TX-L MOD EL NUMBER CONTENTS

Size: px

Start display at page:

Download "TX-L MOD EL NUMBER CONTENTS"

James Price
5 years ago
Views:

2 TX-L MOD EL NUMBER CONTENTS BODY. HOOD ASSEMBLY IGNITION ASSEMBLY. SEAT ASSEMBLY... STEERING ASSEMBLY. CHAINCASE ASSEMBLY. DRIVE CLUTCH. DRIVEN CLUTCH. DRIVE SHAFT.. TRACK ASSEMBLY. MAIN WIRE HARNESS SUSPENSION.... ENGINE MOUNTING COOLING ASSEMBL Y. CRANKCASE & CYLINDER CRANKSHAFT & PISTON WATER PUMP.. RECOIL STARTER MAGNETO. FUEL PUMP CARBURETOR

3 BODY ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Outlet Fitting Gas Tank Spring Nut Gas Tank Strap Holddown Cushion GasCap w/gauge GasTank Pad Gas Line Weight Push On Nut Bolt Rear Bumper Seat Cushion Asm Rivet Nut Bolt Rivet Decal - Track Warning Tun nel - Back Panel Snow Flap Backing - Snow Flap Rivet Red Reflector Decal - Engine & Clutch Decal - Tunnel 340 L. H Decal - Tunnel 340 R.H Tunnel - Replacement Bolt Rivet Rivet Foot Rest - L.H Bolt Clutch Guard Reinforcement Clutch Guard Pin - Clutch Cover Bolt Guard Washer Screw Bracket - L.H Bolt Nut Steering Stop Bolt Screw Brace Nut Bulkhead Weldment Bushing - Top Bracket - R.H Bushing Foot Rest - R.H. 2

4 BODY ITEM PART PART QTY. NO. NO. DESCRIPTION TX l Gas Tank Bracket Steering Support Intake Guard Gasket - Gas Cap Male Snap Rivet Bushing Flanged - Bottom Wear Strip (Optional) AR Rivet (Optional). AR ~~_ ""'-JI ~:L----2B 3

5 HOOD ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX L Washer Headlight Grill Rivet Spring Headlight Ring Headlight Headlight Retainer Screw Screw Windshield Band R.H Windshield Windshield Band L.H Hood Asm. (lnc l, 54, 55, 7, 72,73, 74, Screw Windshield Pad Hood Retainer Cable Nut Speed Nut Speedometer Bushing Speedometer Square Key Speedometer Angle Drive Adapter Harness Tachometer Head Speedometer Head Replacement Glass & Bezel (Tach or Speedo) Speedometer Cable Rivet Louver Intake Fastener - U - Type Clip Inlet Cover Screw Trim Hood Hood Foam - L.H Hood Foam - R.H Hood Latch Nut Plate - Pan Brace Rivet Hood Guide Nut Amber Reflector Asm Bolt Plug Rivet Screw Extrusion Nosepan Hinge Plate Nut Bolt Nut Hinge Spacer 2 4

6 HOOD ASSEMBLY ITEM NO. PART NO. PART DESCRIPTION QTY. TX-L Lower Hinge Pivot Hinge Brace Rivet..... Upper Hinge Pivot Screw.... Temp. Warning Switc h Bulb. Lead - Indicator to Switch Hook - Hood Latch... Rubber St rap - Hood Latch Rivet - Cherry Mate. Hood Guide Rivet.... Rivet.... Brace - Hinge. Brace - Nosepan. Bolt. Nut. Decal - Extrusion Decal - L.H. TX-L Decal - R.H. TX-L Decal - Top Deck L.H.. Decal - Top Deck R.H.. Decal - Polari s Decal - Instru ment Panel Decal - Warning

7 \ 6

8 IGNITION ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Recoil Handle Ignition Key Ignition Nut Choke Nut Decal - Ignition Switch Tether Switch (Optional) AR Ignition Switch Lever Kit (Incl. 8, 9, 0) 9 Flipper Pin. 0 Choke Slide Choke Cable Nut Retaining Ring Heat Sink Regulator Screw 2 ( 7

9 SEAT ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX L Seat Cushion - Bun & Board Frame Door Washer Nut Rivet Compartment - Door Latch Spring Latch Pin Latch Hinge Pin Screw Taillight Harness Taillight Bulb Brakelight Bulb Screw Taillight Lens Taillight Housing Shield Bolt Tool Kit Seat Covering Tool Compartment 8

10 SEAT ASSEMBLY -I 9

11 STEER ING ASSEMBLY ITEM PART PART QT Y. NO. NO. DESCRIPTION TX-L Pad Decal- Pad Handl ebar Grip 2 4 Mast er Cylinder Dimmer Switch Bolt Steering Post Weldment Emergency Stop Switch Throttle Control Asm. (I ncl. 9 -, 45 & 46 ) Throttle Block Retaining Ring Set Screw Strap Nut Nut Screw Nut Washer Steering Arm R.H Bolt Bolt Steering Arm L.H Drag link Rod L.H. Nut Tie Rod L.H Spindle Shaft Ski Pivot Bushing Rubber Ski Stop Ski Spring Stop Tie Rod R.H Tie Rod Nut Bolt Clevis Pin Shock Absorber Bottom Shock Bushing Clevis Pin Clevis Pin Spring - Monoleaf Cotter Pin Washer Ski Skag Nut Wear Plate Throttle Lever Rivet Retaining Ring Saddle Weldment Plate - Leaf Spring Stop Bolt Nut 4 0

12 STEERING ASSEMBLY ~0 'r '] 'f IB 6 " r--u 3!~' ~ \\ :J, 2:~5~~ ' ~ :.-;z);';-- = 6J 33~ ~ 3~ =0! I ~~ ~. -, ~-~ ~ -,-----~.. ~,.. / ~ =-~ - 6 ~.

13 CHAINCASE ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Bushing Brake Lever Set Screw Brake Line Male Connector Master Cylinder Housing Cover Gasket Cover Screw Screw Spring "U" Pack Seal "0" Ring Master Cylinder Piston Spring Clip Pad Retainer Pin Bleeder Screw Bridge Bolt Spacer Bushing Bracket Nut Female Connector (Incl. 23 & 24) 23 Ferrule Fitting. 24 Male Adapter Seat Insert Piston Casting Piston Seal Connecto r Piston Stop Light Switch Pad Assembly Carrier Casting Snap Ring Brake Disc Asm Jack Shaft Key Nut Washer Key Flangette Bearing Bolt Machinery Bushing Drive Belt Driven Clutch Spacer Washer Bolt Bolt Spring Washer Machinery Bushing Nut 3 2

14 CHAINCASE ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Bolt Bolt Chaincase Clip Hose - Bulk (Cut to fit) Spiral Pin Nut Bolt Bearing Retaining Ring Spacer Sprocket - 5 Tooth - Optional Sprocket - 7 Tooth - Optional Sprocket - 9 Tooth - Standard Sprocket - 6 Tooth - Optional Chain - 66 Pitch - Standard Chain - 64 Pitch - Optional Chain - 68 Pitch - Optional Tightener Assembly Shakeproof Washer Bolt Gasket Chaincase Cover Rubber Plug Bolt Cap Screw Washer Well Nut Sprocket - 39 Tooth - Standard Sprocket - 35 Tooth - Optional Sprocket - 4 Tooth - Optional 3

15 -v.. ~ i o ::r::» 2 o ~ m -'.;.. ~ (I) m SOJ... -<

16 DRIVE CLUTCH ITEM NO. PART NO. PART DESCRIPTION QTY. TX-L Drive Clutch Asm. Cover Screw Screw.... Lock Washer.. Clutch Spring (Silver) Guide Button. Spider Pin.... Jam Nut... Spacer.050") Standard Spacer.032") (Optional). Spacer.020") (Optional). Shift Weight "B". Roller... Washer (Weight) Roll Pin... Weight Pin.. Shims.002" - Optional) AR AR AR 5

17 DRIVEN CLUTCH ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Driven Clutch Assembly Screw Driven Plate Retaining Ring Washer Square Key Clutch Spring Ramp Button Driven Cap Helix (Standard) (34 0 ) Helix (30 0 ) (Optional). AR Bushing. 2 L

18 - NO. DRIVE SHAFT ITEM PART PART QTY. NO. DESCRIPTION TX-L Drive Shaft Asm Drive Shaft Sprocket Speedometer Bushing

19 TRACK ASSEMBLY ITEM NO. PART NO. PART DESCRIPTION QTY. TX-L Track Asm. UncI. 2). Clip - Replacement.. 96 \ <. 8

20 MAIN WIRE HARNESS ITEM NO. PART NO. PART DESCRIPTION QTY. TX-L Main Wire Harness [Incl. - 9) Receptacle Housing w/receptacles Temp. Warning Light Connector. Brake Light Switch Connector Ignition Switch Connector... Ring Terminal Headlight Connector w/receptacles. Tachometer Connector. Receptacle..... Speedometer Connector r------~~~~~ r------::~~~ f.~~~~-~~ \;.:;.., i "J 9

21 SUSPENSION ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Slide Rail Asm Rail Asm. - L.H Rail Asm. - L.H Hi-Fax L.H Hi-Fax R.H Bolt Nut Bumper - Susp, Spring Pin Front Torque Arm Weld Rear Pivot Arm Pivot Arm Shaft Bolt Mounting Shaft Bolt Shock Nut Bolt Rear Torque Arm Weld Bolt Nut Washer Wheel - Track Carrier Wheel - Track Bumper Spring Tube Spring - Rear Susp, L.H Spring - Rear Susp. R.H Bolt Spacer - Wheel Outer Shaft - Return Wheel Shock - Rear T~rque Arm Bushing Spacer Spring Top Coil Spring Retainer Bolt Nut Eye Bolt - Spring Adj Nut Roller Spring Spacer - Roller Bottom Coil Spring Retainer Washer Washer Bogie Wheel Outer Spacer Tube Center Spacer Tube Bogie Wheel Shaft Rear Idler Shaft Rear Idler Wheel Rear Idler Spacer - Inner Rear Idler Spacer - Outer. 2 20

22 SUSPENSION ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Rear Idler Spacer - Inner Washer Bolt Bolt Nut Limiter Strap Bolt Nut

23 ENGINE MOUNTING ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L 2387 Engine - EC34PL Throttle Cable Boot Intake Silencer Asm Well Nut Washer Screw Plate - Intake Seal Foam - Intake Seal Drive Clutch Asm Bushing - Retaining Bolt Washer - Clutch Retainer Lock Washer Bolt Clamp Fuel Line (Bulk - Cut to fit) Filter Screw Tube Spacer - Fuel Pump Nut Wrought Washer Plate - Motor Mount Dampener - V ibration Cap - Vibration Dampener Lock Washer Bolt Nut Bolt Bolt Spring Support Muffler Rivet Resonator Bolt Nut Exhaust Spring Silicone Hose Clamp Hose Resonator Inlet Hanger Muffler Spring Muffler Exhaust Spring Nut Washer Exhaust Manifold Exhaust Gasket Switch Bushing - Motor Mount Screw Decal - Intake Silencer. 22

25 COOLING ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX L 2537 Cooling Extrusion Asm. L.H Cooling Extrusion Asm. R.H Rivet Clamp-Hose Surge Tank Pressure Cap Gas Line Hose (Bulk, Cut to fit) Lock Nut Decal - Surge Tank Hose - Crossover Hose - Engine Outlet Hose - Pump Inlet Hose - Tank Outlet Spring - Hose Retainer Clamp - Hose Strap. 7 24

26 COOLING ASSEMBLY

27 CRANKCASE & CYLINDER ~ ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Crankcase Asm. (Incl. - 7) Dowel Pin Stud Stud Bolt & Washer Asm Bolt & Washer Asm Bolt & Washer Asm Union Plug Wave Washer Wave Washer Oil Seal Cylinder Compl. (Incl. 3-5) St ud St ud Gasket (Cyl inder) Cylinder Head Gasket Compl. (Head) Flange Nut Washer Flange Nut Washer Plug Gasket Adapter Compl Bolt (Socket Head) Band A sm.(a dapter) Gasket Compl. {Exh aust! Nut Spring Washer Thermostat Compl Rubber Gasket Gasket (Thermostat) Thermostat Case Cover Bolt Spri ng Washer Washer Magneto Cover Bolt & Washer Asm Spark Plug Ther mo Switch Compl.. 26

28 CRANKCASE & CYLINDER 25. ~ ~

29 CRANKSHAFT & PISTON ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Crankshaft Asm. [Incl. - ) Crankshaft Mag Wheel Crankshaft Center (Incl. 5 & 6) Crankshaft PTO Wheel Connecting Rod Crank Pin Mag Wheel Crank Pin PTO Wheel Large End Bearing Spacer Ball Bearing Ball Bearing Ball Bearing Piston Compl Piston Pin Piston Ring Clip (Piston Pin) Small End Bearing Spacer (Piston Pin) Nut Washer Key OPTIONAL OVERSIZED PISTONS & RINGS Piston.00 Oversize Piston.020 Oversize Ring.00 Oversize Ring.020 Oversize 28

30 CRAN KSHAFT & PISTON l /

31 WATER PUMP ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Water Pump Asm Pulley (Driven) Bolt Spring Washer Washer Water Pump Gasket Pump Casing Bolt Spring Washer Washer Bolt Spring Washer Washer "0" Ring Belt Water Pump Cover Bolt Spring Washer Washer Pulley (Drive). 30

32 WATER PUMP 5 3

33 RECOIL STARTER ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Recoil Starter CampI Power Spring Reel CampI Ratchet Slide Plate (B) Return Spring (B) Slide Plate Washer (A) Friction Spring Return Spring Friction Plate Washer (B) Spring Washer Nut Starter Rope Bolt Starting Pulley Bolt Spring Washer. 9 32

34 RECOIL STARTER / 7 r: 33

35 MAGNETO ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Plate Asm Exciter Coil Pulser Coil Collar Screw & Washer Asm Lighting Coil Screw & Washer Asm Clamp Screw & Washer Asm Flywheel 3085 Grommet P Male Coupler P Male Coupler P Female Coupler COl System CampI Ignition Coil Campi Bracket Bolt & Washer Asm Spark Plug Cap Screw lock Washer Washer 2 23 N/A Wire Harness 34

36 MAGNETO ~

37 FUEL PUMP ITEM PART PART QTY. NO. NO. DESCRIPTION TX-L Fuel Pump Asm Packing (Bottom) Diaphragm Valve Grommet Packing (Top) Screw & Washer Asm. 6 36

38 FUEL PUMP 37

39 CARBURETOR.. ITEM PART PART OTY. NO. NO. DESCRIPTION TX L Carburetor Asm. (Incl. 34) Spring (Throttle) Plate (Throttle) "E" Ring Jet Needle Throttle Valve (2.5) Needle Jet (0 2) Plunger Cap Plunger Spring Washer (Plunger) Plunger Asm Throttle Stop Screw Spring (Throttle Adjuster) Air Screw Spring (Air Adjuster) Pilot Jet (No. 45) Packing (Needle Valve) Plate Needle & Seat Ring Hose Float Arm Float Pin Gasket (Float Chamber) Float Asm Cap (Incl. 26 & 27) 27 N/A Gasket Cap "0" Ring Guide Screw Main Jet (No. 260) Screw & Washer Asm Plate N/A Float Chamber Body 38

40 ~. CARBURETOR 2 r===: ~ 0 6_ > I (// t

... TX-L MODEL NUMBER CONTENTS 2-3 BODY. 4-6 HOOD ASSEMBLY IGNITION ASSEMBLY. 8-9 SEAT ASSEMBLY STEERING ASSEMBLY.

... TX-L MODEL NUMBER CONTENTS 2-3 BODY. 4-6 HOOD ASSEMBLY IGNITION ASSEMBLY. 8-9 SEAT ASSEMBLY STEERING ASSEMBLY. .. ~ : l~ :;~, ~ 0 J-I-'olaris I I '. ... TX-L MODEL NUMBER 080639 CONTENTS BODY. HOOD ASSEMBLY IGNITION ASSEMBLY. SEAT ASSEMBLY... STEERING ASSEMBLY. CHAINCASE ASSEMBLY. DRIVE CLUTCH. DRIVEN CLUTCH. DRIVE