DUSTMASTER 50,000 CFM ELECTRIC DUST COLLECTORS

Transcription

1 DUSTMASTER 50,000 CFM ELECTRIC DUST COLLECTORS GUIDE

2 Company Profile Since 9, Marco has developed a strong tradition of providing innovative and reliable products and services to the surface preparation and protective coatings industries. We are the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Through innovative designs and a total commitment to quality, Marco manufactures products that increase production rates, create a safer workplace, and reduce maintenance costs. Marco s industry experience, manufacturing capabilities, legendary customer service, product availability, logistics services, and technology leadership is your assurance that we deliver high quality products and services, providing the best value to you, our customer. The Marco Difference Industry Experience With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a Center of Competence. As a Marco customer, you have access to hundreds of years of cumulative experience related to your operations. Manufacturing Excellence Marco is a U.S. based, ISO 900:008 certified manufacturer of equipment for the Surface Preparation and Protective Coatings industries. Marco s engineers benchmark the industry to ensure that we design and manufacture superior products that set the Gold Standard for performance, safety, and quality. Legendary Customer Service Marco s legendary customer service team is staffed by friendly, highly-trained individuals who are focused on providing the highest level of product support, order accuracy, and customer satisfaction. Product Availability We stock over 0,000 SKU s and have more than 5 shipping locations to serve North American and International markets for all major brands of blasting and coating equipment. As the largest provider of surface preparation and protective coatings equipment in the world, our inventory levels and product availability are unmatched. Logistics Services Marco s in-house logistics team is dedicated to moving your shipment anywhere in the world. We move more than,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power. Lower your process costs with a single invoice, which includes product and freight. Technology Leadership Our website provides: Operator s Manuals, Part Numbers and Schematics Guides, SDS information, and Features & Specifications Guides, providing access to information /7. Our Extranet application allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase history to assist with ongoing support of your existing equipment and future purchasing decisions. Vision Statement Marco is the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Mission Statement Marco provides strong leadership and innovation to the surface preparation and protective coatings industries. We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most importantly, the quality of our customer s experience. Quality Statement Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair of our products. Our ISO 900:008 certification extends throughout all operations in all locations. Continuous improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering exceptional quality and value in all Marco products and services. Management Philosophy We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, customers, and suppliers. Dustmaster 50,000 CFM Electric Dust Collectors

3 TABLE OF CONTENTS Company Profile Part Numbers Specifications Assembly Part Numbers and Schematics. 6 Hydraulic Oil Tank Hydraulic Hoses Hydraulic Oil Filter Assembly Hydraulic Control Assembly Hydraulic Pump Fan Belt Assembly Fan Belt Back Guard Assembly Fan Belt Tensioner Assembly Fan Assembly Main Auger Drive Assembly Main Auger Bearing Main Auger Motor Main Auger Access Panel Assembly Left Side Pneumatic Ball Vibrators Right Side Pneumatic Ball Vibrators Pulser System Assembly Pulser Regulator and Timer Assembly Pulser Solenoid Enclosure Assembly Main Auger Protective Grate Inlet Door Assembly Discharge Auger Assembly Discharge Auger Drive Assembly Discharge Auger Clean-out Assembly Discharge Auger Dust Collector Filter Cartridge Pulsers Dust Collector Filter Cartridge Hatch Door.... Trailer Emergency-Stop Station Diaphragm Valve Optional Accessories Literature References Dustmaster 50,000 CFM Electric Dust Collectors

4 PART NUMBERS DUSTMASTER 50,000 CFM ELECTRIC DUST COLLECTORS Filter Cartridge Material Part Numbers None High Density Pleat 85% Cellulose/5% Poly Blend Reduced Pleat 85% Cellulose/5% Poly Blend Fire Retardant X X X X X X X X X X X X X X X X X X X X X X X X 56 HEPA Spunbond Trailer Skid Filter Cartridge Quantity Dustmaster 50,000 CFM Electric Dust Collectors

5 SPECIFICATIONS Capacity: CFM = 6,880 50,90 W.C. = 6 6 Filter Cartridge Style: Open Top, Closed Bottom 56 Required Filter Cleaning: Pulse System, 5 5 second intervals Pulse Duration: millisecond Air to Cloth 0,000 CFM Filter Area: Efficiency: Ducting Connections: Clean-out Ports: Dust Removal Conveyor: Fan: Motor: Electrical System: Air Requirements: Motor Protection: Fluid Specifications: Unit Dimensions Trailer Model: Unit Dimensions Skid Model:,66 square feet 85/5 High Density Pleat Blend Filters 0.5 micron 85/5 Reduced Pleat Blend Filters 0.5 micron HEPA Filters 0. micron Fire Retardant Filters micron Spunbond Filters micron 0" I.D., Quantity of Six One Main Auger, 6" Discharge Auger, Hydraulic Motor Drive Backward Inclined, non-overloading, spark resisting 50 Horsepower Electric -Phase - Fan 0 Horsepower Electric -Phase - Hydraulic 60 V, 60 Hz 95 FLA Clean, Dry, Compressed Air 90 PSI Motors are fused in control box Hydraulic Oil: H6 or equivalent, 0 Gallons Grease/Lubricator: Mobil Polyrex EM or equivalent Weight: 9,900 pounds (empty) Tongue Weight: 980 pounds Length: 6' " Width: 8' 6" Height: ' Weight: 5,500 pounds (empty) Length: 6 Width: 8' 6" Height: 9 7 Dustmaster 50,000 CFM Electric Dust Collectors 5

6 ASSEMBLY Front Assembly Fig Fan 0050 Hydraulic Oil Tank (See Figure ) Electric Motor - 50 HP, -Phase 006 Control Panel /8-6 x " Bolt (Eight Required) /8" Lock Washer Zinc ( Required) 7 08 /8-6 Hex Nut ( Required) /8" Flat Washer (6 Required) 9 00 /8-6 x -/ Hex Bolt Zinc Grade 5 (Four Required) /-0 x " Grade 5 Bolt ( Required) 0090 /" Flat Washer (6 Required) 05 /" Lock Washer ( Required) 007 /-0 Hex Nut ( Required) 0059 Magnehelic Differential Pressure Gauge with Mounting Hardware Electric Motor 0 HP, -Phase Magnehelic Differential Pressure Gauge Mounting Bracket Straight Conduit Hub (Four Required) Liquid-Tight Flexible Conduit Straight Hub 0 0RST50 Straight Liquid Tite Connection Fitting 0RSEL050UL / Ul/UA Seal-Tite Conduit 0065 Flexible Sealtite Conduit 0060 /-0 x 5-/ Grade 8 Bolt Zinc (Four Required) 008 Washer - / - Grade 8 (Four Required) Lock Washer - / HD (Four Required) /-0 UNC Grade 8 Nut (Four Required) Fan Exhaust Bird Screen Frame 9 0L8058 /8- X -/ Grade 5 Bolt ( Required) 0 0L800 /8- Hex Nut ( Required) 00 /8 SAE Flat Washer Zinc Plate (Four Required) Black Handle Mechanism mm Red Mushroom twist release 0057 Red Momentary switch Black Momentary switch Red Indicating light 0 Volt AC Green Indicating light 0 Volt AC Selector Switch - -Way Breaker Box 05M5 Features & Specifications Guide Dustmaster 50,000 CFM Electric Dust Collectors 06M5 Part Numbers & Schematics Guide Dustmaster 50,000 CFM Electric Dust Collectors 0905 Operator's Manual Dustmaster 50,000 CFM Electric Dust Collectors 6 Dustmaster 50,000 CFM Electric Dust Collectors

7 Figure : Front Assembly 0,,, 5,6,7, ,8,9, ,9,,5,6 Dustmaster 50,000 CFM Electric Dust Collectors 7

8 Hydraulic Oil Tank Fig. 009 Sight Level Gauge 077 Bolt - /- x -/" - Galvanized (Four Required) 009 Flat Washer - /8" (Eight Required) 0096 Lock Washer - /8" (Four Required) 5 08 /8-6 Hex Nut (Four Required) 6 00 Straight Adapter - /" NPT x JIC 7 0PFHASB6 Reducing Bushing - " NPT x /" NPT 8 0PFHA5UG66 Street Elbow " NPT (Two Required) Hydraulic Oil Reservoir - 0 Gallon 0 0 Close Nipple - /" NPT - Galvanized 0L807C Full Port Ball Valve - /" NPT 0DSHP75 Pipe Plug - Square Head - /" NPT 0097 Filler/Breather Cap 0PFHASA66 Hex Nipple - " NPT Full Port Ball Valve - " NPT 6 00 Straight Adapter - " NPT x 6 JIC 8 Dustmaster 50,000 CFM Electric Dust Collectors

9 Figure :Hydraulic Oil Tank 8 7 6,,, Dustmaster 50,000 CFM Electric Dust Collectors 9

10 Figure : Hydraulic Hoses Hydraulic Oil Filter Hydraulic Control Valve Hydraulic Pump 7 Hydraulic Oil Tank Discharge Auger Motor 6 Main Auger Motor Hydraulic Oil Tank 5 Fig. 00 Hydraulic Hose - /" I.D. x 05 psi Hydraulic Hose - /" I.D. x ' 05 psi 0005 Hydraulic Hose - -/" I.D. x psi 0050 Hydraulic Hose - / I.D. x psi 5 00 Hydraulic Hose - / X 000 psi Hydraulic Hose - /" I.D. x psi Hydraulic Hose - / I.D. x 05 psi 0 Dustmaster 50,000 CFM Electric Dust Collectors

11 Figure : Hydraulic Oil Filter Assembly 7 8,9 5 6 Fig. 00 /" NPT x JIC Straight Adapter (Two Required) 0PFHASB6 " x /"Reducing Bushing (Two Required) 060 /"Full Port Brass Ball Valve 0PFHASA66 " Hex Nipple 5 0PFHA5UG66 " Street Elbow Hydraulic Oil Filter Hydraulic Oil Filter Head 8 05 /"Lock Washer (Two Required) /-0 x /" Zinc Bolt (Two Required) Dustmaster 50,000 CFM Electric Dust Collectors

12 Figure 5: Hydraulic Control Assembly Fig Hydraulic Hose - / I.D. x psi 0009 JIC 8 x SAE 8 90 Elbow (Two Required) 0009 Hydraulic Hose - /" I.D. x psi 0067 Cross Hydraulic Control Valve with Handle JIC x SAE 90 Elbow (Two Required. One not shown) Hydraulic Hose - /" I.D. x ' 05 psi 7 00 Hydraulic Hose - /" I.D. x 05 psi 008 Cross Hydraulic Control Valve Seal Kit 008 Cross Hydraulic Control Valve Handle Kit 008 Cross Hydraulic Control Valve Relief Assembly Dustmaster 50,000 CFM Electric Dust Collectors

13 Figure 6: Hydraulic Pump Fig /8-6 x -/" Bolt (Two Required) 00 /8" Flat Washer (Two Required) CI/REV Keyed Gear Pump 000 JIC x JIC 90 Elbow 5 00 JIC 6 x SAE 6 90 Elbow Coupling Cover Bracket 0HP Motor Mount Bracket Pump Mount Jaw Coupling / Bore Coupling Buna-N Spider Jaw Coupling -/8 Bore 0060 /- x -/" Bolt - Grade 5 Zinc /" Flat Washer 00 /- Hex Nut /-0 x /" Zinc Hex Bolt /" Flat Washer Dustmaster 50,000 CFM Electric Dust Collectors

14 Fan Belt Assembly Fig /8-6 x /" Bolt (Seven Required) 009 /8" Galvanized Flat Washer (Seven Required) /5VX 700 Banded Belt " Sheave /6" Bore Sheave Bushing Includes Mounting Hardware Belt Guard Cover - Fan Belt Guard Cover - Motor Sheave Idler Bushing Sheave /8 Bore Sheave Bushing Includes Mounting Hardware 009 /- x -/ Bolt (Nine Required) / Lock Washer (Nine Required) Dustmaster 50,000 CFM Electric Dust Collectors

15 Figure 7: Fan Belt Assembly Dustmaster 50,000 CFM Electric Dust Collectors 5

16 Fan Belt Back Guard Assembly Fig /8-6 x " Bolt (0 Required) 009 /8" Galvanized Flat Washer (8 Required) 0096 /8" Zinc Lock Washer (Eight Required) 08 /8-6 Hex Nut (Eight Required) Belt Guard Back - Fan Belt Guard Back - Motor 6 Dustmaster 50,000 CFM Electric Dust Collectors

17 Dustmaster 50,000 CFM Electric Dust Collectors 7 Figure 8: Fan Belt Back Guard Assembly 5 6

18 Fan Belt Tensioner Assembly Fig /8- x " Bolt- Zinc /8" Washer Tensioner Mount Tensioner /8" Lock Washer /8- Zinc Nut 8 Dustmaster 50,000 CFM Electric Dust Collectors

19 Figure 9: Fan Belt Tensioner Assembly Dustmaster 50,000 CFM Electric Dust Collectors 9

20 Figure 0: Fan Assembly ,,5,6,,5,6 Fig Connection Rubber Gasket 006 Clamp Adjustable Fastener (5 Required) 007 /-0 UNC x -/" Grade 8 Bolt (Six Required) 008 /" Washer ( Required) /-0 UNC GR8 Nut (Six Required) /" Lock Washer (Six Required) 7 0PFHASB06 -/" x " Reducing Bushing Hose Clamp -/6" x " O.D /" I.D. Hose (Per Foot) " NPT x " Toe Nipple 006 Banding - Make a Clamp (Per Foot) 0095 Fan BI-65 TH ARRG I Class IV 0 Dustmaster 50,000 CFM Electric Dust Collectors

21 Figure : Main Auger Drive Assembly Fig /8-6 x /" Bolt (Four Required) 009 /8" Galvanized Flat Washer (Four Required) Tooth Sprocket 006 /8" Key Cut Main Auger Motor Cover # Cottered Roller Chain (Per Foot) # Connecting Link # Offset Link /6" x /" x /8" x /8" Key Tooth Sprocket 009 Main Auger Chain Kit Includes Item #'s: 6,7,8 Dustmaster 50,000 CFM Electric Dust Collectors

22 Figure : Main Auger Bearing Fig Seal Plate Snap Ring (Two Required) 0090 Thrust Bearing /" Lock Washer (Four Required) 5 00 /- Hex Nut (Four Required) /8" Galvanized Flat Washer (Three Required) /8-6 x /" Bolt (Three Required) Main Auger Guard Back Dustmaster 50,000 CFM Electric Dust Collectors

23 Figure : Main Auger Motor,,, Fig /8-6 x -/" Shoulder Bolt (Four Required) 009 /8" Galvanized Flat Washer (Eight Required) 0096 /8" Zinc Lock Washer (Four Required) 08 /8-6 Galvanized Hex Nut (Four Required) Displacement Hydraulic Motor Hydraulic Motor Mount with Hardware JIC 8 x SAE 0 Straight Adapter JIC 8 x JIC 8 90 Elbow JIC 8 x SAE 0 90 Elbow /8-6 x -/ A07 Bolt Galvanized 009 Seal Kit for 8.7 Displacement Hydraulic Motor Dustmaster 50,000 CFM Electric Dust Collectors

24 Figure : Main Auger Fig Drive Shaft 009 /- Galvanized Hex Nut (Four Required) 000 /- x " Galvanized Bolt (Four Required) " x 78" Standard Pitch Auger Coupling Shaft for -/" Shaft " x 9" Standard Pitch Auger Auger Shaft End Dustmaster 50,000 CFM Electric Dust Collectors

25 Figure 5: Access Panel Assembly, Fig /8-6 Galvanized Hex Nut ( Required) 009 /8" Flat Washer ( Required) 009 0" Access Panel Door 00 /" X -/" Adhesive-Backed Gasket (Per Foot) Dustmaster 50,000 CFM Electric Dust Collectors 5

26 Figure 6: Left Side Pneumatic Ball Vibrators Fig Vibrator Shield (Two Required) 090 /8" Breather Muffler (Two Required) 00 /" I.D. Black Urethane Tubing (Per Foot) 0PFHASB00 /" x /8" Reducing Bushing /" Male Push-to-connect Tee Pneumatic Ball Vibrator (Two Required) 7 0 /-0 Zinc Lock Nut with Nylon Insert (Four Required) 6 Dustmaster 50,000 CFM Electric Dust Collectors

27 Figure 7: Right Side Pneumatic Ball Vibrators 6, Fig Vibrator Shield (Two Required) 0 /-0 Zinc Lock Nut with Nylon Insert (Four Required) 0058 Pneumatic Ball Vibrator (Two Required) 00 /" I.D. Black Urethane Tubing (Per Foot) 5 0PFBA0956 /" Tube x /" NPT 90 Fitting 6 0PFHASB00 /" x /8" Reducing Bushing /8" Breather Muffler (Two Required) /" Male Push-to-connect Tee Dustmaster 50,000 CFM Electric Dust Collectors 7

28 Pulser System Assembly Item # Part # Description Fig /" NPT Pressure Relief Valve 5 PSI (Two Required) 005 Pipe Header Pipe Header 0PFBA0956 /" Tube x /" NPT 90 Fitting (Two Required) 5 0PFHASB6 " x /" Reducing Bushing /" x 6" Pipe Nipple 7 08 " x -/" NPT Pipe Nipple " Pipe Plug T-Bolt Clamp -9/6 X -/6 OD (0 Required) /" I.D. Marine Hose 00 PSI (Per Foot) " x " Toe Nipple (Six Required) 0055 " Diaphragm Valve (See Figure ) /" O.D. Tube x /8" NPT Swivel (0 Required) 00 /" O.D. Black Urethane Tubing (Per Foot) " x " Pipe Nipple ( Required) /" I.D. Flexible Conduit D-Ring with Nut (6 Required) /8-6 x 6" U-Bolt Assembly (Seven Required) " Street Elbow 0 05 " Galvanized Close Nipple (Two Required) 0SFE " Female Swivel End (Two Required) 0AHCL Band Clamp (Two Required) 0AH00 " I.D. Air Hose 060 " Full Port Ball Valve " Pipe Tee /8" NPT Inline Air Filter 0095 " Diaphragm Valve Service Kit (Not Shown) 8 Dustmaster 50,000 CFM Electric Dust Collectors

29 Figure 8: Pulser System Assembly Dustmaster 50,000 CFM Electric Dust Collectors 9

30 Figure 9: Pulser Regulator and Timer Assembly 5 5 7,8,9,0 6 0, 6 7 Item # Part # Description Fig /" x " Pipe Nipple 009 /" Needle Valve 0709 /" x /" Hex Nipple /" Ball Valve /" Prestolock Tee 6 00 On/Off Name Plate Way Selector Switch 8 0RST50 Straight Liquid Tite Connection Fitting (Two Required) 9 0RSEL050UL /" UL/UA Seal-Tite Conduit Pipe (Per Foot) /" Flexible Conduit 000 /" Conduit Hub 0095 Filter Auto Drain 0057 Excelon 7 Series Filter/Regulator 0095 Sight Glass Kit 5 0ME /" Male -lug Coupling Timer Box with Timer Board Timer Box Only Timer Board Only /-0 x " Grade 5 Bolt (Four Required) /" Flat Washer (Four Required) 9 05 /" Lock Washer (Four Required) /-0 Hex Nut (Four Required) Filter/Regulator Service Kit 0095 Filter Element (Not Shown) 8,9 0 Dustmaster 50,000 CFM Electric Dust Collectors

31 Figure 0: Pulser Solenoid Enclosure Assembly 0 9, Fig Solenoid Enclosure Mount Right Solenoid Pilot Valve 009 /8" Galvanized Flat Washer (Four Required) 0096 /8" Zinc Lock Washer (Two Required) /8-6 Galvanized Hex Nut (Two Required) /8-6 x " Bolt /" Conduit Hub /" Flexible Conduit 9 00 /" O.D. Black Urethane Tubing (Per Foot) /" O.D. Tube x /8" NPT Swivel (0 Required) Solenoid Enclosure Mount Left Volt AC Solenoid Valve Assembly (Six Required) Volt AC Solenoid Coil (One Required per Solenoid) Solenoid Service Kit Includes: O-ring, Plunger, Spring, Ferrule Dustmaster 50,000 CFM Electric Dust Collectors

32 Figure : Main Auger Protective Grate Fig Protective Grate - Inches (Two Required) Protective Grate - 6 Inches (Four Required) Main Auger Hanger Bearing Assembly /" Flat Washer ( Required) /- x -/" Galvanized Hex Bolt (Two Required) Protective Grate Bracket ( Required) 7 00 /- Hex Nut ( Required) Dustmaster 50,000 CFM Electric Dust Collectors

33 Figure : Inlet Door Assembly Fig " Inlet Cover (Six Required) /8-6 Handle Zinc (Six Required) 009 Camlock Closure - Chain ( per Inlet. Not Shown) 000 Spring Snap Hook - / (Two Required per Inlet. Not Shown) Dustmaster 50,000 CFM Electric Dust Collectors

34 Discharge Auger Assembly Fig. 006 Discharge Chain Cover 00 /- Hex Nut (8 Required) /" Flat Washer (Six Required) 009 Nut - 5/8- Grade 8 Zinc (6 Required) Discharge Hose Connector /- x -/" Grade 5 Bolt (Eight Required) Emergency-Stop Station (See Figure 0) Discharge Auger Motor Mounting Bracket White Conspicuity Tape (Per Inch) Short Discharge Auger 0009 Hydraulic Hose - /" I.D. x psi 000 6" Series Wafer Butterfly Valve /8- x " Grade 8 Bolt- Zinc (6 Required) 0098 Washer - 5/8" Grade 8 ( Required) Lock Washer - 5/8" Hd (6 Required) 0088 Red Conspicuity Tape (Per Inch) Dustmaster 50,000 CFM Electric Dust Collectors

35 Figure : Discharge Auger Assembly 9 8,, ,,5, Dustmaster 50,000 CFM Electric Dust Collectors 5

36 Discharge Auger Drive Assembly Fig. 006 Chain Cover 0000 /8-6 x /" Bolt (Seven Required) 009 /8" Galvanized Flat Washer (Three Required) 007 -Tooth Sprocket Chain Cover Base /8" - 6 X -/" Hex Bolt 7 08 /8-6 Galvanized Hex Nut (Four Required) Sliding Motor Mount JIC 8 x SAE 0 90 Elbow (Two Required) /8-6 X -/" A07 Bolt Galvanized (Two Required) Hydraulic Motor 0090 Seal Plate Snap Ring (Two Required) 0090 Thrust Bearing /" Lock Washer (Four Required) 6 00 /- Hex Nut (Four Required) /6"- 8 Nut (Two Required) /6-8 X /" L Grade 5 Bolt (Three Required) /8 Key Cut Tooth Sprocket 009 Connecting Link # Cottered Roller Chain #60 (Per Foot) 006 Offset Link # Discharge Auger Chain Kit Includes part # s 009,009, Seal Kit for Hydraulic Motor Dustmaster 50,000 CFM Electric Dust Collectors

37 Figure : Discharge Auger Drive Assembly 5 6,, Dustmaster 50,000 CFM Electric Dust Collectors 7

38 Figure 5: Discharge Auger Clean-out Assembly 8,9,0,6 8,9,5 7 6 Fig Bearing Hanger 00 Bearing 006 5/6-8 x /" Bolt (Six Required) 005 Auger Clean-out Cover Neoprene Auger Clean-out Gasket /6-8 Nut (Six Required) Discharge Auger Lower Bearing Assembly /- Galvanized Hex Nut (0 Required) /" Lock Washer (0 Required) /" Flat Washer (Six Required) 0077 Discharge Auger Side Gasket (Two Required) 0090 /" Galvanized Flat Washer ( Required) 0005 /-0 x /" Zinc Hex Bolt ( Required) 006 Discharge Auger Side Cover (Two Required) /- X -/" Grade 5 Bolt /- X -/" Hex Bolt 5 8 Dustmaster 50,000 CFM Electric Dust Collectors

39 Figure 6: Discharge Auger 5 Fig Drive Shaft 00 /- Hex Nut (Four Required) " x 6" Half Pitch Auger 000 /- x " Galvanized Bolt (Four Required) Auger Shaft End Dustmaster 50,000 CFM Electric Dust Collectors 9

40 Figure 7: Dust Collector Filter Cartridge Pulsers, 5 Fig /8" Flat Washer (Four Required Per Filter) 08 /8" Hex Nut (Four Required Per Filter) Filter Bolt-Down (One Required Per Filter) 0059 Small Filter Blowpipe (Two Required Per Hatch Opening) Compression Coupling Assembly (Two Required Per Hatch Opening) See Optional Accessories for Dust Collector Filter Cartridge part numbers 0 Dustmaster 50,000 CFM Electric Dust Collectors

41 Figure 8: Dust Collector Filter Cartridge Hatch Door 7 6,,5 8 9 Fig /6-8 Hex Nut (Four Required) 005 Non-Locking Gas Spring 0867 /8-6 X -/" Shoulder Bolt (Two Required) 009 /8" Flat Washer (Four Required) /8"-6 Hex Nut (Two Required) Locking Gas Spring Hopper Lid /- Zinc Plated Handle (Three Required) Latch Bar (Three Required) Quantities specified are per hatch opening Dustmaster 50,000 CFM Electric Dust Collectors

42 Trailer Fig Trailer 0.5 Ton 0' Long x 0 Wide Deck Pintle Hitch with Flat Plate ST5/80R 6" 0-PLY Tire with Rim (Six Required) ST5/80R 6" -PLY Tire (Six Required) " Round Amber LED Clearance Light (Four Required) Tool Box (optional) 6 05 /-0 x " Bolt (Five Required) (optional) 7 05 /" Lock Washer (Five Required) (optional) /-0 Hex Nut (Five Required) (optional) /" Washer (Ten Required) (optional) Left-Hand Electric Brake Assembly (Three Required) " Round Red LED Clearance Light (Five Required) 0008 Red LED Oval Tail Light (Four Required) Right-Hand Electric Brake Assembly (Three Required) /8 x -/" Gr 8 Bolt (Four Required) /8 Reverse Lock Nut (Four Required) /8" Flat Washer (Four Required) x 6 8-Hole White Rim Jack Stand Assembly ,000# Heavy Spring Loaded Jack ,000# Axle with Electric Brakes Sidewind Crank with Hardware 0008 Breakaway Kit Redline V - 5AH Battery Sealed 0008 Wire Harness /8" x 5" Chain with Hook 09V58 Operator s Manual - Behnke Trailer Dustmaster 50,000 CFM Electric Dust Collectors

43 Figure 9: Trailer ,5,6 8 Dustmaster 50,000 CFM Electric Dust Collectors

44 Figure 0: Emergency-Stop Station Fig E-Stop Control Station 0070 Cord Grip Nylon /"-NPT.-.7 Diameter 0006 Legend Plate - Emergency Stop / Xtreme Duty Power Cord - Red x " Pan Head Phillips Screw (Four Required) Zinc Nut (Four Required) #8 Zinc Lock Washer (Four Required) #8 Zinc Flat Washer (Four Required) Figure : Diaphragm Valve B A Fig " Diaphragm Valve Complete (Three Required) Includes Items: A,B,,, 0095 " Diaphragm Valve Service Kit 05 /" Lock Washer (Four Required) 00 M6 x x HHCS (Four Required) Dustmaster 50,000 CFM Electric Dust Collectors

45 OPTIONAL ACCESSORIES DUST COLLECTOR FILTER CARTRIDGES Part Numbers " 9." 85/5 High Density 5" 000 I.D. O.D " 9." 85/5 Reduced Pleat 5" " 9." Fire Retardant 5" " 9." HEPA 5" " 9." Spunbond 5" 000 Material Length Serial Number DUCT HOSE Part Numbers I.D. Length Pitch 0DH05HD 0" 5 Feet -/" Heavy-Duty 0DH050HD 0" 50 Feet -/" Heavy-Duty DUCT HOSE COUPLING AND CLAMPS Part Numbers I.D. Length 070 0" Coupling 0DH " Screw Clamp Dustmaster 50,000 CFM Electric Dust Collectors 5

46 OPTIONAL ACCESSORIES /" I.D. X -/" O.D. AIR HOSE Part Numbers Length Hose I.D. Hose O.D. Working Pressure Hose Cover Color 0AH0 Per Ft. /" -/" 00 PSI Red /" I.D. X -/" O.D. AIR HOSE WITH COUPLINGS INSTALLED Part Numbers Length Hose I.D. Hose O.D. Working Pressure Hose Cover Color Couplings Band Clamps 0AH0AC 50 Ft. /" -/" 00 PSI Red 0HE 0AHCL MALE HOSE END COUPLING AND GASKET FOR /" I.D. AIR HOSE GASKET Part Numbers Hose I.D. Material Coupling Style Rubber Gasket Gasket I.D. Gasket O.D. 0HE /" Plated Iron -Lug 0UG /" -/8" 6 Dustmaster 50,000 CFM Electric Dust Collectors

47 LITERATURE REFERENCES Dustmaster 50,000 CFM Electric Dust Collectors 05M5 Features & Specifications Guide Dustmaster 50,000 CFM Electric Dust Collectors 06M5 Part Numbers & Schematics Guide Dustmaster 50,000 CFM Electric Dust Collectors 09S5 Service Manual Dustmaster 50,000 CFM Electric Dust Collectors 0905 Operator's Manual Dustmaster 50,000 CFM Electric Dust Collectors 09V05 Operator s Manual Dynamic Fan Corporation 09V56 09V58 Operator s Manual WEG Electric Motor Manual Operator s Manual - Behnke Trailer Dustmaster 50,000 CFM Electric Dust Collectors 7

48 0+ NATIONWIDE SHIPPING LOCATIONS GLOBAL HEADQUARTERS 5 East Locust Street Davenport, IA 580 ph: 800.BLAST.IT ( ) ph: fax: REGIONAL BRANCH OFFICES Iowa Davenport Louisiana Gonzales Harvey Lafayette Ohio Youngstown Texas Beaumont Corpus Christi Deer Park Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations ABRASIVES BLASTING COATING DUST COLLECTORS ENGINEERED SYSTEMS RENTAL SAFETY SERVICE, REPAIR, & MODERNIZATION VACUUMS CONTACT MARCO 800.BLAST.IT ( ) FAX: SALES@MARCO.US Marco and Dustmaster are registered trademarks of Marco Group International Opco, LLC. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. Literature #06M5_05/8/8