Selection guide. Automatic spraying equipment.

Transcription

1 Selection guide Automatic spraying equipment

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3 Automatic spraying equipment Editorial KREMLIN REXSON are delighted to present the product selection guide for Automatic spraying equipment. KREMLIN REXSON received the ISO 9001 certification accredited by LRQA for the design and manufacture of its range of paint application equipment. All equipment are ATEX compliant. An energetic Research and Development policy has given KREMLIN REXSON the ability to provide the best solutions for most applications in the metal, wood, plastic and automotive markets leading to significant reductions in VOC emissions. KREMLIN REXSON products are designed with two objectives : to continuously innovate equipment to meet the needs of all new coating systems arriving in the market (waterbased, highsolids, etc) to reduce operating costs whilst meeting new environmental concerns. The quality of KREMLIN REXSON equipment is recognized worldwide, a statement which is borne out by the fact that 75% of its sales are exported. This powerful international presence allows KREMLIN REXSON to quickly respond to emerging market needs by developing innovative new equipment. Our new interactive product selection guide will help you to select, the best, the right equipment and use it to its highest potential. Please do not hesitate to contact your local distributor or a KREMLIN REXSON technical advisor. They are there to help you find the best solution for all your needs.

4 Summary Automatic spraying Modular conventional spray guns Conventional spray guns Aircaps, nozzles and needles Extensions Modular AIRMIX spray gun AIRMIX spray gun AIRMIX aircaps and tips AIRLESS spray guns AIRLESS aircaps and tips

5 AUTOMATIC SPRAYING Generalities Automatic spraying allows you to increase productivity and the quality of work. Material feed of the product to the spray guns is by a pump. An automatic spraying installation can be assembled in one of the following configurations: By moving the automatic spray guns: the parts to be painted being either fixed or moving; By one or several fixed spray guns; in this case, the parts to be painted move in relation to the gun: either by rotating (on automatic turntables), or by linear movement (generally when the parts to be painted are small, very simple and with mainly flat surfaces). Such movements can sometimes be combined. Automatic spray guns control All Kremlin automatic spray guns work by pneumatic control. Product feeding For operation, all you have to do is connect them up to a solenoid air valve or a threeway pneumatic valve. If your installation comprises several spray guns, they can be fed either in a closed circuit (A) or in an open circuit (B), this last option being more practical when flushing or colourchanging operations are frequent. By opening the valve (5), you empty all the hoses. There is hardly any loss of fluid. Use large diameter hoses and see that you do not have the guns too far away from one another, in order to have them all fed at the same pressure. If this is not possible, then use the parallel setup (C). If your installation involves several spray guns, which operate at different outputs, then it is advisable to fit fluid pressure regulators (2), which allow individual pressure setting for each spray gun. To get the fluid to arrive at the spray gun under pressure, we use pressure pots or pumps (1). This decision depends on the acutal fluid to be sprayed and the anticipated fluid consumption. If necessary, paint filters (3) can be fitted between the pump and the spray guns. To fit the spray guns themselves, standard fixings can be used. Lastly, you should consider using hoses of a certain length (4) and a defined number of shutoff valves. 3

6 AUTOMATIC SPRAYING Determining the right fan width The parameters that are necessary in determining the best fan width, in order to deliver a constant coating thickness on the parts, are the following: max. stroke of the linear robot (reciprocator): constant reciprocator speed: constant number of paint layers to spray: constant conveyor speed: variable max. width of the work zone always inferior to the max. stroke of the reciprocator: variable Watching the movements of the spray guns and the motion of the items to be coated, you get a picture of the composition of their respective speed. If a time trace is put on the machine, a ballpoint pen for instance, you obtain an alternating diagonal trace (fig. 1), moving in the direction of the machine movement.. Fig.1 Width of machine CM widt of working zone Speed of the track VP Now let us replace this pen with a spray gun with a narrow fan (J1 in fig. 2), you will note that the traces of sprayed paint cover one another every time the spray gun changes directions; this leads to covering three distinctly different areas : J 1 J 2 Fig.2 No paint layer 1 paint layer 2 paint layers Now let us progressively widen the fan of the spray gun up to the value J2 (= the linear travel of the conveyor during one cycle of the spray gun fig. 3), you will find that the zones of coating are now all the same with two coats of paint each. J 2 Fig.3 4 This width J 2 for two even coats of paint corresponds exactly to the following formula: J 2 (m) = VP (m/s) x 2 CM VM Where: VP = conveyor speed (m/s) CM = total reciprocator travel (m) VM = reciprocator speed (m/s) 2 = the required number of layers (use 4 to double the number of layers). Note: The amount of layers can only be an even number. The following chart will allow you to quickly determine the fan width to be used on the machine. The speed of the machine will be chosen according to the type of spray system which will have been determined during the first investigation into the installation.

7 COUP CYCLE COUP 5

8 AUTOMATIC SPRAYING Transfer efficiency The respective maximum tranfer efficiency rates are: Paint velocity Paint velocity has a direct impact on performance: the higher the velocity, the greater the amount of overspray and bouncback, which quickly combine to pollute the spray booth. As can be seen from the graph, the particles speed with AIRMIX is much lower than with all other systems. Air consumption AIRMIX uses less air for atomization than any other spray system, which generates major savings in compressed air consumption and reduces air compressor maintenance. 6

9 A35 HTI SPRAY GUN STAINLESS STEEL Modular design for High Volume Production with an outstanding finish quality HTi technology. FEATURES Excellent atomization quality with outstanding transfer efficiency Modular design Builtin valve Indexed aircap 0 90 Fluid output adjustment by indexed button All stainless steel construction SPECIFICATIONS Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 6 Trigger air pressure (bar mini) 3 Recommended atomization air pressure (bar) 2 2,5 Fluid output (cc/mn) Upon nozzle (see table) Weight (g) (gun only) 497 Maximum Fluid Temperature ( C) 50 Transfer efficiency in % (EN ) 74 (E3 KHVLP) 72 (EP3) Air consumption (m 3 /h) Wetted parts Stainless steel treated stainless steel BASE FOR A35 HTI GUNS Type Side outputs Rear outputs Fluid circulation Circulation in the base Material (base plate) Aluminum with stainless steel insert Weight (g) FITTINGS BENEFITS Excellent finish quality, reduced paint costs, cleaner working environment, lower booth maintenance Quick service : only 4 bolts to unscrew, no need to remove hoses Non airbleeding gun Perfect readjustment of fan pattern High precision fluid regulation Compatible with waterbased materials Power supply Gun base Fittings supplied, non fitted Fluid F 1/4" NPS Quick fittings Ø 6 x 8 hose Atomization air F 1/4" NPS M 1/4 NPS air hose int Ø 8 mini Pilot air F 1/8" NPS Quick fittings air hose Ø 4x6 HTi and HPA modular guns CONFIGURATION OF THE A35 HTI GUN FITTED WITH BASE KHVLP AIRCAP A35 HTi A35 HTi Base type Side outputs Rear outputs Nozzles Fan width at 20 cm (cm) Projector type Size (mm) Minimum Maximum Fluid output (cc/mn) 0,6 06 E3 KHVLP ,7 07 E3 KHVLP ,9 09 E3 KHVLP ,2 12 E3 KHVLP ,5 15 E3 KHVLP ,8 18 E3 KHVLP ,6 06 E3 KHVLP ,7 07 E3 KHVLP ,9 09 E3 KHVLP ,2 12 E3 KHVLP ,5 15 E3 KHVLP ,8 18 E3 KHVLP

10 A35 HTI SPRAY GUN STAINLESS STEEL HTi and HPA modular guns CONFIGURATION OF THE A35 HTI GUN FITTED WITH BASE EP3 AIRCAP A 35 HTi A 35 HTi SUPPORTS Base type Side outputs Rear outputs Nozzles Fan width at 20 cm (cm) Projector type Size (mm) Minimum Maximum Mounting support Ø 16 (A) Mounting support Ø 12 (B) Adjustable mounting support for Ø12 support (C) Protective cap (x 6) Fluid output (cc/mn) 0,6 06 EP ,7 07 EP ,9 09 EP ,2 12 EP ,5 15 EP ,8 18 EP ,6 06 EP ,7 07 EP ,9 09 EP ,2 12 EP ,5 15 EP ,8 18 EP KITS Remote adjusting fan width kit

11 A 35 HPA SPRAY GUN STAINLESS STEEL Modular design for High Volume Production with an excellent finish quality HPA technology. Wide fan pattern available. FEATURES Excellent atomization quality with outstanding transfer efficiency New EN 3L aircap Modular design Builtin valve Indexed aircap 0 90 Fluid output adjustment by indexed button All stainless steel construction SPECIFICATIONS Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 6 Trigger air pressure (bar mini) 3 Recommended atomization air pressure (bar) 3 5 Fluid output (cc/mn) Upon nozzle (see table) Weight (g) (gun only) 497 Maximum Fluid Temperature ( C) 50 Air consumption (m 3 /h) 33 Wetted parts Stainless steel treated stainless steel FITTINGS BENEFITS Excellent finish quality, reduced paint costs, cleaner working environment, lower booth maintenance Unsurpassed wide fan pattern Quick service : only 4 bolts to unscrew, no need to remove hoses Non airbleeding gun Perfect readjustment of fan pattern High precision fluid regulation Compatible with waterbased materials Power supply Gun base Fittings supplied, non fitted Fluid F 1/4" NPS Quick fitting Ø 6 x 8 hose Atomization air F 1/4" NPS M 1/4" NPS air hose Ø 7mm int Pilot air F 1/8" NPS Quick fittings air hose Ø 4x6 HTi and HPA modular guns CONFIGURATION OF THE A35 HPA GUN FITTED WITH BASE A 35 HPA A 35 HPA Base type Side outputs rear outputs Nozzles Fan width at 20 cm (cm) Projector type Size (mm) Minimum Maximum Fluid output (cc/mn) 0,6 06 EN 3L ,7 07 EN 3L ,9 09 EN 3L ,2 12 EN 3L ,5 15 EN 3L ,8 18 EN 3L ,6 06 EN 3L ,7 07 EN 3L ,9 09 EN 3L ,2 12 EN 3L ,5 15 EN 3L ,8 18 EN 3L

12 A 35 HPA SPRAY GUN STAINLESS STEEL HTi and HPA modular guns SUPPORTS Mounting support Ø 16 (A) Mounting support Ø 12 (B) Adjustable mounting support for Ø12 support (C) Protective cap (x 6) KITS Remote adjusting fan width kit

13 A25F FLOWMAX GUN STAINLESS STEEL Flowmax technology : unsurpassed reliability and multiproducts use. The A25F Flowmax gun is designed for an intensive use. The sealing of the gun is made with a bellow guaranteeing an high level of reliability. It is recommended for spraying paints, glues, waterbased materials and UV products. FEATURES Excellent atomization quality with outstanding transfer efficiency Unique custommade design of fluid passages at the bellow level Adoption of a bellow seal Compatible with solvent or waterbased materials Flushin volume optimized by the bellow technology Modular design SPECIFICATIONS Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 6 Trigger air pressure (bar mini) 4 Recommended atomization air pressure (bar) 2 2,5 Fluid output (l/mn) upon nozzle Weight (g) (gun only) 985 Weight (g) (gun with base plate) 1280 Maximum Fluid Temperature ( C) 50 Air consumption (m 3 /h) 24 (2,5 bar) Body of the gun Stainless steel Wetted parts Stainless steel PTFE FITTINGS BENEFITS Excellent finish quality, reduced paint costs, cleaner working environment, lower booth maintenance Optimized flushing and fluid circulation Increased reliability Universal use meeting most requirements and unique on the market! Easy flushing and product savings The body of the gun can be easily removed from the base : only 4 bolts needed to release, no need to remove hoses and it maintains optimal position even after servicing Dismounting and setup without hose removal Power supply Gun base Non fitted supplied fitting Fluid F 1/4" NPS Elbow M 1/4" BSP Ø 6x8 hose Control Air F 1/8" NPS M 1/8" BSP Ø 4x6 hose Spraying air F 1/4" NPS Straight M 1/4" BSP M 1/4" NPS for conductive hose Ø8 int min Gun shown fitted on base HTi and HPA modular guns A 25F FLOWMAX GUN KIT WITH BASE A25F Flowmax Max Fluid viscosity in CA s Projector type Tip 07 N3C 0,7 Fan width at 20 cm (cm) Size (mm) Minimum Maximum Fluid output (cc/mn) N3C 0, N3C 1, with base SUPPORTS Mounting support Ø 16 (A) Mounting support Ø 12 (B) Adjustable mounting support for Ø12 support (C) KITS Remote adjusting fan width kit

14 A 29 HTI SPRAY GUN HTi and HPA guns Universal gun suitable for a wide range of applications Recommended for filled materials and small output applications requiring high precision. High finish quality thanks to HTi technology. FEATURES High opening/closing frequency Needle sealing done by a selfadjusting cartridge Independant fan and atomization control Indexed aircap 0 90 Fluid output adjustment by indexed button Optimized inlet and outlet fluid ports BENEFITS Intensive production Outstanding reliability Optimized finish quality and pattern size Perfect readjustment of fan pattern High precision fluid regulation Optimum spraying of high viscosity materials (circulation recommended to keep product homogeneity) SPECIFICATIONS Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 6 Trigger air pressure (bar mini) 3 Recommended atomization air pressure (bar) 2 2,5 Fluid output (l/mn) upon tip Weight (g) (gun only) 585 Maximum Fluid Temperature ( C) 50 Air consumption (m 3 /h) Fluid circulation yes Wetted parts Stainless steel Treated stainless steel FITTINGS Power supply Gun Hoses Fluid M 3/8 NPS Ø 7 mn Int hose Atomization air Quick fittings Ø 8 x 10 polyamide hose Pilot air Quick fittings Ø 4 x 6 polyamide hose CONFIGURATION OF THE A 29 HTI SPRAY GUN FITTED WITH KHVLP AIRCAP A 29 HTi CONFIGURATION OF THE A 29 HTI SPRAY GUN FITTED WITH EP3 AIRCAP A 29 HTi SUPPORTS AND ACCESSORIES Nozzles Fan width at 20 cm (cm) Projector type Size (mm) Minimum Maximum Fluid output (cc/mn) 06 E3 KHVLP 0, E3 KHVLP 0, E3 KHVLP 0, E3 KHVLP 1, E3 KHVLP 1, E3 KHVLP 1, Nozzles Fan width at 20 cm (cm) Projector type Fluid output Size (mm) Minimum Maximum (cc/mn) 06 EP3 0, EP3 0, EP3 0, EP3 1, EP3 1, EP3 1, Mounting support Ø 16 (A) Adjustable mounting support for Ø12 support (C) Protective cap (x 6) KITS Remote adjusting fan fitting

15 A 29 HPA SPRAY GUN Universal gun suitable for a wide range of applications Recommended for filled materials and small output applications requiring high precision. High finish quality thanks to HPA technology. FEATURES High opening/closing frequency Needle sealing done by a selfadjusting cartridge New EN 3L aircap Independant fan and atomization control Indexed aircap 0 90 Fluid output adjustment by indexed button Optimized inlet and outlet fluid ports BENEFITS Intensive production Outstanding reliability Unsurpassed wide fan pattern Optimized finish quality and pattern size Perfect readjustment of fan pattern High precision fluid regulation Optimum spraying of high viscosity materials (circulation recommended to keep product homogeneity) SPECIFICATIONS Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 6 Trigger air pressure (bar mini) 3 Recommended atomization air pressure (bar) 3 5 Fluid output (l/mn) upon tip Weight (g) (gun only) 585 Maximum Fluid Temperature ( C) 50 Air consumption (m 3 /h) Wetted parts Aluminum Stainless steel HTi and HPA guns FITTINGS Power supply Gun Hoses Fluid M 3/8 NPS Ø 7 mm int hose Atomization air Quick fittings Ø 8 x 10 polyamide hose Pilot air Quick fittings Ø 4 x 6 polyamide hose CONFIGURATION OF THE A 29 HPA SPRAY GUN A29 HPA Nozzles Fan width at 20 cm (cm) Projector type Size (mm) Minimum Maximum Fluid output (cc/mn) 06 EN 3L 0, EN 3L 0, EN 3L 0, EN 3L 1, EN 3L 1, EN 3L 1, SUPPORTS AND ACCESSORIES Mounting support Ø 16 (A) Adjustable mounting support for Ø12 support (C) Protective cap (x 6) KITS Remote adjusting fan fitting

16 A28 HPA SPRAY GUN STAINLESS STEEL HTi and HPA guns Automatic gun with Superlife technology (Kremlin patent) for enamels, high solids and solventfree materials. FEATURES Patented Superlife diaphragm packing (without packings) Hardened S/S nozzle with removable polyurethan end needle Separate fan width and atomization air adjustment Optimized inlet and outlet fluid ports BENEFITS Delivers more than 4 5 times a standard package operational life Extends the nozzle lifetime and reduced and quick on site maintenance Allows for optimum spray pattern and finish quality Optimum spraying of high viscosity materials (circulation recommended to keep product homogeneity) SPECIFICATIONS Maximum air inlet pressure (bar) 6 Trigger air pressure (bar mini) 5,5 Maximum fluid pressure (bar) 3 Recommended atomization air pressure (bar) 3 5 Fluid output (l/mn) Upon tip Weight (g) 1050 Maximum Fluid Temperature ( C) 50 Air consumption (m 3 /h) 4 bar Body of the gun Stainless steel Wetted parts Stainless steel, treated stainless steel, PTFE, elastomer polyurethan FITTINGS Power supply Gun Recommended hoses Fluid F 3/8" NPS Ø 10 mm internal Trigger air F 1/8" NPS Ø 6 or 8 mm upon frequency of use Spraying air F 1/4" NPS Ø 10 mm internal CONFIGURATION OF THE A28 GUN Projector type Use Nozzle Diameter Fan width (cm) Fluid output (cc/mn) Gun w/o projector Z 23A Z 23A flat pattern Z 23A N 23C flat pattern low 400 pressure N 23C N 23C flat pattern R R 24 flat pattern high density R 29 round pattern R 23 flat pattern R 24 flat pattern high density R 29 round pattern S 23 flat pattern S 29 round pattern S 23 flat pattern S 29 round pattern KITS Seal kit Repair kit SUPPORT AND ACCESSORIES Fixing bracket M5 x 16 Screw Pin KIT Remote adjusting fan width kit for A26 A

17 A3 HPA SPRAY GUN For delicate work. FEATURES GL specific projectors mounting Optimized inlet and outlet fluid ports BENEFITS For lines Quick color changes and flushing (recommended circulation to maintain fluid homogeneity) SPECIFICATIONS Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 6 Trigger air pressure (bar mini) 3 Recommended atomization air pressure (bar) 3 5 Fluid flow rate (l/mn) Selon buse Weight (g) 320 Maximum Fluid Temperature ( C) 50 Air consumption (m 3 /h) 20 Body of the gun Aluminum Wetted parts Aluminum, stainless steel, treated stainless steel HTi and HPA guns FITTINGS Power supply Gun Fitting Fluid F 1/8 NPS non livré Control air F 1/8" NPS Droit M 1/8" BSP Tuyau Ø 4 x 6 Pulverization air F 1/8 NPS non livré CONFIGURATION Max Fluid viscosity in CA 4 A 3 20 s Projector type Tip Fan width at 20 cm (cm) Size (mm) Minimum Maximum Fluid output (cc/mn) 08 PX 0, PX GL 0,6 0,4 2, GL 1 0, s 12 PX 1, w/o base plate SUPPORT Mounting support (Ø16 length 3.9 inch) KIT A3 indexed needle adjustment kit (precise output adjustment with indexed positioning)

18 A35 HTi and A29 HTi guns Aircaps, needles and nozzles PART NUMBERS 06 E3 K HVLP 07 E3 K HVLP 09 E3 K HVLP 12 E3 K HVLP 15 E3 K HVLP 18 E3 K HVLP 06 EP3 Product viscosity in CA4 (s) or centipoises (cps) PART NUMBERS Tip Size (mm) Fan width at 20 cm(cm) Aircap Needle Nozzle Projector Air Fluid consumption flow rate Maximum Minimum (m 3 /h) (l/mn) type , , , , , EP EP EP EP EP E3 K HVLP EP A35 HPA and A29 HPA guns 06 EN 3L Product viscosity in CA4 (s) or centipoises (cps) Tip Size (mm) Fan width at 20 cm (cm) Aircap Needle Nozzle Projector Air Fluid consumption flow rate Minimum Maximum (m3/h) (l/mn) type EN 3L EN 3L EN 3L EN 3L EN 3L EN 3L

19 A25 HTi and A26 HTi guns PART NUMBERS 07 H3 KHVLP 09 H3 KHVLP 12 H3 KHVLP Product viscosity in CA4 (s) or centipoises (cps) 20 PART NUMBERS Tip Size (mm) Fan width at 20 cm (cm) Air Fluid Aircap Needle Nozzle Projector consumption flow rate Minimum Maximum (m 3 /h) (l/mn) type H3 KHVLP A25 F and A25 LP guns 07 N 23C Product viscosity in CA4 (s) or centipoises (cps) Tip Size (mm) 0,7 Fan width at 20 cm (cm) Air Fluid consumption flow rate Minimum Maximum (m 3 /h) (l/mn) Type N 23C 0, N 23C 1, LP 23 0, LP 23 0, LP 23 1, Aircap Needle Nozzle N 23C LP for A25F for A25LP Aircaps, needles and nozzles 17

20 A25, A26 and A28 guns Aircaps, needles and nozzles PART NUMBERS Product viscosity Tip Fan width Fluid Aircap Needle Nozzle in CA4 (s) or at 20 cm Air consumption centipoises (cps) (cm) (m 3 /h) output Size (mm) (cc/mn) Type Type Z , , Z ,9 32,5 22,1 250 Z Z , , NN , N Z 23A 20 1, Z 23 A Z 23A 20 0, , Z 23A 20 0,9 32,5 22, Z 23A 20 1, , NN 23C 20 1, N 23 C NN 23C 20 1, N , N N , R , R R , Swirling rounf fan R , R R , For enamel application R , , R R , , S cps 3,3 42,5 S S cps 4 42,5 S S cps 3,3 S S cps 4 S For glue application G G 21 1,5 218 G G 21 1,8 G TREATED NOZZLES AND NEEDLES Treated needle A 25 A 26 Polyacetal needle A 25 A 26 Designation Designation T P T P T P T

21 A25, A26 and A28 guns AIRCAPS FOR A28 Z 23 A N 23 C R R R S S TREATED NOZZLES FOR A28 & A25 Treated nozzle A 25, A 28 Designation 207 T T T T T T T T T SPECIFIC NEEDLE FOR A28 Dedicated needle (diaphragm assembly) NEEDLE TIP KIT FOR DEDICATED A28 NEEDLE Needle tip kit for nozzles sized 7 to 23 (x10) Needle tip kit for nozzles sized 33 and 40 (x10) PEHD needle tip kit for nozzles 15 and 18 (x5) A3 HPA gun Specific needle for A28 (without needleend) PART NUMBERS Product viscosity in Tip Fan width at 20 cm (cm) Air Fluid Aircap Needle Nozzle Projector CA4 (s) or consumption flow rate centipoises Size (m 3 /h) (l/mn) (cps) (mm) Minimum Maximum Type 08 PX 0, PX PX PX PX 20 1, PX GL 0, GL GL GL Extension for A25 LP and HPA EXTENSIONS FOR AUTOMATIC A25 LP AND HPA SPRAY GUNS Fan type Internal diameter (mm) Length in mm Nozzle type Circular Lateral Cone (1) Aircaps, needles and nozzles (1) For other lengths, consult us. 19

22 AVX AIRMIX SPRAY GUN STAINLESS STEEL AIRMIX modular spray guns Light AIRMIX technology Modular design for High Volume Production The AVX Airmix gun, thanks to its size and reduced weight increase the performances and the efficiency of the automatic machines. The atomization quality offered by last generation aircaps and tips guarantees a finish quality and very important product savings. The fluid circulation is available in the base or inside the gun. FEATURES Light AIRMIX technology : Reduced size and weight Excellent atomization quality with outstanding transfer efficiency All stainless steel construction Choice of circulation in the base or the gun Choice of bases with rear or side connections Choice of tips for waterbased materials Adjusting fan width kit as an option BENEFITS Optimal application performances Excellent finish quality, reduced paint costs, cleaner working environment, lower booth maintenance Compatible with waterbased materials Performance level guaranteed for most materials and easy flushing To fit each customer need The design of the gun optimizes performances and even flow. Dedicated tips optimizes application performances To benefit from large possibilities of fan or flowrate adjustment SPECIFICATIONS Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 200 Trigger air pressure (bar mini) 3 Recommended atomization air pressure (bar) 1 3 Fluid output (cc/mn) Upon tip (see Airmix table) Weight (g) (gun only) 452 Maximum Fluid Temperature ( C) 50 Air consumption (m 3 /h) 3 7,5 Wetted parts Stainless steel treated stainless steel Seat Comes in stainless steel, carbide or polyacetal as an option BASE FOR AVX GUNS Type Side outputs Rear outputs Fluid circulation In the gun or base upon choice of base type Material (base plate) Air (aluminum), fluid (stainless steel) Weight (g) FITTINGS Power supply Gun base Fittings supplied, non fitted Fluid F 1/4" NPS M 1/2 JIC blue Airmix hose, Ø 4,8 or 6,35 mm Atomization air F 1/4" NPS M 1/4" NPS air hose Ø 7 int Pilot air F 1/8" NPS Quick fittings polyamide hose Ø 4x6 CONFIGURATION OF THE AVX GUN FITTED WITH BASE Base type Version Aircap Nozzle AVX gun ( ) circulation in the base side outputs AVX gun (Ω) circulation in the gun (1) AVX gun ( ) circulation in the base rear outputs AVX gun (Ω) circulation in the gun (1) To be ordered separately see table SUPPORTS Mounting support Ø Mounting support Ø Adjustable mounting support for Ø12 support (C) KIT Remote adjusting fan width kit

23 AXC AIRMIX SPRAY GUN STAINLESS STEEL Compact AIRMIX technology reduced size. The AXC Airmix gun, thanks to its ultracompact size and very reduced weight increases the performances and the efficiency of the automatic machines. Large dimension fluid passages allos to handle a wide range of materials. The atomization quality offered by last generation aircaps and tips guarantees a finish quality and very important product savings. FEATURES Compact Airmix technologie reduced size and weight Excellent atomization quality with outstanding transfer efficiency All stainless steel construction Choice of tips for waterbased materials Adjusting fan width kit as an option BENEFITS Optimal application performances Excellent finish quality, reduced paint costs, cleaner working environment, lower booth maintenance Compatible with waterbased materials The design of the gun optimizes performances and even flow. Dedicated tips optimizes application performances To benefit from large possibilities of fan or flowrate adjustment AIRMIX guns SPECIFICATIONS Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 200 Trigger air pressure (bar mini) 3 Recommended atomization air pressure (bar) 1 3 Fluid output (cc/mn) Upon tip (see Airmix table) Weight (g) (gun only) 472 Maximum Fluid Temperature ( C) 50 Air consumption (m 3 /h) 3 7,5 Wetted parts Stainless steel treated stainless steel Seat Comes in stainless steel, carbide or polyacetal as an option FITTINGS Power supply Fluid Atomization air Pilot air Fittings supplied, non fitted M 1/2 JIC blue Airmix hose, Ø 4,8 or 6,35 mm Quick fittings polyamide hose Ø 6x8 Quick fittings polyamide hose Ø 4x6 CONFIGURATION OF THE AXC GUN Aircap Nozzle AXC gun w/o tip nor aircap (1) (1) To be ordered separately see table KITS Remote adjusting fan kit Stainless steel Yfitting for AIRMIX guns SUPPORTS Mounting support Ø

24 AIRMIX aircaps and tips Aircaps for AIRMIX automatic spray guns AIRCAPS FOR AUTOMATIC SPRAY GUNS (Ø 35 MM) VX114 VX14 VX54 For AVX, AXC spray guns (1) Adjustable fan Spraying quality Excellent Excellent Good Transfer efficiency Excellent Excellent Excellent Nonstick coating (1) To be used with the remote fan width adjustment kit AIRMIX tips Référence : 134.5xx.xxx (remplacer les croix par le nombre repère de la buse choisie) TABLE OF TIPS FOR SOLVENTBASED MATERIALS Size Ø (mm) Water output at 35 bar in l/mn Water output at 70 bar in l/min Marking on Marking on gun filter pump filter Min. (VX14 aircap) Min. (BX16 aircap) Max. (VX14 aircap) Max. (BX 16 aircap) Theoretical fan width at 25 cm or or or or 12 Number engraved on or 12 the tip TABLE OF TIPS FOR WATERBASED MATERIALS Size Ø (mm) Water output at 35 bar in l/mn Water output at 70 bar in l/mn Marking on Marking on gun filter pump filter Min. (VX14 aircap) Min. (BX16 aircap) Max. (VX14 aircap) Max. (BX 16 aircap) Theoretical fan width at 25 cm or or 6 Number or 8 engraved on or 12 the tip or Extension for AVX guns Lenght (cm) Straight extension Straight extension Elbow extension (45 angle)

25 AIRLESS ASI 24 AND 40 SPRAY GUNS AIRLESS spraying, under high pressure without any atomizing air delivered to the gun, allows the spraying of high viscosity product, a precise fan width determined by the angle of the tip chosen, the spraying of thick coats of paint and allows for slow gun travel speed (0.4 m/s 80 fpm maximum). High output FEATURES Equipped with 2 fluid inlets No spring in the fluid passages Large choice of tips SPECIFICATIONS Trigger air pressure (bar mini) 4 (ASI 24) 5,5 (ASI 40) Maximum fluid pressure (bar) 240 (ASI 24) 400 (ASI 40) Fluid output (cc/mn) Upon tips Weight (g) (gun only) 700 Maximum Fluid Temperature ( C) 50 Body of the gun Stainless steel Wetted parts Stainless steel, treated stainless steel, PTFE Seat Carbide FITTINGS Power supply Gun Fitting Fluid ASI 24 and ASI 40 F 1/4 NPS Elbow M 1/4" NPT M 1/2 JIC Control air F 1/8 BSP Elbow M 1/8" BSP Hose 4 x 6 PART NUMBERS BENEFITS Allows for circulation and saves money by eliminating the need for a 2way valve on color or flushing Saves time and money by making it easier to clean, faster color changes and less maintenance To fit each customer need AIRLESS ASI 24 w/o tip AIRLESS ASI 40 w/o tip AIRLESS tips (1) Mounting support Ø 16 (A) (1) to be ordered separately in the table of tips Automatic AIRLESS spray guns SEAL KIT Repair package

26 AIRLESS ASI 40 GT SPRAY GUNS Automatic AIRLESS spray guns High reliability AIRLESS gun for high productivity : KREMLIN unique design for very abrasive UV and HS materials. AIRLESS spraying for reduced overspray High power preventing any needle blockage FEATURES Fitted with a GT cartridge Small ball needle Simple and unique design (separated small ball needle and cartridge) Large choice of tips SPECIFICATIONS Trigger air pressure (bar mini) 5,5 Maximum fluid pressure (bar) 400 Fluid output (cc/mn) Upon tips Weight (g) (gun only) 700 Maximum Fluid Temperature ( C) 50 Body of the gun Stainless steel Wetted parts Stainless steel, treated stainless steel, PTFE Seat Carbide FITTINGS Power supply Gun Fittings Fluid ASI 24 and ASI 40 F 1/4 NPS Elbow M 1/4" NPT M 1/2 JIC Control air F 1/8 BSP Elbow M 1/8" BSP 4 x 6 Hose PART NUMBERS BENEFITS Strong resistance to very abrasive UV and HS materials for an improved reliability For an improved laminar fluid passage Very easy to service Recommended for large fluid outputs and very high viscosity material applications 400 bar spring Strong power reducing any needle blocage AIRLESS ASI 40 GT gun AIRLESS tips (1) Mounting support Ø 16 (A) SEAL KIT Repair package (1) To be ordered separately see table 24

27 AIRLESS AS2 SPRAY GUN Very compact gun with possibility of circulation. FEATURES Miniature size Wide range of AIRLESS tips Lightweight design SPECIFICATIONS Maximum fluid pressure (bar) 120 Fluid flow rate (l/mn) selon buses Weight (g) (gun only) 250 Maximum Fluid Temperature ( C) 50 Body of the gun Aluminum Wetted parts Stainless steel Seat Carbide FITTINGS Power supply Gun Fitting Fluid F 1/8" NPS M 1/8" NPT M 1/2 JIC Control air F M5 M M5 Tuyau 4 x 6 PART NUMBERS BENEFITS Great for small systems with size restrictions Provides many patterns choices Makes it possible to mount more guns on a reciprocator without exceeding the weight limit AIRLESS AS 2 w/o tip AIRLESS tips voir tableau Mounting support (Ø12 length 70 mm) Automatic AIRLESS spray guns 25

28 FLAT TIPS Flat tips ensure high precision and performance : XX.XX (replace of the X by the number read on the table). Automatic AIRLESS spray guns FLAT TIPS Fluid output at 140 bar (l/ mn) Equivalent diameter (in mmthousandth inches)) Tip Diaphragm Filter in handle (MESH) KREMLIN's advice Angle 18 Width of fan (cm) Good quality spraying depends on the condition of the tip. Regularly replacement of the tip ensures a consistent fan pattern. Any overuse of tips will result in an ovalshaped outlet forming, which creates two major problems : Reduced width of fan, with fluid heavily concentrated in the centre Higher fluid output ,230 0,18/0, red (200) ,310 0,23/0, red (200) ,460 0,28/0, blue (150) ,630 0,33/0, blue (150) number 1,010 0,41/0, blue engraved (150) on tip 1,500 0,50/0, yellow (100) ,250 0,61/0, yellow (100) ,340 0,73/0, white (50) Tips with adjustable fan Adjustable fan tips provide a simultaneous adjustment of fan width and output. 26 TIPS WITH ADJUSTABLE FAN Size(mm) Equivalent size in flat tips Tip with fixing screw (M250) P.N. Spare needle P.N. minimum maximum

29 27Notes

30 Notes 28

31 ATEX Directive ( Explosive Atmosphere) ATEX 94/9/CE Directive : European (EU) regulation for the use of electrical and nonelectrical equipment which may be used in explosive atmospheres, including pumping and spraying equipment in potentially explosive atmospheres. From 1 July 2003, it will be necessary for all products placed on the market or put into use to comply with the ATEX Directive, even if they are only intended for use in their country of origin. All user will have to be compliant with the Directive since 30 June 2006 for existing equipment (ATEX 99/92 CE). Compliant KREMLIN equipment are in Group II, category 2G (equipment designed to ensure a high level of protection). They can be used in zone 1 and 2 without any restriction. Nota : Group II Category 2: equipment designed to ensure a high level of protection G : gas and vapour Zone 1 : potential hazard (spray booth, preparation area) Zone 2 : minimal hazard Kremlin Rexson reserves the right to modify its equipment and/or specifications without notice. Kremlin, Airmix, Regulex, Flowmax are registered trademarks. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of KREMLIN REXSON. Impression : TAL Industries , quai de Valmy PARIS

32 A worldwide network Training centres all over the world : Paris, Detroit, Barcelona, Düsseldorf, Shanghaï, Mumbay, Sao Paulo... Visit our website KREMLIN REXSON B.P avenue de Stalingrad Stains cedex France Tél. +33 (0) Fax. +33 (0) KREMLIN REXSON saves right to change without notice characteristics and services offered as well as equipment and attachments of these. Â At your service