600 XC DELUXE Model #S00SD6DS Rev. 01

Size: px

Start display at page:

Download "600 XC DELUXE Model #S00SD6DS Rev. 01"

Miranda Golden
5 years ago
Views:

1 00 XC DELUXE Model #S00SDDS Rev. 0 PARTS MANUAL PN 0 and MICROFICHE PN 0/

2 B BATTERY BOX... C BRAKE... A C CARBURETOR... C CHAINCASE... B CONSOLE... A COOLING SYSTEM... B CRANKCASE... C CYLINDER... C D DECALS... A DRIVE CLUTCH... C DRIVE TRAIN... B DRIVEN CLUTCH... C ENGINE MOUNTING... C EXHAUST SYSTEM... C FRONT SUSPENSION... B FRONT SUSPENSION... B FRONT TORQUE ARM... B HOOD... A-0 HOOD - FOAM/FOIL... A E F H TABLE OF CONTENTS 00 XC DELUXE S00SDDS Parts Manual M MAGNETO... C N NOSEPAN... A- O OIL PUMP... C OIL TANK/AIR BOX... C PART NUMBER INDEX... D- PISTON and CRANKSHAFT... C0 P R REAR TORQUE ARM... B RECOIL STARTER... C REVERSE LINKAGE... B0 SEAT and GAS TANK... A SKI B STARTING MOTOR... D STEERING... B- STEERING - HANDLEBAR... B SUSPENSION... B- TOOL KIT... D TUNNEL... A WATER PUMP S T W... The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. C

3 BRAKES XC DELUXE SPECIFICATIONS GRAPHICS Type Liquid Cooled Hydraulic Disc / Piston CAPACITIES Coolant Capacity (qts.) Chaincase Oil Capacity (oz.) Dry Weight (lbs.) Fuel Tank Capacity (US/lmp. Gal.) Gearcase Oil Capacity (oz.) Height (in.) Length (Incl. skis) Oil Capacity (qts.) Ski Center Distance (in.) Ski Length (in.) Ski Width (in.) Width (in.) CHAINCASE Drive Chain Length Drive Shaft Sprocket Reverse Transmission Sprocket Ratio DRIVE CLUTCH Center Distance (in.) Clutch Offset (in.) Clutch Type Clutch Weight Ring Gear Spider Spring Color DRIVEN CLUTCH Covers Diameter (in.) Helix Angle Spring Position Spring Type ENGINE SPECS Engine Model Number Alternator Output Bore X Stroke (mm) Displacement (cc s) Carburetion/Throttle Body Carburetor Model Cooling Cylinders Cylinder Plating Electric Start Ignition Timing Dynamic Deg. BTDC Ignition Type Oil Injection SparkPlugType(RFI) 0./. N/A P (/) T- Wide Accessory :. / P- 0- Accessory Cast Dark Blue/White Yes 0. R Silver S0-0-00A V 0W. x Keihin PWK Liquid Nicasil 00 RPM Digital CDI Yes RNYC Champion Backrest Pad Color Belly Pan Color Front Shock Color Front Springs Color Grab Bars Color Handlebar Cover Headlight Pod Color Hi-Fax Color Hood Color Hood Accent Colors Snowflap Color Rear Rack (Cargo) Color Rear Idler Wheel Color Ski Color Tunnel Color Tunnel Stripe Color Windshield (Size & Color) Windshield Base Color Headlight Type Headlight (watts) Thumbwarmer Handwarmers Indicator Light ELECTRICAL TRACK Track Construction Track Length Overall (in.) Track Pattern Lug Height Track Width (in.) SUSPENSION Front Type Front Travel (in.) Radius Rods (Adj. or Lub.) IFS Shock/Spring Adjustment Torsion Bar Rear Type Front Torque Arm Limiter Rear Torque Arm Limiter Rear Travel (in.) Shock: Front Torque Arm Rear Torque Arm Springs: Front Torque Arm Rear Torque Arm Rear Torque Arm Spring Dia./Angle N/A Black Black Indy Red N/A Black Black N/A IndyRedonBlack New Gold/Carbon Metallic/Black/ White White Logo on Red N/A Indy Red RedonBlackComposite Black N/A Mid/Smoke/Flared Black Band Halogen High x 0/Low 0 Standard HI/LO Standard Multi Range Oil/Brake/Temp/Hi Beam Polyester Lightening XC-0. Adjustable Select Thread Adjust / XTRA- Adjustable N/A Select Nit Cell N/A Torsion/Coil Chrome Silicon.0 sq./ Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

4 000 SNOWMOBILE PUBLICATION NUMBERS MODEL MODEL # OWNER S MANUAL & SUPPLEMENT PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS 00 XC DELUXE S00SDDS & 0 0

5 TUNNEL 00 XC DELUXE S00SDDS Rivet Guard, Chaincase Rivet 00-0 Bulkhead, CRC Rivet - - Gripper, Boot, LH Gripper, Boot, RH 00-0 Asm., Tunnel (Incl.,,) Cooler, Wear Strip (See Cooling System Pg. B, Ref.) Rivet 0 Rivet Rivet -0 Snowflap -0 Panel, Tunnel Back 0 Bumper, Rear -00 Cap, Bumper 0 Washer, Flat 0 Washer, Spring Lock 0 Screw 0 Reflector, Red 0 Rivet -0-0 Pad, Suspension, Rear, LH Pad, Suspension, Rear, RH Extrusion, Clutch Guard 0 0 Footrest, LH Footrest, RH Support, Tunnel, LH Support, Tunnel, RH Brace, Corner, LH Brace, Corner, RH Pad, Suspension, Front, LH Pad, Suspension, Front, RH -0 Spacer, Front Torque Arm -0-0 Brace, Footrest/Trailing Arm Mount, LH Brace, Footrest/Trailing Arm Mount, RH Rivet 0 Guard, Adaptor, Drive 00 Plug, Hole 00 Plug, Hole / A

6 SEAT AND GAS TANK 00 XC DELUXE S00SDDS Cap, Fuel Asm., Seat Cushion (Incl. -,) Cover, Seat 000 Grommet, Relatch, Bottom 00 Grommet, Relatch, Top 00 Relatch, Twist Lock w/hole Rivet 000 Bulb, Taillight 000 Bulb, Brakelight 0 Lens 0 0 Screw Housing, Taillight Retainer, Tool Pouch Clip Rivet 0 Washer, Flat 0 Screw 0 0 Harness, Taillight Jumper, Taillight Seat Nut, Nylok 0 Washer, Flat 00 Nut, Speed 0 Bolt, Carriage 00 Cushion, Tank AR Tubing 000 Clamp, Hose 0 Fitting, 0 Degree 00 Grommet, Tank Fitting 000 Ring, Compression AR Tubing 0 Pickup, Fuel w/filter 0 Asm., Fuel Tank w/sender (Incl. -) 0 0 Sender, Fuel 0 Package, Hardware, Sending Unit (Incl. Gasket and Screws) 00 Fitting, 0 Degree AR Line, Vent /00 A

7 NOSEPAN 00 XC DELUXE S00SDDS Brace, Hinge 0 Washer, Spring Lock Bolt 0 Rivet 0 Nut, FLEXLOC Guide, Hood, LH Guide, Hood, RH 0 Rivet 00 Strap, Hood Latch Brace, Pan, LH Brace, Pan, RH 0 Rivet Cap, Bumper, LH Cap, Bumper, RH A Screw 00 Plug, Hole Extrusion, Bumper, Formed, LH Extrusion, Bumper, Formed, RH 00 Clip, Routing Bolt -0 Brace, Pan, Lower Rivet Rivet 0 Bumper, Front Nut, Nylok Screw 0 Washer, Flat 0 Brace, Pan, Upper /

8 NOSEPAN 00 XC DELUXE S00SDDS Foam, Nosepan, LH 0 Tape, Foil 0 Tape, Foil 0 Tape, Foil 00-0 Tape, Foil 0 Tape, Foil 0 Tape, Foil 0 Tape, Foil Tape, Foil Tape, Foil Foil, Foam 0 Rivet 00 Decal - Troubleshooting, XTRA- Clip, Belt Retainer 00 Pin, Clutch Guard 0 Asm., Clutch Guard (Incl. Decals) 00 Decal - Engine and Clutch Rivet Rivet 0 0 Plug, Hole Nosepan Plate, Backer 00 Plug, Hole 00 Clip, Dart Washer, Flat 0 Washer, Split Lock Bolt 0- Kit - Skid Plate (Incl. -) Screw 0 Washer, Flat Nut, Nylok Rivet / A

9 HOOD 00 XC DELUXE S00SDDS Mount, Headlight 0 Screw 00 Nut, U-Type Speed 0 Asm., Headlamp (Incl. Bulbs) 00 Bulb, Headlight, 0W 0 Bulb, Halogen Lens/Reflector, LH Lens/Reflector, RH 0 Seal, Reflector Kit - Mirrors Asm., Hood (Incl. Foam/Foil) Screw 000 Fastener, U-Type Clip Bolt, Tee, Adjuster 00 Spring, Headlight Adjust Foam, Headlight Seal 00 Knob, Headlight Adjust 00 0 Hinge, Upper, LH Hinge, Upper, RH Plate, Bolt Screw 0 0 Bolt, Carriage Nut, Nylok Plate, Hinge, Lower Brace, Hood, Upper Brace, Hood, Lower Rivet 0 Spring, Extension 00 Ring, Spring Attachment 00 Clamp, Retainer Screw 0 Screen, Front /00 A

10 HOOD 00 XC DELUXE S00SDDS Windshield, Flared, Smoke 0 Rivet 0 Nut 0 Washer, Split Lock 0 Washer, Flat Cover, Intake Foam, Pre-Filter 00 Bracket, Speedo/Tach Housing (Incl. Decals) Tachometer, Pulse w/fuel Light Bulb, Replacement 0 Knob, Trip Odometer Speedometer Bulb, Replacement 00 Cushion, Rubber 00 Cushion, Rubber Fuel Gauge 0 Gauge, Fuel,, Backlit 000 Bulb, Replacement 00 Fuse 0 Spacer, Fuel Gauge Bracket 0 Bracket, Fuel Gauge 0 Washer, Flat Foam, Headlight/Pod Seal 0 Washer, Split Lock 0 Nut 0 00 Cable Tie 0 Harness, Headlight 0 Cable, Speedometer Rivet 0 Cup, Hood Latch Screw 00 Retainer Cover, Access Headlight Clip, Routing Clip, Rosebud Clip, Pigtail 0 0 Washer Rivet 00 Cable, Hood 0 Rivet 0 Screw Deflector, Air /00 A0

11 DECALS 00 XC DELUXE S00SDDS RH 0 LH 0 Kit - Hood Decals, XC Deluxe (Incl.,,,0,,,,) 00 Kit - Decal Application Solution (For Seat Decals) 00 Decal - Track/Seat, English/French 0 Decal - Seat, POLARIS, Flags 0 Logo - th Anniversary 00 Decal - Hood Center, POLARIS 0 Decal - INDY, Trailing Arm, RH 0 Decal - th Anniversary Edition, RH 0 Decal - Hood Side, 00 XC Deluxe, RH 0 DECAL - Reverse Caution, RH 0 Decal - XTRA- 0 0 Decal - Warning, English/French 0 Decal - Caution, English, LH 0 Decal - Caution, French, RH 0 Decal - NO PASSENGER Warning, English/French 0 Decal - Suspension Set Up, XTRA- 00 Decal - Reverse Warning, French, RH 00 Decal - Reverse Warning, English, LH 0 Decal - Hood Side, 00 XC Deluxe, LH 0 Decal - th Anniversary Edition, LH 0 Decal - INDY, Trailing Arm, LH / A

12 HOOD - FOAM/FOIL 00 XC DELUXE S00SDDS 0 Foil, Hood, RH -0 Screen, Hood, RH Screw 000 Fastener, U-Type Clip 0 Foil, Hood Tab Tape, Foil Tape, Foil, RH Screen, Hood, Front, Upper, LH Screen, Hood, Front, Upper, RH Screen, Hood, Front, Lower, LH Screen, Hood, Front, Lower, RH 0 Foil, Hood, RH Foil/Foam, Hood, RH Rivet Foam, Hood, LH Foam, Hood, Center -0 Screen, Hood, LH / A

13 CONSOLE 00 XC DELUXE S00SDDS 0 Footrest 0 0 Screw Spacer 00 Regulator, Rectifier, LR Nut, Nylok 00 Regulator, LR 00 Socket 00 Cable Tie 000 Housing 000 Terminal, Ring Housing 0 Harness, Main 00 Decal - Console, Ignition 0 Jumper, Seat/Taillight Screw 00 Kit - Ignition Switch 00 Cable, Choke (Incl.,) 00 Kit - Choke Control Washer 000 Cable Tie 0 0 Rivet 0 Guide, Recoil 0 Washer, Lock 00 Nut, Choke Slide 0 Cap w/key NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Nut, Ignition Console / A

14 BRAKE 00 XC DELUXE S00SDDS Kit - Cover Screw 0 Kit - Cover Asm. (Incl.,) Gasket 00 Kit - Parking Lever Spring 000 Asm., Master Cylinder (Incl.,,,,0,) Screw 0 Kit - Lever and Pivot Pin Screw 0 00 Kit - Clamp Body/Reservoir Kit Switch, Brakelight 0 0 Kit - Cartridge Asm. 00 Asm., Control, LH Button, Switch, HI/LO, LH Control 0 Kit - Pivot Pin 0 Kit - Parking Lever and Spring (Incl. ) 0 Asm., Brake Caliper (Incl.,,) 0 Line, Brake 00 Kit - Clip, Spring (Qty. ) 0 Inlet 0 00 Kit - Cooler, Water Kit - Gasket, Brake Cooler 0 0 Screw (Pkg. of ) Bolt 0 Washer, Spring Lock 0 Washer, Flat 0 Guide, Rope 0 Bracket, Caliper 0 Piston and Seal (Incl. ) 00 Kit - Seal, Piston, Caliper 0 00 Kit - Heavy Duty Brake Pad, Type Small (Incl. ) Kit - Heavy Duty Brake Pad, Type Large (Incl. ) A /

15 B FRONT SUSPENSION 00 XC DELUXE S00SDDS

16 FRONT SUSPENSION 00 XC DELUXE S00SDDS Strap, Spacer, Bottom 0 Nut, FLEXLOC 0 Washer, Thrust Screw Nut, Nylok 0 Nut, FLEXLOC 00-0 Bar, Torsion 0 Bushing, Sway Bar Rivet 0 0 Nut, FLEXLOC 0 Arm, Steering, LH Arm, Steering, RH Washer, Flat Rivet 00 Bearing, Spherical 0 Ring, Retainer Bolt 0 Washer - - Arm, Trailing, LH (Incl.,) Arm, Trailing, RH (Incl.,) Slide, Sway Bar Stop, Steering, LH Stop, Steering, RH 0 Bushing, Flange 0 Bushing 0 Bushing, Flange 00-0 Shaft, Spindle 000 Fitting, Lubrication 00 Bushing 00 Fitting, Lubrication Screw Screw 0 00 Bushing Washer Bushing, Radius Rod Pivot, Outer 000 Retainer, Spring Body, Threaded Ring, Spring Preload, Adjustable 0-0 Spring, Compression 00 Retainer, Spring, Slotted 00 Shock, Gas, Select, IFS 000 Rod End 0 Nut, Jam 0 - Rod, Radius, Upper, Indy Red - Rod, Radius, Lower, Indy Red Nut, Jam 00 Rod End Rivet Bolt Bracket, Radius Rod, Lower 0-0 Brace, Bulkhead, Front /00 B

17 SKI 00 XC DELUXE S00SDDS 0 Nut, Flange Nut Washer 0- Toe, Ski, Plastic 0 Pin, Cotter Nut 0 Stop, Rubber Retainer, Ski, Rubber -0 Support, Ski, Rubber 0 Nut, Nylok Washer, Flat 0-00 Ski Plate, Skag Plate, Wear Screw 0 Kit - Skag,, 0 Degree Screw 0 Screw / B

18 COOLING SYSTEM 00 XC DELUXE S00SDDS Cap, Pressure, lb. (See Oil Tank/Air Box Pg. C, Ref. ) 000- AR Line, Fuel Tank, Oil/Coolant (See Oil Tank/Air Box Pg. C, Ref. ) 0 Hose, Brake Cooler/Wear Strip 0 Hose, Close-Off/Wear Strip Cooler 00 Clamp, Springband Hose, Rear Wear Strip Cooler Cooler, Wear Strip 0 Exchanger, Close-Off 0 Tubing, Convoluted Hose, Engine Out/Bottom Close-Off 00 Clamp, Hose Rivet 00 Clamp, Springband Rivet 00 Connector, Tee 0 Hose, Tee/Pump In 00 Spring, Hose Retainer Hose, Tee/Brake Cooler 0 Hose, Tee/Bottle / B

19 STEERING 00 XC DELUXE S00SDDS B

20 STEERING 00 XC DELUXE S00SDDS 0 Nut, FLEXLOC Washer 0 Washer, Thrust 0 Bearing, Ball 0 Asm., Idler Arm (Incl.,) 00 Bushing 0 Nut, FLEXLOC 0 Asm., Pitman Arm (Incl.,) Nut, LH 0 00 Rod End, LH 0 Bolt Rod, Drag Link 0 Nut 00 Rod End, Hi Angle, RH Nut, FLEXLOC 00 Rod End, LH Tie Rod Bolt, Carriage Rivet 0 Bracket, Bolt Retainer 00 Fitting, Lubrication 0 Nut, FLEXLOC 000 Cable Tie, Releasable 0-0 Hoop, Steering Bolt, Carriage 0 Nut, FLEXLOC Rivet 0 Stop, Torque 0 Nut 0 00 Stop, Torque Boot, Tie Rod -0 Plate, Boot Rivet 00 Plug, Hole 0 Screw 00 Clip, Rosebud Bolt Screw Washer, Flat 0 0 O-Ring 00 Tube, Spacer Rack, CRC /00 B

21 STEERING - HANDLEBAR 00 XC DELUXE S00SDDS Grip, Handlebar Pin, Retaining 00 Ring, Retaining 0 00 Lever, Throttle Lever, w/heater Block, Throttle/Brake Adaptor, Block Screw 00 Nut, Push-On Emblem, STAR 0 Cover, Handlebar 0 Slide, Cover, LH Slide, Cover, RH 00 Clip, Dart Washer 0-0 Block, Handlebar -0 Handlebar B Asm., Control, LH (See Brake Pg. A, Ref. ) 0 Plug, Overflow 0 Heater, Grip, Hi/Lo/Med Screw 0 Bracket, Steering Hoop/Fuel Tank 0 Nut, FLEXLOC Nut, Nylok 0-0 Post, Steering Screw Screw Holder, Wire 00 Ring, Retaining Screw, Set 00 Switch, Auxiliary Shut-Off 0 0 Washer /

22 CHAINCASE 00 XC DELUXE S00SDDS Asm., Jackshaft (See Drive Train Pg. B, Ref. ) 000 Seal, Oil 0 Nut Screw 0 Bearing, Ball 0 Ring, Retaining Washer 0 Sprocket, T /W, Spline 0 Washer, Spring 0 Nut, FLEXLOC 0 Pin, Cotter Asm., Tightener Bearing, Chaincase Idler Wheel, Idler Washer, Thrust Pin, Chain Tightener 0 Gasket, Chaincase Cover, Chaincase, Reverse 0 Washer Screw Screw 00 Seal, Oil -0 Shaft, Shift 0 Pin, Dowel 0 Ring, Retaining Kit - Shift Fork/Shaft Replacement (Incl., 0) Fork, Shift 0 O-Ring Washer, Thrust 0 0 Gear, Pinion, Spur Bearing, Needle Chain, 0P /W Sprocket, Pinion, T /W 0 Screw 0 Shaft, Pinion 0 Bracket, Chain Retention Screw 0 Washer, Spring Lock 0 Retainer, Drive Coupler 0 Spring, Compression 0 Asm., Reverse Gear 00 Coupler, Drive Asm., Sprocket, T /W PM Washer 0 Plug 0 Screw Chaincase /0 B

23 DRIVE TRAIN 00 XC DELUXE S00SDDS Screw 0 Washer, Flat AR Washer, Flat 00 Spacer, Input Shaft Asm., Driven Clutch (See Driven Clutch Pg. C, Ref. ) AR Washer 0 AR Bushing 00 Flangette w/fitting Fitting, Lubrication 0 Gasket, Jackshaft 0 Bolt, Carriage 0 Belt, Drive Key Bearing Flangette 0 Washer, Flat Nut, Nylok B 0 0 Asm., Jackshaft (Incl.,) 0 Ring, Retaining 00 Disc, Brake 0 00 Sleeve, Seal 0 O-Ring Nut, Flange Dipstick 0 O-Ring 0 Washer Screw Bolt, Carriage 0 Asm., Drive Shaft (Incl.,,0) 00 Bushing, Speedometer 0 0 Flangette w/screws 00 Key, Square, Speedometer Flangette 00 Gasket, Drive Adaptor 0 Adaptor, Drive w/zerk /

24 REVERSE LINKAGE 00 XC DELUXE S00SDDS 0 0 Lever, Shift Pin, Clevis Actuator, Shift 00 Washer, Wave 0 Bolt, Shoulder 0 Nut Screw 0 Rod, Threaded Nut Rod End Screw 0 Nut 00 Rod End, LH 0 Screw 0 Washer, Flat 0 Nut, FLEXLOC Bracket, Shift Actuator 00 Pin, Cotter / B0

25 , SUSPENSION 00 XC DELUXE S00SDDS Insert, Wheel ( Per Wheel) 0 Wheel (Incl. -) 0- Wheel, Scrolled 0 Bearing ( Per Wheel) 0 Ring, Retaining ( Per Wheel) Bolt Washer, Flat Spacer 0 Spacer, Bogie Wheel 0 Plate, Rail Support Block, Spring Slider 0 Bracket, Bumper Support 0 Bumper, Jounce, Rail Nut, Nylok Nut, Nylok Screw Mount, Bumper 0 Bumper, Pivot Arm 0 Nut, FLEXLOC 0 0 Bumper, Rear, Pivot Arm Block, Pivot Arm Stop, Rear Asm., Rail, Xtra-, LH (Incl.,,,,0,,0) Asm., Rail, Xtra-, RH (Incl.,,,,0,,0) Screw 0 Rivet, Flat Head 00 Block, Idler Bolt Adjusting 00 Nut Bolt Nut, FLEXLOC 0 Bolt 0 Rivet Rivet Bolt 0 Washer, Spring Lock 0 Bolt Washer, Flat 00 Bushing 0- Kit - Hi-Fax, Red (Pair) Screw Rivet, Pop 0 00 Cover, Rail Tip Nut, Nylok /00 B

26 SUSPENSION 00 XC DELUXE S00SDDS 0 0 Bolt Washer, Belle 0- Wheel, Idler, Indy Red Spacer, Idler Washer, Flat 0 Shaft Bushing Wheel Bearing Ring, Retaining Spacer, Idler, Center 0 00 Shaft, Idler Screw 0 Washer, Flat B 0 Screw Boss, Bolt Head Screw 0 Washer, Spring Lock 0 AR AR Track Clip, Slide Clip, Guide 0-0 Shaft, Limiter Strap 00 Fitting, Lubrication Shock, Pivot Arm 00 Shaft -0 Arm, Pivot, Rear Nut, FLEXLOC /

27 FRONT TORQUE ARM 00 XC DELUXE S00SDDS 0 0 Screw Washer, Lock Washer, Flat 00 Shaft, Front Torque Arm, Upper 0-0 Arm, Front Torque 0 Strap, Limiter Washer, Flat 0 Bolt B 0 Nut, FLEXLOC 0 Washer, Flat 00 Fitting, Lubrication 00 Shaft Rivet Bumper, Front Torque Arm Nut, Nylok /

28 REAR TORQUE ARM 00 XC DELUXE S00SDDS Screw Washer, Lock Washer, Flat 00 Shaft, Rear Torque Arm, Upper Screw Nut, FLEXLOC 00 Fitting, Lubrication Sleeve, Torsion Spring Spring, Torsion, LH (.0 Dia.) (Std.) Spring, Torsion, RH (.0 Dia.) (Std.) Spring, Torsion, LH (. Dia.) (Firm)(Optional) Spring, Torsion, RH (. Dia.) (Firm)(Optional) 0 Washer, Thrust Wheel Bearing Ring, Retaining 000 Collar, Bearing Lock Screw, Socket Set 0- Arm, Rear Torque 0 Nut, FLEXLOC, Thin 00 Shaft Screw 0 Shock, Rear Track -0 Retainer, Spring 0-0 Spring, Compression 0 0 Shield, Spring 00 Clip, Push On 0 Roller, Spring, Adjustable 00 Retainer, Spring, Slotted 0 Bushing 0 Shield, Spring 0-0 Spring Ring, Spring Preload 000 Retainer, Spring, Body, Threaded 0 Shock, Front Track Adjustable Rod, Shock Washer, Wave 0 Spacer Screw / B

29 OIL TANK/AIR BOX 00 XC DELUXE S00SDDS Tank, Oil/Coolant 0 Decal - Fuel Shut Off 0 Decal - Surge Tank, Full Cold Screw 0 Washer 00 Nut, Chimney 0 Sensor, Oil Level Cap, Vented Oil 0 Cap, Pressure, lb Valve, Fuel Shut-Off (See Engine Mounting Pg. C, Ref. ) Pump, Fuel (See Engine Mounting Pg. C, Ref. 0) Screw 00 Grommet 00 Fitting, Straight Screw 00 Clamp, Cable Rivet 0 Bracket, Fuel Pump Mount Nut, Nylok 0 Bracket, Oil/Coolant Tank 00 Clip, Rosebud 000 Clamp, Hose 000- AR Line, Fuel 000 Filter 0 Boot, Carb 0 Fitting 0 Decal - Cooling System 00 Clip Nut, Well 0 Screw 0 Washer, External Tooth Duct, Air 000 Clip, Dart Duct, Air Inlet 0 Retainer, Tab 0 Top, Silencer 00 Decal - Adjustable Driven Clutch 0 Decal - Caution, Air Box 0 Decal - Greasing 0 0 Foam, Airbox Washer, Nylon Plate, Silencer, Intake Connector Plate, Silencer, Intake, Lower Silencer, Intake, Drilled Strap, Tie Down Bracket, Silencer Mount / C

30 EXHAUST SYSTEM 00 XC DELUXE S00SDDS 0 Shield, Heat 0 Rivet 0-0 Bracket, Chassis/Resonator 0 Spring, Exhaust 0-0 Resonator -0 Hook, Spring 0 Rivet Boot, Exhaust Outlet Gasket, Exhaust Manifold Screw 00 Seal, Exhaust Rivet Bracket, Muffler, Front 00 AR Washer Dampener, Vibration Clamp (. x.) Clamp (. x.) Clamp (. x.) Clamp (. x.) Pipe, Tuned (Incl. ) Cover, Pipe, Top Cover, Pipe, Bottom Matte, Sound Matte, Sound, Bottom / C

31 DRIVE CLUTCH 00 XC DELUXE S00SDDS 0 0 Bolt 0 Washer, Spring Lock Cover, Bearing 0 Ring, Retaining, Cover 0 Spring, Clutch, Dark Blue/White 00 Nut, Jam 0 Washer, Multilube Roller and Bushing 0 Button, Guide AR AR AR AR Spacer (.00 ) Spacer (.0 ) Spacer (.0 ) Spacer (.00 ) Weight/Bushing, 0-0 Pin, Weight 0 Bearing, Sleeve 00 Insert, Moveable 0 Gear, Ring Screw 0 Nut, FLEXLOC 00 Pin, Roller 00 Kit - Drive Clutch Shim 0 0 Asm., Drive Clutch, Basic 0 (Incl.,,,-,-) Kit - Wide Roller Spider Rebuild (Incl. -,,) / C

32 DRIVEN CLUTCH 00 XC DELUXE S00SDDS 0 0 Screw 0 Plate, Driven 0 Bushing, Driven, Large DU 0 0 AR AR AR AR Washer (.0) Washer (.0) Washer (.0) Washer (.0) 00 Pin, Adjustable, Driven 00 Cap, Driven Screw Cam, Adjustable, Driven Asm., Driven Clutch, R (Incl. -) 0 0 Button, Ramp 0 Spring, Clutch, Silver 0 Key Ramp, R 0 Washer 0 Ring, Retaining / C

33 ENGINE MOUNTING 00 XC DELUXE S00SDDS 0 0 C 0 0 Screw 00 Washer Washer, Clutch Retainer 00 Cable, Throttle 0 Kit - Short Block (S0-0-00A) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization is required for warranty consideration 00 Spark Plug, Champion RNYC Washer 0 E-Ring 00 Nut, FLEXLOC 0 Washer, Flat Handle, Recoil 00 Mount, Engine Strap, Engine Mount, LH Strap, Engine Mount, RH 0 Washer, Spring Lock Screw AR Line, Fuel 0000 Clamp, Hose, Red 000 Clamp, Hose, Large Green AR Tubing 0 0 Pump, Fuel Nut, Nylok 0 Valve, Fuel Shut-Off Screw 0 Washer, Flat Brace, Engine Mount Washer, Flat 00 Mount, Engine /

34 BATTERY BOX 00 XC DELUXE S00SDDS 0 0 Back side of console shown 0 Screw Spacer, Regulator 00 Regulator, LR 00 Rectifier, LR Nut, Nylok 00 Pad, Battery 000 Strap, Battery Hold-Down 0 AR Tube, Vent 0 Cable, Battery/Solenoid Battery 00 Cable, Battery 00 Kit - Battery Bolt Switch, Magnetic (See Starting Motor Pg. D, Ref. ) C Washer, Spring (See Starting Motor Pg. D, Ref. ) Nut (See Starting Motor Pg D, Ref. ) 0 Washer 0 Insulator, Cable 000 Cable Rivet Box, Battery 0 Screw 00 Breaker, Circuit 000 Wire, Jumper, Solenoid/Battery 0 Washer, Flat /

35 CRANKCASE 00 XC DELUXE S00SDDS 0 0 Screw Plate, Torque Stop Stud 000 Valve, Check 0 Kit - Crankcase (Incl.,,,,) O-Ring 00 Manifold, Inlet Retainer, Manifold Screw Hose 000 Clamp Seal C 0 Plug Screw Screw 0 Ring, Retaining 0 Fitting 00 Pin, Dowel AR Line, Fuel Clamp Washer, Flat 00 Valve, Check Screw /

36 CYLINDER 00 XC DELUXE S00SDDS Screw Washer, Flat 00 Valve, Check 00 Clamp Screw 00 Clamp, Hose Adapter, Carb Stuffer, Reed Block 0 Asm., Reed Valve 0 Stuffer O-Ring 0 Thermostat 00 Cover, Thermostat Screw Screw, Bleed C Screw 0 Sensor, Temperature 00-0 Cover, Head Seal 0 0 O-Ring 00 Head, Cylinder 0 O-Ring 0 O-Ring 000 Cylinder Gasket, Cylinder Base 0 Nut - AR Conduit Hose, Bypass 000 Clamp /

37 WATER PUMP 00 XC DELUXE S00SDDS 0 00 Pulley Bearing, Ball Shaft Housing, Ignition (See Magneto Pg. C, Ref. ) 00 Seal 00 Seal, Water Pump 00 Washer, Flat 0 Impeller Washer 0 0 Nut Gasket, Cover 0 Cover 0 Fitting, 0 Degree Screw / C

38 PISTON and CRANKSHAFT 00 XC DELUXE S00SDDS 0 00 Circlip, Piston Pin, Piston 000 Kit - Piston Rings 00 Kit - Piston (Incl.,,) 00 Bearing 00 Kit - Connecting Rod (Incl. Rod, Pin, Bearing, Washers) Key, Woodruff 0 Bushing 0 Bearing, Ball 0 Bearing, Ball Spacer 0 Bearing, Ball 00 Kit - Crankshaft (Incl. -) /00 C0

39 CARBURETOR 00 XC DELUXE S00SDDS Asm., Carburetor (Incl. -,-) 00 Top 00 Gasket 00 Spring, Throttle 00 Collar 00 Holder, Cable 00 Needle, Jet (G) 00 Clip, Needle, Jet 00-J0 Valve, Throttle 00 Cap, Rubber 0 00 Clip 00 Pipe, Vent 00 T-Joint 00 Bowl, Vent, Short 00 Pin, Float, Knurled 00-0 Main Jet (#0) (PTO)(MAG) 00 Valve, Float 00 Clip, Float Valve 00 Float, Plastic C 00 Gasket 0 00 Chamber, Float 000 Screw 00 O-Ring 00 Plug 00 Clamp, Hose 00 Clamp, Hose Plug, Trap 00-0 Line, Fuel 00- Pilot Jet (#) 00 Spring 0 00 Screw, Air Adjuster 00 Adjuster, Idle 00 Spring 00 Pipe, Vent 00 Valve, Starter 000 Spring 00 O-Ring 00 Cap, Starter /

40 OIL PUMP 00 XC DELUXE S00SDDS 00- AR Line, Fuel 000 Clamp 0 Screw 00 Pump, Oil 00 Clamp Housing, Ignition (See Magneto Pg. C, Ref. ) / C

41 MAGNETO 00 XC DELUXE S00SDDS 0 Screw 00 Pulley, Starting 0 Belt 0 Pulley, Water Pump Drive 0 Nut 0 Washer 00 Flywheel Screw Washer, Lock 0 0 Washer, Flat 00 Stator Screw 0 Housing, Ignition Grommet 00 Cap, Spark Plug 00 Wire, Ignition 0 00 Kit - CDI (Incl., Nyogel & Decal) Decal - Spark Plug / C

42 RECOIL STARTER 00 XC DELUXE S00SDDS 0 0 Asm., Recoil (Incl. -, & Starting Pulley) 00 Nut 00 Plate, Friction 00 Spring, Friction 00 Ratchet 00 Spring, Return 00 Reel 000 Spring, Spiral 000 Housing, Recoil 00 Bushing, Rope Slide 0 Screw 00 Rope / C

43 STARTING MOTOR 00 XC DELUXE S00SDDS Kit - Brush & Spring Asm., Brush & Screw Asm., Brush Bushing, Insulation Washer, Insulation Nut 00 Kit - Commutator Cap Asm. (Incl.) Nut Screw Bracket, Starter, Rear 00 Kit - Armature Asm Kit - Drive Hardware Washer, Curved Spring Washer, Thrust Spacer Spring, Antidrift Pinion, Stop Ring, Lock Cover, Dust 00 Kit - Drive Cap Asm Kit - Drive Asm. Plate, Drive Pinion Motor-Starter, Domestic Bolt 0 Washer, Spring Lock Bracket, Starter, Front 0 Screw 0 Nut 0 Switch, Magnetic (Incl.,) 000 Washer, Spring Kit - Screw Bolt, Thru / D

44 TOOL KIT 00 XC DELUXE S00SDDS Kit - Tool (Incl. -,) Screwdriver Wrench, - Spanner Box Wrench, Special Wrench, 0- Spanner Screwdriver, Shielded 0 Tool, Scissor Stop Wrench Manual, Owner s, 00 Snowmobile Supplement, Owner s Manual, XC Deluxe 0 Roll, Tool 00 Strap, Emergency Starter / D

45 PRINTED IN THE USA PARTS MANUAL PN 0 and MICROFICHE PN 0/

46 Changed pages in 0 0 A cover toc B x C D E F G 0

700 XC DELUXE Model #S00SD7AS Rev. 01

700 XC DELUXE Model #S00SD7AS Rev. 01 00 XC DELUXE Model #S00SDAS Rev. 0 PARTS MANUAL PN 0 and MICROFICHE PN 0/ BRAKE B... C TABLE OF CONTENTS 00 XC DELUXE S00SDAS Parts Manual A CARBURETOR... C0 CHAINCASE... B CONSOLE... A COOLING SYSTEM...