ARCTIC CAT. Illustrated Parts Manual. Bearcat 570 SHARE OUR PASSION. Model Number S2007BCDLTUSL Model Number S2007BCDLTOSL (International)
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1 ARCTIC CAT SHARE OUR PASSION. TM Illustrated Parts Manual Bearcat 570 Model Number S2007BCDLTUSL Model Number S2007BCDLTOSL (International) 2007
2 TABLE OF CONTENTS 2007 Bearcat 570 (Model No. S2007BCDLTUSL) (Model No. S2007BCDLTOSL - International) SKI AND SPINDLE ASSEMBLY... 1 A-ARM ASSEMBLY... 2 FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY... 3 STEERING POST ASSEMBLY... 4 TIE ROD ASSEMBLY... 5 HANDLEBAR AND CONTROLS... 6 HYDRAULIC BRAKE CONTROL ASSEMBLY... 7 DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES... 8 DRIVE/REVERSE DROPCASE ASSEMBLY... 9 DROPCASE AND CHAIN TENSION ASSEMBLY REVERSE SHIFT LEVER ASSEMBLY SLIDE RAIL AND TRACK ASSEMBLY IDLER WHEEL ASSEMBLY REAR SUSPENSION FRONT ARM ASSEMBLY REAR SUSPENSION REAR ARM ASSEMBLY FRONT FRAME AND FOOTREST ASSEMBLY HOOD AND WINDSHIELD ASSEMBLY HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES CONSOLE AND SWITCH ASSEMBLY BELLY PAN AND FRONT BUMPER ASSEMBLY BELT GUARD ASSEMBLY GAS TANK AND SEAT ASSEMBLY RACK, BACKREST, AND TAILLIGHT ASSEMBLY TUNNEL, REAR BUMPER, AND HITCH ASSEMBLY ENGINE AND RELATED PARTS EXHAUST ASSEMBLY FLEX-DRIVE STARTER MOTOR ASSEMBLY BATTERY, SOLENOID, AND CABLES CARBURETOR AND FUEL PUMP ASSEMBLY AIR SILENCER ASSEMBLY OIL TANK ASSEMBLY DRIVE CLUTCH DRIVEN CLUTCH CARBURETOR CRANKCASE AND CYLINDER PISTON AND CRANKSHAFT INTAKE ASSEMBLY REED VALVE ASSEMBLY OIL PUMP CYLINDER COWLING ASSEMBLY RECOIL STARTER MAGNETO ELECTRICAL ALTERNATE CARBURETOR PARTS RELATED ITEMS...Back Cover NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2007 model year Arctic Cat Inc. Printed September 2006 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
3 SKI AND SPINDLE ASSEMBLY Spindle, Steering - Right - Platinum (inc. 2-4) Spindle, Steering - Left - Platinum (inc. 2-4) Fitting, Grease Bearing Insert, Spindle Cap, Spindle Axle, Spindle Spacer, Ski-Stance Damper, Ski Ski, Plastic - Black Saddle, Ski (inc. 11) Insert, Ski Saddle Nut, Lock Washer Pin, Cotter Screw, Cap Wearbar Spacer Nut, Lock Nut, Lock Screw, Machine Handle, Plastic - Black Nut, Lock Screw, Cap Screw, Cap Decal, AWS - Spindle - Right Decal, AWS - Spindle - Left 1
4 A-ARM ASSEMBLY Arm, Lower - Right - Platinum (inc. 2 and two No. 4) Arm, Lower - Left - Platinum (inc. 2 and two No. 4) Bearing Arm, Upper - Platinum (inc. four No. 4) Bearing Screw, Cap Washer Axle, Powder Metal Tube, Axle Nut, Lock Screw, Cap Washer Axle, Non-Serrated Tube, Axle Nut, Lock Axle, Spindle Mount Screw, Cap 2
5 FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY Retainer, Spring Spring, Compression - Blue Nut, Retaining Sleeve, Shock Shock, Front Suspension (inc. 6) Bushing, Shock Nut, Lock Screw, Cap Sleeve, Shock Spacer, Shock Mount - Rear Spacer, Shock Mount - Front Screw, Cap 3
6 STEERING POST ASSEMBLY Post, Steering Screw, Cap Cap, Adjusting Block Block, Adjusting Nut, Lock Screw, Cap Cap, Bearing Housing Bearing, Half Housing, Bearing Nut, Lock Nut, Lock Washer Plate, Backing Screw, Cap Ball Joint, Steering - Left-Hand Thread Nut, Hex - Left-Hand Thread Tube, Tie Rod Nut, Hex - Right-Hand Thread Ball Joint, Tie Rod - Right-Hand Thread 4
7 TIE ROD ASSEMBLY Drag Link (inc. 2) Bearing Arm, Steering - Assembly Insert Arm, Steering - Idler - Assembly Screw, Cap Nut, Lock Screw, Cap Axle, Drag Link Washer Nut, Lock Screw, Cap Washer Nut, Lock Washer O-Ring Ball Joint, Tie Rod - Right-Hand Thread Nut, Hex - Right-Hand Thread Tube, Tie Rod - Spindle Nut, Hex - Left-Hand Thread Ball Joint, Steering - Left-Hand Thread 5
8 HANDLEBAR AND CONTROLS Control, Throttle (High/Low) (inc. 2-10) Control, Throttle - Stop Switch Half Control, Throttle - Thumbwarmer Assembly (High/Low) (inc. 4-10) (inc. two No. 8) Control, Throttle - Thumbwarmer Half (High/Low) w/o Components Plug, Rubber Clip, Retaining - Throttle Cable Plate, Cover Screw, Self-Tapping Switch, Thumbwarmer Assembly (High/Low) (inc. three No. 8 and 10) Plate, Cover Screw, Machine Axle, Lever - Throttle Washer Washer, Shoulder - Throttle Lever, Throttle Ring, Retaining Handlebar Assembly End Cap, Throttle - Right End Cap, Brake - Left Grip, Handlebar Element, Handwarmer (High/Low) Pad, Insulator Element, Thumbwarmer Clip, Wire Cable, Throttle (inc. 26) Nut, Locking - Throttle Cable Wrap, Handlebar E-Ring Washer AR Cable Tie - 8 in Tool, Removal - Kit - Throttle Cable 6
9 *Not a Service Part **Not Illustrated HYDRAULIC BRAKE CONTROL ASSEMBLY Brake Assembly (inc. 2-14) Lever, Brake Screw, Lever Mounting Nut, Lock Reservoir Gasket, Cover Cover, Reservoir Screw, Cover Screw, Machine O-Ring 11 * 1 Master Cylinder Washer, Lock - Internal Tooth Screw, Master Cylinder Mounting Clamp, Master Cylinder ** AR Fluid, Brake - High Temperature - 12 oz Control, Dimmer - Assembly (inc ) Housing, Dimmer Control Switch, Dimmer and Brake - Assembly Knob, Dimmer Switch Switch, HI/LO Handwarmer - Assembly (inc. 20 and three No. 21) Plate, Cover Screw, Self-Tapping Brakeline, Hydraulic 7
10 DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES *Not a Service Part Track Drive Assembly (inc. 2-9) Sprocket, Drive - 9T Driveshaft Bushing, Drive Plate, Flange - Bearing Assembly (inc. 6-9) Plate, Flange Bolt, Carriage Bearing, 1 in. w/lock Collar Ring, Solder Nut, Lock Cable, Adapter Adapter, Drive (inc. 13) Fitting, Grease Screw, Cap Disc, Brake Key Shaft, Driven Key Screw, Cap Bearing, 1 in. w/lock Collar - Re-Lubricative Plate, Flange AR Washer AR Washer Shaft, Stub Clutch, Driven AR Washer AR Washer Washer Screw, Cap Caliper, Brake - Assembly (inc ) 30 * 1 Housing 31 * 1 Housing Screw, Cap Screw, Bleed - Assembly Pad, Brake - Set (inc. 35) Pin, Retaining O-Ring, Housing O-Ring Piston Washer Fitting, Adapter 8
11 *Not a Service Part DRIVE/REVERSE DROPCASE ASSEMBLY Sprocket Assembly - 44T (15 Wide) (inc. 2-8) 2 * 1 Sprocket Retainer, Spring Pin, Slip Spring, Compression Screw, Cap Nut, Lock Bearing Spacer, Shaft Chain - 72P (15 Wide) Extension, Driveshaft Gear, Reverse - 55T (inc ) Washer, Thrust Bearing, Thrust Ring, Retaining Screw, Cap Washer, Tab Lock Washer Retainer, Shaft (inc. 20) Pin, Spring Spring, Return Spacer, Reverse Idler Shaft, Reverse Idler, Reverse - Assembly - 20T (inc. 25) Bearing Aligner, Idler - Pin Idler, Reverse - Assembly - 19T (inc. 28) Bearing Washer, Thrust Screw, Cap Plate, Flange Bearing, 7/8 in O-Ring Nut, Lock Sprocket - 18T (15 Wide) Washer, Spring Nut, Lock Bearing, 1 in Nut, Lock 9
12 DROPCASE AND CHAIN TENSION ASSEMBLY Dropcase w/studs (inc. 2-5) Stud, Ribbed O-Ring, Stud Bolt, Ribbed Bolt, Ribbed Bolt, Carriage Nut, Lock Bolt, Carriage AR Washer Bolt, Carriage Screw, Cap Guard, Dropcase Adapter, Manual Adjust Seal, Chain Adjuster Washer Nut Adjuster, Chain Plug, Drain - Magnetic O-Ring Plug, Drain Screw, Cap Cover, Dropcase Shaft, Shift Fork Seal, O-Ring Pin, Spring Cover, Oil Vent Screw, Self-Tapping Fork, Shift Seal, Dropcase Stick, Oil Level O-Ring, Oil Level Stick Roller, Chain Tightener (inc. 33) Bearing, Chain Tightener Shaft, Chain Roller Washer Arm, Chain Roller Screw, Cap Nut, Lock Nut, Roller Arm Washer Bracket, Chain Backing 10
13 REVERSE SHIFT LEVER ASSEMBLY *Not a Service Part Lever Pin, Clevis Pin, Cotter Screw, Cap Shift Pivot Axle Washer Washer, Lock - External Tooth Screw, Cap Bracket, Reverse Switch Switch, Alarm Boot, Switch Alarm, Reverse (inc. 14) Ring, Retaining Screw, Cap Nut, Lock Linkage, Shifting - Assembly (inc ) Rod End - Left-Hand Thread Nut, Jam - Left-Hand Thread 20 * 1 Rod, Linkage Nut, Jam - Right-Hand Thread Rod End - Right-Hand Thread 11
14 SLIDE RAIL AND TRACK ASSEMBLY (Complete Skid Frame Assembly p/n ) Rail, Formed Support, Rail Nut, Lock Washer End Cap, Slide Rail Screw, Cap Screw, Machine Wearstrip, Slide Rail - Black Screw, Cap Rivet, Solid Bracket, Retaining Pad, Shock Bracket, Mounting - Front Arm Nut, Lock Screw, Cap Screw, Cap Block, Spring Tension Nut, Lock Nut, Lock Pad, Shock Screw, Machine Screw, Cap Stop, Rear Arm Screw, Cap Adjuster, Track Track Assembly (inc ) Clip, Wear Clip, Guide 12
15 IDLER WHEEL ASSEMBLY Screw, Cap Washer Wheel, Idler (inc. 4-5) Bearing Ring, Retaining Block, Mounting - Idler Wheel Screw, Cap Nut, Lock Screw, Cap Washer Block, Mounting - Idler Wheel Wheel, Idler (inc. 4-5) Bracket, Mounting - Front Shock Axle, Steel Nut, Lock Washer Wheel, Idler (inc ) Insert, Wheel - Outside Bearing Ring, Retaining Insert, Wheel - Inside Spacer Axle Spacer Screw, Cap Spacer Axle, Steel Pivot, Shock (inc ) Fitting, Grease Washer, Grease Fitting Axle, Rear Wheel Washer Spacer Wheel, Idler (inc. 4-5) Bushing, Adjuster Nut Screw, Cap Wheel, Idler (inc. 4-5) Washer Cap, Idler Wheel Spring, Overload Assembly (inc ) Block, Wear Screw, Machine Nut, Lock Clip, Retaining Bushing, Overload Spring Washer Spacer, Spring Slide Slide, Spring Washer 13
16 REAR SUSPENSION FRONT ARM ASSEMBLY Arm, Front Suspension (inc. 2-4) Fitting, Grease Bushing, Front Arm Bearing Axle, Front Arm - Inner Bushing, Front Arm Washer Screw, Cap Nut, Lock Shock Absorber, Front Arm Bushing, Shock Axle, Pivot - Shock Screw, Cap Nut, Lock Screw, Cap Axle, Front Arm Nut, Lock Retainer, Spring Sleeve, Threaded Nut, Retainer - Spring Spring, Compression Cover, Shock Strap, Limiter Nut, Lock Washer Screw, Cap Axle, Inner Carriage Washer Washer, Lock Screw, Cap 14
17 REAR SUSPENSION REAR ARM ASSEMBLY Arm, Idler (inc. 2 and one No. 3) Bushing Fitting, Grease Arm, Rear (inc. one No. 3 and 5) Washer, Grease Fitting Nut, Lock Bushing, Rear Arm Axle, Inner Screw, Cap Washer Screw, Cap Axle, Aluminum Block, Spring Adjuster - Right Block, Spring Adjuster - Left Ring, Retainer Sleeve, Spring Spring, Suspension - Right Spring, Suspension - Left Wheel, Idler (inc ) Bearing Ring, Retaining Spacer, Pivot Idler Arm Axle, Powder Metal Washer, Pivot Idler Arm Arm, Pivot Idler (inc ) Bushing, Flared Screw, Cap Nut, Lock Washer Washer, Lock Screw, Cap Screw, Cap Axle, Link - Flanged Link, Inner Carriage Spacer, Shock Link Nut, Lock Screw, Cap Nut, Lock Shock Absorber - Rear Arm (inc ) Sleeve, Shock Bushing, Shock 15
18 FRONT FRAME AND FOOTREST ASSEMBLY Chassis Assembly (inc. 2-5) Insert Insert Insert, Lower A-Arm Mount Insert, Upper A-Arm Mount Belly Pan - Center Screw, Self-Tapping Screw, Self-Tapping Mount, Cable Tie Support, Steering (inc. 11) Insert Screw, Machine Screw, Cap Nut, Lock Cup, Recoil Rope Screw, Self-Tapping Footrest - Right Footrest - Left AR Rivet Bracket, Mounting - Belt Guard Rivet Plate, Backing - Footrest Rivet Plate, Backing - Right Plate, Backing - Left Screw, Cap Nut, Lock Bracket, Engine Mounting Rivet Clamp, Wire 16
19 HOOD AND WINDSHIELD ASSEMBLY Hood w/decals - Silver (inc. 2-14) Hood w/o Decals - Silver (inc. 3-10) Foam, Hood - Upper Middle - Right Foam, Hood - Upper Middle - Left Foam, Hood - Middle Foil, Hood - Right Foil, Hood - Left Hinge, Hood - Platinum Screw, Self-Tapping Decal, Warning - General and Brake Decal, Caution - Engine/Battery/Fuel Decal, Reverse Decal, Hood - Crest Decal, Arctic Cat - Hood Decal, Hood - Upper Right Decal, Hood - Upper Left Decal, Hood - Lower Right Decal, Hood - Lower Left Strap, Hold-Down Windshield Snap Cap w/washer Screw, Machine Nut, Expansion O-Ring Washer Duct, Air-Out Rivet Foam, Air-Out Duct - Top Foam, Air-Out Duct - Side Foam, Air-Out Duct - Bottom Clip, Retaining Screen, Vent - Upper Left - Black Screen, Vent - Left - Black Screen, Vent - Right - Black Cable, Hood Clip, Hairpin Screw, Self-Tapping Screw, Machine 17
20 HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES *Included in Hood w/decals Speedometer (inc. 2-5) Speedometer (inc. 2-5) (International) Knob, Tripmeter Harness, Bulb - Speedometer (inc. 4-5) Bulb, Indicator Bulb, Instrument Ring, Rubber Cushion Ring, Retaining Bracket Washer Nut w/washer Cable, Speedometer AR Cable Tie - 8 in Harness, Hood Harness, Main (inc. 14) Fuse, 7.5 Amp Clip, Retaining Nut, Lock Regulator, Voltage Screw, Cap Lens/Reflector - Headlight Nut, Speed Spring, Adjustment Screw, Thumb Bulb, Headlight - Low Beam Bulb, Headlight - High Beam Clip, Hairpin Decal, Instrument - Hood* Plug, Gauge Hole* 18
21 CONSOLE AND SWITCH ASSEMBLY Console Door, Console Switch, Ignition (inc. 4) 4 * 2 Key Spacer, Ignition Switch Washer, Lock - Internal Tooth Decal, Console - Right Nut, Retaining - Plastic Cable, Choke (inc ) Choke Lever Kit Nut, Choke Decal, Console - Left Screw, Self-Tapping *Key is coded to switch; see dealer to determine part number. 19
22 BELLY PAN AND FRONT BUMPER ASSEMBLY Belly Pan - Right Belly Pan - Left Foam, Belly Pan - Left Screw, Self-Tapping Washer Reflector, Front - Amber Clip, Retaining Panel, Clutch Access Screw, Self-Tapping Rivet Mount, Cable Tie Washer Cable Tie in Nut, U Screw, Cap Bumper, Front Nut, Lock Boot, Steering - Right Boot, Steering - Left Screw, Self-Tapping Screw, Self-Tapping Louver, Air-Intake - Right Louver, Air-Intake - Left Shield, Exhaust Seal, Exhaust Deflector, Exhaust Rivet Rivet AR Tape, Foil Foil, Protective - Lower Rear Foil, Protective - Upper Rear Foil, Protective - Lower Front Foil, Protective - Upper Front Screw, Self-Tapping 20
23 BELT GUARD ASSEMBLY Belt Guard Assembly (inc. 2-6) Bushing, Belt Guard Plate, Bushing - Belt Guard Rivet Cable Clip, Hairpin Decal, Caution - Jetting/Storage Decal, Warning - Belt Guard Decal, ACT - Roller Driven Clutch Screw, Cap Insert, Hinge Nut, Lock Rivet Bracket, Mounting - Belt Guard Clamp, Wire 21
24 GAS TANK AND SEAT ASSEMBLY Complete Seat Assembly (inc and one No. 19) Tank, Gas/Seat-Base (inc. 3-10) AR Hose, Gasline ft AR Hose, Gasline - 25 ft Outlet, Tank Strainer, Gas Tank Vent, Gas Tank Grommet AR Tape, Teflon Cap, Gas Tank (inc. 10) Seal, Tank Cap Washer Screw, Self-Tapping Insert, Seat Foam AR Staple, Seat Cover Foam, Seat Cushion - Front Insert, Seat Foam Wire, Seat Cover, Seat - Front (inc. one No. 19) Wire, Seat Complete Seat Assembly - Passenger (inc. 14, one No. 19, and 21-34) Foam, Seat - Passenger Cover, Seat - Passenger (inc. one No. 19) Foam, Seat-Base/Taillight Wire, Seat Rivet Extension, Toolbox Seat-Base - Passenger Bracket, Hold-Down - Seat - Right Bracket, Hold-Down - Seat - Left Screw, Machine Lever, Seat Latch Spring, Lever E-Ring Bracket, Seat Latch Stud, Latch Screw, Machine Washer Guard, Seat - Right Guard, Seat - Left Bracket, Hold-Down - Receiver - Right Bracket, Hold-Down - Receiver - Left Insert Clip, Routing - Snap-In Clamp, Hose 22
25 RACK, BACKREST, AND TAILLIGHT ASSEMBLY Backrest - Complete (inc. 2-7) Cover, Backrest Foam, Backrest Latch, Backrest Bushing Spring, Torsion - Right Spring, Torsion - Left Nut, Lock Decal, Caution - Max Payload (English) Decal, Caution - Max Payload (French) Screw, Machine Lens, Taillight Bulb, Taillight Housing, Taillight Nut w/washer Screw, Cap Insert Rack Screw, Cap Nut, Cap Rivet Cover, Tunnel 23
26 *Optional TUNNEL, REAR BUMPER, AND HITCH ASSEMBLY Tunnel Assembly (inc. 2-3) Bracket, Suspension Mounting - Right Bracket, Suspension Mounting - Left AR Rivet, Solid AR Rivet* Plate, Suspension Mounting - Front AR Rivet, Solid Roll, Tunnel - Right Roll, Tunnel - Left Footrest, Rear - Right Footrest, Rear - Left Rivet Clamp, Wire Bracket, Main Harness Protector Rivet Plug, Hole Rivet Plate, Catch - Seat Latch Bumper, Rear Nut, Cap Screw, Cap Screw, Cap Screw, Machine Washer Snowflap, Reverse Decal, Reflector - Right Decal, Reflector - Left Decal, Tunnel - Right Decal, Tunnel - Left Decal, Warning - Towing (English) Decal, Warning - Towing (French) Support, Bumper Washer Hitch, Pintle 24
27 ENGINE AND RELATED PARTS Engine, AA56A Handle, Recoil Cap, Recoil Handle Belt, Drive Clutch, Drive - Uncalibrated Washer, High Collar Bolt, Clutch Bracket, Mounting - Engine - Front Screw, Cap Screw, Cap Mount, Engine Screw, Self-Tapping Bracket, Mounting - Engine - Right - Rear Bracket, Mounting - Engine - Left - Rear Nut, Lock Mount, Engine - Assembly Bracket, Mounting - Engine/Bearing Support (inc ) Fitting, Grease Cap, Grease Fitting Screw, Cap Nut, Lock Nut, Lock Screw, Cap Washer Nut Bumper, Torque - Engine Screw, Cap 25
28 EXHAUST ASSEMBLY Expansion Chamber Assembly (inc. 2-7) Chamber, Expansion Cover, Upper Cover, Lower Insulation AR Tie, Perforated Band - 5 ft AR Tie, Perforated Band - 25 ft Spring, Exhaust Spring, Extension Manifold, Exhaust Gasket, Exhaust Gasket, Exhaust - Tailpipe Spring, Exhaust Bracket, Wire Form Screw, Cap Bumper, Rubber Bracket, Mounting - Expansion Chamber Nut, Lock Resonator Bushing, Stem - Resonator Mounting Bracket, Mounting - Resonator Wire, Ground Screw, Cap Bracket, Mounting - Resonator Bracket, Mounting - Resonator Screw, Cap Shield, Heat Screw, Self-Tapping Washer 26
29 *Not a Service Part FLEX-DRIVE STARTER MOTOR ASSEMBLY Motor, Starter (inc. 2-10) Armature Assembly (inc. 3-4) Washer, Wave Washer, Thrust Cap, Drive Cap, Commutator (inc. 7) Kit, Brush and Spring Through-Bolt Bolt, Ribbed 10 * 1 Case, Starter Motor Bracket, Mounting - Starter Motor Screw, Self-Tapping Nut, Lock Bracket, Mounting Nut, Lock AR Tape, Foil Shaft, Flex-Drive (inc. two No. 18) Screw, Set - Socket Ring, Snap Washer, Thrust Washer, Wave Bracket, Engine Mounting - Front Ring Gear Screw, Machine Drive, Pinion - Flex-Drive Shaft (inc ) Kit, Pinion Drive Assembly (inc ) Pinion Drive Assembly Pinion Stopper Assembly Washer 27
30 BATTERY, SOLENOID, AND CABLES Battery (inc. 2-6) Cap, Battery Decal, Warning - Battery Hose, Battery Vent Clamp, Hose Wrap, Heat - Battery Cable, Battery/Solenoid (inc. 8-9) Boot, Terminal - Battery Boot, Terminal - Solenoid Cable, Battery/Ground Nut, Lock Shield, Heat Screw, Cap Solenoid (inc ) Nut Washer, Lock Washer, Lock Nut Cable Tie in Nut, Lock Cable, Solenoid/Starter Tube, Heat Protection Clamp, Wire Tray, Battery Strap, Battery - Side Strap, Battery - Top Washer Nut, Wing AR Cable Tie - 7 in. 28
31 CARBURETOR AND FUEL PUMP ASSEMBLY Carburetor Assembly - VM Clamp, Hose Hose, Drain Flange, Carburetor (inc. 5) Clamp, Carburetor Flange Spacer, Clamp Boot, Air Silencer - Right Boot, Air Silencer - Left AR Hose, Gasline ft AR Hose, Gasline - 50 ft Clamp, Hose AR Hose, Gasline ft AR Hose, Gasline - 25 ft Clamp, Hose Filter, Fuel Clamp, Hose AR Hose, Impulse - 25 ft Pump, Fuel Nut, Lock AR Cable Tie - 4 in AR Conduit, Flexible - 10 ft 29
32 AIR SILENCER ASSEMBLY Silencer, Air - Assembly Cable Tie, Push-Mount Clamp, Push-Mount Bumper, Air Silencer Screw, Machine - Hex Shoulder Cover, Air Silencer Foam, Cover - Air Silencer Screw, Self-Tapping Resonator, Q-Wave Foam, Tool Tray Cover, Tool Tray Decal, Jet Chart Screw, Self-Tapping Screw, Machine Spacer Plenum, Air Silencer Screw, Cap Nut, Lock Clamp, Wire Bracket, Guard - Harness/Rope Seal, Plenum/Air Silencer Foam, Plenum - Intake 30
33 OIL TANK ASSEMBLY Tank, Oil Sensor, Low Oil - Assembly (inc. 3-4) Switch, Oil Sensor w/harness Seal, Grommet - Oil Sensor Cap, Tank (inc. 6) Seal, Tank Cap Decal, Oil Tank Screw, Machine Nut, Lock AR Tape, Teflon Outlet, Oil Tank Clamp, Hose AR Hose, Oil Line ft AR Hose, Oil Line - 50 ft AR Conduit, Flexible - 10 ft Foil, Protective 31
34 Cam Arm Kit - p/n (inc. 5-8) DRIVE CLUTCH (Uncalibrated Drive Clutch - p/n ) Screw, Machine Washer, Lock - Spring Spring, Drive Clutch - Red Spring, Drive Clutch - Yellow/Green (Over 6,000 ft Alt.) Arm, Cam (inc. 5) Arm, Cam (inc. 5) (Over 6,000 ft Alt.) Screw, Set O-Ring Pin, Cam Arm Nut, Lock 32
35 DRIVEN CLUTCH (Assembly p/n ) Bearing Washer, Thrust: in Washer, Thrust: in Bracket, Torque Bracket, Torque - 53 /51 (Over 6,000 ft Alt.) Washer, Lock Screw, Socket Head Spring, Driven Clutch - Red/White Spring, Driven Clutch - Yellow (Over 6,000 ft Alt.) Plate, Roller - Assembly (inc. one No. 1 and 8-11) Pin, Spring Pin, Cam Roller Washer, Thrust - Cam Roller Roller, Cam Nut, Lock 33
36 *Not a Service Part CARBURETOR VM (Complete Assembly p/n ) 1 * 1 Mixing Body Assembly Cap, Starter Plunger Spring, Starter Plunger Starter Plunger Spring, Throttle Stop Screw Screw, Throttle Stop Spring, Pilot Air Screw Screw, Pilot Air Pilot Jet Pilot Jet 35 (Over 6,000 ft Alt.) Ring, Baffle Main Jet 220** Top, Mixing Body Spring, Piston Valve Plate Block, Magnet Screw w/washer E-Clip Washer, E-Clip Jet Needle 6CE Piston Valve CA Needle Jet P-4M Screw, Self-Tapping Switch, Magnetic - Carburetor Plate Screw w/spring Washer Washer Needle Valve Assembly Pin, Float Arm Arm, Float Cap Float Gasket, Float Chamber Chamber, Float Plate, Hose Hose Screw w/spring Washer O-Ring Screw, Drain Cap Washer **Alternate Carburetor Parts on Page 44 34
37 CRANKCASE AND CYLINDER Head, Cylinder Gasket, Head Bolt, Stud Bolt Nut Plug, Spark (BR9EYA) Cylinder Assembly Gasket, Cylinder Bolt, Stud Bolt, Stud Pin, Dowel Nut Nut Plate, Oil Seal Bolt Crankcase Assembly (inc ) Bushing Pin, Dowel Screw, Cap Screw, Cap 35
38 PISTON AND CRANKSHAFT *Not a Service Part Piston Assembly (inc. 2-4) Ring Set, Piston Circlip, Piston Pin 4 * 2 Piston Pin, Piston Washer Bearing, Piston Pin Crankshaft Assembly (inc. 9-28) Rod, Connecting Bearing, Crank Pin Shim Pin, Crank Balancer Screw, Machine Bearing, Crankshaft Washer Crankshaft - Right Wheel, Crankshaft Spacer Gear, Oil Pump Drive Ring, Seal Race, Crankshaft Seal Retainer, Crankshaft Seal Bearing Crankshaft - Center Washer, Crank Pin Bearing Crankshaft - Left Bearing, Crankshaft - Left Seal, Oil C-Ring, Crankshaft Pin, Alignment Seal, Oil Key 36
39 INTAKE ASSEMBLY Gasket, Intake Manifold Deflector, Heat Insulator, Intake Manifold Bolt, Stud Washer Washer, Lock Nut Gasket, Exhaust Bolt, Stud 37
40 REED VALVE ASSEMBLY Valve, Reed - Assembly (inc. 2-5) Stopper, Reed Valve Valve, Reed Screw Plate Bolt 38
41 OIL PUMP Oil Pump Assembly Gear, Oil Pump Driven Shim O-Ring Retainer, Oil Pump O-Ring Bolt Gasket Bolt, Union Valve, Check Clamp, Hose Protector Hose, Oil Pump 39
42 CYLINDER COWLING ASSEMBLY Cowling, Front Cowling, Rear Bolt Spacer Spacer Bolt Bolt Grommet Decal, Fan, Cooling 40
43 RECOIL STARTER Starter Assembly (inc. 2-6) Roller, Starter Ratchet Set Spring Plate, Friction Bolt Rope, Starter Pulley, Starter Bolt Bolt Clamp, Wire 41
44 MAGNETO Stator Assembly Rotor/Flywheel Base, Stator - Plate Bolt Bolt Bolt Washer Washer, Lock Screw Sensor, Ignition Timing Grommet, Magneto Lead Wire 42
45 ELECTRICAL CDI Unit Harness, CDI Cover, Connector Coil, Ignition Clamp Cap, Spark Plug 43
46 ALTERNATE CARBURETOR PARTS MAIN JETS AVAILABLE JET P/N JET P/N N N N N N N PISTON VALVES AVAILABLE SLIDE CARBURETOR SIZE (mm) * For models with carburetor switch. P/N * * * * * * NEEDLE JETS AVAILABLE NEEDLE JET P/N NEEDLE JET P/N O-6 (480) Q-3 (480) O-8 (480) Q-4 (166) P-0 (159) Q-4 (480) P-0 (166) Q-5 (159) P-0 (169) Q-5 (166) P-0 (480) Q-5 (480) P-2 (480) Q-6 (166) P-4 (159) Q-8 (480) P-4 (480) R-0 (166) P-4 (169) Z-4 (224) P-5 (480) Z-5 (224) P-6 (159) Z-6 (224) P-6 (166) Z-8 (224) P-6 (480) Z-9 (224) P-8 (159) AA-0 (224) P-8 (166) AA-1 (224) P-8 (480) AA-3 (224) Q-0 (159) AA-4 (224) Q-0 (166) AA-5 (224) Q-0 (480) AA-8 (224) Q-2 (166) BB-0 (224) Q-2 (480) BB-5 (224) JET NEEDLES AVAILABLE JET NEEDLE P/N 6CH DH DH DH DH DH DF DJ DH DH INLET NEEDLE ASSEMBLIES AVAILABLE SEAT DIA. CARB. SIZE (mm) P/N 1.5 mm (Steel) 28, 30, 32, mm (Viton) 28, 30, 32, mm (Steel) GVM mm (Viton) 36, 38, 40, mm (Viton) 36, 38, 40, mm (Viton) 36, 38, 40, PILOT JETS AVAILABLE JET NO. P/N JET NO. P/N
47 RELATED ITEMS 2007 Bearcat 570 (Model No. S2007BCDLTUSL) (Model No. S2007BCDLTOSL - International) Altitude Kit (Over 5000 ft) Cover, Machine (Deluxe) Gasket Set Handbook, Safety (E/F) Handlebar Bag Handlebar Muffs Manual, Illustrated Parts Manual, Operator s (E) Manuel de opérateur (F) Mirror (Right or Left) Paint, Hood - Blue (1/2 oz) Paint, Metal - Platinum (1/2 oz) Rack Bag - Rear Tachometer Windshield Flair Bags NOTE: For a complete list of related items, refer to the current accessory catalog. Printed in U.S.A. p/n
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