minimum White On the front - symmetrical US requires DOT lettering on lens 2 as far apart as practicable (22-54) US&Canada - light source code required on lens If 4 lamp system - outboard or above upper beams Headlamps - Upper Beam (H, HR) Forward road illumination Minimum White On the front - symmetrical US requires DOT lettering on lens 2 If 4 lamp system - inboard or below lower beams (22-54) US&Canada - light source code required on lens Parking Lamps (P) Indicate parked vehicle Minimum White or On the front - symmetrical Vehicles less than 2032mm wide 2 Yellow as far apart as practicable (15-72) Daytime Running Lamps (DRL) (Y2) Indicate in use vehicle Minimum White or On the front - symmetrical 380 (15) min. Canada - required / US - option 2 Yellow as far apart as practicable Max. depends US requires DRL lettering on lens if not headlamp on type of DRL Front Turn Signal/ (I) Indicate direction of turn/ Minimum Yellow On the front- symmetrical Hazard Warning Lamps identify disabled vehicle 2 as far apart as practicable (15-83) Front Clearance (P2, PC* or Show vehicle s width Minimum Yellow At widest point - symmetrical As high as practicable Lamps P3, PC2*) 2 on the front or near the front Vehicles 2032mm wide or wider facing forward *photometrically certified at installation angle Front Identification (P2 or P3) Indicate presence of Exactly Yellow On the front - center As high as practicable Lamps (ID) a wide vehicle 3 horizontally spaced 150 mm (6 in.) or on top of the cab Vehicles 2032mm wide or wider to 300 mm (12 in.) apart a Front Side Marker (P2, PC* Minimum Yellow Each side at front 380 (15) Lamps P3, PC2*) 2 as far forward as practicable minimum *photometrically certified at installation angle Front Side (A) Front and rear side Minimum Yellow Each side at front b Reflex Reflectors marker lamps / 2 as far forward as practicable facing sideward (15-60) Rear Side Marker (P2, PC* or side reflex reflector Minimum Red Each side at rear 380 (15) a Lamps ** P3, PC2*) indicate vehicle s 2 as far back as practicable minimum *photometrically certified at installation angle presence and length b Rear Side (A) Minimum Red Each side at rear Reflex Reflectors ** 2 as far back as practicable facing sideward (15-60) **not required on Truck Tractors Rear Clearance (P2, PC* or Show vehicle s width Minimum Red At widest point - symmetrical As high as practicable Lamps P3, PC2*) MAY NOT be combined 2 on the rear or near the rear may be lower only if rear Vehicles 2032mm wide or wider with tail lamps facing rearward ID lamps are at the top Not required on Truck Tractors *photometrically certified at installation angle Rear Identification (ID) (P2 or P3) Indicate presence Exactly Red On the rear - center At the top Lamps of a wide vehicle 3 horizontally spaced 150mm (6 in.) may be lower if doo Vehicles 2032mm wide or wider to 300mm (12 in.) apart narrower than 25mm Not required on Truck Tractors facing rearward Tail Lamps (T) Indicate vehicle s Minimum Red On the rear - symmetrical presence and width 2 as far apart as practicable (15-72) Stop Lamps (S) Indicate braking Minimum Red On the rear - symmetrical as far apart as practicable (15-72) Rear Turn Signal/ (I) Indicate direction of turn/ Minimum Red On the rear - symmetrical Hazard Warning Lamps identify disabled vehicle 2 or yellow as far apart as practicable (15-83) Rear Reflex Reflectors (A) Show vehicle s Minimum Red On the rear - symmetrical presence and width 2 as far apart as practicable (15-60) Backup Lamp (R) Illuminates ground behind the Minimum White Rear No requirement vehicle and alert road users 1 License Plate Lamp(s) (L) Illuminates license plate Minimum White On the rear - above or at the No requirement 1 sides of license plate Center High Mounted (U3) Indicates braking 1 Red On the rear - centerline of the vehicle 860 (34) Stop Lamp minimum Vehicles less than 2032mm wide and 4536kg ADDITIONAL EQUIPMENT FOR SPECIFIC VEHICLES VEHICLES 9.1m (30 ft.) LONG OR LONGER DESCRIPTION MANDATORY REQUIREMENTS SAE Lens Functional Height mm(in.) Area Equipment Coding Purpose Quantity Color Location from the ground Technical 12 a Intermediate Side (P2 or P3) Indicate presence Minimum Yellow Each side near center 380 (15) Marker Lamps of a long vehicle 2 minimum b Truck Tractors Intermediate Side (A) Indicate presence Minimum Yellow Each side near center Reflex Reflectors of a long vehicle 2 facing sideward (15-60) DESCRIPTION MANDATORY REQUIREMENTS Area Conspicuity Treatment DOT Coding Quantity Color Location Height Options Rear Upper Exactly 2 pairs of White Rear upper corners of cab As high as practicable Body Markings DOT-C 300mm long strips facing rearward excluding fairings DOT-C2 Rear DOT-C3 Exactly 2 sections of Red/ Rear - facing rearward - on fenders, As horizontal as practicable If mud flaps not used - Marking DOT-C4 min. 600mm each White on mud flap brackets, or within and not higher than 1525mm on the cab or frame 300mm below the top of mud flaps from the ground mounted brackets NOTE: The edge of red conspicuity tape shall not be closer than 75 mm to the edge of any amber lamp and the edge of white conspicuity tape shall not be closer than 75 mm to the edge of any lamp 43

46 NOTES Technical 44

47 NOTES Technical 45

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