FaceClipper Model # Serial #

Transcription

1 FaceClipper 000 Model # Serial # Vertex Fasteners A Subsidiary of Leggett & Platt, Inc. 798 Sherwin Avenue Des Plaines, Illinois 6008 U.S.A. (87) REV. O -7-5

2 Table of Contents DESCRIPTION OF EQUIPMENT... 3 OPERATING INSTRUCTIONS... 3 Loading a Coil of FaceClips... 3 Removing FaceClips from Tool Assembly... Adjusting Table for Straight Rail... Adjusting Tool Position for Curved Rail... Air Pressure... Clipping Rails... SAFETY INSTRUCTIONS... 5 MAINTENANCE... 5 Recommended Spare Parts List... 6 TROUBLESHOOTING INFORMATION... 7 FIGURE FIGURE... 8 Specifications... 9 DRAWINGS COIL ILLUSTRATION (VC300) TOOL ASSEMBLY (VC38)... FEED CYLINDER ASSEMBLY (VC3006). CONTROL VALVE DETAIL (VC39) DISK CAP ASSEMBLY (VC3073).. FACECLIPPER 000 (VA030) REV. O -7-5

3 DESCRIPTION OF EQUIPMENT The FaceClipper 000, a specially designed machine used by upholstered furniture manufacturers, quickly and accurately installs FaceClips into wooden frame rails. The single-head tool allows you to install clips on straight and curved rails. The straightforward, innovative design elements have resulted in a productive and versatile machine for all manufacturers. The FaceClipper 000 is made up of three main components:. Turntable Assembly a. A turntable holds a coil of FaceClips containing 65 pieces.. Tool Assembly (Clipping Head) a. The Tool Assembly, which installs FaceClips into wooden furniture rails, can be adjusted to suit the needs of straight or curved rails. 3. Pneumatic Control Circuit OPERATING INSTRUCTIONS Loading a Coil of FaceClips Refer to Coil Illustration (VC300) drawing.. Place coil on hub of Turntable Assembly (VC309).. Place Disk Cap Assembly (VC3073) on top of coil. 3. Run clips off coil, onto Platform (VC3060) and down rail (VC3078) on rear of Tool Head (VC30).. Lift Feed Cylinder (VC3006), swing flag forward to support cylinder. 5. From the front of tool, slide the Loading Tool Hook (VC3096); hook down, through slot in Front Plate (VC303), pull clips forward. 6. Verify that Feed Cylinder is down. REV. O

4 Removing FaceClips from Tool Assembly. Lift Feed Cylinder (VC3006) up, swing flag forward to support cylinder.. Spread Pawl (VC30) away from side plates while removing clips from rear. Caution: Do not overspread pawl. Adjusting Table for Straight Rail. Place Rail Backstop (VC37) in position on Platform (VC37).. Place rail on Platform against Backstop. 3. Set Spacer Gauge (VC376) on top of rail and below Tool Assembly (VC38) where clips are applied.. Raise Platform until Spacer Gauge touches Tool. a. Change height of Platform by loosening FHCS (VH0309) with Hex Key (VH090) and Set Screw (VH0959) with T-Handle Hex Key (VH0900). b. Turn Threaded Rod (VC37) to appropriate height. c. Tighten FHCS and Set Screw. Adjusting Tool Position for Curved Rail Air Pressure. Place rail on Platform (VC37).. Set Spacer Gauge (VC376) on top of rail and below Tool Assembly (VC38) where clips are applied. 3. Raise Platform until Spacer Gauge touches Tool. a. Change height of Platform by loosening FHCS (VH0309) with Hex Key (VH090) and Set Screw (VH0959) with T-Handle Hex Key (VH0900). b. Turn Threaded Rod (VC37) to appropriate height. c. Tighten FHCS and Set Screw. Set air pressure between psi for proper operation of the FaceClipper 000. Hardness of wood will determine setting. After required adjustments have been made you may begin production. Clipping Rails Keep hands and fingers away from FaceClip exit point!!. Lay rail on Platform.. Slide into desired position. 3. Step on Foot Switch (VH06) to fire Tool.. Move rail to next location and repeat. REV. O -7-5

5 SAFETY INSTRUCTIONS. Operators should ALWAYS wear safety glasses while operating, maintaining or repairing the equipment.. NEVER place hands or fingers near clip exit area when operating tool or when connecting air supply to machine. 3. Always shut off air supply when servicing tool. MAINTENANCE Recommended Daily Maintenance. Add -3 drops of 30-weight oil to opening between Front Plate (VC303) and Guard (VC3037) of Tool assembly. Self-Lubricating Regulator Use Air Tool Oil, Almo 55 or equivalent. Turn knob one full turn (counterclockwise) from closed position for correct lubrication. REV. O

6 FACECLIPPER 000 RECOMMENDED SPARE PARTS LIST PART # DESCRIPTION QTY VC030 AIR LUBE OIL VC30 PAWL VC30 PAWL SPRING VC306 PISTON FEED SPRING VC57 TORSION SPRING VC53 PIN, FEED CYLINDER VH0050 FLOW CONTROL VALVE VH035 O RING, #0 VH053 HAIR PIN

7 TROUBLESHOOTING INFORMATION PROBLEM CAUSE SOLUTION Blade does not return. Obstruction in tool. Cylinder Spring damaged. Remove obstruction. Replace Spring (VC306). Clips not feeding. Dispenser obstruction. Feed cylinder not engaged. Remove obstruction. Engage by lifting up cylinder allowing flag to Clip not seated against rail (Fig. 3). Clip s hook is overhanging edge of rail (Fig. ). Low air pressure. Platform too low. Board is warped. Rail is not against tool or Rail Backstop (VC37). drop. Increase pressure. (Never exceed 90 psi) Place Spacer Gauge (VC376) on top of rail, raise platform until gap closed between Gauge and Tool. Operator must hold rail firmly against tool or Rail Backstop. Tool does not fire. Air Supply not connected. Main Valve is off. Connect Air Supply. Turn valve (VH07) on. Missed clip. Clips ran out. Reload with new coil. Line up rail for correct clip placement. Step on Foot Switch (VH06) to fire tool. REV. O

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9 Specifications Air: psi, 6 cfm Machine Size: Depth: Footprint = 9, Overall 53 Width: Footprint = 38, Overall Height: 60 Rail Dimensions: Thickness: 5/8 Clip Coil Capacity: 65 FaceClips REV. O

10 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE PERMISSION OF VERTEX FASTENERS. VC300 VC3073 DISK CAP ASSEMBLY VC309 TURNTABLE ASSEMBLY VC3060 PLATFORM VC3067 PLATFORM FEED CLIP HOOK VC3096 HOOK DOWN THRU FRONT PLATE VC303 SLOT VC3006 FEED CYCLINDER REV ECN DESCRIPTION BY APPD DATE MATERIAL: HEAT TREATMENT: TOL. UNLESS SPECIFIED INCHES.X = `.030.XX = `.05.XXX = `.005 ANGLES `/~ C 007 DWN BY JMW APPD DA DATE VERTEX FASTENERS 37 JARVIS AVENUE SKOKIE, IL U.S.A. COIL ILLUSTRATION FINISH: SCALE INVENTOR DWG. NO. VC300 A

11 THIS DOCUMENT DRAWING IS STRICTLY THE SOLE AND PROPRIETARY PROPERTY OF VERTEX FASTENERS A LEGGETT & PLATT COMPANY. VH06 VC003 VC3037 VC3033 VH035 VH0379 INSTALL WITH LOCTITE 7 VC303 VC3035 VC35 VH06 VC303 VH07 VC003 VC3078 VH08 VC3099 VC3085 VH0 VC30 VC30 VH00 VH063 VC30 VH060 VH0050 VC57 VH053 PART # VC003 VC030 VC3006 VC3008 VC30 VC30 VC30 VC303 VC303 VC3033 VC303 VC3035 VC3036 VC3037 VC3038 VC3039 VC3078 VC3085 VC3087 VC3099 VC35 VC57 VC53 VH00 VH0050 VH08 VH0 VH06 VH07 VH035 VH0379 VH06 VH05 VH053 VH060 VH063 VH065 VH0776 VH0779 VH0898 VH0899 DESCRIPTION WARNING LABEL CLIP FEEDER STOP CLIP FEEDER ASSEMBLY TOOL MOUNT PAWL BALL BEARINGS SPRING PAWL SPRING LEFT-HAND SIDE PLATE RIGHT-HAND SIDE PLATE CYLINDER MOUNT FRONT PLATE BLADE BLADE GUIDE GUARD FEEDER BRACKET COVER RAIL 000 SPRING RESTRICTOR SPACER, / x /8, / FACECLIPPER LABEL TOOL RAIL SHIM - K, K & 3K TORSION SPRING PIN, FEED CYLINDER SHCS, 8-3 x / FLOW CONTROL SHCS, 0-3 x 5/8 SHCS, 8-3 x 3/8 SHCS, 5/6 - x 3/ NUT, NYLOCK, 5/6 - SET SCREW, 5/6-8 x 3/8 CYLINDER HOSE BARB, / x 3/8 NPT 3/8 CHROME BALL HAIR PIN SHCS, 3/8 - x 3/ BHCS, 8-3 x / SHCS, / - 0 x 3/ PIN, ROLL, /8 x / NUT, NYLOCK, 3/8 - SET SCREW, 5/6-8 x / SET SCREW, NYLON TIP QT 3 3 VC30 VC3085 VC3036 VH0898 VH0 VH0899 VC3038 A VC3008 C VC3006 VC030 VC3039 VH05 VC303 VC53 VH0776 VC3087 VH0779 VH063 VH065 THE ENGINEERING AND DESIGN DATA PRINTED, WRITTEN, DISCLOSED AND CONTAINED HEREIN IS NOT TO BE REPRODUCED, DISCLOSED OR USED IN WHOLE OR PART WITHOUT THE WRITTEN CONSENT AND PERMISSION FROM VERTEX FASTENERS. REV ECN DESCRIPTION BY APPD DATE MATERIAL: WAS VC3008 & VH06, - A 30 VH06, +VH0899 JMW RP -3-3 B 3 VC35 WAS RECT PLATE JMW RP HEAT TREATMENT: WAS VC375 (NOW C 39 OBSOLETE) JMW VC30- D SIDE PLATES, DRIVER & FRONT PLATE REVISED. JMW FINISH: VC35 WAS WASHERS TOL. UNLESS SPECIFIED INCHES.X =.030.XX =.05.XXX =.005 ANGLES / INVENTOR C 009 DWN BY JMW APPD MR DATE SCALE : DWG. NO. VC38 VERTEX FASTENERS 798 SHERWIN AVENUE DES PLAINES, IL 6008 U.S.A. FACECLIPPER 000 TOOL ASSEMBLY C

12 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE PERMISSION OF VERTEX FASTENERS. PART # VC3003 VC300 VC306 VC505 VH0030 VH005 VH035 DESCRIPTION CYLINDER BODY (CLIP FEEDER) PISTON (CLIP FEEDER) CLIP FEEDER SPRING CYLINDER END CAP (CLIP FEEDER) O-RING, # SHCS, 0-3 x / O-RING, #0 QT VC3003 VC3006 VC300 VC505 VH0030 VH005 VC306 VH035 REV ECN DESCRIPTION BY APPD DATE MATERIAL: HEAT TREATMENT: FINISH: TOL. UNLESS SPECIFIED INCHES.X =.030.XX =.05.XXX =.005 ANGLES / INVENTOR C 005 DWN BY JMW APPD DA DATE SCALE FULL DWG. NO. VC3006 VERTEX FASTENERS 37 JARVIS AVENUE SKOKIE, IL U.S.A. CLIP FEEDER ASSEMBLY, FACE CLIP A

13 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE PERMISSION OF VERTEX FASTENERS. VH003 VH0350 VH06 PART # DESCRIPTION QT VH0057 ELBOW, 3/8 VH0069 PUSH-IN FTG, 90, / OD x /8 NPT VH0079 BUSHING, REDUCER, 3/8 x / VH009 TEE, STREET, / NPT VH000 BUSHING, REDUCER, / x 3/8 3 VH07 VALVE, VENTED SHUT-OFF BALL VH00 PUSH-IN FTG, / OD x / NPT VH003 PUSH-IN FTG, 90, / OD x / NPT VC39 PART # DESCRIPTION QT VH08 FILTER/REGULATOR W/ GAUGE VH030 NIPPLE, 3/8 NPT x CLOSE VH0350 BUSHING, REDUCER, / x / VH005 NIPPLE, / NPT x /8 CLOSE VH06 HOSE BARB, / x 3/8 NPT VH069 VALVE VH050 MUFFLER, 3/ NPT VH055 TEE, / VH086 NIPPLE, 3/8 NPT x VH0839 MANIFOLD VH0839 VH000 VH030 VH0069 VH030 VH050 VH000 VH086 A VH030 VH0057 VH030 VH000 VH069 VH009 VH00 VH07 VH08 VH005 VH055 VH005 VH0079 REV A ECN 3 DESCRIPTION WAS VH030 BY JMW APPD MR DATE 9-6- MATERIAL: HEAT TREATMENT: FINISH: TOL. UNLESS SPECIFIED INCHES.X =.030.XX =.05.XXX =.005 ANGLES / INVENTOR C 009 VERTEX FASTENERS 798 SHERWIN AVENUE DWN BY JMW DES PLAINES, IL 6008 U.S.A. APPD MR DATE CONTROL VALVE DETAIL SCALE : DWG. NO. VC39 A

14 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE PERMISSION OF VERTEX FASTENERS. VC3073 VH09 VC305 VH03 PART # DESCRIPTION QT VC305 DISK CAP VC307 DISK CAP HUB VH03 MAGNET VH09 BHCS, 0 - x / REV ECN DESCRIPTION BY APPD DATE MATERIAL: HEAT TREATMENT: FINISH: TOL. UNLESS SPECIFIED INCHES.X =.030.XX =.05.XXX =.005 ANGLES / INVENTOR VC307 C 007 DWN BY JMW APPD DA DATE SCALE : DWG. NO. VC3073 VERTEX FASTENERS 37 JARVIS AVENUE SKOKIE, IL U.S.A. DISK CAP ASSEMBLY A

15 VC39 - CONTROL VALVE DETAIL PART # DESCRIPTION QT VH0057 ELBOW, 3/8 VH0069 PUSH-IN FTG, 90, / OD x /8 NPT VH0079 BUSHING, REDUCER, 3/8 x / VH009 TEE, STREET, / NPT VH000 BUSHING, REDUCER, / x 3/8 3 VH07 VALVE, VENTED SHUT-OFF BALL VH00 PUSH-IN FTG, / OD x / NPT VH003 PUSH-IN FTG, 90, / OD x / NPT VH06 VC39 - CONTROL VALVE DETAIL PART # DESCRIPTION QT VH08 FILTER/REGULATOR W/ GAUGE VH030 NIPPLE, 3/8 NPT x CLOSE VH0350 BUSHING, REDUCER, / x / VH005 NIPPLE, / NPT x /8 CLOSE VH06 HOSE BARB, / x 3/8 NPT VH069 VALVE VH050 MUFFLER, 3/ NPT VH055 TEE, / VH086 NIPPLE, 3/8 NPT x VH0839 MANIFOLD VH0067 VC36 VC309 VH053 VC3073 VH053 VH00 VH0937 VC36 VH003 VH0033 VC FEED CYLINDER ASSEMBLY PART # DESCRIPTION VC3003 CYLINDER BODY (CLIP FEEDER) VC300 PISTON (CLIP FEEDER) VC306 CLIP FEEDER SPRING VC505 CYLINDER END CAP (CLIP FEEDER) VH0030 O-RING, # VH005 SHCS, 0-3 x / VH035 O-RING, #0 VH005 VH0350 VC505 VH0839 VC300 VH000 VC3003 VC306 VH030 VH0030 VH035 QT VC38 - TOOL ASSEMBLY PART # DESCRIPTION QT VC003 WARNING LABEL VC030 CLIP FEEDER STOP VC3006 CLIP FEEDER ASSEMBLY VC30 PAWL VC30 BALL BEARINGS SPRING VC30 PAWL SPRING VC303 LEFT-HAND SIDE PLATE VC303 RIGHT-HAND SIDE PLATE VC3033 CYLINDER MOUNT VC303 FRONT PLATE VC3035 BLADE VC3036 BLADE GUIDE VC3037 GUARD VC3038 FEEDER BRACKET VC3039 COVER VC3078 RAIL 000 VC3085 SPRING RESTRICTOR VC3087 SPACER, / x /8, / VC3099 FACECLIPPER LABEL VC35 TOOL RAIL SHIM - K, K & 3K VH030 VH0069 VH000 VH08 VH069 PART # VC305 VC307 VH03 VH09 VH005 VH050 VH000 VH055 VH086 VH005 VH009 VC DISK CAP ASSEMBLY DESCRIPTION DISK CAP DISK CAP HUB MAGNET BHCS, 0 - x / VH09 VH03 VC307 VC305 VC38 - TOOL ASSEMBLY PART # DESCRIPTION QT VC375 TOOL MOUNT - PLATFORM 000 VC57 TORSION SPRING VC53 PIN, FEED CYLINDER VH00 SHCS, 8-3 x / VH0050 FLOW CONTROL VH08 SHCS, 0-3 x 5/8 VH0 SHCS, 8-3 x 3/8 VH06 SHCS, 5/6 - x 3/ 3 VH07 NUT, NYLOCK, 5/6-3 VH035 SET SCREW, 5/6-8 x 3/8 VH0379 CYLINDER VH06 HOSE BARB, / x 3/8 NPT VH05 3/8 CHROME BALL VH053 HAIR PIN VH060 SHCS, 3/8 - x 3/ VH063 BHCS, 8-3 x / VH065 SHCS, / - 0 x 3/ VH0776 PIN, ROLL, /8 x / VH0779 NUT, NYLOCK, 3/8 - VH0898 SET SCREW, 5/6-8 x / VH0899 SET SCREW, NYLON TIP VH030 VH0057 VH030 VH07 VH00 VH0079 QT VC3037 VH06 VC003 VC30 VC3085 VH0 VH05 VH066 VH06 VH060 VH03 VH0653 VH069 VC308 VH0083 VC3060 VH038 VC306 VC5 VH0083 VC37 VH036 VC3096 VH090 VC363 VH0033 VH053 VC3077 VC39 VH06 VH07 VC003 VH0379 VC303 VC3085 VC3099 VH0 VC3033 VH035 VC30 VC30 VH00 VC3035 VC30 VC303 VC35 VH063 VH060 VH0050 VH08 VC57 VH053 VH0898 VC3038 VC3036 VH0899 VC3039 VC303 VC3078 VC375 VH0779 VC53 VC3006 VH065 VH0776 VH063 VC030 VC3087 VC365 VH0937 VH06 VH03 VH0386 VH0900 VC376 VH0 VH06 x 68 VC307 VH065 VH05 x 56 VH037 VH0309 VC37 VH05 x 5 VC373 VC37 VC308 VH0553 VH063 VC38 VH050 x 8 VH0037 VH06 VH06 REV DESCRIPTION BY DATE MATERIAL: HEAT TREATMENT: FINISH: PART # DESCRIPTION VC308 TOOL MOUNT VC309 TURNTABLE ASSEMBLY VC3060 PLATFORM VC306 PLATFORM RAIL BASE VC307 ANGLE IRON COVER VC3073 DISK CAP ASSEMBLY VC3077 FACE CLIP 000 FRAME ASSEMBLY VC308 CLIP DISK GUARD VC3096 FEED CLIP HOOK VC38 TOOL ASSEMBLY VC39 CONTROL VALVE DETAIL VC36 PLATTER EDGE VC363 BREAD PAN VC36 BRAKE VC365 CLIP DISK GUARD COVER VC37 PLATFORM 000 VC37 RAIL BACKSTOP VC373 BUSHING HEAD PLATFORM VC37 THREADED ROD - PLATFORM VC376 SPACER GAUGE VC5 MODEL AND SERIAL NUMBER TAG VH00 BHCS, 0-3 x / VH0033 BHCS, 0-3 x / VH0037 PUSH-IN FTG, STR, / OD x /8 NPT VH0067 CAP VH0083 WASHER, HI-COLLAR, #0 VH03 SHCS, 0-3 x 3/ VH0 SHCS, 0-3 x VH06 SWITCH, FOOT VH06 GUARD, FOOT SWITCH VH06 NUT, NYLOCK, 0-3 VH036 SHCS, 0 - x 3/8 VH037 SHCS, 5/6-8 x / VH038 DRIVE SCREW VH06 TUBING, / OD x 68 VH050 TUBING, / DUAL x 8 VH060 WASHER, LOCK, / VH0309 FHCS, / - 3 x / VH0386 SAFETY VALVE VH05 HOSE, / ID, BLUE x 5 VH05 HOSE, / ID, BLUE x 56 VH053 WASHER, FENDER, #0 VH0553 CLAMP COLLAR VH063 SHCS, 3/8-6 x / VH06 DRILL BUSHING VH069 SHCS, 0 - x 5/8 VH065 SPACER, / OD x 3/8, #0 VH0653 SPACER, / OD x /, #0 VH066 SHCS, / - 0 x 5/8 VH0900 HEX KEY, T-HANDLE, 5/3 VH090 HEX KEY, STUBBY, 5/6 VH0937 SPACER, 5/6 OD x /, #0 C 009 VERTEX FASTENERS 798 SHERWIN AVENUE DWN BY JMW DES PLAINES, IL 6008 U.S.A. TOL. UNLESS SPECIFIED INCHES.X =.030.XX =.05.XXX =.005 ANGLES / APPD DATE SCALE : DWG. NO. VA030 FACECLIPPER 000 QT D