Copyright 2005 Kegel
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1 Copyright 2005 Kegel
2 1 Cleaning 5 Cleaner Tank Filter B In-line Filter Vacuum Motor - See Motors on Page 5 Following Items are Vacuum Housing H Fan Blade F Flexible Hose (Sold By The Inch) Squeegee Blade Replacement When the squeegee blades become worn the edge of the back blade will become rounded. To get more life from your squeegee blade assembly it is suggested that you flip the assembly around halfway through the year. Squeegee blades should be replaced completely at the beginning of the next year s season. Cleaner Supply Tank Compatible with KK PX-C XF Cleaner Supply Tank Compatible with STD ELT PXS-C Cleaner Supply Tank Compatible with KP ION Recovery Tank Compatible with PXS-A,B PX-A,B XF Recovery Tank Filter Recovery Tank Compatible with PXS-C PX-C KK KP ELT STD ION Complete Cleaner Pump Assembly - KP EP (115VAC) E (230VAC) Complete Cleaner Pump Assembly - ION C (24VDC) Solenoid Valve (3-WAY) - KP EP (115VAC) (230VAC) Cleaner Pump Drive Motor (115VAC) (230VAC) (24VDC) Peristaltic Cleaner Pump A Norprene Tubing B Cleaner Volume Control Valve Legend: LW - DBA LaneWalker LCM - DBA LaneWalker Cleaning Machine XL - DBA Excel DT - DBA Dart (Brunswick Breeze ) PX - DBA Phoenix (Firebird) Sanction Machine II PXS DBA Phoenix-S Brunswick Echo KK - Kustodian KP - Kustodian PLUS ION - Kustodian ION XF - Crossfire STD - Standard ELT - Elite EP - Elite PLUS Dash indicates model type. } Parts do not apply to original Sanction Machines Dart, Excel, Phoenix-S, Phoenix, and LaneWalker are trademarks of DBA Products Co, Inc. Breeze and Echo are trademarks of Brunswick and are not affiliated with KEGEL.
3 Cushion Roller With Cloth Cover Compatible with KP EP ION Contact Tech Support for use on these models: PX PXS KK STD XF ELT Spray Jet Assembly Cushion Roller Compatible with KK PX PXS STD ELT XF Cushion Roller (LW) Cushion Roller B (LCM) Conversion Kit for Two Piece Cushion Roller Wrap K Tip Retainer PVC Take-Up Reel PVC Take-Up Reel Clamp Squeegee Blades (pair blue) Screen Check Valve Cleaner Tip Check Valve (Pkg of 5) Compatible with KP EP ION Squeegee Blades (pair brown) Outside Spray Tip (1501) Inside Spray Tip (8003) Inside Spray Tip (11003) A Cleaner Pump Repair Kits Valve/Diaphragm Kit for Shur-flo K Valve Kit for Flojet V Spray Jet Cleaner Pumps Water Spray Pumps* (115VAC) (230VAC) Diaphragm for Flojet D Valve/Diaphragm Kit for Kegel Pump K * For older Standard AC and SE Machines with Pump Mounted Over Buffer Motor A (115VAC) A (230VAC) Cleaning 2
4 3 Conditioning Oil Transfer System Conditioner Transfer Brush Assembly Compatible with KP EP ION Buffer Brush Compatible with STD ELT PXS-C KK KP PX-C EP ION XF Buffer Brush Compatible with PXS-A,B PX-A,B XL DT Buffer Brush Compatible with LW Transfer Roller Compatible with PX-A,B XL DT Transfer Roller Compatible with PX-C Transfer Roller (2.25 diameter) Compatible with PXS-A,B Transfer Roller (1.75 diameter) Compatible with PXS-A,B Transfer Roller Compatible with KK ELT PXS-C STD Transfer Roller Compatible with XF Buffer Belt Compatible with STD ELT KK KP PXS-C PX-C EP ION Buffer Belt Compatible with PXS-A,B PX-A,B LW Buffer Belt Compatible with XF Head Drive Belt Compatible with All Sanction Technology Machines Wicks Glueless Wick Plate Assembly A Only Compatible with PX-C Only Compatible with XF A Only Compatible with PX-C Only Compatible with XF A Only Compatible with PX-C Only Compatible with XF Only Compatible with XF 45 Felt Material for Glued Wicks (4 ) 45 Felt Material for No-Glue Wicks B (5 ) Wipers (Sanction Technology Only) Wiper/Smoother Assembly Velcro for Wiper/Smoother V (2 Pieces) Wiper/Smoother Pad Spring A
5 1. Pulse Suppression Assembly ELT PXS-C STD EP K - PXS-A,B KK KP ION 1 2 Conditioner Plate Assembly Pressure Gauge (30psi) Oil Control Valve (24VDC) Calibration Valve (115VAC) For PXS-A,B Only 4. Vent Valve Oil Tank Assembly With Fittings/Float ELT STD PXS-C KP EP ION Oil Tank Assembly With Fittings KK 6. 5 Oil Tank Filter Float Switch Assembly ELT PXS-C KP EP ION A - STD PXS-A,B 8. Belt for Conditioner Pump Motor A (115VAC) (230VAC) Universal Pencil Tip Assembly Graduated Cylinder (25ml) Graduated Cylinder (50ml) A Splash Guard Felt ELT STD PXS-C KK KP EP ION Oil Funnel (No Stem) Cleaner Funnel (No Stem) Funnel with Connecting Stem (For Metal Tanks Only) Large for Cleaner Supply Tank Small for Conditioner Tank Additional Info: Volumetric Metering Pump The pump is the crucial component that makes Sanction Technology the most accurate fluid metering system in lane machines. This pump has been adapted from designs in the medical industry that are used specifically for applying drop by drop accuracy. Tech Tip... FMI Oil Pump Draining The Oil Tank - Kegel recommends draining the conditioner tank every 3-4 months to ensure a clean internal system. Remove the tank and proceed to drain out all of the conditioner. Visually inspect the tank filter and remove to clean if necessary. You can flush the tank out with fresh conditioner. Reinstall and refill. Flush conditioner lines if changing to a different conditioner and remember to match the pressure regulator tubing with the viscosity of conditioner being used. Refer to your owner s manual for more detailed instructions. Conditioning 4
6 5 Motors & Speed Controls Components PX Model A/B PX Model C Kustodian & Kustodian PLUS PXS Model A/B PXS Model C Standard AC Standard SE / Elite / Elite PLUS Drive Motor (90VDC) Drive Motor Brushes (90VDC Pair) Drive Motor (24VDC) Drive Motor Brushes (24VDC Pair) H B B H B B Buffer Motor (115VAC) Buffer Motor (230VAC) Buffer Motor (24VDC) Buffer Motor Contactor (115VAC) Buffer Motor Contactor (230VAC) A A E A E A A E B B Vacuum Motor (115VAC) Vacuum Motor Brushes (115VAC Pair) Vacuum Motor (230VAC) Vacuum Motor Brushes (230VAC Pair) Vacuum Motor (24VDC) Vacuum Brushes (24VDC) E E E E Duster Motor (115VAC) Duster Motor (230VAC) Duster Motor (24VDC) H H H H H H Squeegee & Brush Lift Motor (115VAC) Squeegee & Brush Lift Motor (230VAC 50Hz) Squeegee & Brush Lift Motor (24VDC) H H H H H H Transfer Roller Motor (115VAC) Transfer Roller Motor (230VAC) E A A A A Conditioner Pump Motor (115VAC) Conditioner Pump Motor (230VAC) Conditioner Pump Motor (24VDC) E E E Blower Motor (115VAC) Blower Motor (230VAC) Head Drive Motor (115VAC) Head Drive Motor (230VAC) Head Drive Motor (24VDC) Speed Control Assembly (115VAC 3-Speed) Speed Control Assembly (230VAC 3-Speed) Speed Control Assembly (115VAC 4 Speed) Speed Control Assembly (230VAC 4 Speed) Speed Control Assembly (115/230VAC 3-Speed) Speed Control Assembly (24VDC-Drive) Speed Control Assembly (24VDC-Cleaner Pump) Speed Control Board Only (115VAC) Speed Control Board Only (230VAC) Speed Control Board Only (24VDC) Circuit Board w/speed Relays (115VAC) Circuit Board w/speed Relays (230VAC) Circuit Board w/speed Relays (24VDC) Isolator Analog Card 115VAC Drive Isolator Analog Card 230VAC Drive Isolator Analog Card 115VAC Buffer Isolator Analog Card 230VAC Buffer Isolator Analog Card Only Not used on the Kustodian PLUS or Elite PLUS
7 Omron Programmable Logic Controllers Crossfire Kustodian ION B A E E B B C200HG 1. Mounting Rack C200HG B 2. Input Module ID Output Module OC222 With 24VDC Relay C200HS 1. Mounting Rack C200H Input Module ID Output OC Output Module OC Keypad with Cable C PLC C200HS - No longer available Call for more information. 1 C200HG Microprocessor CPM2A Microprocessor (115VAC / 230VAC) (24VDC) Keypad Cable TWIDO PLCs Programmable Logic Controller Real Time Clock C Connector (RS485 Mini-DIN) D Output Module Keypad with 4 Line Display Keypad Cable C Keypad Assembly Replacement ION Parts Replacement Battery Battery Charger Assembly (115VAC) Battery Charger Assembly E (230VAC) DC Voltage Regulator Power Supply P Electrical Components 6
8 7 Electrical Components Electrical Components Omron Relays LY2 Relay D (24VDC Coil) LY2 Relay (115V) (230VAC) LY3 Relay (115V) (230VAC) LY4 Relay (115V) (230VAC) PLC Output Relay Replacement (24VDC Coil) Phoenix Relays Relay - 2 Pole (15A - 24VDC) MY2 Relay (24VDC) Secondary Relay Assembly (KK KP) (24VDC ) Fuses & Breakers Panel Mount Fuse Holder (115V) Panel Mount Fuse Holder (230V) E Fuse 315mA (230V) E Fuse 0.75A (115V) Fuse 1A (230V) E Fuse 1.6A (230V) E Fuse 1.8A (115V) Fuse 2.25A (115V) Fuse 4A (115V) C Fuse 4A (230V) E Fuse 6.3A (230V) C Fuse 7.5A (115V) Fuse 8A (115V) C Rocker Breaker 10A Circuit Breaker 15A Push Button Breaker 10A Circuit Breaker 8A Other Electrical Components Duster Switch (Large) Compatible with ELT PXS-C KK KP PX-C EP ION Duster Switch (Small) Compatible with PXS-A,B PX-A,B XF Brush Switch Compatible with All Machines Squeegee Switch (Small) Compatible with PXS-A,B KP PX-A,B EP XF ION Squeegee Switch (Large) Compatible with STD ELT PXS-C KK PX-C Pass Through Sensor A Sensor Plug and Cable B Proximity Sensor Proximity Sensor (Crossfire) Solenoid (115V) Solenoid (220V) Amp Gauge Assembly (ION) Head Motor Capacitor - KK KP PXS STD ELT EP Capacitor 6.0mF (115VAC) Capacitor 1.5mF B (230VAC) Power Cords and Ends Model 115VAC 230VAC Power Cord Assembly PX-A,B A Power Cord Assembly PXS-A,B A Power Cord Assembly STD ELT PXS-C EP Power Cord Assembly KK KP ION XF PX-C Male End (15A) Male End (20A) Female Twistlock (15A) Female Twistlock (20A)
9 Fittings 3/8 x 3/8 Bulkhead Union Elbow - 3/8 Tube x 1/4 NPT /4 x 1/4 Union Elbow - 1/4 Tube x 1/4 Tube /8 to 1/4 Reducer Elbow - 3/8 x 3/ Elbow - 1/4 Stem x 1/4 Tube Elbow - 1/4 Stem to 5/16 Hose Barb Elbow - 3/8 Stem x 3/8 Tube /8 Tee Fitting /4 to 3/16 Reducing Union Elbow - 5/16 Hose Barb x 3/8 Stem Elbow - 3/8 NPT x 1/4 Tube Male Connector - 1/4 Tube x 1/8 NPT /8 In-line Coupler /2 Tank Plug Male Connector 1/2 Tube x 1/2 NPT Stem Adapter - 1/4 NPT x 1/4 Stem S Female Connector 1/4 Tube x 1/8 FPT /4 Tank Plug Elbow - 3/8 NPT x 3/8 Tube Elbow - 1/8 NPT x 3/16 Tube /4 Union Tee /4 Stem x 1/4 Hose Barb Tubing Stock: Cleaning 1/ S #24 Norprene Conditioning 3/ B 1/ A 3/ /8 Viton A All Tubing Sold By The Inch 3/16 1/4 3/8 Fittings 8
10 9 Upgrades Transport Caster Upgrade Upgrade Kit G (115V) H (230V) 8.72 Four-Speed Upgrade The older Phoenix pad machines were somewhat limited on the amount of conditioner that could be applied with the available speeds and Thoughtware. With the 8.72 upgrade you can increase the volume of the oil in the front part of the lane by having a slower, 4th drive speed. Other options include slower travel speeds in the pit area, additional manager s menu options, and KOSI compatibility. KOSI will only work in machines that have 8.72 or later Thoughtware. Proximity Upgrades Model Part Number Tach (Internal) PX-A,B, PXS-A,B Tach (External) PX-A,B, PXS-A,B LDS (Right) PX-A,B, PXS-A,B LDS (Center) PX-A,B, PXS-A,B LDS (Center) KK STD Head Timing KK STD Transport Upgrade This is a must-have item for Phoenix and Phoenix-S model A and B customers. This upgrade will widen the wheelbase of your existing machine and make it much more stable in the transport and storage position. This upgrade takes approximately 30 minutes to install with very few tools required. Cushion Roller Wrap Adding the patented cushion roller wrap greatly improves the machine s cleaning performance. Contact Lane Maintenance Central for more information. Two-Piece Cushion Roller Wrap K Upgrades for Crossfire Tournament Edition Upgrade Tournament Edition Upgrade (115VAC) E (230VAC) Includes 8 Wicks & Cam and Large Conditioner Tank 8 Pad Wick & Cam Conditioner Tank Upgrade Conditioner Tank Upgrade (115VAC) E (230VAC) Conditioner Transfer Brush Upgrade Kits Part Number Standard PXS Model C Kustodian (115V) Kustodian (230V) ELT- 0738E and above STDE-2001 through STDA-2214 All serial numbers KK-0823 and above KK-6048E and above Lane Distance Sensor (LDS) Upgrade w/proximity Sensor ELT-0737 and below KK-0822 and below STDA-2215 and above KK-6047E and below
11 LDS Shaft Assembly Guide Wheel Momentary Wheel Assembly Shaft - See Operators Manual 2. Wheel AA 3. Kick Up Wheel Guide Roller Guide Roller Bolt Momentary Wheel Assembly Wheel R Shaft Housing Transport Wheels 2 Transport Wheels 3 Spare Parts Kit Transport Caster Special Kits Kegel Lane Maintenance Tool Kit Drain and Fill Kit for PX-A,B Transport Caster Spare Parts Kits Available Call Tech Support to order the right kit for your machine BOWL NEW FOR 2005! KOSI Software 6.0 For All Fluid Metering Machines (Full Version) U (Upgrade) USB to Serial Cable NEW FOR 2005! K2 SELECT - Reusable Core EZ K2 Cleaning Cloth - Cardboard Core P Pocket KOSI - For PXS-C KK KP ION ELT STD (For All Sanction Technology Lane Machines) Miscellaneous 10
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