Selection Guide. AIRMIX and AIRLESS manual spray equipment Hot spraying.

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1 Selection Guide AIRMIX and AIRLESS manual spray equipment Hot spraying

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3 AIRMIX and AIRLESS manual spray equipment Hot spraying Editorial KREMLIN REXSON are delighted to present the product selection guide for AIRMIX and AIRLESS manual spray equipment. KREMLIN REXSON has got the ISO 9001 certification since 1988 for the design and manufacture of its range of paint, glue and sealant application equipment. KREMLIN REXSON equipement are designed with two objectives: to continuously innovate to meet the needs of new coating systems arriving on the market (waterbased, high solids, last generation glues...). to reduce operating costs whilst meeting new environmental concerns (increased transfer efficiencies). The quality of KREMLIN REXSON equipment is recognized worldwide, a statement which is borne out by the fact that 75% of its sales are exported. This powerful international presence allows KREMLIN REXSON to quickly respond to emerging market needs by developing innovative new equipment. Our new interactive product selection guide will help you to select, the best, the right equipment and use it to its highest potential. Please do not hesitate to contact your local distributor or a KREMLIN REXSON technical advisor. They are there to help you find the best solution for all your needs. All our equipment meet enforced regulation and help reduce VOC thanks to their performances.

4 Summary Performance of the paint spraying technologies AIRMIX spraying AIRLESS spraying Hot spraying AIRMIX guns AIRMIX aircaps and tips Accessories fro AIRMIX guns AIRMIX Intensives pumps AIRMIX FLOWMAX pumps AIRLESS guns AIRLESS tip guard and tips Accessories for AIRLESS spraying AIRLESS Intensives pumps AIRLESS FLOWMAX pumps Carts Recommendations Advices Heaters Accessories for hot spraying

5 Performance of paint spraying technologies Transfer efficiency Conventional 40% HVLP KREMLIN REXSON AIRLESS 73% 72% Other mixed systems KREMLIN REXSON AIRMIX 80% 86% Finishing quality Conventional HVLP KREMLIN REXSON AIRLESS Other mixed systems KREMLIN REXSON AIRMIX Average output Conventional 0,5 l/mn HVLP 0,3 l/mn KREMLIN REXSON AIRLESS 2 l/mn Other mixed systems KREMLIN REXSON AIRMIX 1,5l/mn 1,5 l/mn Air consumption KREMLIN REXSON AIRMIX Conventional HVLP 3 to 5m³/h 25 m³/h 30 m³/h 3

6 AIRMIX spraying with fan adjustment Principe AIRMIX (1) was designed to create a new spraying technology which combines the advantages of the conventional and AIRLESS spraying technologies. In order to do this, AIRMIX associates middle pressure spraying and an indirect addition of atomization air (at a very low pressure), which leads to outstanding fan control. The outcome of this association is a supercharge of air at the locus of atomization, right after the outflow from the tip, which results in a perfectly controlled and adjustable fan. (1) AIRMIX is a registered trademark of KREMLIN. New AIRMIX spraying The new AIRMIX spraying technology optimises even more the advantages of conventional and AIRLESS spraying. with AIRMIX The additional air is injected before the locus of atomization, it results in a very stable fan and a perfectly even build on all sorts of parts to be sprayed. without AIRMIX With the other medium pressure systems, the additional air is injected into or beyond the locus of atomization, which leads to turbulent air flows, more overspray and less finish quality. The equipment The AIRMIX range is designed for manual, automatic and electrostatic spraying. The use of AIRMIX systems is optimised in a pressure range between 30 and 200 bar, which implies the use of pumps with a pressure ratio between 8 and 40. A standard AIRMIX equipment consists of a pump, a gun and two hoses. The pump is equipped with a suction rod, that is suitable for any container The gun is connected up to the pump by two hoses: a small diameter, flexible, solventresistant fluid hose, an antistatic rubber air hose for the atomization air. Cold Airmix Hot Airmix 4

7 Pioneer of environmental protection as early as 1975, KREMLIN REXSON has been developing a technology capable of combining quality of spraying and productivity, altogether with a very high transfer efficiency, to achieve a minimal overspray. Moreover, the protection The new AIRMIX concept was developed, bearing customers needs in mind, bringing many new benefits to the enduser. In addition to the exceptional adaptability offered by the fan adjustment system, KREMLIN has taken particular care over the ergonomics of the new Xcite : a userfriendly grip on the handle, a lightweigth gun, a very soft trigger, better visual control on the application. A A The Xcite features a fan adjusting system to keep the same powerful and unsurpassed atomization quality whatever the shape of the part to be painted. A A 86% T R A N S F E R EFFICIENCY! The advantages of AIRMIX Delivers extremely fast payback against old technologies Up to 50% savings in spray booth maintenance Cleaner environment Operator protection Higher transfer efficiency Reduces wastes and eliminates unnecessary finishing steps Easy to operate and adjust Product r e c o m m e n d e d Solvent or water based materials Lacquers, varnishes Polyurethanes Two component High solid Stains UV curing WB glues Feeding pumps The Xcite gun can be fed by various pumps from the KREMLIN range 10.14/10.14S A2 FLOWMAX PU 2125F CYCLOMIXtm MULTI 5

8 AIRLESS spraying Principle AIRLESS spraying consists in making a fluid pass through a small tip, under high pressure. Atomization is processed only by this hydraulical pressure and without the need of additional air. Only one fluid hose feeds the gun. The feeding pump must deliver a pressure comprised between 90 and 60 bar, according to the application. Tip AIRLESS spray gun Hose AIRLESS pump Rod Filter with screen Paint The following parameters are essential to achieve the desired quality finish: viscosity, particle size, fluid pressure, tip size. The fluid needle of the gun is activated by the trigger that opens and closes. The tungsten carbide tip is housed in an insert and fitted in front of the seat. If you spray quick dry paint or high solid materials, we recommend the use of a reversible tip to ensure fast unblocking. The fan only depends on the tip: the size of the orifice, expressed by its diameter, determines the tip and associated flow rates of application; the angle at which the tip is milled determines the width of the fan. The advantages of AIRLESS High output Lowdilution, highviscosity products can be sprayed Thick coats can be deposited in one passage Low overspray 6

9 The AIRLESS pumps These pumps suck the material from a container and discharge it through a hose towards the gun, under high pressure. The pumps operate by piston, their motors are pneumatic (in most cases), electric or gaspowered. Pneumatic piston pumps are equipped with an air motor, which makes the piston reciprocate.they are defined by the pressure and output of product that they deliver. The product pressure is calculated by multiplying the incoming air pressure by the compression ratio of the pump. The product output is calculated by multiplying the maximum number of cycles per minute by the capacity of the pump. Filtration Fluid filtration is carried out in several areas of the pump, the fluid passing throug ever finer element mesh filters to prevent blockages in the tip of the gun: The filter at the extremity of the suction rod is immersed in the paint container The AIRLESS filter is equipped with a screen that depends on the size of the tip and filters the product as it flows out of the pump. A filter in the handle of the gun completes the product straining process. The usual mesh size of this filter is about one third the diameter of the tip. Pressure loss AIRLESS applications require long hoses and are meant for fairly viscous fluids. The loss of pressure in the hoses is therefore significant and should always be taken into account when you are selecting the pressure of the output from the pump. The AIRLESS tips There are two types of tips: Reversible tips: recommended for quick unblocking. By manual reversion of the tip during a few seconds and by pressing the trigger of the gun, the fluid pressure will drive the blockage out of the tip. Flat tips: provide you with a very fine, perfectly steady fan that garantees the absence of blotching. Reversible tip Flat tip 7

10 Hot spraying The advantages of hot paint spraying Regularity of efficiency Solvent savings Reduction of the risk of runs Better finish quality Reduction of the rejects due to dirt Faster preparation Viscosity Principle By raising the temperature of a fluid, you reduce its viscosity: for instance, heating paint up to 60 or 80 C will have the same result as using solvent. Hot paint spraying is also a good solution to maintain paints at a regular temperature, preserving them from the variations of temperature in a workshop all and every day. Schéma 1 Temperature Apply more paint per pass As the discharged paint exits the gun, two factors raise the viscosity of the paints. The accelerated evaporation of the hot solvents and the cooling of the resin. The net effect is the ability to apply more paint per pass without runs.. KREMLIN s advice The speed of circulation is usually adjusted to renew the content of each hose section every 30 seconds. Given a hose with a diameter of 10mm : Its internal volume is about 80 cm3 per metre. Now, if we use a pump having a capacity of 20 cm3, we will have to operate valve 7 or 9 to obtain a rythm of the pump of four strokes every 30 seconds, that is to say eight strokes per minute. 8

11 Process Cold paint is discharged into the heater (4) under the action of pressure. It is instantly warmed to the selected heat and reaches the spray gun (3) after passing through the filter (8) at a similar temperature. Schema 1 Example of configuration with OnePass hot spraying Under pressure, the heated paint goes back to the suction valve through the Yfitting (5) and the fluid hose (6), which leads to the continuous circulation of the heated paint throughout the installation. This circulation process can be controlled by operating the circulation valve (7) or the back pressure regulator (9). However, using circulation too intensively is useless and might also damage the packings ensuring the pump tightness. Do not forget that their lifespan is based on the total volume of paint that has circulated throughout the pump. It is always the same volume of paint, inside the hoses, that is heated. The paint in the container (2) remains cold. Schema 2 Example of configuration with HP, BD and AD hot spraying As soon as the operator presses the trigger of the gun, hot paint flows out from the tip, which increases the flow rate: the pump (1) automatically sucks an equivalent unit of cold paint to be heated. But the temperature on the level of the gun remains unchanged since this unit of paint is instantly heated while passing through the heater (4). Whether the operator uses the system or not, it will ensure the delivery of hot paint to the gun. 45 C 50 C 40 C 65 C 60 C 20 C ou Examples of hot paint application 1. Thick coating material Hot spraying between 60 C (140 F) and 70 C (158 F) 2. Medium diluted paint. Hot spraying between 60 C (140 F) and 70 C (158 F) 3. Medium diluted paint. Hot spraying between 30 C (86 F) and 40 C (104 F) It makes it possible to spray paint without diluting it. It cools as soon as it leaves the gun and regain it original thicker consistency when deposited. Only one pass is necessery, even when you apply thicker materials, which implies: lesser risk of runs a glossier film a less porous covering no dilution costs less pollution due to the use of solvents greater facility to keep the film dustfree the ideal system to use when the operator lacks experience. Paint becomes extremely fluid. Therefore it can be sprayed at very low pressure. Besides, a major part of the solvents evaporates as the paint leaves the gun: its viscosity increases when it is deposited on the part at ambient temperature. Less overspray less loss of paint lesser risk of runs greater facility to keep the film dustfree improved healthiness in the workshop better temperature regulation greater security of application. The viscosity of the paint is slightly reduced. A lesser quantity of the solvents evaporates. Paint begins to cool as it leaves the gun. There is more security with this sort of application, because the temperature of the heated paint remains unchanged whatever the time in the day or the season may be Keeping the film dustfree is also highly facilitated. 9

12 Xcite AIRMIX gun AIRMIX Spray Guns New Sensations for New Performances The Xcite gun is the result of KREMLIN REXSON experience since The Xcite gun brings an excellent comfort to the operator. Its ultra light trigger, its design, its ergonomy and its swivel fitting reduce the operator fatigue, improve the productivity and stop all risks of RSI (Repetitive strains injuries) The new Xcite gun uses high quality components which ensure a perfect reliability maintaining a high level of performances. The last generation of Airmix atomization aircap offers unsurpassed finish quality. The sprayer has the ability to significantly vary the pattern without changing the tip while using minimum atomization air and pressure. It's really useful when painting complex shape parts. Features Ergonomic design and light trigger Product swivel fitting Stainless steel wetted parts Nickeled brass air needle Large and fine fan width adjustment Increased atomization quality Increased transfer efficiency EZ adjust aircap SPECIFICATIONS Benefits Reduced fatigue and excellent working conditions for increased productivity Compatible with waterbased materials Long service life and good reliability Ability to adjust the fan width to the shape of the part to be painted leads to higher efficiency and productivity Outstanding spraying quality with reduced overspray Simple using Sprayed materials Polyurethanes, waterbased products, high solids, twocomponents products, stains, lacquers, varnishes, etc... Body of the gun Forged aluminum Fluid Pressure Range (bar) Maximum air inlet pressure (bar) 6 Recommended atomization air pressure (bar) 0,8 3 Fluid output (l/mn) Depends on the tip used Weight (g) 564 Maximum Fluid Temperature ( C) 50 Air consumption (m3/h) 3.2 7,5 Wetted parts Stainless steel, PTFE, carbide Safety Trigger lock Filter (fitted on fluid tube) #6 85 mesh/ 168µ FITTINGS Fitting Air Inlet M 1/4 NPS Swivel fitting Fluid Inlet M 1/2" JIC Configuration of the Xcite spray gun with aircap and fluid swivel fitting Gun type Aircap Tip Maximum fluid pressure (bar) Seat Xcite 120 VX 24 KHVLP To be ordered 120 Stainless steel Xcite 200 separately (see table) 200 Carbide SEAL KITS Seal kit for Xcite gun (fluid) Seal kit for Xcite gun (air) Repair kit for Xcite gun (seal kits included) Xcite kits with air and fluid hoses Aircap Diameter Tip Hoses Length (m) Kit part number Type Fluid hose (mm) Conductive air hose (mm) Xcite 120 To be ordered 4,8 7 7, Xcite 200 VX 24 K HVLP separately (see table) 4,8 7 7,

13 l Aircaps for AIRMIX spray guns AIRCAP FOR XCITE SPRAY GUN For XCITE spray guns Adjustable fan l Spraying quality Excellent Transfer efficiency Excellent Nonstick coating l AIRMIX tips To order a tip, replace the crosses read in the table, in 134.5xx.xx4 for a Fine Finish or 134.5xx.xx2 for an Xtra Fine Finish tip. For example : order (Fine Finish) or (Xtra Fine Finish) for a tip TABLE OF TIPS FOR SOLVENTBASED MATERIALS Water output (l/mn) Screen marking Average width of fan at a distance of 25cm Pressure (bar) for filter Caliber (mm) Gun Pump or (1) (1) (1) (1) (1) (1) or (1) (1) (1) (1) (1) (1) (1) or (1) (1) (1) (1) (1) (1) (1) or (1) (1) (1) (1) (1) (1) or (1) (1) (1) (1) (1) (1) (1) (1) Those tips are also available as Xtra Fine Finish serie type, which are designed to improve atomization of polyurethanes, waterbased and HS coatings. VX24 Aircap and tips for Airmix sprayguns 11

14 l Hose sleeve Accessories PART NUMBERS Product hole (mm) Length (m) Hoses Sleeve l Microscreens and tip seals PART NUMBERS Tip size Microscreen (99 µ) (pack of 10) PTFE O'ring seals (pack of 10) and above l Tip Cleaning Needles PART NUMBERS Unclogging needles Nozzles Quantity Size (mm) 0,6 0, , l Seats for spray guns SEATS FOR Xcite SPRAY GUNS Type Quantity Polyacetal Stainless steel with seal Carbide with seal SEALS FOR AIRMIX GUN SEATS Quantity Seals for stainless steel and carbide seats l Gun fluid filter screen PART NUMBERS Stainless steel screen for filter Size (µ) Quantity N N N

15 l Adjusting needles valves For air adjustment. ADJUSTING NEEDLE VALVES Adjusting needle for Xcite, MVX, MXLT (MF 1/4") spray guns l Extensions for Airmix spray guns Accessories AIRMIX spray guns can be fitted with extensions in order to spray inaccessible areas. EXTENSIONS FOR Xcite SPRAY GUNS Length in mm Straight extension l Adaptor to feed two or three guns To supply 2 guns with air and solventbased paint including shutoff valves and an extraport to fit a third gun. ADAPTOR TO FEED TWO OR THREE GUNS Two guns divider l For one additional gun supply Air circuit : add the Yfitting to the outlet of the grey air regulator on the pump. Fluid circuit : remove the plug of the second fluid filter outlet and connect the elbow fitting. regulator on the pump. TWOGUN SYSTEM Material Air Yfitting 1/4" NPS Stainless steel Elbow fitting 3/8" NPT 1/2" JIC to fit on he second fluid filter outlet Stainless steel

16 SELECTION TABLE Intensive AIRMIX pumps SELECTION TABLE Type of pump Intensives TM Construction Stainless steel l l l l Mounting Wallmounted l l l l Cartmounted l l l l Portable l l m m For hot circulation m m l m Dimensions (wallmounted pump without filter or suction rod) Height (mm) Width (mm) Depth (mm) Weight (kg) 5, Type of motor air / fluid section Air motor Stroke of motor (mm) Hydraulic section Characteristics Pressure ratio 10/1 20/1 20/1 20/1 Output per cycle (cc) Number of cycles (per liter) Ouput at 30 cycles/mn. (L) Free output per minute (L) Max. fluid pressure (bar) Max. paint temperature ( C) Operating air pressure (bar) Max. air cons. at 30cycles/mn and 4 bar (Nm 3 /h) (1) 1,9 4,8 10,8 21,6 l : Available m : Optional (1) Air consumption (Nm 3 /h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) /

17 AIRMIX "START PUMP" This is the new entry level Airmix pump. It uses the same high efficiency and environmentally firendly technology that is found on the pump. This pump is ideal for small to hobbyist shops that can benefit from the power of Airmix. Features Small fluid section and suction rod The gun/pump kit works with a compressor of 1.5 HP Simple design, reduced number of spare parts Compact design SPECIFICATIONS Pressure ratio 10/1 Fluid volume per cycle (cm3) 18 Number of cycles per litre of products 55 Fluid Output at 30 cycles/mn (l/mn) 0,53 Air consumption (m3/h) at 30 cycles/mn at 4 bar 1,9 Free flow rate (L/mn) 1,1 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 60 Maximum Fluid Temperature ( C) 60 Sound level (dba) 80 Sealing Packings Upper sealing Stainless steel cartridge with GT sealing Lower sealing PFA seals Weight (kg) (w/o support or rods) 5,30 Wetted parts Stainless steel Height (cm) 40,5 Width (cm) 30,5 Depth (cm) 17,8 FITTINGS Benefits Less product loss during colorchanging and pump flushing Reduction of operational costs Easy maintenance Fits in small working areas Fitting Air inlet (valve) F 3/8" BSP Air outlet (atomization air) M 1/4" NPS Fluid Inlet M 18 x 125 Fluid Outlet M 1/2 JIC Intensive AIRMIX pumps CONFIGURATION OF THE AIRMIX S PUMP STAINLESS STEEL Setup Suction rod Drain rod Atomization air regulator Fluid pressure regulator Filter pump outlet Portable l l SEAL KITS Seal kit for H repair kit for H Repair kit for 340/2 air motor

18 AIRMIX STAINLESS STEEL Feeding of one gun for intensive works. High efficiency and environmentally friendly technology. Ideal for wood, metal and plastics markets. Intensive AIRMIX pumps Features Optimized fluid section and suction rod The gun/pump kit works with a compressor of 1.5 HP Simple design, reduced number of spare parts Compact design Benefits Less product loss during colorchanging and pump flushing Reduction of operational costs Easy maintenance Fits in small working areas SPECIFICATIONS Pressure ratio 10/1 Fluid volume per cycle (cm3) 18 Number of cycles per litre of products 55 Fluid Output at 30 cycles/mn (l/mn) 0,53 Air consumption (m3/h) at 30 cycles/mn at 4 bar 1,9 Free flow rate (L/mn) 1,1 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 60 Maximum Fluid Temperature ( C) 60 Sound level (dba) 80 Sealing Packings Upper sealing Stainless steel cartridge with GT sealing Lower sealing PFA seals Weight (kg) (w/o support or rods) 5,45 Wetted parts Stainless steel Height (cm) 40,5 Width (cm) 30,5 Depth (cm) 17,8 FITTINGS Fitting Air inlet (valve) F 3/8" BSP Air outlet (atomization air) M 1/4" NPS Fluid Inlet M 18 x 125 Fluid Outlet M 1/2 JIC Portable version CONFIGURATION OF THE AIRMIX PUMPS Setup Suction rod Drain rod Atomization air regulator Air regulator Fluid pressure Pump output filter Wall mounted Wall mounted l l l On one arm cart l Portable l SEAL KITS Seal kit for H repair kit for H Repair kit for 340/2 air motor (1) Option : 2 liters gravity funnel and support : AIRMIX PUMP KITS WITH Xcite SWIVEL FITTING Kit designation Wallmounted Kit Portable Kit Portable kit with funnel Gun type Supplied with aircap Tip Suction rod Hoses Length (m) Pump output filter Xcite 120 VX24 l 7,5 Xcite 120 VX 24 To be ordered separately (see table) l 7,5 Xcite 120 VX 24 l 7,5 l Funnel

19 AIRMIX PUMP STAINLESS STEEL A multipurpose, very quiet pump designed to deliver thicker coatings (up to 9000 cps) to a single spray gun in either wood, metal, or plastic finishing applications. Features All stainless steel construction Large diameter suction rod and high compression ratio The gun/pump kits work with a compressor of 2 HP Simple design, reduced number of spare parts Compact design SPECIFICATIONS Pressure ratio 20/1 Fluid volume per cycle (cm3) 22 Number of cycles per litre of products 45 Fluid Output at 30 cycles/mn (l/mn) 0,66 Free flow rate (L/mn) 1,32 Air consumption (m3/h) at 30 cycles/mn at 4 bar 4,8 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 120 Maximum Fluid Temperature ( C) 60 Sound level (dba) 82 Sealing Packings Upper sealing GT cartridge with polyethylene packing Lower sealing PFA sealing Weight (kg) wallmounted pump w/o rods 9 Wetted parts Stainless steel Height (cm) 45,7 Width (cm) 35,6 Depth (cm) 20,3 FITTINGS Benefits Compatible with waterbased materials Use with a large number of materials Reduction of operational costs Easy maintenance Fits in small working areas Fitting Air inlet (valve) F 3/8 BSP Air outlet (atomization air) M 1/4 NPS Fluid Inlet M 26 x 125 Fluid Outlet M 1/2 JIC (with 6 L funnel as an option) Intensive AIRMIX pumps CONFIGURATION OF THE AIRMIX PUMPS Setup Suction rod Drain rod Atomization air regulator Air regulator Fluid pressure Pump output filter Wall mounted Wall mounted l l l On one arm cart l Portable l L FUNNEL Designation 6l funnel (26x125 inlet) for mounting on onearm cart SEAL KITS H15 Seal kit H15 Maintenance kit H15 Rebuilding kit Repair kit for 7002 air motor KIT FOR AIRMIX PUMPS WITH Xcite SWIVEL FITTING Kit designation Gun type Supplied with aircap Tip Suction rod Hoses Length (m) Filter Wallmounted To be ordered Kit Xcite 120 VX24 separately (see l 7,5 table) 17

20 AIRMIX PUMP STAINLESS STEEL Ideal for feeding one or two Airmix spray guns or one gun in a heated circulation loop for small to medium production shop, the can pump a variety of coatings. The pump comes with the pump regulator, atomization regulator, and filter. Intensive AIRMIX pumps Features Large diameter suction rod and high compression ratio All stainless steel construction Simple design, reduced number of spare parts SPECIFICATIONS Pressure ratio 20/1 Fluid volume per cycle (cm3) 50 Number of cycles per litre of products 20 Fluid Output at 30 cycles/mn (l/mn) 1,5 Free flow rate (L/mn) 3 Air consumption (m3/h) at 30 cycles/mn at 4 bar 10,8 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 120 Maximum Fluid Temperature ( C) 60 Sound level (dba) 78 Sealing Packings Upper sealing Polyfluid + PTFE G or GT seal Lower sealing GT sealing Weight (kg) 17 Wetted parts Stainless steel Height (cm) 83,8 Width (cm) 35,6 Depth (cm) 17,78 FITTINGS Benefits Use with a large number of materials Compatible with waterbased materials Easy maintenance Fitting Air inlet (valve) F 3/8" BSP Air outlet (atomization air) M 1/4" NPS Fluid Inlet M 26 x 125 Fluid output (filter) M 1/2" JIC Model shown on a twoarm cart CONFIGURATION OF AIRMIX PUMPS Setup Sealing packings Suction rod Drain rod Atomization air Air regulator Pump output Lower sealing Upper sealing regulator Fluid pressure filter Wall mounted GT seal Polyfluid + PTFE G Wall mounted (GT seal) GT seal GT seal l l l l l 1 arm cartmounted GT seal Polyfluid + PTFE G SEAL KITS H25 GT seal kit H25 GT repair kit Seal kit for 5004 air motor Repair kit for 5004 air motor KITS FOR AIRMIX PUMPS STAINLESS STEEL WITH Xcite SWIVEL FITTING Kit designation Wallmounted Kit Gun type Xcite 120 Supplied with aircap VX24 Tip Suction rod Drain rod To be ordered separately (see table) Hoses Length (m) Pump output filter l l 7,5 l

21 AIRMIX PUMP STAINLESS STEEL The pump is ideal for large production shops where medium to heavy bodied materials will be fed to multiple guns from one fluid supply. Features Simple design, reduced number of spare parts Large diameter suction rod and high compression ratio All stainless steel construction SPECIFICATIONS Pressure ratio 20/1 Fluid volume per cycle (cm3) 100 Number of cycles per litre of products 10 Fluid Output at 30 cycles/mn (l/mn) 3 Free flow rate (L/mn) 6 Air consumption (m3/h) at 30 cycles/mn at 4 bar 21,6 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 120 Maximum Fluid Temperature ( C) 60 Sound level (dba) 78 Sealing Packings Upper sealing Polyfluid + PTFE G Lower sealing GT Weight (kg) 22 Wetted parts Stainless steel Height (cm) 86,4 Width (cm) 35,6 Depth (cm) 28 FITTINGS Benefits Easy maintenance Use with a large number of materials Compatible with waterbased products Fitting Air inlet (valve) F 3/8" BSP Air outlet (atomization air) M 1/4" NPS Fluid Inlet M 26 x 125 Fluid output (filter) M 1/2" JIC Intensive AIRMIX pumps CONFIGURATION OF AIRMIX PUMPS Setup Suction rod Drain rod Atomization air regulator Air regulator Fluid pressure Pump output filter Wall mounted l l l l l On onearm cart SEAL KITS H50 GT seal kit H50 GT repair kit Seal kit for air motor Repair kit for air motor

22 SELECTION TABLE FLOWMAX PUMPS AIRMIX Flowmax pumps l Exclusive precisely machined SuperLife Bellows replaces the traditional leaky packings l Delivers a wide range of pressures without the use of fluid regulators l The fluid inlet is located on the upper end of the fluid section making the pump easier to service l Contains single lip seals with automatic wear takeup for high uptime and minimal maintenance l Unique SuperQuiet air motor changeover with very high and reliable performance l All stainless steel fluid sections suitable for a wide variety of fluids l Easy access to wearing parts due to a tie rod free design The exclusive Flowmax SuperLife Technology is available only with Kremlin Rexson. Nothing of similar pressure and fluid output in the piston pump design outperforms the Flowmax SuperLife technology. Flowmax pumps substantially outlast standard piston pumps using selfadjusting seals. In addition there is no lubricant cup, thus eliminating packings. In sum, this is a packingfree pump that performs quietly with minimal service. Nothing Compares! SELECTION TABLE Pump type Construction Flowmax Bellow superlife TM 17.A F F F Stainless steel l l l l Configuration Wallmounted l l l l Cartmounted l m l l Dimensions (wallmounted pump without filter or suction rod) Height (mm) Width (mm) Depth (mm) Weight (kg) 20 11, Air motor/fluid section Air motor Stroke of air motor (mm) Fluid section 30 S 15 F 25 F 50 F Specifications Pressure ratio 17/1 20/1 20/1 20/1 Output per cycles (cc) Number of cycles (per litre) Output at 30 cycles/mn. (L) 1,8 0,66 1,5 3 Free output per minute (L) 3,6 1, Max. fluid pressure (bar) Max. paint temperature ( C F) Operating air pressure (bar) Max. air consumption at 30 cycles/ mn under 4 bar (Nm3/h) (1) 11 4,8 10,8 21,6 l : Available m : Optional (1) Air consumption (Nm 3 /h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / 1000

23 FLOWMAX AIRMIX 17.A2 PUMP STAINLESS STEEL Unique design with external valves for an easy maintenance. Flowmax technology ensures total sealing. Quick inversion of this pump allows for a perfectly stable fan shape at the gun. Performance, extended lifetime, reliability. Features External valves assemby Floating piston Sealing ensured by a Superlife bellow seal All stainless steel construction Large and smooth fluid passages Balanced fluid section SPECIFICATIONS Pressure ratio 17/1 Fluid volume per cycle (cm3) 60 Number of cycles per litre of products 16 Fluid Output at 30 cycles/mn (l/mn) 1,8 Free flow rate (L/mn) 3,6 Air consumption (m3/h) at 30 cycles/mn at 4 bar 11 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 100 Maximum Fluid Temperature ( C) 50 Sound level (dba) 74 Sealing packing Bellows Polyethylene Upper and lower GT polyethylene Weight (kg) wallmounted 20 Wetted parts Stainless steel Height (cm) 62,2 Width (cm) 33 Depth (cm) 21 FITTINGS Fitting Air inlet (valve) F 3/8" BSP Air outlet (atomization air) M 1/4" NPS Fluid Inlet M 26 x 125 Fluid output (filter) M 1/2 JIC CONFIGURATION OF THE FLOWMAX AIRMIX 17.A2 PUMP Setup Suction rod Drain rod SEAL KITS Benefits Easy maintenance Fast inversions and very high efficiency High reliability No more lubricant cups Leak free Total sealing between pump and its environment, ideal to work with moisturesensitive catalysts Ideal for UV and precatalyzed materials Compatible with waterbased materials Fluid discharge without retention of a wide range of coating materials Constant fluid output pressure Atomization air regulator Air regulator Fluid pressure Pump output filter Wallmounted 17.A2 Flowmax pump l l l l l 1 arm cart 17.A2 Flowmax pump Seal kit for A2 fluid section Repair kit for A2 fluid section Seal kit for external valves Seal kit for air motor Repair kit for air motor KITS FOR FLOWMAX AIRMIX 17.A2 PUMPS WITH Xcite SWIVEL FITTINGS Kit designation Wallmounted stainless steel 17.A2 Kit Gun type Xcite 120 Supplied with aircap VX24 Tip Suction rod Drain rod To be ordered separately (see table) Hoses Length (m) Filter pump outlet l l 7,5 l AIRMIX Flowmax pumps

24 AIRMIX Flowmax pumps FLOWMAX AIRMIX 20.15F PUMP STAINLESS STEEL The new generation of AIRMIX pump, benefiting of the Flowmax technology. Designed for fluid to semifluid materials. Features Sealing done by a Superlife bellow seal Stainless steel design Large diameter suction rod and high compression ratio The gun/pump kits work with a compressor of 2 HP Simple design, reduced number of spare parts Compact design SPECIFICATIONS Pressure ratio 20/1 Fluid volume per cycle (cm3) 22 Number of cycles per litre of products 45 Fluid Output at 30 cycles/mn (l/mn) 0,66 Free flow rate (L/mn) 1,32 Air consumption (m3/h) at 30 cycles/mn at 4 bar 4,8 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 120 Maximum Fluid Temperature ( C) 50 Sound level (dba) 80 Sealing packing Bellows Polyethylene Upper and lower GT cartridge with polyethylene packing. PFA seal. Weight (kg) wallmounted pump w/o rods 11,5 Wetted parts Hard chromed stainless steel, stainless steel Height (cm) 57 Width (cm) 24 Depth (cm) 28,5 FITTINGS Fitting Air inlet (valve) F 3/8" BSP Air outlet (atomization air) M 1/4" NPS Fluid Inlet M 18 x 125 Fluid Outlet M 1/2 JIC CONFIGURATION OF THE AIRMIX F PUMPS Setup Suction rod Drain rod Atomization air regulator Fluid pressure regulator Filter pump outlet Wallmounted l l Wallmounted l l l On one arm (1) cart l l l L FUNNEL Benefits High reliability Total sealing between pump and its environment, ideal to work with moisturesensitive catalysts No fluid leakages Ideal for UV and precatalyzed materials No lubricant needed Compatible with waterbased materials Use with a large number of materials Reduction of operational costs Easy maintenance Fits in small working areas Designation 6l funnel (18x125 inlet) for mounting on 1 arm cart SEAL KITS Seal kit H15F Repair kit H15F Repair kit for 7002 air motor (1) As an option : 6 litre funnel 22 KIT FOR AIRMIX 20.15F PUMPS WITH Xcite SWIVEL FITTING Kit designation Gun type Supplied with aircap Tip Suction rod Hoses Length (m) Filter Wallmounted To be ordered F Kit Xcite 120 VX 24 separately (see l 7,5 table)

25 FLOWMAX AIRMIX F PUMP STAINLESS STEEL Universal AIRMIX pump for use with all materials, including waterbased and high solids. Features Sealing done by one large stroke bellow Ergonomic design of fluid passages All stainless steel construction Balanced fluid section Mobile piston seal Benefits High reliability No more lubricant cups No fluid leakages Total sealing between pump and its environment, ideal to work with moisturesensitive catalysts Ideal for UV and precatalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with waterbased materials Constant fluid output pressure Excellent suction capacity SPECIFICATIONS Pressure ratio 20/1 Fluid volume per cycle (cm3) 50 Number of cycles per litre of products 20 Fluid Output at 30 cycles/mn (l/mn) 1,5 Free flow rate (L/mn) 3 Air consumption (m3/h) at 30 cycles/mn at 4 bar 10,8 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 120 Maximum Fluid Temperature ( C) 50 Sound level (dba) 80 Sealing packing Bellows Polyethylene Upper and lower GT Polyethylene Weight (kg) wallmounted 22 Wetted parts Stainless steel Height (cm) 99,1 Width (cm) 48,3 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/8" BSP Air outlet (atomization air) M 1/4" NPS Fluid Inlet M 26 x 125 Fluid output (filter) M 1/2" JIC AIRMIX Flowmax pumps CONFIGURATION OF THE FLOWMAX AIRMIX 20.25F STAINLESS STEEL Setup Suction rod Drain rod Wall mounted 2 arms Cartmounted Atomization air regulator Air regulator Fluid pressure Pump output filter l l l l l SEAL KITS Seal kit H25F Repair kit H25F Seal kit for 5004 air motor Repair kit for 5004 air motor

26 FLOWMAX AIRMIX 20.50F PUMP STAINLESS STEEL AIRMIX Flowmax pumps Universal AIRMIX pump for use with all materials, including waterbased and high solids. Features Sealing done by one large stroke bellow Ergonomic design of fluid passages All stainless steel construction Balanced fluid section Mobile piston seal Benefits High reliability No more lubricant cups No fluid leakages Total sealing between pump and its environment, ideal to work with moisturesensitive catalysts Ideal for UV and precatalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with waterbased materials Constant fluid output pressure Excellent suction capacity SPECIFICATIONS Pressure ratio 20/1 Fluid volume per cycle (cm3) 100 Number of cycles per litre of products 10 Fluid Output at 30 cycles/mn (l/mn) 3 Free flow rate (L/mn) 6 Air consumption (m3/h) at 30 cycles/mn at 4 bar 21,6 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 120 Maximum Fluid Temperature ( C) 50 Sound level (dba) 76 Sealing packing Bellows Polyethylene Upper and lower GT Polyethylene Weight (kg) wallmounted 27 Wetted parts Stainless steel Height (cm) 97,5 Width (cm) 47 Depth (cm) 27 FITTINGS Fitting Air inlet (valve) F 3/8" BSP Air outlet (atomization air) M 1/4" NPS Fluid Inlet M 26 x 125 Fluid output (filter) M 1/2" JIC Model shown : F CONFIGURATION OF THE FLOWMAX AIRMIX 20.50F STAINLESS STEEL Setup Suction rod Drain rod Wall mounted 2 arms Cartmounted Atomization air regulator Air regulator Fluid pressure Pump output filter l l l l l SEALS KITS Seal kit H 50F Repair kit H 50F Seal kit for air motor Repair kit for air motor

27 l M250 AIRLESS spray guns Recommended for quality AIRLESS industrial applications Features Benefits Ergonomic design Very comfortable handle and trigger Tungsten carbide needle and seat Outstanding reliability and extended life time Removable handle filter Quick maintenance Handle swivel fitting Important flexibility SPECIFICATIONS Sprayed materials Corrosionresistant products, primers, fillers, epoxy... Body of the gun Aluminum Maximum fluid pressure (bar) 250/500 Maximum Fluid Temperature ( C) 50 Wetted parts Aluminum Needle Carbide Weight (g) 540 Handle filter Easily removable without key Seat Carbide CONFIGURATION OF THE M250 AND REXSON 500 SPRAY GUNS Gun type Tip Maximum fluid pressure (bar) Spray gun M 250 reversible caliber AIRLESS spray guns SEAL KITS Repair kit for AIRLESS M250 spray guns KITS FOR AIRLESS M250 SPRAY GUNS Kit designation Diameter conductive fluid hose (mm) Hoses Length (m) Kit part number M250 gun 6, ikremlin's advice Choosing the nozzle is best done by crossing the desired width of the fan at a distance of 30cm/12 inches with the given output of water at 140 bar/2000psi. If your ideal output lies between two of the values, we would recommend that you opt for the higher of the two output values. 25

28 l Tip guards for reversible tips Tip guards and tips AIRLESS l Allows for extremely rapid cleaning, without the need for any tool l Manually removable (or conventional key lock system) ; very easy to use, it is also completely leak free l Tip can be set in three possible positions : spraying, unplugging or removing. TIP GUARDS FOR REVERSIBLE TIPS SEAL KIT REPAIR KIT Repair kit with piston and spring l Reversible Tips To determine the part number of a tip, use the number engraved on the tip to replace the crosses in following part number : XXX. REVERSIBLE TIPS Output at 140 bar (l/ mn)/2030 psi (g/mn) Equivalent diameter (in mm/ thousands of inches) Tip color Handle filter (MESH) Quantity Tip seals Angle Fan width cm/ 15/20 20/25 25/30 30/35 35/40 inches* (1) 45/50 18/20 0,280 0,23 grey red (200) 609 0,454 0,28 red blue (150) 311 (06.05) 411 (06.07) 0,643 0,33 orange blue (150) (09.07) 513 (09.09) 613 (09.11) 0,870 0,38 yellow yellow (100) (14.07) ,136 0,43 blue white (50) Number engraved 317 (14.05) 417 (14.07) 517 (14.09) 617 (14.11) 1,360 0,48 green white (50) on the tip (20.07) (20.09) (20.11) 1,741 0,53 black white (50) 421 (20.07) 521 (20.09) 621 (20.11) 2,50 0,63 black white (50) 525 (30.09) 725 (30.15) 925 (30.19) 3,33 0,74 black white (50) 529 (45.09) 729 (45.15) 929 (45.21) (1) * The part numbers in brackets give the codes for equivalent KREMLIN flat tips from a spraying distance of 30 cm 12 inches l Tip guards for flat tips TIP GUARDS FOR FLAT TIPS Safety guard M250 KREMLIN thread tip l guard SEAL KIT Quantity Tip seals

29 l Flat tips Flat tips ensure high precision and performance : XX.XX (replace of the X by the number read on the table) FLAT TIPS Fluid output at 140 bar (l/mn) Equivalent diameter (in mmthousandth inches) Tip Diaphragm 0,230 0,18/0, ,310 0,23/0, ,460 0,28/0, ,630 0,33/0, ,010 0,41/0, ,500 0,50/0, ,250 0,61/0, ,340 0,73/0, Filter in handle (MESH) red (200) red (200) blue (150) blue (150) blue (150) yellow (100) yellow (100) white (50) Angle Width of fan (cm) Number engraved on the tip l Tips with adjustable fan TIPS WITH ADJUSTABLE FAN Size(mm) Equivalent size in flat tips minimum maximum Tip with fixing screw (M250) P.N. Spare needle P.N Tips with adjustable fan allow you to adjust fan width and output simultaneously by operating one control knob. Tip guards and tips AIRLESS ikremlin's advice Regularly replacement of Good quality spraying depends on the condition of the tip. the tip ensures a consistent fan pattern. Any overuse of tips will result in an ovalshaped outlet forming, which creates two major problems : Reduced width of fan, with fluid heavily concentrated in the centre Higher fluid output. 27

30 Accessories l Extensions for AIRLESS handle and spray guns A complete extension set consists of : 1 extension, 1 fitting, 1 tip and 1 tip guard. You can use a junction fitting ref : to fit : l 900 mm (35in) and 1800 mm (70in) extensions end to end l 300 mm (12in) and 600 mm (24in) extensions on 900 mm or 1800 mm extensions l A base and a tip on a 900 mm or 1800 mm extension EXTENSIONS FOR AIRLESS SPRAY GUNS AND HANDLES Extension Length : 300 mm Extension Length : 600 mm Swivel fitting Straight fitting Reversible or flat tip guard (1) Reversible of flat tip (1) See table l Seals for extensions SEAL KITS Quantity Use Seals (narrow) Extensions for 300 and 600mm Seals (large) Tip seals Extensions for 900 and 1800mm Extension seals l Swivel fittings SWIVEL FIITINGS Thread 1/2 JIC (KREMLIN) Thread type (M250) 1/4 NPS (G) M 16 x 150 (W) l Gun handle filters GUN HANDLE FILTERS (10 UNITS) color 200 MESH (74µm) handle filter Red MESH (100µm) handle filter blue MESH (150 µm) handle filter Yellow MESH (300 µm) handle filter White l Unplugging needles for flat tips 28 UNPLUGGING NEEDLES FOR FLAT TIPS Tip Quantity Size (mm) 0,6 0, Unplugging needles 12 0,

31 SELECTION TABLE INTENSIVE TM PUMPS Pump type Intensive TM Pump designation WB WB Construction Stainless steel l l l l Configuration Wallmounted l l l l Cartmounted l l l l Hot with circulation l m Dimensions (wallmounted pump without filter or rod) Height (mm) Width (mm) Depth (mm) Weight (kg) Air motor/fluid section Air motor Stroke of air motor (mm) Fluid section Specifications Pressure ratio 40/1 40/1 40/1 40/1 Output per cycle (cc) Number of cycles (per litre) Output at 30 cycles/mn (L) 1,5 1,5 3 3 Free output per minute (L) Max. product pressure (bar) Max. paint temperature ( C) 60 C 60 C 60 C 60 C Operating air pressure (bar) Max. air consumption at 30 cycles/mn under 4 bar (Nm3/h) (1) , ,2 l : Available m : Optional (1) Air consumption (Nm 3 /h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / AIRLESS Intensives piston pumps

32 AIRLESS PUMP STAINLESS STEEL Ideal for outputs up to 1.5 litre/mn AIRLESS Intensives piston pumps Features Large diameter suction rod and high compression ratio All stainless steel construction Simple design, reduced number of spare parts SPECIFICATIONS Pressure ratio 40/1 Fluid volume per cycle (cm3) 50 Number of cycles per litre of products 20 Fluid Output at 30 cycles/mn (l/mn) 1,5 Air consumption (m3/h) at 30 cycles/mn at 4 bar 21,6 Free flow rate (L/mn) 3 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 240 Maximum Fluid Temperature ( C) 60 Sound level (dba) 77 Sealing Packings Upper sealing Polyfluid + PTFE G Lower sealing GT seal Wetted parts Stainless steel Weight (kg) wallmounted 22 Height (cm) 80 Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air M 1/4" NPS kit) Fluid Inlet M 26x125 Fluid output (filter) M 1/2" JIC CONFIGURATION OF THE AIRLESS PUMP STAINLESS STEEL Setup Suction rod Drain rod Wall mounted 2 arms cart mounted ATOMIZATION AIR KIT WITH REGULATOR Atomization air kit with regulator (for AIRMIX spray guns) SEAL KITS Benefits Use with a large number of materials Compatible with waterbased products Easy maintenance Air regulator Fluid pressure Pump output filter l l l l H25 GT seal kit H25 GT repair kit Seal kit for air motor Repair kit for air motor KITS FOR PUMP WITH AIRMIX Xcite SWIVEL FITTING Kit designation Gun type Supplied with aircap Tip Suction rod Drain rod Wallmounted kit M 250 Reversible 517 tip Wallmounted Kit Xcite 200 VX24 To be ordered Hot spraying separately (see wallmounted table) Kit Atomization air regulator Hoses Length (m) AD60 Heater Pump output filter l l 10 l l l l 7,5 l Xcite 200 VX24 l l l 7,5 l l Kit part number

33 AIRLESS WB PUMP STAINLESS STEEL Recommended for high viscosity products such as waterbased and high solid paints. Ideal for outputs up to 1.5 litre/mn. Features Large suction fluid passage PulsAbsorber device All stainless steel construction Stainless steel strainer Simple design, reduced number of spare parts SPECIFICATIONS Pressure ratio 40/1 Fluid volume per cycle (cm3) 50 Number of cycles per litre of products 20 Fluid Output at 30 cycles/mn (l/mn) 1,5 Air consumption (m3/h) at 30 cycles/mn at 4 bar 21,6 Free flow rate (L/mn) 3 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 240 Maximum Fluid Temperature ( C) 60 Sound level (dba) 77 Sealing Packings Upper sealing Polyfluid + PTFE G Lower sealing GT seal Wetted parts Stainless steel Weight (kg) wallmounted 22 Height (cm) 92 Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air M 1/4" NPS kit) Fluid Inlet M 1'' Fluid output (filter) M 1/2" JIC CONFIGURATION OF THE AIRLESS WB PUMP STAINLESS STEEL Setup Suction rod Drain rod Wall mounted 2 arms cart mounted ATOMIZATION AIR KIT WITH REGULATOR Atomization air kit with regulator (for AIRMIX spray guns) SEAL KITS Benefits For high viscosity materials Stable and smooth flow Compatible with waterbased products Long service life and good reliability No crushing possible Easy maintenance Air regulator Fluid pressure Pump output filter l l l l H25 WB seal kit Repair kit H25 WB Seal kit for air motor Repair kit for air motor AIRLESS Intensives piston pumps 31

34 AIRLESS PUMP STAINLESS STEEL Ideal for feeding two guns AIRLESS Intensives piston pumps Features Simple design, reduced number of spare parts Large diameter suction rod and high compression ratio SPECIFICATIONS Pressure ratio 40/1 Fluid volume per cycle (cm3) 100 Number of cycles per litre of products 10 Fluid Output at 30 cycles/mn (l/mn) 3 Free flow rate (L/mn) 6 Air consumption (m3/h) at 30 cycles/mn at 4 bar 43,2 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 240 Maximum Fluid Temperature ( C) 60 Sound level (dba) 80 Sealing Packings Upper sealing Polyfluid + PTFE G Lower sealing GT sealing Wetted parts Stainless steel Weight (kg) wallmounted 22 Height (cm) 80 Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air M 1/4" NPS kit) Fluid Inlet M 26 x 125 Fluid output (filter) M 1/2" JIC CONFIGURATION OF THE AIRLESS PUMP STAINLESS STEEL Setup Suction rod Drain rod Wall mounted Two arms cartmounted ATOMIZATION AIR KIT WITH REGULATOR Benefits Easy maintenance Use with a large number of materials Air regulator Fluid pressure Pump output filter l l l l Atomization air kit with regulator (for AIRMIX spray guns) SEAL KITS H50 GT seal kit H50 GT repair kit Seal kit for air motor Repair kit for air motor

35 AIRLESS WB PUMP STAINLESS STEEL Features Large suction fluid passage PulsAbsorber device All stainless steel construction Stainless steel strainer Simple design, reduced number of spare parts SPECIFICATIONS Pressure ratio 40/1 Fluid volume per cycle (cm3) 100 Number of cycles per litre of products 10 Fluid Output at 30 cycles/mn (l/mn) 3 Air consumption (m3/h) at 30 cycles/mn at 4 bar 43.2 Free flow rate (L/mn) 6 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 240 Maximum Fluid Temperature ( C) 60 Sound level (dba) 80 Sealing Packings Upper sealing Polyfluid + PTFE G Lower sealing GT seal Wetted parts Stainless steel Weight (kg) wallmounted 22 Height (cm) 92 Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air M 1/4" NPS kit) Fluid Inlet M 1'' Fluid output (filter) M 3/4" JIC CONFIGURATION OF THE AIRLESS WB PUMP STAINLESS STEEL Setup Suction rod Drain rod Wall mounted 2 arms cart mounted ATOMIZATION AIR KIT WITH REGULATOR Benefits For high viscosity materials Stable and smooth flow Compatible with waterbased products Long service life and good reliability No crushing possible Easy maintenance Air regulator Fluid pressure Pump output filter l l l l Atomization air kit with regulator (for AIRMIX spray guns) AIRLESS Intensives piston pumps SEAL KITS H50 WB seal kit H50 WB repair kit Seal kit for air motor Repair kit for air motor

36 SELECTION TABLE FLOWMAX PUMPS AIRLESS Flowmax pumps Pump type 34. A F F Construction Stainless steel l l l Configuration Wallmounted l l l Cartmounted l l l Dimensions (wallmounted pump without filter or rod) Height (mm) Width (mm) Depth (mm) Weight (kg) Air motor/fluid section Air motor Stroke of air motor (mm) Fluid section F 50 F Characteristics Pressure ratio 34/1 40/1 40/1 Output per cycle (cc) Number of cycles (per litre) Output at 30 cycles/mn 1,8 1,5 3 Free output per minute 3,6 3 6 Max. product pressure (bar) Max. paint temperature ( C/F) Operating air pressure (bar) Max. air consumption (Nm 3 /h / cfm) (1) l : Available m : Optional (1) Air consumption (Nm 3 /h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) /

37 FLOWMAX 34.A2 PUMP Unique design with external valves for an easy maintenance. Flowmax technology ensures total sealing. Quick inversion of this pump allows for a perfectly stable fan shape at the gun. Performance, extended lifetime, reliability. Features External valves assemby Floating piston Sealing done by a Superlife bellow seal Large and smooth fluid passages All stainless steel construction Balanced fluid section Benefits Easy maintenance Fast inversions and very high efficiency High reliability No more lubricant cups No fluid leakages Total sealing between pump and its environment, ideal to work with moisturesensitive catalysts Ideal for UV and precatalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with waterbased materials Constant fluid output pressure SPECIFICATIONS Pressure ratio 34/1 Fluid volume per cycle (cm3) 60 Number of cycles per litre of products 16 Fluid Output at 30 cycles/mn (l/mn) 1,8 Air consumption (m3/h) at 30 cycles/mn at 4 bar 22 Free flow rate (L/mn) 3,6 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 200 Maximum Fluid Temperature ( C) 50 Sound level (dba) 71 Sealing packing Bellows Polyethylene Upper and lower GT Polyethylene Wetted parts Stainless steel Weight (kg) wallmounted 26.5 Height (cm) 61 Width (cm) 41 Depth (cm) 25 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air kit) M 1/4" NPS Fluid Inlet M 26 x 125 Fluid output (filter) M 1/2 JIC AIRLESS Flowmax pumps CONFIGURATION OF THE FLOWMAX 34.A2 PUMP Setup Suction rod Drain rod Wallmounted Flowmax 34.A2 1 arm cartflowmax 34.A2 Air regulator Fluid pressure Pump output filter l l l l ATOMIZATION AIR KIT WITH REGULATOR Atomization air kit with regulator (for AIRMIX spray guns) SEAL KITS Seal kit for A2 fluid section Repair kit for A2 fluid section Seal kit for external valves Seal kit for air motor Repair kit for air motor KITS FOR FLOWMAX 34.A2 PUMPS Supplied Suction Kit designation Gun type with aircap Tip rod Drain rod air Atomization Hoses Pump regulator Length (m) output filter Wallmounted Flowmax 34.A2 M250 Reversible 517 tip l l 10 l Wallmounted stainless steel 34A2 Kit Xcite 200 VX24 To be ordered separately (see table) l l l 7,5 l Kit part number

38 FLOWMAX 40.25F PUMP STAINLESS STEEL AIRLESS Flowmax pumps Flowmax pump for low volume applications Features Sealing done by one large stroke bellow Ergonomic design of fluid passages All stainless steel construction Balanced fluid section Mobile piston seal SPECIFICATIONS Pressure ratio 40/1 Fluid volume per cycle (cm3) 50 Number of cycles per litre of products 20 Air consumption (m3/h) at 30 cycles/mn at 4 bar 21,6 Fluid Output at 30 cycles/mn (l/mn) 1,5 Free flow rate (L/mn) 3 Maximum fluid pressure (bar) 240 Maximum Fluid Temperature ( C) 50 Maximum air inlet pressure (bar) 6 Sound level (dba) 72 Sealing packing Bellows Polyethylene Upper and lower GT polyethylene Wetted parts stainless steel Weight (kg) wallmounted 37 Height (cm) 97 Width (cm) 40 Depth (cm) 28 FITTINGS Benefits High reliability No more lubricant cups No fluid leakages Total sealing ideal for isocyanates Ideal for UV and precatalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with waterbased materials Constant fluid output pressure Excellent suction capacity Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air M1/4" NPS kit) Fluid Inlet M 26 x 125 Fluid Outlet M 1/2" JIC CONFIGURATION OF THE FLOWMAX 40.25F PUMP STAINLESS STEEL Setup Suction rod Drain rod Air regulator Fluid pressure Pump output filter Wall mounted l l l l Cart mounted ATOMIZATION AIR KIT Atomization air kit with regulator (for AIRMIX spray guns) Kit part number Seal kit H25F Repair kit H25F Seal kit for air motor Repair kit for air motor

39 FLOWMAX 40.50F PUMP STAINLESS STEEL Flowmax pump, ideal for feeding two guns Features Sealing done by one large stroke bellow Ergonomic design of fluid passages All stainless steel construction Balanced fluid section Mobile piston seal Benefits High reliability No more lubricant cups No fluid leakages Total sealing between pump and its environment, ideal to work with moisturesensitive catalysts Ideal for UV and precatalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with waterbased materials Constant fluid output pressure Excellent suction capacity SPECIFICATIONS Pressure ratio 40/1 Fluid volume per cycle (cm3) 100 Number of cycles per litre of products 10 Fluid Output at 30 cycles/mn (l/mn) 3 Air consumption (m3/h) at 30 cycles/mn at 4 bar 43,2 Free flow rate (L/mn) 6 Maximum fluid pressure (bar) 240 Maximum Fluid Temperature ( C) 50 Maximum air inlet pressure (bar) 6 Sound level (dba) 77 Sealing packing Bellows Polyethylene Upper and lower GT Polyethylene Wetted parts Stainless steel Weight (kg) wallmounted 42 Height (cm) 97 Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air M 1/4" NPS kit) Fluid Inlet M 26x125 Fluid Outlet M 1/2" JIC AIRLESS Flowmax pumps CONFIGURATION OF THE FLOWMAX 40.50F PUMPS STAINLESS STEEL Setup Suction rod Drain rod Wallmounted Cartmounted (on a 2arms cart) Air regulator Fluid pressure Pump output filter l l l l ATOMIZATION AIR KIT Atomization air kit with regulator (for AIRMIX spray guns) SEALS KITS Seal kit H 50F Repair kit H 50F Seal kit for air motor Repair kit for air motor

40 l Carts Recommendations and Advices Single Post Cart Two Post Cart w/o mounting plate Two Reinforced Arms w/o mounting plate Two Post Pump Mounting Plate l recommendations to optimize your Flowmax applications AREAS OF COMPETENCE OF THE FLOWMAX PUMPS INTENSIVE pumps FLOWMAX pump Frequent color changes l 2K materials (manual or booster pump) l Precatalyzed materials l Circulating/circulation l High volume applications l Charged materials l Max. product temperature 60 C 50 C l Recommendations for Airmix filtration To avoid any tip unplugging, it is necessary to opte for filtration by stages. RECOMMENDATIONS FOR AIRMIX PUMPS FILTRATION Strainer Pump Pump filter Gun filter Tip filter Tip size Ø suction tube filtration ,5 Micro screen microns Optional O' ring seal / / Micro screen F/20.50F/ microns A 'O' ring seal l Recommendations for Airless filtration To avoid any tip unplugging, it is necessary to opt for filtration by stages. RECOMMENDATIONS FOR AIRLESS PUMPS FILTRATION Pump Mesh (for hose Ø) Pump filter 40.25, 40.25F, 40.50, 40.50F, 34A WB, WB (screwed stainless steel strainer) GUN HANDLE FILTERS (M250/M350) Handle gun filter (Mesh) Reversible tips code

41 HP BP 60/61 HEATERS Their original design ensures an optimized heat transfer, with no risk of burning the paint in the heater. This equipment will allow you to reduce the viscosity of paints without using solvents. It guarantees an outstanding finish quality, whatever the ambient temperature may be. This version of the equipment is to be used only for waterbased materials Features A thermometer is integrated into the command box Modular design Benefits No pressure loss when working with high viscosity materials Easy maintenance Heaters SPECIFICATIONS Termostatic type Thermal fuse Cutout at 121 C Thermometer Graduation C Temperature range ( C) Pressure (bar) 250 Weight (kg) 23 Wetted parts Body and fittings in stainless steel Room temperature ( C) 40 maxi HP HEATER STAINLESS STEEL VERSION Stainless steel Volatge / Power heater Temperature ( C) Cable length w/o Fitting Volt Watt plug (m) Inlet Outlet HP60 M 1/2 JIC M 1/2 JIC m BP60 M M 18 x HP M 1/2 JIC M 1/2 JIC 5 m HP M 1/2 JIC M 1/2 JIC ikremlin's advice assembly, please select a two arm cart. If you want to set your heater on your cart mount pump 39

42 AD 60/61 HEATERS : NON EXPLOSIVE Original design ensuring optimum heat transfer with no risk of burning the paint in the heater. To be used in zone 1 and 2 according to ATEX. Agreement INERIS 03ATEX 0079X Ex II 2 G EEx d II AT3 Features A thermometer is integrated into the command box Modular design Benefits No pressure loss when working with high viscosity materials Easy maintenance SPECIFICATIONS Thermostat type By fluid extension and dry contact Thermal fuse Cut at 121 C Thermometer Graduation C Temperature range ( C) Pressure (bar) 240 maxi Weight (kg) Aluminum : 15.5 Stainless steel : 25 Wetted parts Aluminum : aluminum body, galvanized chrome fittings Stainless steel : stainless steel body and fittings Room temperature ( C) 40 maxi AD HEATERS ALUMINUM VERSION (SOLVENTBASED MATERIALS) Aluminum heater Volatge / Power Temperature ( C) Cable length w/o Fitting Volt Watt plug (m) Inlet Outlet AD M 1/2 JIC M 1/2 JIC AD M 1/2 JIC M 1/2 JIC AD HEATERS STAINLESS STEEL VERSIONS Stainless steel Volatge / Power heater Temperature ( C) Cable length w/o Fitting Volt Watt plug (m) Inlet Outlet AD M 1/2 JIC M 1/2 JIC AD M 1/2 JIC M 1/2 JIC AD M 1/2 JIC M 1/2 JIC i KREMLIN's advice If you want to set your heater on your cart mount pump assembly, please select a two arm cart. 40

43 OnePass Heater The economical and reliable solution for a constant spraying quality to reduce the viscosity of paints without adding solvents. The heating of the product is done in one single passage in the Onepass heater thanks to the new design and the optimized thermal exchange efficiency. This innovative design offers the possibility to install directly the Onepass heater directly between the pump and the gun without recirculation. Its dimensions and reduced weight allow to fit it on a mobile pump (2 arms cart and mounting plate) To be used in zone 1 and 2 according to ATEX Circulating Agreement ISSeP 05ATEX031 Ex II 2 G Ex d IIA T3 Heaters Features Standard stainless steel version A thermometer is integrated into the command box Reduced dimensions Modular design t max : 20 C at an ouput of 800 cc/mn Benefits Compatible with waterbased materials No pressure loss when working with high viscosity materials Mounting on mobile versions Quick and easy maintenance Optimised performances in most applications SPECIFICATIONS Thermostat type By fluid expansion and dry contact Thermal fuse Cut at 72 C Thermometer Graduation 0 60 C Temperature range ( C) Pressure (bar) 120 Weight (kg) 16,5 Wetted parts Stainless steel and PTFE Room temperature ( C) 40 maxi ONE PASS HEATER PART NUMBERS Stainless steel Volatge / Power Onepass heater Temperature ( C) Cable length w/o Fitting Volt Watt plug (m) Inlet Outlet Onepass 230V M 1/2 JIC M 1/2 JIC Onepass 115V M 1/2 JIC M 1/2 JIC ikremlin's advice assembly, please select a two arm cart If you want to set your heater on your cart mount pump 41

44 l Y fitting stainless steel Accessories for hot circulation Allowing paint circulation on the gun while maintaining ease of use. Remote setup possible using an additional hose. YFITTING PART NUMBERS Fittings on gun Hoses thread Stainless steel Yfitting for airspray guns F 3/8" NPS M 1/4" NPS Stainless steel Yfitting for AIRMIX guns F 1/2" JIC M 1/2" JIC l Circulation valve (for all types of spraying) Allows you to set the perfect output for circulation. Max. fluid pressure : 240 bar. CIRCULATION VALVES PART NUMBERS Thread Back fitting Flushing valve Flushing rod M Pump intake Rod 18 x 125 F 26 x 125 M 26 x 125 M 1/2 JIC l l M 1"G M 35 x 150 M 3/4 JIC l l l Airmix back pressure regulator Assures a constant pressure in the fluid circuit. Regulation pressure : 0 70 bar. AIRMIX BACK PRESSURE REGULATOR PART NUMBERS Thread Version Back fitting Flushing Flushing rod valve M 18 x 125 Pump intake Rod Wallmounted F 26 x 125 M 26 x 125 M 1/2 JIC l l

45 43Notes

46 Notes 44

47 ATEX Directive ( Explosive Atmosphere) ATEX 94/9/CE Directive : European (EU) regulation for the use of electrical and nonelectrical equipment which may be used in explosive atmospheres, including pumping and spraying equipment in potentially explosive atmospheres. From 1 July 2003, it will be necessary for all products placed on the market or put into use to comply with the ATEX Directive, even if they are only intended for use in their country of origin. All user will have to be compliant with the Directive since 30 June 2006 for existing equipment (ATEX 99/92 CE). Compliant KREMLIN equipment are in Group II, category 2G (equipment designed to ensure a high level of protection). They can be used in zone 1 and 2 without any restriction. Nota : Group II Category 2: equipment designed to ensure a high level of protection G : gas and vapour Zone 1 : potential hazard (spray booth, preparation area) Zone 2 : minimal hazard Kremlin Rexson reserves the right to modify its equipment and/or specifications without notice. Kremlin, Airmix, Airless, Regulex, Flowmax are registered trademarks. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of KREMLIN REXSON. Impression : TAL Industries , quai de Valmy PARIS

48 At your service A worldwide network Training centres all over the world : Paris, Detroit, Barcelona, Düsseldorf, Shanghaï, Mumbay, Sao Paulo... Visit our website Experts in Finishing and Dispensing solutions KREMLIN REXSON saves right to change without notice characteristics and services offered as well as equipment and attachments of these. KREMLIN REXSON B.P avenue de Stalingrad Stains cedex France Tél. +33 (0) Fax. +33 (0)