General Catalogue. Fluid materials. Experts in Finishing and Dispensing Solutions V. 03
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1 General Catalogue Fluid materials Experts in Finishing and Dispensing Solutions V. 03
2
3 AIRLESS
4 M250 AIRLESS AIRLESS SpRAy guns Recommended for quality AIRLESS industrial applications FEATuRES Ergonomic design Tungsten carbide needle and seat Removable handle filter Handle swivel fitting BEnEFITS Very comfortable handle and trigger Outstanding reliability and extended life time Quick maintenance Important flexibility SpECIFICATIOnS Sprayed materials Corrosion-resistant products, primers, fillers, epoxy... Body of the gun Aluminum Maximum fluid pressure (bar) 250 Maximum Fluid Temperature ( C) 50 Wetted parts Aluminum Needle Carbide Weight (g) 540 Handle filter Easily removable without key Seat Carbide Fitting M 1/2" JIC COnFIguRATIOn OF THE M250 SpRAy guns gun type Tip Maximum fluid pressure (bar) Spray gun Part number M 250 Reversible caliber SEAL KITS Part number Repair kit for AIRLESS M250 spray guns AIRLESS M250 SpRAy gun KIT Diameter Conductive fluid hose (mm) Hoses Length (m) Kit part number M250 gun
5 Allows for extremely rapid cleaning, without the need for any tool Manually removable (or conventional key lock system); very easy to use, it is also completely leak free Tip can be set in three possible positions: spraying, unplugging or removing. Fitting Tightening type Embases TIP KIT 11/16" - 16 UN3B (KREMLIN M250. W...) Manual With wrench Tip seals 8 REPAIR KIT Repair kit with piston and spring Reversible Tips To determine the part number of a tip, use the number engraved on the tip to replace the crosses in following part number: XXX. 140 bar Tip color grey red orange yellow blue green black black black red (200) blue (150) blue (150) yellow (100) white (50) white (50) white (50) white (50) white (50) Angle Number engraved on the tip Number engraved on the tip Number engraved on the tip Number engraved on the tip Number engraved on the tip Number engraved on the tip Number engraved on the tip Number engraved on the tip Number engraved on the tip (06.05) (06.07) 413 (04.11) (14.05) (14.07) (20.07) 421 (20.07) (14.11) (20.11) 621 (20.11) (30.15) (45.15) TIP GUARDS FOR FLAT TIPS M250 KREMLIN - thread tip guard TIP KIT Tip seals 8 (45.21) Airspray spraying technologies AIRMIX AIRLESS Electrostatic spraying Fittings 151
6 Flat tips Flat tips ensure high precision and performance; The choice of the tip must be done according Part number: XX.XX (replace of the X by the number read on the table) FLAT TIPS Size 140 bar Tip Diaphragm / / / / / / / / / / red (200) red (200) blue (150) blue (150) blue (150) blue (150) yellow (100) yellow (100) yellow (100) yellow (100) white (50) white (50) white (50) Angle fan at 25 cm Number engraved on the tip Conical tips for direct mounting an manual and automatic guns 140 bar Angle 0.71/0.028 yellow (100) TC / yellow (100) TC / white (50) TC / white (50) Adjustable fan tips provide a simultaneous adjustment of fan width and output
7 DLES Extension - Length: 300 mm Extension - Length: 600 mm (1) (1) (1) See table page EXTENSION SEALS Use Seals (narrow) 10 Extensions for 300 and 600mm Seals (large) 10 Extensions for 300 and 600mm (A) (B) Airspray spraying technologies AIRMIX SWIVEL FITTINGS Thread type (M250) 1/2 JIC (KREMLIN) Thread type (M250) 1/4 NPS (G) Thread type (M250) (W) M 16 x 150 (W) red blue yellow white AIRLESS Electrostatic spraying UNPLUGGING NEEDLES FOR FLAT TIPS Tip Unplugging needles 12 Unplugging needles 12 Fittings 153
8 AIRLESS ASI 24 AND High output FEATURES Large choice of tips Allows for circulation and saves money by eliminating Saves time and money by making it easier to clean, faster color changes and less maintenance Trigger air pressure (bar mini) 4 (ASI 24) 5.5 (ASI 40) 240 (ASI 24) 400 (ASI 40) Fluid output (cc/mn) Upon tips Weight (g) (gun only) 700 Maximum Fluid Temperature ( C) 50 Body of the gun Wetted parts Seat Stainless steel Stainless steel, treated stainless steel, PTFE Carbide FITTINGS Power supply Gun Fitting Fluid ASI 24 and ASI 40 F 1/4" NPS Elbow M 1/4" NPT - M 1/2 JIC Control air F 1/8" BSP Elbow - M 1/8" BSP - Hose 4 x 6 AIRLESS ASI 24 w/o tip AIRLESS ASI 40 w/o tip AIRLESS tips (1) (1) to be ordered separately in the table of tips page 152 REPAIR KIT Repair kit 154
9 AIRLESS ASI 40 GT GUNS - STAINLESS STEEL Airspray spraying technologies ASI40 GT, KREMLIN REXSON original design for abrasive HS (high solids) materials. Option to position the product inlet on the side or underneath by rotating the front of the gun. Tip mounting without any seal (stainless steel on stainless steel) AIRLESS spraying = High power preventing any needle blockage and suited for a wide range of products. AIRMIX FEATURES Fitted with a GT cartridge Small ball needle Simple and unique design (separated small ball needle and cartridge) Large choice of tips Strong resistance to very abrasive UV and HS materials for an improved reliability Very easy to service viscosity material applications 400 bar spring Strong power reducing any needle blocage ASI 40GT AIRLESS Trigger air pressure (bar mini) Fluid output (cc/mn) Upon Tip Weight (g) (gun only) 700 Maximum Fluid Temperature ( C) 50 Body of the gun Stainless steel Wetted parts Stainless steel, treated stainless steel, PTFE Seat Carbide Electrostatic spraying ASI 40 GTV FITTINGS Power supply Gun Fittings Fluid ASI 40 GT F 1/4" NPS Elbow - M 1/4" NPT - M 1/2 JIC Fluid ASI 40 GTV F 1/4" NPS Droit - 2 x M 1/4" NPT - M 1/2 JIC Control air F 1/8" BSP Elbow - M 1/8" BSP - Hose 4 x 6 AIRLESS ASI 40 GT Gun AIRLESS ASI 40 GTV Gun AIRLESS tips See table page 152 REPAIR KIT Repair kit Fittings 155
10 Diaphragm has to be chosen depending on nozzle diameter. it increases atomization quality. Nozzle Diaphragm Diaphragm 15 Diaphragm Diaphragm Diaphragm Diaphragm 60 - standart mounting - Fixing nut for the tip 156
11 STAINLESS STEEL Very compact gun with possibility of circulation Airspray spraying technologies FEATURES Miniature size Wide range of AIRLESS tips Lightweight design AIRMIX Electrostatic spraying Fittings Great for small systems with size restrictions Provides many patterns choices Makes it possible to mount more guns on a reciprocator without exceeding the weight limit 120 upon Tips Weight (g) (gun only) 250 Maximum Fluid Temperature ( C) 50 Body of the gun Aluminium Wetted parts Stainless steel Seat Carbide AIRLESS FITTINGS Power supply Gun Fitting Fluid F 1/8" NPS M 1/8" NPT - M 1/2 JIC Control air F M5 M M5 - Hose 4 x 6 AIRLESS AS 2 w/o tip AIRLESS tips See table page
12 AIRLESS GUNS AUTOMATIC AIRLESS SPRAY GUNS AIRLESS spraying for reduced overspray: can also be used as shutdown valve on a high pressure network FEATURES BENEFITS Large choice of tips 400 bar spring Strong power reducing any needle blocage SPECIFICATIONS Trigger air pressure (bar mini) Fluid output (cc/mn) Upon Tip Weight (g) (gun only) 585 Maximum Fluid Temperature ( C) 50 Body of the gun Aluminium Wetted parts Stell or Stainless steel Seat Carbide FITTINGS Power supply Fluid Control air Mounting support Fittings Straight - M 1/8" G - M 1/2 JIC Elbow x 4 hose On Ø 12,5 mm tube PART NUMBERS GUNS FOR AIRLESS STAINLESS STEEL AND NON STAINLESS STEEL Part number AIRLESS automatic gun stainless steel AIRLESS tips (1) (1) To be ordered separately - see table page PLease note that the Skill tips cannot be used with this gun REPAIR KIT Part number Repair kit ADAPTATION PART Type Part number Male adaptation part to be mounted at the front of the gun M 1/8" G conical Female adaptation part (steel) to be mounted at the front of the gun M 1/4" G cylindrical Female adaptation part (stainless steel) to be mounted at the front of the M 1/4" G cylindrical gun Male adaptation part (steel) to be mounted at the front of the gun F 10 x
13 Airspray spraying technologies Diaphragm has to be chosen depending on nozzle diameter. it increases atomization quality. AIRMIX Fittings and air treatment Plural component pumps and machines Electrostatic spraying and equipment F 11/16" G - M 11/16" G F 11/16" G - M 11/16" G Nozzle AIRLESS 159
14 Flat tips Flat tips ensure high precision and performance; The choice of the tip must be done according to the Part number: XX.XX (replace of the X by the number read on the table) FLAT TIPS Size 140 bar Tip Diaphragm / / / / / / / / / / red (200) red (200) blue (150) blue (150) blue (150) blue (150) yellow (100) yellow (100) yellow (100) yellow (100) white (50) white (50) white (50) Angle fan at 25 cm Number engraved on the tip Conical tips for direct mounting an manual and automatic guns 140 bar Angle 0.71/0.028 yellow (100) TC / yellow (100) TC / white (50) TC / white (50) 160
15 Airspray spraying technologies Adjustable fan tips provide a simultaneous adjustment of fan width and output AIRMIX Fittings Electrostatic spraying AIRLESS 161
16 STAINLESS STEEL AIRLESS PUMPS True accelerator of performance for your AIRLESS gun, the new paint pump Simplicity. The innovative design and component quality bring reliability and performance and allow very simple maintenance, easy cleaning and safe color changes while using a minimum of solvents. The cost of ownership is reduced at a minimum. The new air motor design allows for a smooth start-up under low pressure air very low air consumption. Last generation paints developed for industrial markets are handle by EOS pump stainless steel construction without any problem. EOS pump range are available in wall-mounted versions with air control FEATURES Optimization : compact Optimization : new cart and tripod design Optimization : new suction rods Simplicity: simple design, reduced number of spare parts section coupling without tie rod construction Simplicity: differential air motor Lubricant protection against external pollution Full operator safety Compatible with water-based materials Steady output without any pulsation Recommended for materials up to 5000 cps Fits in small working areas Perfect stability (cart or tripod) Filtration optimized for sensible materials (recycled) Circulating for charged materials to 5000cps Easy maintenance output on the application output Improved sealing - easier maintenance Very simple, a few parts, minimum maintenance Pressure ratio 30/1 Fluid volume per cycle (cm3) 25 (2 x 12,5) Number of cycles per litre of products 40 Fluid Output at 30 cycles/mn (l/mn) 0,75 Air consumption (m3/h) at 30 cycles/mn at 4 bar 7,1 1,5 Maximum air inlet pressure (bar) 6,5 Maximum Fluid Temperature ( C) 60 Sound pressure level (dba) Sealing Packings Upper sealing Stainless steel cartridge with GT sealing Lower sealing UHMW polyethylene seal Weight (kg) (w/o support or rods) 7,6 Wetted parts hard chrome stainless steel, treated stainless steel, stainless steel Height (cm) - bare pump 58,5 Width (cm) - bare pump 15,8 Depth (cm) - bare pump 17 FITTINGS Fitting Air inlet (valve) F 3/8 BSP Fluid Inlet M 26 x 125 Fluid Outlet M 1/2 JIC 162
17 STAINLESS STEEL AIRLESS PUMPS 30-C25 pump - AIRLESS wall-mounted version 30-C25 pump - AIRLESS wall-mounted Airspray spraying technologies KITS Fittings AIRMIX Electrostatic spraying air motor repair kit Wall-mounted totem for EOS Stand for EOS pumps Single Post Cart for EOS pumps Gravity Hopper 6 liters AIRLESS 163
18 STAINLESS STEEL Ideal for outputs up to 1.5 litre/mn AIRLESS PUMPS FEATURES Large diameter suction rod and high compression ratio Stainless steel design Simple design, reduced number of spare parts Can be used with a wide range of materials Compatible with water-based products Easy maintenance Pressure ratio 40/1 Fluid volume per cycle (cm 3 ) 50 Number of cycles per litre of products 20 Fluid Output at 30 cycles/mn (l/mn) 1.5 Air consumption (m 3 /h) at 30 cycles/mn at 4 bar Maximum air inlet pressure (bar) Maximum Fluid Temperature ( C) 60 Sound level (dba) 77 Sealing Packings Upper sealing Lower sealing GT seal Wetted parts Stainless steel Weight (kg) - wall-mounted 22 Height (cm) 80 Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Fluid Inlet M 26x125 M 1/2" JIC Wall mounted Wall mounted arms cart mounted KITS H25 GT seal kit H25 GT repair kit Seal kit for air motor Repair kit for air motor Two Post Cart w/o plate Two Post Pump Mounting Plate Wallmounted kit type with aircap M Tip Reversible 517 tip Atomization air Hoses Length AD60 Heater Kit part
19 STAINLESS STEEL Recommended for high viscosity products such as water-based and high solid paints. Ideal for outputs up to 1.5 litre/mn. AIRLESS PUMPS Airspray spraying technologies FEATURES Puls-Absorber device Stainless steel design Stainless steel strainer Simple design, reduced number of spare parts For high viscosity materials Compatible with water-based products Long service life and good reliability No crushing possible Easy maintenance AIRMIX Pressure ratio 40/1 Fluid volume per cycle (cm 3 ) 50 Number of cycles per litre of products 20 Fluid Output at 30 cycles/mn (l/mn) 1.5 Air consumption (m 3 /h) at 30 cycles/mn at 4 bar Maximum air inlet pressure (bar) Maximum Fluid Temperature ( C) 60 Sound level (dba) 77 Sealing Packings Upper sealing Lower sealing GT seal Wetted parts Stainless steel Weight (kg) - wall-mounted 22 Height (cm) Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air M 1/4" NPS kit) Fluid Inlet M 1'' G M 1/2" JIC AIRLESS Electrostatic spraying Wall mounted arms cart mounted KITS H25 WB seal kit Repair kit H25 WB Seal kit for air motor Repair kit for air motor Two Post Cart w/o plate Two Post Pump Mounting Plate Suction rod 1" Fittings 165
20 STAINLESS STEEL AIRLESS PUMPS Ideal for feeding two guns FEATURES Simple design, reduced number of spare parts Large diameter suction rod and high compression ratio Easy maintenance Can be used with a wide range of materials Pressure ratio 40/1 Fluid volume per cycle (cm 3 ) 100 Number of cycles per litre of products 10 Fluid Output at 30 cycles/mn (l/mn) 3 6 Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 43.2 Maximum air inlet pressure (bar) Maximum Fluid Temperature ( C) 60 Sound level (dba) 80 Sealing Packings Upper sealing Lower sealing GT sealing Wetted parts Stainless steel Weight (kg) - wall-mounted 22 Height (cm) 80 Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air kit) M 1/4" NPS Fluid Inlet M 26 x 125 M 1/2" JIC Wall mounted Wall mounted arms cart mounted KITS H50 GT seal kit H50 GT repair kit Seal kit for air motor Repair kit for air motor Two Post Cart w/o plate Two Post Pump Mounting Plate 166
21 40.50 WB pump - StAInLESS StEEL Recommended for high viscosity products such as water-based and high solid paints. Ideal for outputs up to 1.5 litre/mn. AIRLESS pumps Airspray spraying technologies features Large suction fluid passage Puls-Absorber device Stainless steel design Stainless steel strainer Simple design, reduced number of spare parts BEnEfItS For high viscosity materials Stable and smooth flow Compatible with water-based products Long service life and good reliability No crushing possible Easy maintenance Airmix SpECIfICAtIonS Pressure ratio 40/1 Fluid volume per cycle (cm 3 ) 100 Number of cycles per litre of products 10 Fluid Output at 30 cycles/mn (l/mn) 3 Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 43.2 Free flow rate (L/mn) 6 Maximum air inlet pressure (bar) 6 Maximum fluid pressure (bar) 240 Maximum Fluid Temperature ( C) 60 Sound level (dba) 80 Sealing Packings Upper sealing Polyfluid + PTFE G Lower sealing GT seal Wetted parts Stainless steel Weight (kg) - wall-mounted 22 Height (cm) 92 Width (cm) 40 Depth (cm) 28 fittings Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air M 1/4" NPS kit) Fluid Inlet M 1'' G Fluid output (filter) M 3/4" JIC AirLESS Electrostatic spraying and equipment ConfIguRAtIon of the WB pump -StAInLESS StEEL Set-up Suction rod drain rod Air regulator fluid pressure Pump output filter part number Wall mounted arms cart mounted fitting to ConnECt An AIRLESS gun KIt description part number Adaptator stainless steel F 3/4" JIC/M 1/2" JIC KItS description part number H50 WB seal kit H50 WB repair kit Seal kit for air motor Repair kit for air motor CARtS And RodS (SuCtIon And flushing) description part number Two Post Cart w/o plate Two Post Pump Mounting Plate Suction rod 1" Stainless steel flushing rod F18 x Plural component pumps and machines Fittings and air treatment 167
22 STAINLESS STEEL AIRLESS PUMPS Recommended for anti-corrosion applications FEATURES Stainless steel design Rugged design Compatible with water-based materials Well-suited for anti-corrosion materials Excellent perfomances and easy maintenance in hard to reach places Very silent pump for better comfort of the operator Pressure ratio 40/1 Fluid volume per cycle (cm 3 ) 240 Number of cycles per litre of products 4 Fluid Output at 20 Cycles/mn (l/mn) Air 20 CPM at 5 bar Maximum air inlet pressure (bar) Maximum Fluid Temperature ( C) 60 Sound level (dba) 85 Sealing Packings Upper sealing PTFE G + PE Wetted parts Lower sealing Weight (kg) - wall-mounted 110 Height (cm) 108 Width (cm) 64 Depth (cm) 32.5 GT sealing Stainless steel, Carbide, Hard chromed stainless steel FITTINGS Fitting Air Inlet F 3/4" BSP Fluid Inlet M 38 x 150 Fluid Outlet M 3/4" JIC Wall mounted Wall mounted Cart-mounted KITS Seal kit H130 Repair kit H130-2 Repair kit H130 Seal kit air motor Seal kit air motor Repair kit air motor Repair kit air motor Two Reinforced Arms w/o mounting plate Pump bracket
23 STAINLESS STEEL AIRLESS unit especially designed for industrial coating applications. Ideal for feeding two guns AIRLESS PUMPS Airspray spraying technologies FEATURES Cart-mounted pump Rugged design Stainless steel design Simple design, reduced number of spare parts Large diameter suction rod and high compression ratio Can be used in most industrial areas Adapted for construction sites Compatible with water-based materials Easy maintenance Can be used with a wide range of materials AIRMIX Pressure ratio 53/1 Fluid volume per cycle (cm 3 ) 124 Number of cycles per litre of products 8 Fluid Output at 30 cycles/mn (l/mn) Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 71 Maximum air inlet pressure (bar) Maximum Fluid Temperature ( C) 60 Sound level (dba) 72 Sealing Packings Upper sealing Leather/PE Lower sealing Leather/PE Wetted parts Stainless steel Weight (kg) Height (cm) 130 Width (cm) 74 Depth (cm) 83 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Fluid Inlet M 26 x 125 M 3/4" JIC AIRLESS Electrostatic spraying Cart-mounted - REPAIR KITS Seal motor kit Silencer kit Distributor kit Distributor seal kit Suction rod Flushing rod Cart Fittings 169
24 STAINLESS STEEL AIRLESS PUMPS Recommended for anti-corrosion applications FEATURES Stainless steel design Rugged design Pressure ratio 65/1 Compatible with water-based materials Well-suited for anti-corrosion materials Excellent perfomances and easy maintenance in hard to reach places Very silent pump for better comfort of the operator High power, compatible with long hose lengthes Pressure ratio 65/1 Fluid volume per cycle (cm 3 ) 240 Number of cycles per litre of products 4 Fluid Output at 30 cycles/mn (l/mn) Air 20 CPM at 5 bar Maximum air inlet pressure (bar) 6 Maximum Fluid Temperature ( C) 60 Sound level (dba) 78 Sealing Packings Upper sealing PTFE G + PE Wetted parts Lower sealing Weight (kg) - wall-mounted 86 Height (cm) 112 Width (cm) 48 Depth (cm) 50 GT sealing Stainless steel hard chromed. Stainless steel. Carbide FITTINGS Fitting Air Inlet F 3/4" BSP Fluid Inlet M 38 x 150 Fluid Outlet M 3/4" JIC Wall mounted Cart-mounted KITS Seal kit H130 Repair kit H130-2 Repair kit H130 Seal kit air motor Seal kit air motor Repair kit air motor Repair kit air motor Two Reinforced Arms w/o mounting plate Pump bracket
25 STAINLESS STEEL AIRLESS unit especially designed for industrial coating applications. Ideal for feeding two guns AIRLESS PUMPS Airspray spraying technologies FEATURES Cart-mounted pump Rugged design Stainless steel design Simple design, reduced number of spare parts Large diameter suction rod and high compression ratio Can be used in most industrial areas Adapted for construction sites Compatible with water-based materials Easy maintenance Can be used with a wide range of materials AIRMIX Pressure ratio 80/1 Fluid volume per cycle (cm 3 ) 220 Number of cycles per litre of products 4.5 Fluid Output at 30 cycles/mn (l/mn) Air consumption (m 3 /h) at 30 cycles/mn at 4 bar Maximum air inlet pressure (bar) Maximum Fluid Temperature ( C) 60 Sound level (dba) 72 Sealing Packings Upper sealing Leather/PE Lower sealing Leather/PE Wetted parts Stainless steel Weight (kg) 125 Height (cm) 136 Width (cm) 74 Depth (cm) 83 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Fluid Inlet 1" M 3/4" JIC AIRLESS Electrostatic spraying and equipment Cart-mounted - REPAIR KITS Leather/PE seal kit Air motor seal kit Silencer kit Distributor kit Distributor seal kit Plural component pumps and machines Suction rod Flushing rod Cart Fittings and air treatment 171
26 PUMP - STAINLESS STEEL AIRLESS FLOWMAX PUMPS Unique design with external valves for an easy maintenance. Flowmax technology ensures total sealing. Quick inversion of this pump allows for a perfectly stable fan shape at the gun. Performance, extended lifetime, reliability. FEATURES External valves assemby Floating piston Sealing done by a Superlife bellow seal Stainless steel design Easy maintenance High reliability No more lubricant cups Leak free Total sealing between pump and its environment, ideal to work with moisture-sensitive catalysts Ideal for UV and pre-catalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with water-based materials Pressure ratio 34/1 Fluid volume per cycle (cm 3 ) 60 Number of cycles per litre of products 16 Fluid Output at 30 cycles/mn (l/mn) 1.8 Air consumption (m 3 /h) at 30 cycles/mn at 4 bar Maximum air inlet pressure (bar) Maximum Fluid Temperature ( C) 50 Sound level (dba) 71 Sealing packing Bellows Polyethylene Upper and lower GT Polyethylene Wetted parts Stainless steel Weight (kg) - wall-mounted 26.5 Height (cm) 61 Width (cm) 41 Depth (cm) 25 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Air outlet (option atomization air kit) M 1/4" NPS Fluid Inlet M 26 x 125 M 1/2 JIC Wall-mounted Flowmax 34.A arm cartflowmax 34.A KITS Seal kit for external valves Seal kit for air motor Repair kit for air motor Two Post Cart w/o plate Two Post Pump Mounting Plate Wall-mounted Flowmax 34.A2 type with aircap M Tip Reversible 517 tip Atomization air Hoses Kit part
27 STAINLESS STEEL New generation Flowmax pump for low volume applications AIRLESS FLOWMAX PUMPS Airspray spraying technologies FEATURES Sealing done by one large stroke bellow Stainless steel design Mobile piston seal High reliability No more lubricant cups Leak free Total sealing - ideal for isocyanates Ideal for UV and pre-catalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with water-based materials Excellent suction capacity AIRMIX Pressure ratio 40/1 Fluid volume per cycle (cm 3 ) 50 Number of cycles per litre of products 20 Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 21.6 Fluid Output at 30 cycles/mn (l/mn) Maximum Fluid Temperature ( C) 50 Maximum air inlet pressure (bar) 6 Sound level (dba) 72 Sealing packing Bellows Polyethylene Upper and lower GT polyethylene Wetted parts Stainless steel Weight (kg) - wall-mounted 37 Height (cm) Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Fluid Inlet M 26 x 125 Fluid Outlet M 1/2" JIC AIRLESS Electrostatic spraying and equipment Wall mounted Cart-mounted KITS Seal kit H25F Repair kit H25F Seal kit for air motor Repair kit for air motor Plural component pumps and machines Two Post Cart w/o plate Two Post Pump Mounting Plate Fittings and air treatment 173
28 PUMP - STAINLESS STEEL AIRLESS FLOWMAX PUMPS New generation Flowmax pump, ideal for feeding two guns FEATURES Sealing done by one large stroke bellow Stainless steel design Mobile piston seal High reliability No more lubricant cups Leak free Total sealing between pump and its environment, ideal to work with moisture-sensitive catalysts Ideal for UV and pre-catalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with water-based materials Excellent suction capacity Pressure ratio 40/1 Fluid volume per cycle (cm 3 ) 100 Number of cycles per litre of products 10 Fluid Output at 30 cycles/mn (l/mn) 3 Air consumption (m 3 /h) at 30 cycles/mn at 4 bar Maximum Fluid Temperature ( C) 50 Maximum air inlet pressure (bar) 6 Sound level (dba) 77 Sealing packing Bellows Polyethylene Upper and lower GT Polyethylene Wetted parts Stainless steel Weight (kg) - wall-mounted 42 Height (cm) Width (cm) 40 Depth (cm) 28 FITTINGS Fitting Air inlet (valve) F 3/4" BSP Fluid Inlet M 26x125 Fluid Outlet M 1/2" JIC Wall mounted Wall mounted Cart-mounted (on a 2-arms cart) KITS Seal kit H 50F Repair kit H 50F Seal kit for air motor Repair kit for air motor Two Post Cart w/o plate Two Post Pump Mounting Plate 174
29 STAINLESS STEEL Recommended for anti-corrosion applications AIRLESS FLOWMAX PUMPS Airspray spraying technologies FEATURES Sealing done by one large stroke bellow Stainless steel design Mobile piston seal High reliability No more lubricant cups Leak free Total sealing between pump and its environment, ideal to work with moisture-sensitive catalysts Ideal for UV and pre-catalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with water-based materials Excellent suction capacity AIRMIX Pressure ratio 40/1 Fluid volume per cycle (cm 3 ) 240 Number of cycles per litre of products 4 Fluid Output at 20 Cycles/mn (l/mn) Maximum Fluid Temperature ( C) 50 Maximum air inlet pressure (bar) 6 Sound level (dba) 85 Sealing packing Bellows Polyethylene Wetted parts FITTINGS Upper and lower Weight (kg) 70 Height (cm) 112 Width (cm) 65 Depth (cm) 32,5 Fitting Air Inlet F 3/4" BSP Fluid Inlet M 38 x 150 Fluid Outlet GT polyethylene Stainless steel, Carbide, Hard chromed stainless steel M 3/4" JIC AIRLESS Electrostatic spraying and equipment Wall mounted Wall mounted Cart-mounted KITS H 130F-2 seals kit H 130F seals kit H 130F-2 repair kit H 130F repair kit Seal kit air motor Seal kit air motor Repair kit air motor Repair kit air motor Two Reinforced Arms w/o mounting plate Pump bracket Plural component pumps and machines Fittings and air treatment 175
30 PUMP - STAINLESS STEEL AIRLESS FLOWMAX PUMPS Recommended for corrosion-resistant applications FEATURES Sealing done by one large stroke bellow Stainless steel design Mobile piston seal Pressure ratio 65/1 High reliability No more lubricant cups Leak free Total sealing between pump and its environment, ideal to work with moisture-sensitive catalysts Ideal for UV and pre-catalyzed materials Fluid discharge without retention of a wide range of coating materials Compatible with water-based materials Excellent suction capacity High power, compatible with long hose lengthes Pressure ratio 65/1 Fluid volume per cycle (cm 3 ) 240 Number of cycles per litre of products 4 Fluid Output at 20 Cycles/mn (l/mn) Maximum Fluid Temperature ( C) 50 Maximum air inlet pressure (bar) 6 Sound level (dba) 78 Sealing packing Bellows Polyethylene Wetted parts Weight (kg) Upper and lower Height (cm) 116 Width (cm) 48 Depth (cm) 50 GT polyethylene Stainless steel, carbide, hard chromed stainless steel FITTINGS Fitting Air Inlet F 3/4" BSP Fluid Inlet M 38 x 150 Fluid Outlet M 3/4" JIC Wall mounted Cart-mounted KITS H 130F-2 seals kit H 130F seals kit H 130F-2 repair kit H 130F repair kit Seal kit air motor Seal kit air motor Repair kit air motor Repair kit air motor Two Reinforced Arms w/o mounting plate Pump bracket
31 AIRLESS FLOWMAX Stainless steel Part Inlet Drain 400 cartridge 160μ F 1/2" G F 1/2" G F 1/4" G cartridge 160μ F 3/4" G F 3/4" G F 1/4" G cartridge 160μ F 1/2" G F 1/2" G M 1/2" JIC cartridge 160μ F 3/4" G F 3/4" G M 1/2" JIC /4" stainless steel bare Stainless steel Accumulator double screen Stainless steel equipped 1/2" stainless steel bare 1/2" stainless steel bare 3/4" stainless steel bare Stainless steel for (280 μm) Inlet Drain F 3/4" NPS (x1) F 3/4" NPS (x1) F 3/8" NPS (x1) (280 μm) M 3/4" BSP M 3/4" JIC M 18x (x2) (360 μm) F 1" NPS (x1) F 1" NPS (x1) F3/8" NPS (x2) (x2) (360 μm) F 1" G F 1" G F 3/8" G cartridge 160μ F 1/2" G F 1/2" G F 1/4" G cartridge 160μ F 1/2" G F 1/2" G M 1/2" JIC cartridge 160μ F 3/4" G F 3/4" G M 1/2" JIC AIRMIX Electrostatic spraying Fittings Airspray spraying technologies AIRLESS numbers
32 airless FlowMax PuMPs accessories Screen and cartridges for fluid filter screen CoNFiguratioN (FiltratioN surface 65 CM 2 ) Filtration size Filter number Micron Mesh Nozzle size Part number & & > > CoNFiguratioN FiltratioN CartriDge stainless steel (FiltratioN surface 132 CM 2 ) Filtration cartridge Stainless steel Filtration cartridge Stainless steel Filtration cartridge Stainless steel Filtration cartridge Stainless steel Filtration cartridge Stainless steel Filtration cartridge Stainless steel Micron Filtration size Mesh Nozzle size Part number > CoNFiguratioN FiltratioN CartriDge steel (FiltratioN surface 132 CM 2 ) Filtration size Micron Mesh Nozzle size Part number Filtration cartridge steel Filtration cartridge steel Filtration cartridge steel Filtration cartridge steel Filtration cartridge steel Filtration cartridge steel > strainers for suction rods strainers CoNFiguratioN internal Filtration size Pump Height (mm) diameter Material Part number (mm) Micron Mesh / F2 / / F Polyamide /40.50WB Stainless steel A2 / / 40.25F / / 40.50F / Easy Flush Ø Stainless steel
33 NOTES Airspray spraying technologies Fittings Electrostatic spraying AIRLESS AIRMIX 179
34 CyClix AgitAtors for l drums AgitAtors This elevator-agitator for to 200l drums features a double-effect jack for a fast lift of a stainless steel cover fitted for a quick material drum change. The cover is equipped with a motorized agitator fitted with blades for low viscosity materials and a full stainless steel rod. The elevator is coming on a large fixing plate which makes it very stable and easy to install in paint kitchens, existing installations or an essential component of new installations. features Stainless steel (agitator cover, suction and drain rods) Adjustable suction rod height Suction and return tubes Double effect jack with 3 positions command lever: up, stop, down The agitator cannot work during elevator movements benefits Compatibility with all materials No product loss Suitable for recirculating Important flexibility Security ChArACteristiCs Capacity (L) Motor type Pneumatic Pneumatic Reductor type - Gear train Rotation speed (rpm) Motor torque Nm CyClix PArt numbers for l drums description elevator height (mm) Agitator rod length (mm) Paddle diameter (mm) Cover diameter (mm) Part number Elevator for l drums 1024 (min) (max) Agitator for l drums Cover for l drums Suction/exhaust kit CyClix PArt numbers for 200 l drums description elevator height (mm) Agitator rod length (mm) Paddle diameter (mm) Cover diameter (mm) Part number Elevator for 200 l drums 1510 (mini) (maxi) Agitator for 200 l drums Cover for 200 l drums Suction/exhaust kit recommended ACCessories description Part number 1/4" air lubrificator + support Exhaust assembly with oil recovery (length 1 m) Air feeding kit Drum roller unit for 200 litres drum Slotted paddle for thick materials HP liters lubricant can
35 AgitAtors Agitators for edge pail mounting Airspray spraying technologies Agitator for barrel edge mounting. Minimum barrell height of 300 mm AgitAtors description Part number Bare agitator Agitator with 25 cm hose Agitator with 5 m hose System for barrel mounting Airmix Agitators on stainless steel cover Agitator: For drums diameter between 295 and 325 mm Minimum drum height of 390 mm AgitAtors Electrostatic spraying and equipment Fittings and air treatment Plural component pumps and machines description Part number Agitator for Ø325 cover 1 AirLESS strainer for CyClix suction rods strainer for CyClix suction rods description Part number Strainer for cyclix suction rods
36 HOSES Those hoses should be chosen according to the diameter, the length and the pressure used in the application Designation Internal diameter 4.8 (3/16") 6.35 (1/4") 12.7 (1/2") Max.operating pressure bar Temperature up to 100 C Fitting alone to screw in - 1/2 JIC 1/2 JIC 3/4 JIC 7/8 JIC 0. 5 m m m m m m m m m m Designation Internal diameter 6.35 (1/4'') 6.35 (1/4'') 12.7 (1/2") Max.operating pressure bar Temperature up to 100 C 1/2 JIC 1/2 JIC 3/4 JIC 3/4 JIC 7/8 JIC 0.5 m m m m m m m m m m m m 182
37 HOSES Airspray spraying technologies For all products, particularly those which are sensitive to air humidity (like silicone) and those which are chemically aggressive. Designation Material color Internal diameter (mm) 4.8 (3/16") 6.35 (1/4") 12.7 (1/2") 12.7 (1/2") Conductive Maximum Operating pressure (bar) Temperature Fittings A and B (free nut) 1/2 JIC 1/2 JIC 3/4 JIC 3/4 JIC 3/4 JIC 7/8 JIC 0.60 m m m m m m m m AIRMIX AIRLESS Designation Polyethylene hose sleeve 5 m cut m cut m cut wing collar Electrostatic spraying and equipment T lubricant (125 ml) can for solvent-based paints Kit of 3 T lubricant cans (2L each) Kit of 3 P lubricant cans (2L each) (PU products) Grease Vaseline 1 kg "special PMP" Box of 450 g PTFE grease grease tube 10 ml Box of grease (450g) Sealing glue tube Low strength anareobic adhesive tube Plural component pumps and machines Fittings and air treatment 183
38 Maximum protection for excellent working conditions, optimal health protection with low operating costs. The RC 500 is compliant with the latest european norms (EN14594, EN 166) FEATURES Complete assembly with protection screen Light and ergonomic Adjustable head and front protection Easy disposable screen protectors Complete protection of the operator face and eyes (against isocyanates especially) Reliable operator health protection against all type of paints, dust... Reduced fatigue and excellent working conditions for increased productivity Constant operator protection Suitable for everyone and user-friendly Easy maintenance Operating pressure (bar) Maximum temperature ( C) 35 RC500 complete assembly RC 500 full-visor mask complete (without network 10m air hose) General supply air hose (compliant - length 10m) RC 500 full-visor mask alone (without belt or supply 10m air hose) 1 Screen protector Mask/belt air hose 1 184
39 compliant with the latest european norms (Respirator: EN 140, Filters: EN 14393) Airspray spraying technologies FEATURES Respirator body made of silicone Equipped with large inlet and outlet valves (solvented, water-based or multi with isocyante materials) Hypoallergenic and high comfort Easy breathing Comfortable AIRMIX Electrostatic spraying Fittings Performance (large diameter), visibility and high level of safety For an optimal protection whatever the type of paint used RC 756 respirator RC 756 respirator for water-based paints - A1B1P RC 756 respirator for PLURAL component paints - isocyanates - A1B1E1K1P AIRLESS FILTERS & PRE-FILTERS Type Filters for solvented paints A Filters for water-based paints A1B1P Filters for plural-components-isocyanates A1B1E1K1P Attach strap Spare inlet/outlet valves
40 Protective overalls Protects the operator. Comfortable to wear, giving protection for dust or plush. Conforms to European Standards Made in non-woven fabric, they come with elasticated wrists and wide trouser legs to protect footwear Taille Overalls Size S for 5 sets S Overalls Size M for 5 sets M Overalls Size L for 5 sets L Overalls Size XL for 5 sets XL Overalls Size XXL for 5 sets XXL Protects the head and hair Non-woven, light and lets the skin breathe Conforms to European Standards Protective hood
41 To optimize and then choose the pump of which output at 30 cycles per minute is the nearest. of your system. To calculate these pressure losses, see page 240. Example let say you want to feed 3 conventional guns with an output of 500 cc/mn each, plus a circulation of 0,5 l/mn. The total output will thus be 2 l/mn. The optimal pump capacity would be: (2 000 x 1,2) 30 = 80 cc/cycle. The best-suited pumps will be: the PMP 150 (output of 100 cc/cycle and pressure ratio of 1:1) for low viscosity materials and a small circulating (pressure loss < 3 bar). the (output of 85 cc/cycle and pressure ratio of 2:1) for thicker materials and a normal circulating (pressure loss < 6 bar). the (output of 240 cc/cycle and pressure ratio 4:1) for large pressure loss in circulating (up to 15 bar). To guarantee the right delivery of product, we offer the following range of equipment for various product viscosity: cps suction rod. 300 to cps top outlet pressure pots, pumps (gravity or suction rod), pump with base intake valve to cps bottom outlet pressure pots, pumps with suction rods, compressor. Mesh to cps no more pressure pot, no more suction rod, submerged hydraulic pump, compressor, pump with single action elevator à cps and + pumps with peak feeder and double action elevator. Micron
42 this resistance: the (inside/internal) diameter and the pipe length. The pump will generate a pressure, strong enough overcome the original pressure drop. While it is hard to reduce the pipe length, it is relatively easy to select an appropriate internal pipe diameter. Pressure loss (bar/m) = 6.9 x Flow (l/min)x Viscosity (cps) D 4 (int dia in mm) Pressure loss (psi/ft) = 2.73 x Flow (gpm) x Vicosity (cps) D 4 (int dia in inches) Flow (l/min) = Pressure loss (bar/m)x D 4 (int dia in mm) Pressure loss (psi/ft)x D 4 (int dia in inches) Flow (gpm) = 6.9 x Viscosity (cps) 2.73 x Viscosity (cps) x Flow (l/min) x Viscosity (cps) Interior Interior Dia (in) = Dia (mm) = Pressure Loss (bar/m) 2.73 x Flow (gpm)x Viscosity (cps) Pressure loss (psi/ft) Loss of pressure hose Ø 5 per metre (bar/m) for 5m hose (bar/5m) 0,3 1,5 hose Ø 7 0,2 1 hose Ø 8 0,1 0,5 hose Ø 10 0,04 0,2 hose Ø Air output (m 3 /h) 240
43 the paints electrostatic spraying in complete safety. On the Kremlin Rexson resistivometer, resistivity can be read directly on the display. diode colours MΩcm Viscosit y of the paint 241
44 We generally multiply the instant consumption by a not in use. The average air volume delivered by a compressor of 1 CV is of 8 m 3 /h. Tool m 3 Tool m 3 Projection equipment 800 at at 108 Riveter 450 at Pneumatic drill 600 at at at at 240 Drill 13 mm KREMLIN conventional gun 160 at at 30 AIRMIX gun 67 at at 8 KREMLIN pumps 160 at at 80 Blower 200 at at 24 Screwdriver 200 at at 24 Rotating sander 200 at at 24 The formula is : Example for a pump : Q = 1.2 x 4,8 x 16 x (6 + 1) = l/mn or ( x 60) : 1000 = 38.7 m 3 /h is acidic or alkaline. The PH value dictates the best materials to be used in construction of major paint handling and spraying equipment Stainless Steel 316 Corrosion-resistant (stainless-steel 303) Standard or stainless steel Corrosion-resistant (stainless steel 303) Stainless Steel
45 Practical information: Metric - english conversion Centimeters Centimeters Centimeters/min. Centimeters/sec. Cubic centimeters. TO feet inches feet/min. feet/sec. cubic feet x 10 5 Gallons Gallons Gallons Gallons Gallons/min. TO cubic cm cubic inches imperial gallons cubic feet cubic feet/min , , , ,13368 Cubic centimeters Cubic centimeters Cubic feet Cubic feet Cubic feet/min. TO ounces liquid gallons liquid gallons cubic inches gallons/min Inches Inches Inches Inches Kilograms TO feet meters millimeters mils pounds 0, ,254 25, ,2046 Cubic inches Cubic inches Cubic inches Cubic meters Cubic meters TO gallons cubic centimeters cubic feet liquid U.S. gallons cubic centimeters x 10 6 Kilogrammes/cm 2 Kilogrammes/mm 2 Liters Meters Meters TO psi psi gallons feet inches 14, ,33 0, , ,37 Cubic meters Cubic meters Feet Feet Feet of water Feet of water Feet/hour Feet/min. Feet/min. Feet/sec. TO cubic feet cubic inches centimeters meters atmosphère TO psi miles/hour meters/min. miles/hour miles/hour , Poise Pints of water PSI Inches 2 Inches 2 Inches 2 Millimètres 2 dan TO centipoise gallons atmosphère (bar) cm 2 feet 2 mm 2 inches 2 Kilograms 100,0 0, , ,4516 0, ,163 0, For the diameter of a circle, multiply the circumference by For the circumference of a circle, multiply the diameter by For the surface of a circle, multiply the diameter² by For the surface of a sphere, multiply the diameter² by
46 Practical information: Butyl acetate N N N Ethyl acetate N Acetal aldehyde N N N Amonium acetate Acedic acid N N N N Boric acid Hydrobromic acid N Chloridic acid N N N N Chromic acid N N N N Citric acid Fluorohydric acid N Fluosilicic acid N N Formic acid N N N Nitric acid N N N N Oxylic acid N N N N Phosphoric acid N N N Ethylalcohol N Methylalcohol N N Acetic aldehyde N N N Formic aldehyde N N N N N Sodium algenate N Starch Amines N N N Acetone N N N Liquid ammonia N N Benzene N Sodium bicarbonate N N Chlorine dioxide N Sodium bisulphate N N N N Brominate steel Stainless steel Nylon Nitrile Vitton Leather Calcium carbonate Sodium carbonate Chlorinate, gas Sodium chlorite Aluminum chlorosulfate Calcium chloride Magnesium chloride N N Potassium chloride N N Sodium chloride Zinc chloride N N N Ferrous chloride N N N N Ferric chloride N N N N Cyclohexane Chlorobenzene N N Ethylene chloride N N Methylene chloride N N N N Diatoms Dichloroethylene Diethylene glycol N N 244 = High Compatibility = Good Compatibility = Low Compatibility N = Not Compatible
47 Practical information: steel Stainless steel Nylon Nitrile Vitton Leather Bleach N Distilled water N Oxygenated water N N N EDTA N Fertilizer N Ethanol N Ethyl ether N N Ethylene glycol N Ethyl-mercapan N Fuel N Fluosilicate Formaldehyde N N N Glycol N Gelatine N N N N Sodium hydroxide N N N Ammonium hydroxide N N N Potassium hydroxide N N N N Calcium hypochlorite N N Sodium hypochlorite N N N Fruit juice Methanol N N Morpholine N N Methylethylcetone N N N Sodium nitrite N N Perchlorethylene (tetrachloret.) N N Permanganate de potassium N Hydrogen peroxide N N N Chlorohated Peroxyde N Phenol N N N Ammonium phosphate Tridsodium phosphate N Aluminium polychlorite Polyelectrolytes Caustic potash N N Sodium silicate Soda N N Aluminium sulfate N Ammonium sulfate Calcium sulfate Copper sulfate Ferrous sulfate N Ferric sulfate N N N Sodium sulfate N Hydrogen sulfur N Carbon tetrachloride N Toluene N N N Trichlorethane N N N N Trichlorethylene N N N Triethyleneglycol Urea Xylenes N N 245
48 246 NOTES
49 NOTES 247
50 248 NOTES
51
52 EXPERTS IN FINISHING AND DISPENSING SOLUTIONS FOR ALL MARKETS WORLDWIDE WHERE TO FIND US? ABOUT US GLOBAL PRESENCE KREMLIN REXSON, creator of AIRMIX, FLOWMAX and CYCLOMIX technologies, offer a broader and various range of gun and pumps for the application of paints, sealants and adhesives. Kremlin Rexson 150, avenue de Stalingrad STAINS cedex - FRANCE Tél. : Fax.: KREMLIN REXSON reserve the right to modify its equipment or specifi cations without further notice. Not contractual photos.
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