OPERATOR S MANUAL DUSTMASTER 18,000 CFM TIER III DIESEL DUST COLLECTORS

Transcription

1 OPERATOR S MANUAL DUSTMASTER 8,000 CFM TIER III DIESEL DUST COLLECTORS Before using this equipment, read, understand and follow all instructions in the Operator s Manuals provided with this equipment. If the user and/ or assistants cannot read or understand the warnings and instructions, the employer of the user and/or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment. If Operator s Manuals have been lost, please visit or contact Marco at 6..9 for replacements. Failure to warning could result in

2 Company Profile Since 9, Marco has developed a strong tradition of providing innovative and reliable products and services to the surface preparation and protective coatings industries. We are the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Through innovative designs and a total commitment to quality, Marco manufactures products that increase production rates, create a safer workplace, and reduce maintenance costs. Marco s industry experience, manufacturing capabilities, legendary customer service, product availability, logistics services, and technology leadership is your assurance that we deliver high quality products and services, providing the best value to you, our customer. The Marco Difference Industry Experience With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a Center of Competence. As a Marco customer, you have access to hundreds of years of cumulative experience related to your operations. Manufacturing Excellence Marco is a U.S. based, ISO 900:008 certified manufacturer of equipment for the Surface Preparation and Protective Coatings industries. Marco s engineers benchmark the industry to ensure that we design and manufacture superior products that set the Gold Standard for performance, safety, and quality. Legendary Customer Service Marco s legendary customer service team is staffed by friendly, highly-trained individuals who are focused on providing the highest level of product support, order accuracy, and customer satisfaction. Product Availability We stock over 0,000 SKU s and have more than shipping locations to serve North American and International markets for all major brands of blasting and coating equipment. As the largest provider of surface preparation and protective coatings equipment in the world, our inventory levels and product availability are unmatched. Logistics Services Marco s in-house logistics team is dedicated to moving your shipment anywhere in the world. We move more than,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power. Lower your process costs with a single invoice, which includes product and freight. Technology Leadership Our website provides: Operator s Manuals, Part Numbers and Schematics Guides, SDS information, and Features & Specifications Guides, providing access to information /7. Our Extranet application allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase history to assist with ongoing support of your existing equipment and future purchasing decisions. Vision Statement Marco is the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Mission Statement Marco provides strong leadership and innovation to the surface preparation and protective coatings industries. We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most importantly, the quality of our customer s experience. Quality Statement Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair of our products. Our ISO 900:008 certification extends throughout all operations in all locations. Continuous improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering exceptional quality and value in all Marco products and services. Management Philosophy We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, customers, and suppliers. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

3 DEFINITION OF TERMS This is an example of danger. This indicates an imminently hazardous situation which, if not avoided, will result in This is an example of a warning. This indicates a potentially hazardous situation which, if not avoided, could result in This is an example of a caution. This indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It can also be used to alert against unsafe practices. This is an example of a notice. This indicates policy or practice directly related to safety of personnel or protection of property. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

4 TABLE OF CONTENTS Company Profile Definition of Terms Air & Abrasive Consumption Chart Daily Pre-Operation Checklist Operating Instructions Description Operational Requirements Operating Instructions Connect Duct Hose Pre-Startup Unit Startup & Shutdown Pulser System Startup Auger Clean-out Startup Activating & Deactivating Pneumatic Ball Vibrators Reading Magnehelic Gauge Lubricate Grease Points Specifications Maintenance Adjust Tension of Fan Drive Belt Adjust Main Auger Drive Chain Adjust Pulse Separation Adjust Discharge Auger Drive Chain Hydraulic System Schematic Remove & Install Fan Remove & Install Hydraulic Oil Tank Remove & Install Hydraulic Oil Filter Assembly 0 Remove & Install Hydraulic Oil Pump Remove & Install Hydraulic Control Valve.... Remove & Install Discharge Auger Hydraulic Motor Remove & Install Main Auger Hydraulic Motor Remove & Install Fan Drive Belt Assembly... 7 Remove & Install Discharge Auger Assembly. 9 Remove & Install Main Auger Remove & Install Discharge Auger Remove & Install Engine Assembly Remove & Install Clutch Remove & Install Throttle Control Assembly.. 0 Remove & Install Pulser Solenoid Remove & Install Pulser Manifold Remove & Install Timer Board Remove & Install Dust Collector Filter Cartridges Remove & Install Dust Collector Filter Cartridge Hatch Assembly Remove & Install Fuel Tank Remove & Install Main Auger Protective Grate 9 Remove & Install Front Emergency-Stop Station Remove & Install Rear Emergency-Stop Station Remove & Install Magnehelic Gauge Remove & Install Pneumatic Ball Vibrators... 6 Disassemble & Assemble Diaphragm Valve... 6 Hazard Identification Decals Troubleshooting Assembly Part Numbers and Schematics 69 Front Assembly Throttle Cable Fuel Tank Hydraulic Oil Tank Hydraulic Oil Filter Assembly Hydraulic Hoses Fan Belt Assembly Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

5 TABLE OF CONTENTS Fan Belt Guard Back Assembly Fan Assembly and Battery Box Main Auger Drive Assembly Main Auger Bearing Main Auger Motor Main Auger Access Panel Assembly Main Auger Protective Grate Pneumatic Ball Vibrators Pulser System Assembly Pulser Regulator and Timer Assembly Pulser Solenoid Enclosure Assembly Discharge Auger Assembly Discharge Auger Drive Assembly Discharge Auger Clean-out Assembly Discharge Auger Hydraulic Pump Hydraulic Control Assembly Inlet Door Assembly Dust Collector Filter Cartridge Pulsers Dust Collector Filter Cartridge Hatch Door... 0 Emergency-Stop Stations Trailer Diaphragm Valve Limited Warranty Disclaimer of Warranty Exclusive Remedy for Warranty Claims Limitation of Remedies Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

6 HAZARD IDENTIFICATIONS Failure to comply with ANY WARNING listed below could result in OSHA sets exposure limits to protect workers from exposure to respirable crystalline silica, 9 CFR Airborne dust could increase the exposure levels beyond permissible limits. Breathing dust containing silica could cause silicosis, a fatal lung disease. Breathing dust during abrasive blasting operations, post-blast cleaning operations, and/or servicing equipment within the abrasive blasting area may expose an individual to conditions that could cause asbestosis, lead poisoning and/or other serious or fatal diseases. Harmful dust containing toxic material from abrasives or surfaces being abrasive blasted can remain suspended in the air for long periods of time after abrasive blasting has ceased. A NIOSH-approved, well-maintained, respirator designed for the specific operation being performed must be used by anyone abrasive blasting, handling or using the abrasive, and anyone in the area of the dust. Contact NIOSH and OSHA offices to determine the proper respirator for your specific application. The air supplied to the respirator must be at least Grade D quality as described in Compressed Gas Association Commodity Specification G-7. and as specified by OSHA Regulation 90.. Ensure air filter and respirator system hoses are not connected to non-air sources or in-plant lines that may contain nitrogen, oxygen, acetylene or other non-breathable gases. Before removing respirator, use an air monitoring instrument to determine if the atmosphere is safe to breathe. You must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Keep unprotected individuals out of the work area. Abrasive blasting operators must receive thorough training on the use of abrasive resistant attire which includes: supplied-air respirator, abrasive blasting suit, safety shoes, gloves, ear protection and eye protection. Protect the operator and bystanders by complying with NIOSH and OSHA Safety Standards. Inspect all equipment for wear or damage before and after each use. Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components could void warranties and cause malfunctions. OSHA requires abrasive blasting nozzles be equipped with an operating valve, which shall be designed to be held open only by continuous hand pressure and shall close immediately upon release of hand pressure (i.e., a deadman control). The valve shall not be modified in any manner that would allow it to remain open without the application of continuous hand pressure by the operator. Failure to warning could result in release of high speed abrasive and compressed air resulting in OSHA 9CFR 90.(b) Point the abrasive blasting nozzle only at the surface being abrasive blasted. Never point the abrasive blasting nozzle or abrasive stream at yourself or others. Unless otherwise specified, maximum working pressure of abrasive blasting pots and related components must not exceed 0 psi. Exceeding maximum working pressure of 0 psi could cause the abrasive blasting pot and components to burst. Failure to warning could result in Never weld, grind or drill on the abrasive blasting pot (or any pressure vessel). Doing so will void ASME certification and manufacturer s warranty. Welding, grinding or drilling on the abrasive blasting pot (or any pressure vessel) could weaken the vessel causing it to burst. Failure to warning could result in death or serious injury. (ASME Pressure Vessel Code, Section VIII, Division ) This equipment is not intended for use in any area that might be considered a hazardous location, as described in the National Electric Code NFPA 70, Article 00. Use of this equipment in a hazardous location could cause an explosion or electrocution. Never attempt to move an abrasive blasting pot containing abrasive. Never attempt to manually move abrasive blasting pots greater than 6. cubic foot capacity. Always use at least two capable people to manually move an abrasive blasting pot on flat, smooth surfaces. A mechanical lifting device must be used if an abrasive blasting pot is moved in any other manner. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

7 HAZARD IDENTIFICATIONS Failure to comply with ANY WARNING listed below could result in This product is not for use in wet environments. Always use a Ground Fault Interrupter Circuit (GFIC) for all electrical power source connections. Use of this product in wet environments could create a shock or electrocution hazard. Frozen moisture could cause restrictions and obstructions in pneumatic control lines. Any restriction or obstruction in the pneumatic control lines could prevent the proper activation and deactivation of the remote control system, resulting in the release of high speed abrasive and compressed air. In conditions where moisture may freeze in the control lines an antifreeze injection system approved for this application can be installed. Do not cut, obstruct, restrict or pinch pneumatic control lines. Doing so could prevent the proper activation and deactivation of the remote control system, resulting in the release of high speed abrasive and compressed air. Use of Marco remote control switches with other manufacturer s remote control systems could cause unintended activation of remote control systems resulting in the release of high speed abrasive and compressed air. Only Marco remote control switches should be used with Marco remote control systems. Always be certain to have secure footing when abrasive blasting. There is a recoil hazard when abrasive blasting starts that may cause user to fall and misdirect the abrasive stream at operator or bystander. Never use an abrasive blasting pot or attachments as a climbing device. The person could slip and fall. The abrasive blasting pot could become unstable and tip over. For equipment manufactured by entities other than Marco, you must consult the Original Equipment Manufacturer operator s manuals, information, training, instructions and warnings, for the proper and intended use of all equipment. Flammable fumes, such as solvent and paint fumes in the work area can present an ignition or explosion hazard if allowed to collect in adequate concentrations. To reduce conditions that could result in a fire or an explosion, provide adequate ventilation, eliminate all ignition or spark sources, keep the work area free of debris, store solvents and solvent contaminated rags in approved containers, follow proper grounding procedures, do not plug/unplug power cord or turn on/off power switches when flammable fumes are present, keep a working fire extinguisher or provide another fire suppression system in the work area. Cease all operations and correct condition if a spark or ignition source is identified during operation. Always depressurize the entire system, disconnect all power sources and lockout/tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. Surfaces of heated supply tanks, drums and/or lines as well as the adjoining plumbing may become hot during normal use. Do not touch these heated surfaces without proper protection. Deactivate and allow sufficient time for all surfaces to cool before attempting any maintenance. High-pressure fluid from gun, hose leaks, or ruptured components can pierce skin and can cause a serious injury that may result in amputation. Do not point gun or spray tip at anyone or at any part of the body. Keep clear of any leaks or ruptures. Depressurize the entire system before attempting cleaning, inspecting, or servicing equipment. Exposure to toxic fluids or fumes may occur during the normal operation of this system. Before attempting to fill, use, or service this system, read SDS s to know the specific hazards of the fluids you are using. Always use proper Personal Protective Equipment when attempting to fill, use, or service this system. The use of this product for any purpose other than originally intended or altered from its original design is prohibited. Never hang objects from the abrasive blasting pot handle. Doing so may cause the abrasive blasting pot to become unstable and tip over. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 6

8 HAZARD IDENTIFICATIONS Failure to comply with ANY CAUTION listed below may result in minor or moderate injury. Static electricity can be generated by abrasive moving through the abrasive blasting hose causing a shock hazard. Prior to use, ground the abrasive blasting pot and abrasive blasting nozzle to dissipate static electricity. High decibel noise levels are generated during the abrasive blasting process which may cause loss of hearing. Ensure appropriate Personal Protective Equipment and hearing protection is in use. Failure to comply with ANY NOTICE listed below could pose a hazard to personnel or property. See Air & Abrasive Consumption Chart for estimated abrasive consumption rates and required air flow (cubic feet per minute). Your system must meet these minimum requirements to ensure proper function and performance. Always use abrasive that is dry and properly screened. This will reduce the potential for obstructions to enter the remote control system, abrasive metering valve and abrasive blasting nozzle. Moisture build-up occurs when air is compressed. Any moisture within the abrasive blasting system will cause abrasive to clump, clogging metering valves, hoses and nozzles. Install an appropriately sized moisture separator at the inlet of the abrasive blasting system. Leave the moisture separator petcock slightly open to allow for constant release of water. If insufficient volume of air exists and petcock is unable to be left open (at all times) petcock should be opened frequently to release water. To reduce abrasive intrusion in the air supply hose, depressurize the abrasive blasting pot before shutting off air supply from compressor. Inspect abrasive blasting nozzle before placing into service. Damage to abrasive blasting nozzle liner or jacket may occur during shipping. If you receive a damaged abrasive blasting nozzle, contact your distributor immediately for replacement. Abrasive blasting nozzles placed into service may not be returned. Abrasive blasting nozzle liners are made of fragile materials and can be damaged by rough handling and striking against hard surfaces. Never use a damaged abrasive blasting nozzle. Abrasive blasting at optimal pressure for the abrasive used is critical to productivity. Example: For an abrasive with an optimal abrasive blasting pressure of 00 psi at the abrasive blasting nozzle, one pound per square inch of pressure loss will reduce abrasive blasting efficiency by.%. A 0 psi reduction in air pressure will cause a % loss of efficiency. Use a Needle Pressure Gauge to identify pressure drops in your system. Consult with your abrasive supplier for the requirements of your abrasive. Replace abrasive blasting nozzle if liner or jacket is cracked or damaged. Replace abrasive blasting nozzle if original orifice size has worn /6 or more. Determine abrasive blasting nozzle wear by inserting a drill bit /6 larger than original size of abrasive blasting nozzle orifice. If the drill bit passes through abrasive blasting nozzle, replacement is needed. 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

9 AIR & ABRASIVE CONSUMPTION CHART Failure to comply with ANY NOTICE listed below could pose a hazard to personnel or property. See Air & Abrasive Consumption Chart for estimated abrasive consumption rates and required air flow (cubic feet per minute). Your system must meet these minimum requirements to ensure proper function and performance. When it comes to air & abrasive mixtures, more is not necessarily better. Optimum abrasive blasting efficiency takes place when a lean air & abrasive mixture is used. To correctly set the abrasive metering valve, begin with the valve fully closed and slowly increase the amount of abrasive entering the airstream. As you increase the abrasive flow, watch for a blue flame at the exit of the abrasive blasting nozzle. Faster cutting, reduced abrasive consumption and lower clean up costs, are benefits of the blue flame. Abrasive blasting at optimal pressure for the abrasive used is critical to productivity. Example: For an abrasive with an optimal abrasive blasting pressure of 00 psi at the abrasive blasting nozzle, one pound per square inch of pressure loss will reduce abrasive blasting efficiency by.%. A 0 psi reduction in air pressure will cause a % loss of efficiency. Use a Needle Pressure Gauge to identify pressure drops in your system. Consult with your abrasive supplier for the requirements of your abrasive. Inspect abrasive blasting nozzle before placing into service. Damage to abrasive blasting nozzle liner or jacket may occur during shipping. If you receive a damaged abrasive blasting nozzle, contact your distributor immediately for replacement. Abrasive blasting nozzles placed into service may not be returned. Abrasive blasting nozzle liners are made of fragile materials and can be damaged by rough handling and striking against hard surfaces. Never use a damaged abrasive blasting nozzle. Nozzle Orifice No. (/8ˮ) No. (/6ˮ) No. (/ˮ) No. (/6ˮ) No. 6 (/8ˮ) Air & Abrasive Consumption Chart* Pressure at the Nozzle (PSI) Blue Flame Air (in cfm), Abrasive & Compressor Requirements Air (cfm) Abrasive (lbs/hr) Compressor Horsepower Air (cfm) Abrasive (lbs/hr) Compressor Horsepower Air (cfm) Abrasive (lbs/hr) Compressor Horsepower Air (cfm) Abrasive (lbs/hr) Compressor Horsepower Air (cfm) Abrasive (lbs/hr) Compressor Horsepower Replace abrasive blasting nozzle if liner or jacket is cracked or damaged. Replace abrasive blasting nozzle if original orifice size has worn /6 or more. Determine abrasive blasting nozzle wear by inserting a drill bit /6 larger than original size of abrasive blasting nozzle orifice. If the drill bit passes through abrasive blasting nozzle, replacement is needed. No. 7 (7/6ˮ) No. 8 (/ˮ) No. 0 (/8ˮ) No. (/ˮ) *Abrasive consumption is based on abrasive with a bulk density of 00 lbs per Cubic Foot Air (cfm) Abrasive (lbs/hr) Compressor Horsepower Air (cfm) Abrasive (lbs/hr) Compressor Horsepower Air (cfm) Abrasive (lbs/hr) Compressor Horsepower Air (cfm) Abrasive (lbs/hr) Compressor Horsepower Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 8

10 THE BIG PICTURE Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

11 DAILY PRE-OPERATION CHECKLIST Daily Pre-operation Checklist. Abrasive. Air Compressor. Air Hose Couplings & Gaskets. Air Hose. Safety Cable 6. Ambient Air Pump* 7. Breathing Air Filter 8. CO Monitor 9. Breathing Line 0. Climate Control Device. Abrasive Blasting Suit. Gloves. Abrasive Blasting Nozzle. Lighting System*. Abrasive Blasting Nozzle Holder 6. Remote Control Switch 7. Supplied-Air Respirator 8. Control Line 9. Abrasive Blasting Hose 0. Abrasive Blasting Hose Couplings & Gaskets. Abrasive Metering Valve. Remote Control System. Moisture Separator. Abrasive Blasting Pot Exhaust Muffler. Abrasive Blasting Pot 6. Abrasive Blasting Pot Screen 7. Abrasive Blasting Pot Lid 8. Aftercooler* * Optional or alternative device. Ask your Marco Representative for more details. Abrasive Select the correct Abrasive () for the application. Review the SDS (Safety Data Sheet) to ensure the correct PPE (Personal Protective Equipment) and Environmental Controls have been selected and are in place. Air Compressor Select an Air Compressor () of adequate size to support all equipment requirements. Refer to Air & Abrasive Consumption Chart for Abrasive Blasting Nozzle () air consumption requirements. Before connecting Air Hose (), sample the air being produced by the air compressor () to ensure it is free of petroleum contaminants. Air Hose, and Air Hose Couplings & Gaskets Select Air Hoses () of sufficient size to support all subsequent volumetric requirements and with a sufficient PSI (pound per square inch) rating. Inspect all Air Hoses (), and Air Hose Couplings & Gaskets () for damage or wear. Repair or replace damaged or worn components. Abrasive Blasting Hose, Abrasive Blasting Hose Couplings & Gaskets, and Abrasive Blasting Nozzle Holder Select an Abrasive Blasting Hose (9) that has an inner diameter to times larger than your Abrasive Blasting Nozzle (). Inspect Abrasive Blasting Hose (9), Abrasive Blasting Hose Couplings & Gaskets (0), and Abrasive Blasting Nozzle Holder () for damage or wear. Repair or replace damaged or worn components. Safety Cables Install a Safety Cable () at each Abrasive Blasting Hose (9), and Air Hose () connection points. Aftercooler and Moisture Separator Ensure Aftercooler (8) is positioned on stable ground. Keep petcock drain of Moisture Separator () slightly open during use. Drain both devices after each use. Supplied-Air Respirator, Breathing Line, Breathing Air Filter, Climate Control Device, CO Monitor, Ambient Air Pump You MUST consult the Operator s Manual supplied with your Respiratory Equipment (6, 7, 8, 9, 0, 7) for ALL applicable instructions and warnings. Inspect all Respiratory Equipment components for damage or wear. Repair or replace damaged or worn components. Abrasive Blasting Suit and Gloves Select an abrasive-resistant Abrasive Blasting Suit () that is slightly oversized to allow ease of movement and allows air to flow around your body. Select abrasive-resistant Gloves () with a tight fit and a long cuff that overlaps the sleeve of the Abrasive Blasting Suit (). Abrasive Metering Valve and Abrasive Blasting Pot Confirm Abrasive Blasting Pot () is positioned on stable ground. Inspect Abrasive Blasting Pot () and Abrasive Metering Valve () for damage or wear. Repair or replace damaged or worn components. Abrasive Blasting Pot Screen and Abrasive Blasting Pot Lid Always use an Abrasive Blasting Pot Screen (6) when filling Abrasive Blasting Pot () with Abrasive () to prevent debris from entering the Abrasive Blasting Pot (). Remove Abrasive Blasting Pot Lid (7) before operating the Abrasive Blasting Pot (). Install Abrasive Blasting Pot Lid (7) after use to protect the Abrasive Blasting Pot s () interior. Remote Control System, Remote Control Switch, Control Line, Inspect Remote Control System () and Control Line (8) for damage or wear. Repair or replace damaged or worn components. Ensure Control Line (8) fittings connected to the Remote Control System () are tight and free of leaks. Ensure Remote Control Switch (6) is functioning properly. Consult Remote Control Switch Operator's Manual for applicable instructions. Abrasive Blasting Pot Exhaust Muffler Inspect Abrasive Blasting Pot Exhaust Muffler () at start and end of daily use. Replace element of Abrasive Blasting Pot Exhaust Muffler () per Operator's Manual instructions. Lighting System Ensure the Lighting System () is connected to a proper power supply before use. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 0

12 OPERATING INSTRUCTIONS W-0 You must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Keep unprotected individuals out of the work area. Failure to warning could result in W-7 Ensure the surface is level, stable, and is sufficient to support the weight of the Device or System. Uneven or unstable surfaces, and/ or surfaces that cannot support the gross weight of the Device or System could cause the Device or System to overturn. Failure to warning could result in W- For equipment manufactured by entities other than Marco, you must consult the Original Equipment Manufacturer operator s manuals, information, training, instructions and warnings, for the proper and intended use of all equipment. Failure to comply with the above warning could result in death or serious injury. Description A dust collector creates an engineered air flow in an enclosure, providing ventilation and collecting airborne dust and debris. Abrasive blasting performed in an enclosure requires a dust management system for compliance with OSHA regulations governing the work site. Removing airborne dust and debris from an enclosure improves work site safety and visibility, increasing production rates. The Dustmaster 8,000 CFM Tier III Diesel Dust Collectors have a reverse incline blade fan matched to a 97 horsepower Tier III diesel Perkins engine to generate up to 8,000 CFM of air flow. Typical applications include blast rooms, blast yards, bridges, oil refineries, offshore platforms, pipelines, shipyards, storage tanks, and water treatment plants. Operational Requirements -Volt DC power source. 90 PSI regulated filtered air. The following may cause safety hazards or reduced performance: Improper installation and/or maintenance of components. Failure to properly secure unit from movement when not in transport. Exceeding mph speed limit when towing unit. Using unit in wet spray or coating containment areas. Failure to properly ground unit. Operating in an area with inadequate ventilation. Operating Instructions Before use: Position Dust Collector as near the containment area as possible. Using short lengths of duct hose and minimizing curves and bends improves performance. Ensure the surface is level, stable, and is sufficient to support the weight of the unit. Block wheels to prevent unintended movement. Level Dust Collector by adjusting height using Jack Stand (). If using a Discharge Collection Drum (), install optional Drum Cover (). NOTE: Follow all applicable guidelines for collection containers. Perform daily lubrication. (See Lubricate Grease Points.) Connect a /" I.D. air supply line to Filter Regulator () of Pulser system. Open Air Inlet Door(s) and connect duct hose. (See Connect Duct Hose.) Ensure all unused Air Inlet Doors are closed securely. Close Pulser System Ball Valve (). Turn on compressed air supply. During use: Monitor all fluid levels. Monitor air pressure. Monitor amount of material collected in catch container to prevent overflowing. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

13 OPERATING INSTRUCTIONS W-0 The use of this product for any purpose other than originally intended or altered from its original design is prohibited. Failure to warning could result in W-0 Inspect all equipment for wear or damage before and after each use. Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components could void warranties and cause malfunctions. Failure to warning could result in N-6 When a dust collector is used to service a storage tank, ensure there is adequate ventilation to prevent tank collapse due to pressure imbalance between external and internal tank surfaces. Failure to properly ventilate storage tank may result in damage to property. If proper ventilation is in question, consult with tank manufacturer or engineer. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

14 OPERATING INSTRUCTIONS W-0 Inspect all equipment for wear or damage before and after each use. Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components could void warranties and cause malfunctions. Failure to warning could result in After use: ) Decrease engine speed to idle (approximately 000 RPM). ) Disengage clutch with engine at idle. ) Allow the pulser system to continue cleaning filters, with augers running. Operate at least 60 minutes to allow filters to clean with the fan turned off. ) Disconnect Discharge Hose () from optional Drum Cover (), if equipped. Remove Drum (6), if equipped. ) Turn off compressed air supply. 6) Turn pulsers off by turning the two-position Selector Switch () "OFF" after header has depressurized. 7) Turn the Auger Clean-out System OFF by returning the Hydraulic Control Valve Lever () on the control valve to center position. 8) Shut engine down. 9) Open Pulser System Ball Valve (). 0) Disconnect duct hose from Air Inlet(s). ) Close Air Inlet(s). 6 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

15 OPERATING INSTRUCTIONS Connect Duct Hose W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Secure a Duct Hose (not shown) to Dust Collection Inlet (A,B,C, or D). See Configuration Chart, below. Duct Hose Configurations: A + D A + C B + D B + C Note: Using only one Duct Hose will result in diminished performance. N-6 When a dust collector is used to service a storage tank, ensure there is adequate ventilation to prevent tank collapse due to pressure imbalance between external and internal tank surfaces. Failure to properly ventilate storage tank may result in damage to property. If proper ventilation is in question, consult with ) Use Support Loops in place above Dust Collection Inlets to assist in securing Duct Hose. ) Connect opposite end of Duct Hose (not shown) to Containment Area. Containment Area should have sufficiently sized air inlet openings on opposite side for air exchange and cross-flow ventilation. B C A D Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

16 Pre-Startup OPERATING INSTRUCTIONS W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. Pre-Startup Instructions: ) Check engine oil and coolant levels. See Engine Operator's Manual for instructions. ) Check diesel fuel level using Sight Gauge (). Add diesel fuel, as needed. ) Check hydraulic oil level using Sight Glass () on Hydraulic Oil Tank (). Add hydraulic oil, as needed. W-66 Exposure to toxic fluids or fumes may occur during the normal operation of this system. Before attempting to fill, use, or service this system, read SDS s to know the specific hazards of the fluids you are using. Always use proper Personal Protective Equipment when attempting to fill, use, or service this system. Failure to warning could result in Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

17 OPERATING INSTRUCTIONS Unit Startup & Shutdown W-0 Breathing dust containing silica could cause silicosis, a fatal lung disease. Breathing dust during abrasive blasting operations, post-blast cleaning operations, and/or servicing equipment within the abrasive blasting area may expose an individual to conditions that could cause asbestosis, lead poisoning and/or other serious or fatal diseases. Harmful dust containing toxic material from abrasives or surfaces being abrasive blasted can remain suspended in the air for long periods of time after abrasive blasting has ceased. A NIOSH-approved, wellmaintained, respirator designed for the specific operation being performed must be used by anyone abrasive blasting, handling or using the abrasive, and anyone in the area of the dust. Failure to comply with the above warning could result in death or serious injury. Unit Startup Instructions: ) Ensure Clutch Handle () is disengaged. ) Open Access Panel. ) Depress and hold Tattle Tale Button () and turn Key (). Observe Oil Pressure () is established and release Button. If sufficient oil pressure is not attained, Button will disengage and engine will stop. ) Run engine for approximately minutes. Note: Rapid engagement may cause damage to clutch and belts to slip from pulleys. Note: Do not exceed 800 RPM. ) Bump Clutch Handle () three times so that fan gradually increases in speed. After three bumps, slowly move Clutch Handle until fully engaged and is in locked position. Once clutch is engaged, rotate Knob () to adjust RPM to recommended operating range of RPM. Unit Shutdown Instructions: Note: In the event of an emergency, press one of the Emergency-Stop Stations (6) to cease operation of the system. ) Decrease engine speed to Idle (approximately 000 RPM). ) Disengage Clutch Handle (). ) If an Emergency-Stop Station(s) (6) was engaged, ensure Engine is in the "OFF" position and the Clutch Handle is in the disengaged position. Return Emergency-Stop Station to the operating position by pulling knob away from the base. ) Follow After use instructions. W-0 You must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Keep unprotected individuals out of the work area. Failure to warning could result in 6 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 6

18 OPERATING INSTRUCTIONS Pulser System Startup W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in This equipment is not intended for use in any area that might be considered a hazardous location, as described in the National Electric Code NFPA 70, Article 00. Use of this equipment in a hazardous location could cause an explosion or electrocution. Failure to warning could result in Pulser System Startup Instructions: The Pulser System is a cleaning system for the filter cartridges. This system blows a burst of air into a set of filters to dislodge dust from the filters into the hopper. To change time duration of pulse, see Adjust Pulse Separation. ) Close Ball Valve (). ) Turn Switch () clockwise to "ON". ) Supply compressed air to Regulator (). Adjust compressed air pressure to 90 PSI using Regulator Control Knob (). Normal operating range is 90-9 PSI. NOTE: The timer controller is pre-set to pulse one row of filters every 8 seconds (See Adjust Pulse Separation.). ) After use, turn Switch () counterclockwise to "OFF". ) Disconnect supply of compressed air to the Regulator (). 6) Open Ball Valve () to relieve pressure in Pulser System. W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

19 OPERATING INSTRUCTIONS Auger Clean-out Startup W-77 Before using this equipment, read, understand and follow all instructions in the Operator s Manuals with this equipment. If the user and/or assistants cannot read or understand the warnings and instructions, the employer of the user and/or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment. If Operator s Manuals have been lost, visit or call (6) -9 for replacements. Failure to warning could result in Auger Clean-out System Startup Instructions: The Auger Clean-out System removes collected dust and debris from the bottom of the hopper to the Discharge Auger for discharging. ) Ensure personnel are clear of auger conveyors. ) Open Butterfly Valve () on Discharge Auger (). ) Activate screw conveyors by moving Hydraulic Control Valve Lever () clockwise to detent position. Note: Moving Hydraulic Control Valve Lever () counter-clockwise will allow the conveyor system to run in reverse but will not lock in position. Only operate in reverse momentarily to attempt to dislodge an item. W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 8

20 OPERATING INSTRUCTIONS Activating & Deactivating Pneumatic Ball Vibrators W-77 Before using this equipment, read, understand and follow all instructions in the Operator s Manuals with this equipment. If the user and/or assistants cannot read or understand the warnings and instructions, the employer of the user and/or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment. If Operator s Manuals have been lost, visit or call (6) -9 for replacements. Failure to warning could result in Pneumatic Ball Vibrator Instructions: Vibrators will help keep dust from building up on the hopper walls and facilitate removal of material. Run vibrators when running auger system. ) With airline attached to Inlet () to pressurize header, open Ball Valve () near pressure regulator to activate vibrators. ) Adjust vibration intensity by rotating Knob (). Clockwise reduces vibration intensity. Counter-clockwise increases vibration intensity. 9 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

21 OPERATING INSTRUCTIONS Reading Magnehelic Gauge W-77 Before using this equipment, read, understand and follow all instructions in the Operator s Manuals with this equipment. If the user and/or assistants cannot read or understand the warnings and instructions, the employer of the user and/or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment. If Operator s Manuals have been lost, visit or call (6) -9 for replacements. Failure to warning could result in Reading Magnehelic Gauge (Dust Collector Differential Pressure) Instructions: The Magnehelic Gauge provides a means to tell how clean the dust collector filter cartridges are. It measures the static pressure and the resistance of air flow across the filters. New Filters will register approximately water column (w.c.) on the gauge. Normal operating range for conditioned filters will show (w.c) on gauge. If Magnehelic Gauge is reading above the normal operating range, see Troubleshooting Section. If reading above " (w.c.), stop operating the unit, perform shut-down procedure, and check pulser system and filter cartridges. If reading above 6" (w.c.), stop operating the unit, perform shut-down procedure, check pulser system, and if static pressure will not drop below 6, replace filter cartridges. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 0

22 OPERATING INSTRUCTIONS Lubricate Grease Points W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in Lubricate Dustmaster 8,000 CFM Diesel Dust Collector at points indicated. Points are indicated by Lubrication Point Grease Daily label (). LUBRICATION POINT GREASE DAILY W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

23 SPECIFICATIONS Performance: Filter Cartridge Style: Filter Cleaning: Air to Cloth Ratio: Filter Area: Efficiency: Ducting Connections: Clean-out Ports: Dust Removal Conveyor: Fan: Engine: Fuel Capacity: Air Requirements: Electrical System: Engine Protection: Fluid Specifications: Unit Dimensions: Unit Dimensions Skid: CFM : 0,880-8,0 cfm W.C. 6-6 Open Top with Flange, Closed Bottom Required Pulse System, second intervals Pulse Duration: ,000 CFM,90 square feet 8/ Blend Filters 0. micron HEPA Filters 0. micron Fire Retardant Filters micron Spunbond Filters micron 0" I.D., Quantity of Four One Main Auger, 6" Discharge Auger, Hydraulic Motor Drive Backward Inclined, non-overloading, spark resisting Diesel, Tier III, 97 Horsepower Type: Diesel Capacity: Gallons Clean, Dry, Compressed Air 90 PSI -Volt DC Engine Monitoring System with automatic shutdown measures: coolant temperature, intake air temperature, engine intake manifold pressure, engine oil pressure, pressure in fuel rail, engine speed and timing. Hydraulic Oil: H6 or equivalent, 0 Gallons Diesel Fuel: See Engine Operator's Manual for type, Gallons Grease/Lubricator: Shell Alvania Grease EP or equivalent Weight:,680 pounds (empty) Tongue Weight: 60 pounds Length: ' 9" Width: 8' 6" Height: 0' " Weight:,000 pounds (approximate) Length: 9' 0" Width: 8' 6" Height: 8' 9" Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

24 MAINTENANCE Adjust Tension of Fan Drive Belt W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect battery cables from battery. ) Remove six Bolts (). ) Remove Front Belt Cover (). W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. ) Inspect Belt () for wear, abrasion, and damage. Replace as needed. ) Check tension of Belt () by pushing downward on Belt and measure Distance (A) of travel. Belt should have a deflection distance of approximately 0.7 inch; applied force of approximately 0 pounds. 6) To adjust tension of Belt, loosen four Bolts () and turn Nuts () until deflection distance is approximately 0.7 inch; applied force of approximately 0 pounds. If distance cannot be attained, replace belt. 7) Using a Straightedge Device (B), ensure sheaves are even. If not, make adjustments until sheaves are even. 8) Tighten four Bolts (6). 9) Install parts in reverse order. A 6 6 B Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

25 MAINTENANCE Adjust Main Auger Drive Chain W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Close Ball Valves (). ) Loosen four Bolts (). W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Remove four Bolts and Washers () and remove Cover (). ) Move Hydraulic Motor (6) to set Chain (7) deflection to approximately /8-7/8 inch. Tighten four Bolts (). 6 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

26 Adjust Pulse Separation MAINTENANCE W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Open enclosure door of Timer Controller. ) Locate Adjustment Knobs ( and ). ) Set the Pulse Separation, the elapsed time between pulses, by moving Knob (). The recommended elapsed time between pulses is the minimum time needed for pulse header to return to full pressure. Depending on conditions, the elapsed time may need to be changed. Elapsed time between pulses should be between seconds. ) Set Pulse Duration, the elapsed time of compressed air entering the filters, by moving Knob (). The recommended elapsed time of compressed air entering the filters is 00 milliseconds (msec). Depending on conditions, the elapsed time of air entering the filters should be between 00 0 milliseconds. ) Close enclosure door of Timer Controller. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

27 MAINTENANCE Adjust Discharge Auger Drive Chain ) Close Ball Valves (). W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Remove three Bolts, washers and nuts () and Cover (). ) Loosen four Nuts () from Sliding Motor Mount (). ) Move Hydraulic Motor to set Chain (6) deflection to approximately /6 - / inch. Tighten bolts of Hydraulic Motor. 6 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 6

28 MAINTENANCE Hydraulic System Schematic 6 ) Hydraulic Control Valve ) Hydraulic Pump ) Hydraulic Oil Tank ) Main Auger Motor ) Discharge Auger Motor 6) Hydraulic Oil Filter 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

29 MAINTENANCE Remove & Install Fan W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Remove Fan Drive Belt Cover () Assembly (See Remove & Install Fan Drive Belt Assembly). ) Remove Hydraulic Oil Tank (). (See Remove & Install Hydraulic Oil Tank.) Note: Approximate weight of hydraulic tank stand is lbs. Use suitable lifting devices to support or maneuver hydraulic oil tank stand. ) Remove two Bolts, Washers, and Nuts (). ) Attach a suitable lifting device to Hydraulic Oil Tank Stand (), and remove. W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. ) Remove two Clamps () and Rubber Connection Gasket (6). Note: Approximate weight of fan is 0 lbs. Use suitable lifting devices to support or maneuver fan. 6) Remove Hose (8), Toe Nipple (9), and Bushing (7). 7) Attach a suitable lifting device to Fan (), and remove four Bolts, Washers, and Nuts (0). 8) Remove Fan (). 9) Install parts in reverse order Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 8

30 MAINTENANCE Remove & Install Hydraulic Oil Tank W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. ) Close Ball Valve (6). ) Remove Filler Cap (). Note: Drain hoses into container suitable for collecting fluids. Comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Note: Hydraulic Oil Tank capacity is approximately 0 gal. ) Remove Pipe Plug (). Connect a hose to outlet to aid recovery of hydraulic fluid. ) Open Ball Valve () and allow hydraulic oil to empty from tank. ) Disconnect Hoses ( and ). 6) Remove Elbow (9), Ball Valve (0), and Nipple (). 7) Remove Adapter (), Ball Valve (), Nipple (), Elbow (), Bushing (6), Adapter (7), and Elbow (8) W-89 Exposure to diesel fuel, lubricant grease and oil, hydraulic oil, or engine coolant can cause personal injury. Do not allow these products to remain in contact with the skin or eyes. Ingestion of these products or inhalation of fumes from these products can cause dizziness, nausea, vomiting, or poisoning. If exposure to any of these products occurs, or if any of these products are ingested or if fumes are inhaled, please consult the product s SDS for proper first aid or medical procedures. Failure to comply with the above warning could result in death or serious injury. Note: Approximate empty weight of Hydraulic Oil Tank is 8 lbs. Use suitable lifting devices to support or maneuver Hydraulic Oil Tank. 8) Attach a suitable lifting device to Hydraulic Oil Tank (8). 9) Remove four Bolts, Washers, and Nuts (7). 0) Remove Hydraulic Oil Tank (8). ) Install parts in reverse order using the following special instructions: Fill Hydraulic Oil Tank using appropriate hydraulic oil. (See Pre- Startup). Activate Auger System and check for leaks. Repair as needed Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

31 MAINTENANCE Remove & Install Hydraulic Oil Filter Assembly ) Close two Ball Valves (). W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in Note: Drain hoses into container suitable for collecting fluids. Comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Note: Label all hoses and connections to aid installation. ) Disconnect Hoses ( and ). ) Remove Filter Element (). W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. W-89 Exposure to diesel fuel, lubricant grease and oil, hydraulic oil, or engine coolant can cause personal injury. Do not allow these products to remain in contact with the skin or eyes. Ingestion of these products or inhalation of fumes from these products can cause dizziness, nausea, vomiting, or poisoning. If exposure to any of these products occurs, or if any of these products are ingested or if fumes are inhaled, please consult the product s SDS for proper first aid or medical procedures. Failure to comply with the above warning could result in death or serious injury. ) Remove Reducer Fitting (). ) Remove Ball Valve (6). 6) Remove Nipple (7). 7) Remove Elbow (8). 8) Remove Reducer Fitting (9). 9) Remove Elbow (0). 0) Remove two Bolts and Washers (), and Filter Head (). ) Install parts in reverse order. ) Check hydraulic oil level (See Pre- Startup). ) Activate Auger System and check for hydraulic oil leaks Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 0

32 MAINTENANCE Remove & Install Hydraulic Oil Pump W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect battery. ) Close Ball Valve (). W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. ) Remove Housing Panel (). Note: Drain hoses into container suitable for collecting fluids. Comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Note: Label all hoses and connections to aid installation. ) Disconnect Hydraulic Hoses ( and ). W-89 Exposure to diesel fuel, lubricant grease and oil, hydraulic oil, or engine coolant can cause personal injury. Do not allow these products to remain in contact with the skin or eyes. Ingestion of these products or inhalation of fumes from these products can cause dizziness, nausea, vomiting, or poisoning. If exposure to any of these products occurs, or if any of these products are ingested or if fumes are inhaled, please consult the product s SDS for proper first aid or medical procedures. Failure to comply with the above warning could result in death or serious injury. ) Remove two Bolts (7) and Hydraulic Pump (6). 6) Note orientation and location of three Fittings () and remove Fittings. 7) Install parts in reverse order. 8) Check hydraulic oil level. (See Pre- Startup). 9) Activate Auger System and check for hydraulic oil leaks. Repair as needed. 7 6 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

33 W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in Remove & Install Hydraulic Control Valve ) Close Ball Valves (). MAINTENANCE W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. Exposure to diesel fuel, lubricant grease and oil, hydraulic oil, or engine coolant can cause personal injury. Do not allow these products to remain in contact with the skin or eyes. Ingestion of these products or inhalation of fumes from these products can cause dizziness, nausea, vomiting, or poisoning. If exposure to any of these products occurs, or if any of these products are ingested or if fumes are inhaled, please consult the product s SDS for proper first aid or medical procedures. Failure to comply with the above warning could result in death or serious injury. W-89 Note: Drain hoses into container suitable for collecting fluids. Comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Note: Label all hoses and connections to aid installation. ) Disconnect four Hydraulic Hoses (). ) Remove four Fittings (). ) Remove fours Bolts () and Hydraulic Control Valve (). ) Install parts in reverse order. 6) Check hydraulic oil level, add as needed. 7) Activate Auger System and check for leaks. Repair as needed. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

34 MAINTENANCE Remove & Install Discharge Auger Hydraulic Motor ) Close Ball Valves (). W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in Note: Drain hoses into container suitable for collecting fluids. Comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Note: Label all hoses and connections to aid installation. ) Disconnect two Hydraulic Hoses (). ) Remove three Bolts, and Washers () and Cover (). W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. ) Loosen four Bolts () from Sliding Motor Mount (6). 6 W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Remove Chain (7). Inspect for wear or damage. Replace as needed. W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

35 MAINTENANCE Remove & Install Discharge Auger Hydraulic Motor (cont.) 6) Remove Sprocket (8) W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in 8 W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. 7) Remove two Bolts (9) and Hydraulic Motor (0). Repair or replace Hydraulic Motor as needed. 8) Install parts in reverse order using the following special instructions: Tighten Bolts (9) in an alternating pattern. Tighten to 9 ft.-lb. Ensure Chain has approximately /6 - / inch of deflection (See Adjust Discharge Auger Drive Chain). 9) Check hydraulic oil level (See Pre-Startup). 0) Activate Auger System and check for hydraulic oil leaks. 9 0 W-89 Exposure to diesel fuel, lubricant grease and oil, hydraulic oil, or engine coolant can cause personal injury. Do not allow these products to remain in contact with the skin or eyes. Ingestion of these products or inhalation of fumes from these products can cause dizziness, nausea, vomiting, or poisoning. If exposure to any of these products occurs, or if any of these products are ingested or if fumes are inhaled, please consult the product s SDS for proper first aid or medical procedures. Failure to comply with the above warning could result in death or serious injury. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

36 MAINTENANCE Remove & Install Main Auger Hydraulic Motor W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. ) Close Ball Valves (). Note: Drain hoses into container suitable for collecting fluids. Comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Note: Label all hoses and connections to aid installation. ) Remove two Hydraulic Hoses () ) Loosen four Bolts (). W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. ) Remove four Bolts and Washers () and remove Cover (). Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

37 MAINTENANCE Remove & Install Main Auger Hydraulic Motor (cont.) ) Remove Chain (6). W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in 6 W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. 6) Remove Sprocket (7). 7 7) Remove two Fittings (8). 8) Remove two Bolts (0) and Hydraulic Motor (9). Repair or replace Hydraulic Motor as needed. 9) Install parts in reverse order using the following special instructions: Ensure Chain has approximately /8-7/8 inch of deflection (See Adjust Main Auger Drive Chain). 0) Check hydraulic oil level (See Pre- Startup). ) Operate Auger System and check for hydraulic oil leaks and Auger System function Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 6

38 MAINTENANCE Remove & Install Fan Drive Belt Assembly W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect battery cables from battery. ) Remove six Bolts and Washers (). ) Remove Front Belt Cover (). W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Loosen four Bolts (). ) Rotate two Bolts () counter-clockwise until Belt () is loose and can be removed. 6) Remove Belt (). W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

39 MAINTENANCE Remove & Install Fan Drive Belt Assembly (cont.) W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in 7) Remove three Bolts and Lock Washers (9) and Bushing (8). 8) Remove Sheave (6) and Key (7) from shaft. 9) Remove three Bolts and Lock Washers () and Bushing (). 0) Remove Sheave () and Key () from shaft. ) Remove four Bolts () from Belt Guard Back (0). ) Remove Belt Guard Back (0) W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Remove four Bolts, Washers, and Nuts (7). ) Remove Bracket (6). ) Install parts in reverse order using the following special instructions: Adjust fan drive belt tension. See Adjust Tension of Fan Drive Belt. 6 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 8

40 MAINTENANCE Remove & Install Discharge Auger Assembly W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Close Ball Valves (). Note: Drain hoses into container suitable for collecting fluids. Comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. Note: Label all hoses and connections to aid installation. W-87 Escaping fluid under pressure can penetrate skin and tissue causing injury. Stop pump and relieve pressure before attempting maintenance or repair. Ensure all fittings are properly tightened before restoring pressure. If injury should occur, immediately seek medical attention. Failure to comply with the above warning could result in death or serious injury. ) Disconnect two Hydraulic Hoses (). ) Route Hydraulic Hoses away from Discharge Auger Assembly. Note: Approximate weight of Discharge Auger Assembly is 80 lbs. Use suitable lifting devices to support or maneuver Discharge Auger Assembly. ) Attach a suitable lifting device to Discharge Auger Assembly (). W-89 Exposure to diesel fuel, lubricant grease and oil, hydraulic oil, or engine coolant can cause personal injury. Do not allow these products to remain in contact with the skin or eyes. Ingestion of these products or inhalation of fumes from these products can cause dizziness, nausea, vomiting, or poisoning. If exposure to any of these products occurs, or if any of these products are ingested or if fumes are inhaled, please consult the product s SDS for proper first aid or medical procedures. Failure to comply with the above warning could result in death or serious injury. ) Remove six Bolts and Washers (). 6) Remove Cover and Gasket (). Inspect Gasket for wear or damage. Replace as needed. 7) Repeat for opposite side. 9 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

41 MAINTENANCE Remove & Install Discharge Auger Assembly (cont.) W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in 8) Remove two Bolts and Nuts (9). 9) Remove Grease Fitting (7). 0) Remove two Bolts and Washers (6). ) Remove Bearing Hanger Assembly (8) W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. ) Route hydraulic hose (0) away from Discharge Auger Assembly. ) Remove six Nuts, Lock Washers, Flat Washers and Bolts (). ) Remove two Bolts, Washers, and Nuts (). ) Raise and remove Discharge Auger Assembly. 6) Remove two Bolts, Washers, and, Nuts (), and Bracket (). 7) Install parts in reverse order. 8) Check hydraulic oil level. (See Pre-Startup). 9) Activate Auger System and check for hydraulic oil leaks. Repair as needed. 0 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 0

42 MAINTENANCE Remove & Install Main Auger W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Remove Discharge Auger Assembly. See Remove & Install Discharge Auger Assembly. ) Loosen four Bolts (). W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Remove four Bolts and Washers () and remove Cover (). ) Remove Chain (). Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

43 MAINTENANCE Remove & Install Main Auger (cont.) W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Loosen two Set Screws (6) and remove Sprocket (). 6) Remove Sprocket (7). W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. 7) Remove three Bolts and Washers (9). 8) Remove Back Cover (8) ) Remove Key (). 0) Remove Snap Ring (). ) Rotate Shaft () until two Set Screws (0) are visible in the slots. Loosen two Set Screws. ) Remove four Nuts and Washers (). ) Remove Thrust Bearing (). 0 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

44 MAINTENANCE Remove & Install Main Auger (cont.) W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Remove Snap Ring (7) and Seal Plate (6). 7 6 W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. Note: Approximate weight of Main Auger is 0 pounds. Use suitable lifting devices to support or maneuver Main Auger. ) Remove Main Auger (8). 8 6) Install parts in reverse order using the following special instructions: Ensure Chain (9) has approximately /8-7/8 inch of deflection. Adjust as needed. (See Adjust Main Auger Drive Chain). 9 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

45 MAINTENANCE Remove & Install Discharge Auger W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Remove Discharge Auger Assembly. See Remove & Install Discharge Auger Assembly. ) Remove three Bolts () and Chain Drive Cover (). W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Loosen four Bolts (). ) Remove Chain (). Inspect for wear or damage. Replace as needed. ) Remove Sprocket (6). 6) Loosen two Set Screws (7) retaining Sprocket () to shaft and remove Sprocket. Inspect Sprocket for wear or damage. Replace as needed. 7 6 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

46 MAINTENANCE Remove & Install Discharge Auger (cont.) 7) Remove four Nuts (8) and Bearing (9). W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in 8 9 8) Remove three Bolts (); two Nuts, Bolts and Spacers (0) and Chain Guard Bottom Cover (). 0 9) Rotate shaft () until two Set Screws () are visible, and loosen Set Screws. 0) Remove Snap Ring (). ) Remove four Nuts and Lock Washers (7), and Bearing Housing (6). 6 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

47 MAINTENANCE Remove & Install Discharge Auger (cont.) W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Remove Snap Ring (8) and Seal Plate (9). ) Remove four Bolts, Washers, and Nuts (0). ) Remove Shaft Cover () W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. Note: Approximate weight of Discharge Auger is 60 pounds. Use suitable lifting devices to support or maneuver Discharge Auger. ) Remove Discharge Auger (). 6) Remove two Bolts and Nuts () and Shaft End (). Repeat for opposite end. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 6

48 MAINTENANCE Remove & Install Discharge Auger (cont.) W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in 7) Install parts in reverse order using the following special instructions: Tighten four Bolts () in an alternating pattern. Tighten to 9 ft.-lb. Ensure Chain has approximately /6 - / inch of deflection (See Adjust Discharge Auger Drive Chain). 8) Check hydraulic oil level. (See Pre- Startup). 9) Activate Auger System and check for hydraulic oil leaks. W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

49 MAINTENANCE Remove & Install Engine Assembly W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect battery cables from battery. ) Remove Fan Drive Belt Cover Assembly. See Remove & Install Fan Drive Belt Cover Assembly. ) Remove Hydraulic Pump. See Remove & Install Hydraulic Pump. ) Disconnect Fuel Supply Hose () and Fuel Return Hose (). Label all hoses and connections to aid installation. N-0 ) Disconnect fuel hoses and battery cables from engine. See engine Operator's Manual. 6) Route all hoses and wiring away from Engine Assembly. 7) Remove Clamp (). Note: Approximate weight of Engine Assembly is 00 pounds. Use suitable lifting devices to support or maneuver Engine Assembly. 8) Attach suitable lifting devices to Engine Assembly. 9) Remove two Bolts (). Repeat for opposite side. 0) Remove Engine Assembly. ) Install parts in reverse order using the following special instructions: Tighten four Bolts () to 0 ft.-lbs. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 8

50 MAINTENANCE Remove & Install Clutch W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Remove Fan Drive Belt Cover Assembly. See Remove & Install Fan Drive Belt Cover Assembly. Note: Approximate weight of Clutch Assembly is 7 pounds. Use suitable lifting devices to support or maneuver Clutch Assembly. ) Attach a suitable lifting device to Clutch Assembly (). ) Remove twelve Bolts (), and remove Clutch Assembly (). ) Repair or replace Clutch Assembly () as needed. (See Operator's Manual for Clutch Assembly.) ) Install parts in reverse order. 9 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

51 MAINTENANCE Remove & Install Throttle Control Assembly W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect battery cables from battery. ) Remove Engine Panel (). ) Remove and retain Collar (). ) Remove and retain Nut (). ) Remove Retainer Nut (). 6) Remove Throttle Cable (). 7) Remove and retain Ferrule (6). 6 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 0

52 MAINTENANCE Remove & Install Throttle Control Assembly (cont.) 8) Measure and mark Distance (A) of 0. inches. 9) Cut Cable (7) at Point (B) and discard excess Cable. 0) Measure and mark Distance (C) of inches. ) Score Sheath (8) at Point (D) and remove Sheath only. Do not cut steel cable. ) Remove Retaining Nut (9). 7 8 B D A C 9 ) Install parts in reverse order. Ensure Throttle Lever () is in the fully closed position and install Collar (0) against Throttle Lever and tighten set screw of Collar. ) Start engine and operate engine throughout RPM range. Check Collar (0) remains seated against Throttle Lever (). If engine speed at idle is not 000 RPM, adjust location of Collar. If engine does not operate properly, see engine Operator's Manual. 0 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

53 MAINTENANCE Remove & Install Pulser Solenoid W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect battery cables from battery. ) Disconnect air hose from filter/regulator. ) Loosen two Screws () and remove Cover (). This equipment is not intended for use in any area that might be considered a hazardous location, as described in the National Electric Code NFPA 70, Article 00. Use of this equipment in a hazardous location could cause an explosion or electrocution. Failure to warning could result in ) Disconnect Wire (6) and Wire (). ) Remove Retaining Clip (). 6) Remove Operator (). 6 W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. 7) Disconnect Tubing (8). 8) Remove Fitting (7). 9) Remove Nut (0) and Valve (9). 0) Install parts in reverse order. 0 7 Label all hoses and connections to aid installation. N Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

54 MAINTENANCE Remove & Install Pulser Manifold W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect air hose from filter/regulator. ) Disconnect Air Hose (). ) Remove Ball Valve () and Needle Valve (). ) Remove Clamp (). ) Remove Filter/Regulator (). W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. 6) Remove Pipe (7) and Bushing (6). 6 7 Label all hoses and connections to aid installation. N-0 7) Disconnect Urethane Tubing (). 8) Remove Fitting (). 9) Loosen two Clamps (8) and disconnect Hose (9) from Diaphragm Valve (). 0) Remove Diaphragm Valve (). ) Remove Nipple (0). ) Route Urethane Tubing () away from manifold. ) Repeat for remaining Diaphragm Valves Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

55 MAINTENANCE Remove & Install Pulser Manifold (cont.) W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Attach a suitable support to Bracket (6). ) Remove Pressure Relief Valve (). 6) Remove two U-bolts (). 7) Place and support Bracket (6) so it is clear of the area. 6 W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. Note: Approximate weight of Pulser Manifold is 7 pounds. Use suitable lifting devices to support or maneuver Pulser Manifold. 8) Attach suitable lifting devices to Pulser Manifold (7). 9) Remove Ball Valve (9) and Pipe Nipple (0). 0) Remove two U-bolts (8) and remove Pulser Manifold (7). ) Install parts in reverse order Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

56 MAINTENANCE Remove & Install Timer Board W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect battery cables from battery. ) Open enclosure door. ) Remove four Screws (). ) Record connection location and label Wires (). ) Disconnect Wires (). Label all hoses and connections to aid installation. N-0 6) Install parts in reverse order using the chart as a guide. 7) Adjust pulse duration and pulse separation. See Adjust Pulse Separation. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

57 MAINTENANCE Remove & Install Dust Collector Filter Cartridges W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Remove Compression Coupling () from Pulser System Blowpipe (). ) Remove Pulser System Blowpipe (). W-0 Breathing dust containing silica could cause silicosis, a fatal lung disease. Breathing dust during abrasive blasting operations, post-blast cleaning operations, and/or servicing equipment within the abrasive blasting area may expose an individual to conditions that could cause asbestosis, lead poisoning and/or other serious or fatal diseases. Harmful dust containing toxic material from abrasives or surfaces being abrasive blasted can remain suspended in the air for long periods of time after abrasive blasting has ceased. A NIOSH-approved, wellmaintained, respirator designed for the specific operation being performed must be used by anyone abrasive blasting, handling or using the abrasive, and anyone in the area of the dust. Failure to comply with the above warning could result in death or serious injury. ) Remove four Washers and Nuts () and remove Filter Retainer (). Repeat for remaining Filter Retainers. ) Remove Filter Cartridge (). Repeat for remaining Filter Cartridges. ) Install parts in reverse order. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 6

58 MAINTENANCE Remove & Install Dust Collector Filter Cartridge Hatch Assembly W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Loosen six Handles (). ) Rotate six Latch Bars () 90 to clear hatch door. ) Open hatch door. W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. ) Remove two Hex Nuts (). ) Remove Gas Spring (). 6) Repeat for other side. W-90 When performing service or maintenance on systems or devices requiring access from an elevated position, you must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, as related to working in elevated work areas. Failure to comply with the above warning could result in death or serious injury. 7) Move Hatch Door () to closed position. 8) Remove two Bolts (6). 9) Remove Hatch Door (). Note: Approximate weight of Hatch Door is 86 pounds. Use suitable lifting devices to support or maneuver Hatch Door. 0) Install parts in reverse order using the following special instructions: Ensure Gas Spring installed on left side of hatch door is a "locking" style. 6 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

59 MAINTENANCE Remove & Install Fuel Tank W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in W-89 Exposure to diesel fuel, lubricant grease and oil, hydraulic oil, or engine coolant can cause personal injury. Do not allow these products to remain in contact with the skin or eyes. Ingestion of these products or inhalation of fumes from these products can cause dizziness, nausea, vomiting, or poisoning. If exposure to any of these products occurs, or if any of these products are ingested or if fumes are inhaled, please consult the product s SDS for proper first aid or medical procedures. Failure to comply with the above warning could result in death or serious injury. Note: Fuel Tank capacity is approximately gallons. Note: Drain into container suitable for collecting fluids. Comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. ) Empty fuel from Tank (). ) Disconnect Supply Hose (6) and remove Fitting () from tank. ) Disconnect Vent Hose (). ) Disconnect Return Hose (7) and Fitting () from tank. ) Remove four Bolts, Washers, Spacers, and Nuts (). Record location and quantity of spacers to aid installation. Note: Approximate empty weight of Fuel Tank is 70 pounds. Use suitable lifting devices to support or maneuver Fuel Tank. 6) Attach a suitable lifting device to Tank (), and remove. 7) Inspect Isolation Mat (8) for damage. Replace as needed. 8) Install parts in reverse order using the following special instructions: See engine Operator's Manual for priming of engine. 7 6 N- Drain tanks into container suitable for collecting fluids. Comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and standards, related to your particular work area and environment. 8 Label all hoses and connections to aid installation. N-0 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 8

60 MAINTENANCE Remove & Install Main Auger Protective Grate W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Close Ball Valves (). ) Remove twelve Bolts and Washers () and Access Panel (). W-88 Special precautions required before entering, Entry limited to trained personnel only. Compliance with all local, state, and federal regulations is required before entry. Failure to warning could result in Note: Side panels of hopper are not removed during this process. Side panels are not shown for clarity. ) Remove Nut (), Washer (), and Retainer (6). Repeat for remaining five Retainers. ) Remove two Grates (7). Label and record position of Grates to aid installation. ) Install parts in reverse order Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

61 MAINTENANCE Remove & Install Front Emergency-Stop Station W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect battery cables from battery. ) Remove Engine Cover (). ) Locate Terminal Block () and disconnect two wires of Cable (). Label all hoses and connections to aid installation. N-0 ) Remove two Screws () and Cover (6). 6 ) Label Wires (0 and ) to aid installation. 6) Disconnect Wires (0 and ) and pull Cable (7) from Housing (9). 7) Remove two Screws,Washers, and Nuts (8) and Housing (9). 8) Install parts in reverse order Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 60

62 MAINTENANCE Remove & Install Rear Emergency-Stop Station W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Disconnect battery cables from battery. ) Remove Engine Cover (). ) Locate Terminal Block () and disconnect two wires of Cable (). ) Remove two Screws () and Cover (6). Label all hoses and connections to aid installation. N-0 ) Label Wires (9 and ) to aid installation. 6 6) Loosen Cord Grip (0). 7) Disconnect Wires (9 and ) and pull Cable () from Housing (8). 8) Remove two Screws,Washers, and Nuts (7) and Housing (8). 9) Install parts in reverse order Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

63 MAINTENANCE Remove & Install Magnehelic Gauge W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Label Hose () as "Negative". ) Label Hose () as "Positive". ) Disconnect Hoses (,) from 90 Elbows (,). ) Disconnect Hoses (,) from Magnehelic Gauge (). Label all hoses and connections to aid installation. N-0 ) Remove Washers and Bolts (6) ) Install parts in reverse order using the following special instructions: Ensure labeled hoses are installed correctly. "Negative" hose installed in upper port. "Positive" hose in lower port. Negative Positive Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 6

64 MAINTENANCE Remove & Install Pneumatic Ball Vibrators W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in ) Close Ball Valve () ) Disconnect Hoses (). ) Remove two Hex Nuts and Flat Washers (). ) Repeat on opposite side of dust collector. ) Install parts in reverse order. Label all hoses and connections to aid installation. N-0 Disassemble & Assemble Diaphragm Valve ) Remove four Bolts () and Washers (). ) Remove Cover (). ) Remove Diaphragm (). ) Install parts in reverse order using the following special instructions: Check Vent Hole (A) is not blocked or occluded. A 6 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

65 MAINTENANCE Hazard Identification Decals Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 6

66 MAINTENANCE Hazard Identification Decals (cont.) 6 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

67 TROUBLESHOOTING W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in If the Dustmaster 8,000 CFM Diesel Dust Collector does not function properly, check the following: SYMPTOM (Cause) Diesel Engine will not start or runs poorly (Damaged components, insufficient connections, fuel supply) Diesel Engine RPM does not change when Throttle is adjusted (Damaged components, improper adjustment of Throttle Cable) ACTION See original equipment Operator's Manual for service. Ensure an Emergency-Stop Station is not activated. Return Emergency-Stop Station to operating position. Inspect Emergency-Stop Stations for damage. Repair as needed. Check Throttle Cable for damage. Repair or replace as needed. See original equipment Operator's Manual for service. Fan Drive Belt slips or vibrates (Loose connections, worn parts) Inspect Fan Drive Belt for damage. Replace as needed. Adjust Fan Drive Belt Tension. See Adjust Fan Drive Belt Tension. See fan Operator's Manual for service. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 66

68 TROUBLESHOOTING W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. SYMPTOM (Cause) Discharge Augers do not turn (Object in auger, hydraulic fluid levels, hydraulic pressure relief valve, hydraulic pump, hydraulic motor, stripped gear, broken chain) Magnehelic Gauge reading greater than normal operating range (Dust Collector Filter Cartridges) ACTION Run Discharge Auger in reverse to dislodge item. Dismantle Discharge Auger if object still lodged. Fill hydraulic system with hydraulic fluid. Check line pressure at by-pass gauge, reset or replace hydraulic valve. Test hydraulic pump pressure. Replace hydraulic pump. Bench test hydraulic motor. Repair or replace hydraulic motor. A reading greater than 0 (w.c) on Magnehelic Gauge indicates clogged filters. Decrease engine RPM to idle speed and disengage clutch while allowing engine to run. Pulsers will clean down the filters. Once gauge reads back into the normal operation range of " 0" (w.c), re-engage clutch and increase RPM to operating speed. If Magnehelic Gauge is reading above 0" (w.c.), perform After Use procedure. Inspect Pulser System and Filters. Replace filter cartridges, if needed. If Magnehelic Gauge is reading above " (w.c.), shut down unit immediately. Replace filter cartridges. 67 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

69 TROUBLESHOOTING W-6 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to warning could cause electrical shock and inadvertent activation of equipment resulting in W-86 Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not place body parts or foreign objects in any area where there are moving parts. SYMPTOM (Cause) Pulser System leaks (Loose or missing hoses or connections, loose or missing urethane tubing, damaged diaphragm valves) Filter Pulser System pressurizes but does not pulse (No power to control box, blown fuse in control box or timer board, disconnected wires, timer board, solenoid, diaphragm valve) ACTION Check hose and hose connections between diaphragm valves and hopper wall. Check all tubing for secure connections and fittings. If fittings do not fit tightly in hose, cut a small section from the end of the hose and re-insert fitting in tube. Inspect diaphragm valve for damage or debris. Repair or replace diaphragm valve. Inspect all power connections. Repair or replace faulty connections. Turn main power switch "ON", and look for indicator light. If indicator light does not signal, turn switch "OFF". Replace fuse. Turn main power switch "OFF". Replace fuse. Turn main power switch "ON", and look for indicator light. If indicator light does not signal, turn switch "OFF". Inspect all electrical connections. Inspect all solenoids and listen for audible sound as it engages to pulse. Replace solenoid. Inspect diaphragm valve breather vent for obstruction. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 68

70 ASSEMBLY PART NUMBERS AND SCHEMATICS Front Assembly Item # Part # Description Fig Emergency-Stop Station (See Fig. 9) HP Engine Control Panel - Complete 0007 Engine Control Panel Door 000 Clutch Assembly 000 /-0 Nut (Four Required) /" Washer (Four Required) /-0 Draw Bolt (Two Required) Exhaust Bracket Clutch Arm Extension 69 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

71 PART NUMBERS AND SCHEMATICS Figure : Front Assembly Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 70

72 PART NUMBERS AND SCHEMATICS Figure : Throttle Cable Item # Part # Description Fig Throttle Retainer 0009 Nut and Ferrule 0009 Throttle Cable (Item #'s and Not Included) 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

73 PART NUMBERS AND SCHEMATICS Figure : Fuel Tank ,,,6 7,,,6 Item # Part # Description Fig. 00 /8" I.D. Fuel Hose (Per Foot) 00 Fuel Line Guard 0006 Oetiker Clamp - /8" I.D. Hose Locking Fuel Cap with Keys 0080 Sight Gauge /8" Barb x /8" NPT Brass Female Fitting 7 0PFHA60SA0606 /8" (M) x /8" (F) Swivel Union /6" I.D. Fuel Hose (Per Foot) Oetiker Clamp - /6" I.D. Hose /6" Barb x /" NPT Fitting 0SME0 /" NPT (M) x /" NPS (F) Straight Swivel 007 Fuel Tank - gallon 0009 /8-6 x -/" Galvanized Bolt (Eight Required) 009 /8" Galvanized Flat Washer (6 Required) 0098 /8-6 Galvanized Hex Nut (Eight Required) /8" Zinc Lock Washer (Eight Required) Fuel Line Guard 0067 Withdraw Tube - 6" 0060 /8" Inline Filter (Not Shown) 0096 Fuel Tank Rubber Cushioning Pad (Not Shown) Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 7

74 PART NUMBERS AND SCHEMATICS Hydraulic Oil Tank Item # Part # Description Fig. 009 Sight Level Gauge 00 Bolt - /8-6 x -/" - Zinc (Four Required) 009 Flat Washer - /" (Eight Required) 0096 Lock Washer - /" (Four Required) 08 Hex Nut - /8-6 (Four Required) 6 00 Straight Adapter - /" NPT x JIC 7 0PFHASB6 Reducing Bushing - " NPT x /" NPT 8 0PFHAUG66 Street Elbow " NPT (Two Required) Hydraulic Oil Reservoir - 0 Gallon 0 0 Close Nipple - /" NPT - Galvanized 0L807C Full Port Ball Valve - /" NPT 0DSHP7 Pipe Plug - Square Head - /" NPT 0079 Street Elbow /" NPT - Galvanized 0097 Filler/Breather Cap 00 Hydraulic Oil Tank Mount 6 0PFHASA66 Hex Nipple - " NPT Full Port Ball Valve - " NPT 8 00 Straight Adapter - " NPT x 6 JIC 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

75 PART NUMBERS AND SCHEMATICS Figure : Hydraulic Oil Tank 0,,, ,,, 8 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 7

76 PART NUMBERS AND SCHEMATICS Figure : Hydraulic Oil Filter Assembly 8,9 7 6 Item # Part # Description Fig. 00 /" NPT x JIC Straight Adapter 0PFHASB6 " x /"Reducing Bushing 060 /"Full Port Brass Ball Valve 0PFHASA66 " Hex Nipple 0PFHAUG66 " Street Elbow (Two Required) Hydraulic Oil Filter Hydraulic Oil Filter Head 8 0 /"Lock Washer /-0 x /" Zinc Bolt 7 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

77 PART NUMBERS AND SCHEMATICS Figure 6: Hydraulic Hoses Hydraulic Oil Filter Hydraulic Control Valve Hydraulic Pump 7 Hydraulic Oil Tank Discharge Auger Motor 6 Main Auger Motor Hydraulic Oil Tank Item # Part # Description Fig Hydraulic Hose - /" I.D. x feet - 0 psi Hydraulic Hose - /" I.D. x 7' 7" - 0 psi 000 Hydraulic Hose - " I.D. x 9' 6" psi 0008 Hydraulic Hose - /" I.D x '6" psi 00 Hydraulic Hose - /" I.D x 6' psi Hydraulic Hose - /" I.D. x 7' " psi Hydraulic Hose - /" I.D. x 7 feet - 0 psi Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 76

78 PART NUMBERS AND SCHEMATICS Fan Belt Assembly Item # Part # Description Fig /8-6 x /" Bolt (Six Required) 009 /8" Galvanized Flat Washer (Six Required) 00 8" Sheave 007 -Band Fan Drive Belt " 000 -/6" Bore SF Bushing Belt Guard Cover /" Sheave Bushing Includes Mounting Hardware /" x /" x /8" x /6" Step Key /" Sheave /6-8 x -/" Bolt (Six Required) 0096 /8" Lock Washer (Six Required) 0006 /8 Key Cut 77 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

79 Figure 7: Fan Belt Assembly PART NUMBERS AND SCHEMATICS Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 78

80 PART NUMBERS AND SCHEMATICS Figure 8: Fan Belt Guard Back Assembly Item # Part # Description Fig Belt Guard Back 009 /8" Galvanized Flat Washer (8 Required) 0867 /8-6 x -/" Shoulder Bolt (Two Required) 077 /8-6 x Bolt 0096 /8 Zinc Lock Washer (Nine Required) 6 08 /8-6 Hex Nut (Nine Required) 7 00 Belt Guard Mount /8-6 x -/" Bolt (Four Required) 79 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

81 PART NUMBERS AND SCHEMATICS Figure 9: Fan Assembly and Battery Box 9 0,6,7,8 Item # Part # Description Fig Connection Rubber Gasket 006 Adjustable Clamp Fastener (Two Required) 00 Battery Box 0096 Rubber Cushioning Pad 0097 /8- x " Grade 8 Bolt (Six Required) /8" Washer ( Required) /8- Grade 8 Nut (Six Required) /8" Lock Washer (Six Required) 9 0PFHASB06 -/" x " Reducing Bushing Hose Clamp -/6" x " OD 006 -/" I.D. Hose (Per Foot) 0007 " x " Toe Nipple 00 BI- Backward Incline Fan 00 Battery Cables, 6" Long (Not Shown) 00 Battery, Group (Not Shown) Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 80

82 PART NUMBERS AND SCHEMATICS Figure 0: Main Auger Drive Assembly Item # Part # Description Fig /8-6 x /" Bolt (Four Required) 009 /8" Galvanized Flat Washer (Four Required) 008 Tooth Sprocket 006 /8" Key Cut 009 Main Auger Motor Cover # Cottered Roller Chain (Per Foot) # Connecting Link # Offset Link /6" x /" x /8" x /8" Key Tooth Sprocket 009 Main Auger Chain Kit Includes Item #'s: 7, 8, and 9 8 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

83 PART NUMBERS AND SCHEMATICS Figure : Main Auger Bearing Item # Part # Description Fig Seal Plate 0060 Snap Ring (Two Required) 0090 Thrust Bearing /" Lock Washer (Four Required) 00 /- Hex Nut (Four Required) /8" Galvanized Flat Washer (Three Required) /8-6 x /" Bolt (Three Required) Main Auger Guard Back Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 8

84 PART NUMBERS AND SCHEMATICS Figure : Main Auger Motor,,, 6 7, Item # Part # Description Fig /8-6 x -/" Shoulder Bolt (Four Required) 009 /8" Galvanized Flat Washer (Eight Required) 0096 /8" Zinc Lock Washer (Four Required) 08 /8-6 Hex Nut (Four Required) Displacement Hydraulic Motor Hydraulic Motor Mount with Hardware 7 00 /8-6 x -/ Hex Bolt Zinc GR JIC 8 x SAE 0 Straight Adapter JIC 8 x JIC 8 90 Elbow JIC 8 x SAE 0 90 Elbow 009 Seal Kit for 8.7 Displacement Hydraulic Motor 8 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

85 PART NUMBERS AND SCHEMATICS Figure : Main Auger Item # Part # Description Fig Drive Shaft 0097 /- x " Galvanized Bolt (Four Required) 00 /- Galvanized Hex Nut (Four Required) " x 9" Standard Pitch Auger 0090 Auger Shaft End Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 8

86 PART NUMBERS AND SCHEMATICS Figure : Access Panel Assembly, Item # Part # Description Fig /8-6 Galvanized Hex Nut ( Required) 009 /8" Flat Washer ( Required) 009 0" Access Panel Door 00 /" x -/" Adhesive-Backed Gasket (Per Foot) Figure : Main Auger Protective Grate Item # Part # Description Fig Protective Grate - Inches (Two Required) Flat Washer - /" (Six Required) 00 /- Hex Nut (Six Required) 0096 Protective Grate Bracket (Six Required) 8 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

87 PART NUMBERS AND SCHEMATICS Figure 6: Pneumatic Ball Vibrators Item # Part # Description Fig. 6 0 /-0 Zinc Lock Nut with Nylon Insert (Four Required) 008 Pneumatic Ball Vibrator (Two Required) 0PFHASB00 /" x /8" Reducing Bushing 090 /8" Breather Muffler (Two Required) 00 /" I.D. Black Urethane Tubing (Per Foot) 6 0PFBA096 /" Tube x /" NPT 90 Fitting Vibrator Shield (Two Required) /" Male Push-to-connect Tee Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 86

88 PART NUMBERS AND SCHEMATICS Pulser System Assembly Item # Part # Description Fig " Full Port Ball Valve 0 " Close Nipple 008 " x " Pipe Nipple (Four Required) 00 /" O.D. Black Urethane Tubing (Per Foot) /" O.D. Tube x /8" NPT Swivel (Four Required) /" NPT Pressure Relief Valve PSI 7 00 Pipe Header /8-6 x 6" U-Bolt Assembly (Four Required) 9 0PFBA096 /" Tube x /" NPT 90 Fitting (Two Required) 0 0PFHASB6 " x /" Reducing Bushing 00 /" x 6" Pipe Nipple Magnehelic Differential Pressure Gauge Mounting Bracket 009 Magnehelic Differential Pressure Gauge Assembly Includes Mounting Hardware 006 D-Ring with Nut (0 Required) 0RSEL00UL /" I.D. UL/UA Seal-Tite Conduit Hose Clamp -/6" x " OD /" I.D. Marine Hose 00 PSI (Per Foot) " x " Toe Nipple (Four Required) 9 00 " Diaphragm Valve 009 " Diaphragm Valve Service Kit (Not Shown) 87 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

89 PART NUMBERS AND SCHEMATICS Figure 7: Pulser System Assembly Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 88

90 PART NUMBERS AND SCHEMATICS Figure 8: Pulser Regulator and Timer Assembly 6 0 6,7,8,9 Item # Part # Description Fig /" x " Pipe Nipple 009 /" Needle Valve 0709 /" x /" Hex Nipple /" Ball Valve 0PFBA096 /" Tube x /" NPT 90 Fitting (Three Required) /-0 x " L Gr Bolt Galv /" Flat Washer Galv. 8 0 / Lock Washer /-0 Hex Nut Timer Box with Timer Board Timer Box Only Timer Board Only 00 On/Off Name Plate 000 -Way Selector Switch 0RST0 Straight Liquid Tite Connection Fitting (Four Required) 0RSEL00UL /" UL/UA Seal-Tite Conduit Pipe (Per Foot) 007 Excelon 7 Series Filter/Regulator 6 0ME /" Male -lug Coupling 0090 Excelon 7 Series Filter/Regulator Service Kit 009 Filter Element (Not Shown) 009 Filter Auto Drain 009 Sight Glass Kit Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

91 PART NUMBERS AND SCHEMATICS Figure 9: Pulser Solenoid Enclosure Assembly 0 9, 6 7 Item # Part # Description Fig Solenoid Enclosure Mount Right 0070 Solenoid Pilot Valve Enclosure 0096 /8" Zinc Lock Washer (Two Required) 08 /8-6 Hex Nut (Two Required) 009 /8" Galvanized Flat Washer (Four Required) /8-6 x " Bolt 7 0RST0 Straight Liquid Tite Connection Fitting 8 0RSEL00UL /" I.D. UL/UA Seal-Tite Conduit 9 00 /" O.D. Black Urethane Tubing (Per Foot) /" O.D. Tube x /8" NPT Swivel (Four Required) Solenoid Enclosure Mount Left 009 Solenoid Valve (Four Required) 0096 Solenoid Coil (One Required per Solenoid) 0097 Solenoid Service Kit Includes: O-ring, Plunger, Spring, Ferrule 8 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 90

92 Discharge Auger Assembly PART NUMBERS AND SCHEMATICS Item # Part # Description Fig Discharge Chain Cover 00 /- Hex Nut (8 Required) /" Flat Washer (Six Required) /" Lock Washer (Eight Required) 006 /6-8 x /" Grade Bolt (Six Required) /6-8 Nut (Six Required) 7 00 Auger Clean-out Cover Discharge Collection Drum Cover (Optional) " Flexible Discharge Hose (Per Foot) 0 Discharge Auger (See Fig. ) 00 /" I.D. x ' Hydraulic Hose with Fittings 000 6" Series Wafer Butterfly Valve 0097 Discharge Hose Connector 0070 /- x -/" Grade Bolt (Eight Required) 009 Discharge Auger Motor Mounting Bracket White Conspicuity Tape (Per Inch) 0088 Red Conspicuity Tape (Per Inch) 9 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

93 PART NUMBERS AND SCHEMATICS Figure 0: Discharge Auger Assembly 6,,, ,6,, Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 9

94 Discharge Auger Drive Assembly PART NUMBERS AND SCHEMATICS Item # Part # Description Fig. 006 Chain Cover 0000 /8-6 x /" Bolt (Seven Required) 009 /8" Galvanized Flat Washer (Three Required) 007 -Tooth Sprocket 0097 Chain Cover Base /8" - 6 x -/" Hex Bolt /8-6 Galvanized Hex Nut (Four Required) Sliding Motor Mount JIC 8 x SAE 0 90 Elbow (Two Required) /8-6 x -/" A07 Bolt Galv (Two Required) Hydraulic Motor 0090 Seal Plate 0060 Snap Ring (Two Required) 0090 Thrust Bearing /" Lock Washer (Four Required) 6 00 /- Hex Nut (Four Required) /6"- 8 Nut (Two Required) /6-8 x /" L GR Bolt (Three Required) /8 Key Cut Tooth Sprocket 009 Discharge Auger Chain Kit Includes 60# Connecting Chain Link, 60# Cottered Roller Chain (Quantity of Three), and 60# Offset Chain Link # Connecting Chain Link # Cottered Roller Chain (Per Foot) # Offset Chain Link 0090 Seal Kit for Hydraulic Motor Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

95 PART NUMBERS AND SCHEMATICS Figure : Discharge Auger Drive Assembly Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 9

96 PART NUMBERS AND SCHEMATICS Figure : Discharge Auger Clean-out Assembly 8,9,0,6 8,9, 7 6 Item # Part # Description Fig Bearing Hanger 00 Bearing 006 /6-8 x /" Bolt (Six Required) 00 Auger Clean-out Cover 0076 Neoprene Auger Clean-out Gasket /6-8 Nut (Six Required) Discharge Auger Lower Bearing Assembly /- Galvanized Hex Nut (0 Required) /" Lock Washer (0 Required) /" Flat Washer (Six Required) 0077 Discharge Auger Side Gasket (Two Required) 0090 /" Galvanized Flat Washer ( Required) 000 /-0 x /" Zinc Hex Bolt ( Required) 006 Discharge Auger Side Cover (Two Required) 006 /- x -/" GR Bolt /- x -/" Hex Bolt 9 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

97 PART NUMBERS AND SCHEMATICS Figure : Discharge Auger Item # Part # Description Fig Drive Shaft 00 /- Hex Nut (Four Required) " x 6" Half Pitch Auger 000 /- x " Galvanized Bolt (Four Required) 0090 Auger Shaft End Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 96

98 PART NUMBERS AND SCHEMATICS Figure : Hydraulic Pump 6 7 Item # Part # Description Fig. 006 M0 x mm Zinc Bolt (Two Required) 008 SAE Hex Plug 000 G Series.08 CI/REV Gear Pump 006 Straight Adapter JIC x SAE 0060 JIC x JIC 90 Elbow 6 00 JIC 6 x SAE 6 90 Elbow SAE 6 Hex Plug Flange Gasket 97 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

99 PART NUMBERS AND SCHEMATICS Figure : Hydraulic Control Assembly 7 6 Item # Part # Description Fig Hydraulic Hose - /" x '6" psi 0009 JIC 8 x SAE 8 90 Elbow (Two Required) 0009 Hydraulic Hose - /" I.D. x 7' " psi 0067 Cross Hydraulic Control Valve with Handle 000 JIC x SAE 90 Elbow (Two Required. One not shown) Hydraulic Hose - /" I.D. x 7' 7" - 0 psi Hydraulic Hose - /" I.D. x feet - 0 psi Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 98

100 PART NUMBERS AND SCHEMATICS Figure 6: Inlet Door Assembly Item # Part # Description Fig " Inlet Cover (Four Required) /8-6 Handle Zinc (Four Required) 99 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

101 PART NUMBERS AND SCHEMATICS Figure 7: Dust Collector Filter Cartridge Pulsers, Item # Part # Description Fig /8" Flat Washer (8 Required) 08 /8" Hex Nut (8 Required) 0099 Filter Bolt-Down ( Required) 009 Small Filter Blowpipe (Two Required) 0099 Compression Coupling Assembly (Two Required) Quantities specified are per hatch opening See Optional Accessories for Dust Collector Filter Cartridges part numbers Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 00

102 PART NUMBERS AND SCHEMATICS Figure 8: Dust Collector Filter Cartridge Hatch Door 7 6,, 8 9 Item # Part # Description Fig /6-8 Hex Nut (Four Required) 00 Non-Locking Gas Spring 0867 /8-6 x -/" Shoulder Bolt (Two Required) 009 /8" Flat Washer (Four Required) 0098 /8"-6 Hex Nut (Two Required) 6 00 Locking Gas Spring Hopper Lid /- Zinc Plated Handle (Three Required) Latch Bar (Three Required) Quantities specified are per hatch opening 0 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

103 PART NUMBERS AND SCHEMATICS Figure 9: Emergency-Stop Stations 6 6 Item # Part # Description Fig. 9 0RAWGBLACK Stranded Wire - AWG - Black Terminal Strip - -Circuit - 0 amp 070 Electric Cord - / SO (Per Foot) 0908 Cord Grip - /" NPT 0006 Legend Plate - Emergency-Stop Station Emergency-Stop Control Station ( Required) 0009 Screw - 8- x " - Pan Head Phillips (Four Required) Nut Zinc (Four Required) Lock Washer - #8 - Zinc (Four Required) Flat Washer - #8 - Zinc (Four Required) Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 0

104 PART NUMBERS AND SCHEMATICS Trailer Item # Part # Description Fig Trailer 7 Ton 8' Long x 8 Wide Pintle Hitch with Flat Plate ST/80R 6" 0-PLY Tire with Rim (Five Required) ST/80R 6" 0-PLY Tire (Five Required) " Round Amber LED Clearance Light (Four Required) Tool Box (optional) 6 0 /-0 x " Bolt (Five Required) (optional) 7 0 /" Lock Washer (Five Required) (optional) /-0 Hex Nut (Five Required) (optional) /" Washer (Ten Required) (optional) Left-Hand Electric Brake Assembly (Two Required) " Round Red LED Clearance Light (Five Required) 0008 Red LED Oval Tail Light (Four Required) Right-Hand Electric Brake Assembly (Two Required) 0076 /8 x -/" Gr 8 Bolt (Four Required) 0077 /8 Reverse Lock Nut (Four Required) /8" Flat Washer (Four Required) x 6 8-Hole White Rim (Four Required) Jack Stand Assembly Sidewind Crank with Hardware 0008 Breakaway Kit 0008 Wire Harness /8" x " Chain with Hook 0 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

105 PART NUMBERS AND SCHEMATICS Figure 0: Trailer ,,6 8 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 0

106 PART NUMBERS AND SCHEMATICS Figure : Diaphragm Valve B A Item # Part # Description Fig. 00 " Diaphragm Valve Complete (Three Required) Includes Items: A,B,,, 009 " Diaphragm Valve 0 /" Lock Washer (Four Required) 00 M6 x x HHCS (Four Required) 0 Dustmaster 8,000 CFM Tier III Diesel Dust Collectors

107 ADDITIONAL TECHNICAL DATA The associations listed below offer information, materials and videos pertaining to abrasive blasting and safe operating practices. American Society for Testing and Materials (ASTM) 00 Barr Harbor Drive West Conshohockon, PA Phone: (60) 8-98 FAX: (60) Occupational Safety & Health Administration (OSHA) United States Department of Labor 00 Constitution Avenue Washington, DC 00 Phone: (800) -OSHA (800) The National Board of Boiler & Pressure Vessel Inspectors 0 Crupper Avenue Columbus, Ohio Phone: (6) FAX: (6) National Association of Corrosion Engineers (NACE) 0 South Creek Drive Houston, TX Phone: (8) FAX: (8) The Society for Protective Coatings (SSPC) 0-th Street, 6th Floor Pittsburgh, PA -66 Phone: () 8- FAX: () American National Standards Institute (ANSI) 899 L Street, NW, th Floor Washington, DC 006 Phone: (0) FAX: (0) LIMITED WARRANTY Seller warrants to the original purchaser that the Product covered by this Limited Warranty will remain free from defects in workmanship or material under normal commercial use and service for a period of one year from the date of shipment to the original Purchaser. This Warranty shall not apply to defects arising, in whole or in part, from any accident, negligence, alteration, misuse or abuse of the Product, operation of the Product which is not in accordance with applicable instructions or manuals or under conditions more severe than, or otherwise exceeding, those set forth in the written specifications for the Product, nor shall this Warranty extend to repairs or alterations of the Product and/or any maintenance part by persons other than Seller or Seller s authorized representatives. This warranty does not apply to accessory items. Further, this Warranty does not apply to damage or wear to the surface finish or appearance of the Product or normal wear and tear to the Product. This Warranty is limited to a purchaser who purchases the Product either directly from the Seller or from one of Seller s Authorized Distributors. An Authorized Distributor is a Seller approved distributor that purchases the Product directly from the Seller for the sole purpose of re-selling the Product at retail, without any use or modifications whatsoever, to an end-purchaser. This warranty is specifically non-assignable and non-transferable. DISCLAIMER OF WARRANTY The foregoing Limited Warranty is exclusive and is in lieu of all other warranties, whether oral or written and whether express, implied, or statutory. SELLER HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE AND ALL SUCH OTHER WARRANTIES ARE HEREBY EXCLUDED AND ARE INAPPLICABLE TO THE PRODUCT. Seller makes no warranties or representations of any kind concerning respirators, or equipment made by other manufacturers. Seller s agents and representatives are not authorized to offer any further warranties. EXCLUSIVE REMEDY FOR WARRANTY CLAIMS THE SOLE AND EXCLUSIVE REMEDY UNDER THE FOREGOING LIMITED WARRANTY, AND TO THE EX- TENT PERMITTED BY LAW, ANY WARRANTY OR CONDITION IMPLIED BY LAW, COVERING THIS PROD- UCT SHALL BE, AT THE SELLER S OPTION, THE REPAIR OR REPLACEMENT, FREE OF CHARGE, F.O.B. POINT OF MANUFACTURE, OF ANY DEFECTIVE PART OR PARTS OF THE PRODUCT THAT WERE MANU- FACTURED BY SELLER, AND WHICH ARE RETURNED TO SELLER AT SELLER S PRINCIPAL PLACE OF BUSINESS, POSTAGE PREPAID BY THE PURCHASER. THIS SOLE AND EXCLUSIVE REMEDY IS CON- DITIONED UPON PURCHASER S PROMPT WRITTEN NOTICE TO SELLER AT SELLER S PLACE OF BUSI- NESS THAT A DEFECT HAS BEEN DISCOVERED, TOGETHER WITH A REASONABLY DETAILED DESCRIP- TION OF THE DEFECT IN THE PRODUCT, PROOF OF PURCHASE OF THE PRODUCT, AND THE MODEL AND IDENTIFICATION NUMBER OF THE PRODUCT WITHIN THIRTY (0) DAYS AFTER DISCOVERY OF THE DEFECT, OTHERWISE SUCH CLAIMS SHALL BE DEEMED WAIVED. NO ALLOWANCE WILL BE GRANTED FOR ANY REPAIRS OR ALTERATIONS MADE BY PURCHASER OR OTHERS WITHOUT SELLER S PRIOR WRITTEN CONSENT. IF SUCH NOTICE IS TIMELY GIVEN, SELLER WILL HAVE THE OPTION TO EITHER MODIFY THE PRODUCT OR COMPONENT PART THEREOF TO CORRECT THE DEFECT, REPLACE THE PRODUCT OR PART WITH COMPLYING PRODUCTS OR PARTS, OR REFUND THE AMOUNT PAID FOR THE DEFECTIVE PRODUCT, ANY ONE OF WHICH WILL CONSTITUTE THE SOLE LIABILITY OF SELLER AND FULL SETTLEMENT OF ALL CLAIMS. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY OBLIGATION GREATER THAN THE ORIGINAL PURCHASE PRICE OF THE PRODUCT UNDER THIS WARRANTY. PUR- CHASER SHALL AFFORD SELLER PROMPT AND REASONABLE OPPORTUNITY TO INSPECT THE PROD- UCT FOR WHICH A CLAIM IS MADE. THE SOLE PURPOSE OF THE FOREGOING STIPULATED EXCLUSIVE REMEDY SHALL BE TO REPAIR OR REPLACE DEFECTIVE PRODUCTS OR COMPONENTS THEREOF, OR TO REFUND PURCHASER THE PURCHASE PRICE THEREOF. THIS STIPULATED EXCLUSIVE REMEDY SHALL NOT BE DEEMED TO HAVE FAILED OF ITS ESSENTIAL PURPOSE SO LONG AS SELLER IS WILL- ING AND ABLE TO REPAIR OR REPLACE THE DEFECTIVE PARTS OR REFUND THE PURCHASE PRICE IN ACCORDANCE WITH THE TERMS HEREOF. PRODUCTS THAT HAVE BEEN REPAIRED OR REPLACED UN- DER THIS WARRANTY DO NOT RECEIVE A NEW WARRANTY AND ARE ONLY COVERED BY THE REMAIN- ING PORTION OF THE ORIGINAL WARRANTY. LIMITATION OF REMEDIES The foregoing stipulated exclusive remedy is in lieu of all other remedies for breach of contract, warranty, and/or tort or otherwise. Seller shall not be liable, either directly or indirectly, for any consequential, incidental or special losses or damages of Purchaser, including but not limited to the Purchaser s expenses for downtime or for making up downtime, damages for which the Purchaser may be liable to other persons and/or entities, damages to property, and injury to or death of any persons and/or any claims for incidental or consequential damages, including but not limited to loss of profits, regardless of whether Seller has been informed of the possibility of such damages. Seller neither assumes, nor authorizes any person to assume for it, any other liability in connection with the sale or use of any Products covered by the foregoing Warranty and Disclaimers, and there are no oral agreements relating to remedies which are collateral to or which affect this limitation. Dustmaster 8,000 CFM Tier III Diesel Dust Collectors 06

108 0+ NATIONWIDE SHIPPING LOCATIONS GLOBAL HEADQUARTERS East Locust Street Davenport, IA 80 ph: 800.BLAST.IT ( ) ph: 6..9 fax: REGIONAL BRANCH OFFICES Iowa Davenport Louisiana Gonzales Harvey Lafayette Ohio Youngstown Texas Beaumont Corpus Christi Deer Park Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations ABRASIVES BLASTING COATING DUST COLLECTORS ENGINEERED SYSTEMS RENTAL SAFETY SERVICE & REPAIR VACUUMS CONTACT MARCO 800.BLAST.IT ( ) 6..9 FAX: Marco and Blastmaster are registered trademarks of Marco. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. Part #090_0/0/