ARCTIC CAT. Illustrated Parts Manual. F1000 EFI Sno Pro SHARE OUR PASSION.

Transcription

1 ARCTIC CAT SHARE OUR PASSION. TM Illustrated Parts Manual F1000 EFI Sno Pro Model Number S2007F1LEPUSG Model Number S2007F1LEPUSB Model Number S2007F1LEPUSO Model Number S2007F1LEPOSB (International) 2007

2 TABLE OF CONTENTS (Model No. S2007F1LEPUSG) (Model No. S2007F1LEPUSO) (Model No. S2007F1LEPUSB) (Model No. S2007F1LEPOSB - International) SKI AND SPINDLE ASSEMBLY... 1 A-ARM AND SWAY BAR ASSEMBLY... 2 FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY... 3 FRONT SUSPENSION SHOCK ABSORBER... 4 STEERING POST ASSEMBLY... 5 TIE ROD ASSEMBLY... 6 STEERING SUPPORT ASSEMBLY... 7 HANDLEBAR AND CONTROLS... 8 HYDRAULIC BRAKE CONTROL ASSEMBLY... 9 DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES GEARCASE ASSEMBLY SLIDE RAIL AND TRACK ASSEMBLY IDLER WHEEL ASSEMBLY REAR SUSPENSION FRONT ARM ASSEMBLY REAR SUSPENSION FRONT ARM SHOCK ABSORBER REAR SUSPENSION REAR ARM ASSEMBLY REAR SUSPENSION REAR ARM SHOCK ABSORBER CHASSIS ASSEMBLY HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY... 19,20 HEADLIGHT AND WIRING ASSEMBLIES CONSOLE ASSEMBLY SKID PLATE AND SIDE PANEL ASSEMBLY... 23,24 BELT GUARD ASSEMBLY GAS TANK ASSEMBLY FUEL PUMP ASSEMBLY SEAT SUPPORT ASSEMBLY SEAT ASSEMBLY REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY COOLING ASSEMBLY ENGINE AND RELATED PARTS EXHAUST ASSEMBLY AIR SILENCER ASSEMBLY OIL TANK ASSEMBLY DRIVE CLUTCH DRIVEN CLUTCH CYLINDER AND HEAD ASSEMBLY CRANKCASE ASSEMBLY PISTON AND CRANKSHAFT REED VALVE ASSEMBLY THROTTLE BODY ASSEMBLY OIL PUMP WATER PUMP/WATER MANIFOLD RECOIL STARTER MAGNETO ELECTRICAL SERVOMOTOR ASSEMBLY RELATED ITEMS...Back Cover NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2007 model year Arctic Cat Inc. Printed September 2006 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

3 SKI AND SPINDLE ASSEMBLY Ski, Plastic - Black Insert Handle, Plastic - Black Wearbar - Right Wearbar - Left Nut, Lock Spindle, Steering - Right - Platinum (inc. 7-13) Spindle, Steering - Left - Platinum (inc. 7-13) Bearing Fitting, Grease Washer, Thrust Arm, Spindle - Right - Platinum Arm, Spindle - Left - Platinum Screw, Cap Ring, Retaining Bearing Axle, Spindle Damper, Ski Screw, Cap Pin, Cotter Washer Nut, Lock Screw, Machine Nut, Lock Screw, Machine Cap, Spindle 1

4 A-ARM AND SWAY BAR ASSEMBLY Nut, Lock Bracket, Mounting - Sway Bar Bar, Sway Link, Sway Bar A-Arm, Lower (inc. eight No. 6) Bearing Bearing, Split Screw, Cap Brace, Lower A-Arm Axle, Inner - Lower A-Arm - Front Axle, Lower A-Arm - Rear Nut, Lock Screw, Cap Screw, Cap Axle, Spindle A-Arm, Upper - Front (inc. four No. 6) A-Arm, Upper - Rear (inc. four No. 6) Axle, Inner - Upper A-Arm 2

5 FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY Pump, Air - Shock Shock, Ski Sleeve, Shock Screw, Cap Nut, Lock 3

6 FRONT SUSPENSION SHOCK ABSORBER (Complete Shock Absorber p/n ) *Bearing Assembly Rebuild Kit (p/n ) **Not Illustrated Cap, Air Valve Valve, Air End Cap, Shock Bushing, Shock Sleeve, Shock Spacer, Air Volume Reducer Body, Shock - Upper Bearing - Assembly* Kit, Seal/Cap Rebuild Ball, Bleed Screw Rod, Shock Guide, Spring Spring Washer, Top Out Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Piston, in. - Orifice Nut, Cap Piston, Floating Body, Shock - Lower Plug, Rubber - Valve Screw, Set Ball, Air Valve Decal, Shock ** AR Oil, Shock - 1 qt ** AR Fluid, Float Shock - 8 oz 4

7 STEERING POST ASSEMBLY Lever, Cam - Assembly (inc. 2) Knob, Locking Pin Washer, Cam Lever Cup, Cam Lever Block, Riser - Assembly Retainer, Riser Block - Right Retainer, Riser Block - Left Screw, Self-Tapping End, Lock Rod Spring, Riser Block Post, Steering Washer Nut, Lock Bracket, Bearing Plate, Bearing Bracket Screw, Cap 5

8 TIE ROD ASSEMBLY Nut, Lock Axle, Steering Arm Arm, Steering - Assembly (inc. 4) Fitting, Grease Screw, Cap Drag Link (inc. 7) Bearing Axle, Drag Link Screw, Cap Screw, Cap Screw, Cap Nut, Lock Ball Joint, Tie Rod - Right-Hand Thread Nut, Hex - Right-Hand Thread Tube, Tie Rod - Spindle Nut, Hex - Left-Hand Thread Ball Joint, Steering - Left-Hand Thread Tube, Tie Rod Ball Joint, Tie Rod - Left-Hand Thread Cap, Ball Joint 6

9 STEERING SUPPORT ASSEMBLY Screw, Cap Nut, Hex Frame, Upper - Front Screw, Cap Nut, Lock Bracket, Support - Headlight w/heat Shield Gusset, Steering Support - Right Alarm, Reverse (inc. 9) Ring, Retaining Unit, Chassis Control Support, Steering Plate, Nut Screw, Self-Tapping Bracket, Support - Recoil Cup Screw, Cap Gusset, Steering Support - Left Screw, Cap Bracket, Footrest - Right Bracket, Footrest - Left Rivet Screw, Cap Bracket, Support - Belt Guard Clip, Wire Bracket, Mounting - ECU Cover, ECU Mount, Rubber - ECU Clip, U-Nut Plug Clamp, Cable Tab, Mounting - Exhaust Spring Clip, Servomotor 7

10 HANDLEBAR AND CONTROLS *Included in Kit Cable Tie - 4 in AR Cable Tie - 8 in Grip, Handlebar Control, Throttle - Rear (inc. 5-8) Kit, Throttle Lever Mounting (inc. 6-7) 6 * 1 Axle, Lever - Throttle 7 * 2 Cap, Lever Axle Lever, Throttle Element, Thumbwarmer Pad, Insulator Clip, Retaining Control, Throttle - Front Decal, Reverse - Throttle Control Cover, Connector Screw, Self-Tapping Screw, Machine Handlebar Control, Dimmer - Front Control, Dimmer - Rear Element, Handwarmer - Right Element, Handwarmer - Left Screw, Self-Tapping Pad, Handlebar - Adjustable Harness, Handlebar Screw, Self-Tapping Cable, Throttle 8

11 *Not Illustrated HYDRAULIC BRAKE CONTROL ASSEMBLY Brake Assembly (inc. 2-10) Master Cylinder - Assembly Lever, Brake (inc. 4) Lock, Brake Lever - Kit Cover, Reservoir Screw, Reservoir Cover - Kit Clamp, Brake Screw, Brake Clamp - Kit Pin, Brake Lever - Kit Switch, Brake Washer, Crush Bolt, Banjo-Fitting Brakeline, Hydraulic * AR Fluid, Brake - High Temperature - 12 oz 9

12 *Not a Service Part DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES Nut, Retaining Screw, Cap Disc, Brake Spacer, Brake Caliper Track, Drive - Assembly (inc. 6-8) Driveshaft Sprocket, Drive Seal Shield, Actuator AR Trim Plate, Mounting - Reverse Screw, Machine Nut, Push Gearcase Assembly Nut, Lock AR Washer AR Washer Clutch, Driven AR Washer AR Washer AR Washer O-Ring Adjuster, Sheave Washer Washer, Lock Screw, Cap Nut, Lock Screw, Machine Caliper, Brake - Assembly (inc ) Bolt, Carriage - Ribbed 28 * 1 Housing Fitting, Bleed Piston O-Ring Pad, Brake - Set (inc ) Clip, Anti-Rattle Clip, Hairpin Pin, Retaining - Brake Pad 36 * 1 Housing O-Ring, Housing Washer Screw, Cap Screw, Cap Spacer, Speedometer Bracket Bearing Sleeve, Driveshaft Ring, Retaining Fitting, Inlet Plate, Mounting - Speedometer Sensor Screw, Machine Clamp Sensor, Speedometer Rivet 10

13 *Not a Service Part **Not Illustrated GEARCASE ASSEMBLY (Complete Gearcase Assembly p/n ) Gearcase (inc. 2-4) Pin, Dowel Bearing Seal, Oil Plug, Plastic Actuator, Shift Screw, Machine Fork, Shift - Assembly (inc. 9-11) Seal, Oil Ring, Retaining Arm, Shift Fork Block, Slider Slider, Outer - Assembly (inc ) Ring, Retaining Washer, Thrust Shaft, Output (inc. 17) 17 * 1 Bearing Slider, Outer Gear, Output - 54T/34T - Assembly (inc ) Bearing Washer, Spacer Gear, Planetary - Assembly Bearing, Thrust Washer, Thrust Gear, Transfer - 54T/34T (inc. one No. 26) Bearing Shaft, Input - 66T (inc. one No. 26) Cover, Gearcase (inc ) Seal, Oil Bearing Switch, Gear Indicator Plug, Drain - Magnetic Gasket, Metal Plug, Gearcase O-Ring Screw, Machine ** AR Fluid, Gearcase - 12 oz 11

14 SLIDE RAIL AND TRACK ASSEMBLY (Complete Skid Frame Assembly p/n ; p/n Black; p/n Orange) Rail, Formed Screw, Cap Axle, Inner Spacer Screw, Cap Washer End Cap, Slide Rail Nut, Lock Wearstrip, Slide Rail Screw, Machine Rivet, Blind Pad, Shock Bracket, Retaining Insert, Rail Axle, Aluminum Screw, Cap Screw, Cap Block, Rear Arm Coupler Bushing, Rear Arm Coupler Nut, Lock Adjuster, Track Screw, Cap Track Assembly (inc. 24) Track Assembly (inc. 24) (International) Clip, Guide 12

15 IDLER WHEEL ASSEMBLY Cap, Idler Wheel Screw, Cap Washer Wheel, Idler - Green (inc. two No. 5-6) Wheel, Idler - Platinum (inc. two No. 5-6) (Black) Wheel, Idler - Orange (inc. two No. 5-6) (Orange) Bearing Ring, Retaining Block, Mounting - Idler Wheel Screw, Cap Nut, Lock Screw, Cap Washer Spacer, Shock - Front Arm Washer Axle Nut, Lock Screw, Cap Slide, Spring Block, Slide Screw, Cap Wheel, Idler (inc. two No. 5-6) Block, Mounting - Idler Wheel Spacer, Rear Wheel Axle, Rear Wheel, Idler (inc. two No. 5-6) Bushing, Adjuster Bushing, Adjuster Wheel, Idler - Green (inc. two No. 5-6) Wheel, Idler - Platinum (inc. two No. 5-6) (Black) Wheel, Idler - Orange (inc. two No. 5-6) (Orange) Washer Screw, Cap Nut Screw, Cap 13

16 REAR SUSPENSION FRONT ARM ASSEMBLY Arm, Front Suspension (inc. 2-4) Fitting, Grease Bumper, Front Slider Bushing Axle, Front Arm - Inner Bushing, Front Arm Nut, Lock Washer Washer Screw, Cap Nut, Lock Pivot, Rear Shock (inc. 13) Bearing Axle, Inner Screw, Cap Strap, Limiter Nut, Lock Washer Screw, Cap Screw, Cap Axle, Front Slider Bushing, Shock (inc. 23) Bearing Screw, Cap Shock Absorber, Front Arm Axle, Shock Screw, Cap Retainer, Spring Spring, Compression - Black Cover, Shock 14

17 REAR SUSPENSION FRONT ARM SHOCK ABSORBER (Complete Shock Absorber p/n ) *Not Illustrated Eyelet, Shock Rod, Shock Bearing - Assembly Kit, Seal/Rebuild Washer, Top Out Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Piston, in. - Orifice Valve, x in Valve, x in Valve, x in Valve, x in Washer, Backup Nut, Lock Piston, Floating Screw, Relief (inc. 20) O-Ring Ring, Retaining Guide, Spring Nut, Spring Adjuster Nut, Locking - Spring Adjuster Decal, Shock Body, Shock End Cap, Shock - Assembly (inc ) Valve, Pressure (inc. 29) O-Ring Screw, Valve Sleeve, Shock Eyelet * AR Oil, Gas Shock - 1 qt 15

18 REAR SUSPENSION REAR ARM ASSEMBLY Arm, Rear - Black (inc. 2 and one No. 3) Washer, Grease Fitting Fitting, Grease - Self-Tapping Axle, Rear Arm - Inner Bushing, Rear Arm Nut, Lock Washer Screw, Cap Nut, Lock Screw, Cap Arm, Idler - Black (inc. 12 and one No. 3) Bushing, Flared Axle, Steel Block, Spring Adjuster - Right Block, Spring Adjuster - Left Ring, Retaining Sleeve, Spring Spring, Suspension - Right Spring, Suspension - Left Wheel, Idler (inc ) Bearing Ring, Retaining Spacer, Pivot - Idler Arm Arm, Pivot Idler (inc ) Nut, Lock Screw, Cap Bushing, Flared Axle, Powder Metal Washer, Pivot - Idler Arm Washer Washer, Lock Screw, Cap Shock Absorber - Rear Arm Sleeve, Shock Screw, Cap Nut, Lock Link, Rear Shock - Black Axle, Link - Flanged Screw, Cap Spacer, Shock Link - Black Axle, Link - Flanged 16

19 REAR SUSPENSION REAR ARM SHOCK ABSORBER (Complete Shock Absorber p/n ) Eyelet, Shock Sleeve, Eyelet Bushing, Shock Rod, Shock Bearing - Assembly Kit, Seal/Rebuild Screw Washer, Top Out Valve, Shock x in Valve, Shock x in Valve, Shock x in Valve, Shock x in Valve, Shock x in Valve, Shock x in Valve, Shock x in Piston, in. - Orifice Valve, Shock x in Valve, Shock x in Valve, Shock x in Valve, Shock x in Valve, Shock x in Valve, Shock x in Valve, Shock x in Washer, Backup Nut Piston, Floating Body, Shock Decal, Shock Valve, Pressure - Assembly (inc. 30) O-Ring Screw, Valve AR Oil, Gas Shock - 1 qt 17

20 CHASSIS ASSEMBLY Chassis - Assembly (inc. 2-4 and four No. 5) Clip, U-Nut Screw, Cap Screw, Machine Nut, Lock Clip, U-Nut Foil, Protective Plug Clip, U-Nut Bracket, Toe Hook - Right Bracket, Toe Hook - Left Shield, Toe - Right Shield, Toe - Left Screw, Machine Bracket, Mounting - Front Suspension (inc ) Bushing Bolt, Ribbed Frame, Mounting - Shock - Upper - Right Frame, Mounting - Shock - Upper - Left Screw, Cap Nut, Lock Screw, Cap Screw, Cap Insert Clamp Screw, Machine Guide, Rope Screw, Machine Screw, Machine Strap, Hold-Down - Right Strap, Hold-Down - Left Clip, Routing - Snap-In 18

21 HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY Hood w/decals - Green (inc. 2-9) Hood w/decals - Black (inc. 2-9) (Black) Hood w/decals - Orange (inc. 2-9) (Orange) Hood w/o Decals - Green (inc. 3-7) Hood w/o Decals - Black (inc. 3-7) (Black) Hood w/o Decals - Orange (inc. 3-7) (Orange) Vent, Hood - Outer Front - Right - Black Vent, Hood - Outer Front - Left - Black Vent, Hood - Outer Front - Right - Pewter (Black) Vent, Hood - Outer Front - Left - Pewter (Black) Vent, Hood - Outer Rear - Right - Black Vent, Hood - Outer Rear - Left - Black Vent, Hood - Outer Rear - Right - Pewter (Black) Vent, Hood - Outer Rear - Left - Pewter (Black) Vent, Hood - Inner - Right - Black Vent, Hood - Inner - Left - Black Vent, Hood - Inner - Right - Pewter (Black) Vent, Hood - Inner - Left - Pewter (Black) Clip, Rubber - Hood Hold-Down - Right Clip, Rubber - Hood Hold-Down - Left Pin, Retaining Decal, Hood - Right - Green Decal, Hood - Left - Green Decal, Hood - Right - Black (Black) Decal, Hood - Left - Black (Black) Decal, Hood - Right - Orange (Orange) Decal, Hood - Left - Orange (Orange) Decal, Hood - Arctic Cat - Green Decal, Hood - Arctic Cat - Black (Black) Decal, Hood - Arctic Cat - Orange (Orange) Bracket, Hinge - Right Bracket, Hinge - Left Nut, Stamped Screw, Self-Tapping Spar, Front w/decals - Right (inc ) Spar, Front w/decals - Left (inc. 14 and 16) Spar, Front w/decals - Right (inc ) (Black) Spar, Front w/decals - Left (inc. 14 and 16) (Black) Spar, Front w/decals - Right (inc ) (Orange) Spar, Front w/decals - Left (inc. 14 and 16) (Orange) Spar, Front w/o Decals - Right (inc. 15) Spar, Front w/o Decals - Left Foil, Spar - Right (Continued on Page 20) 19

22 HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (Continued) Decal, Front Spar - Right - Green Decal, Front Spar - Left - Green Decal, Front Spar - Right - Black (Black) Decal, Front Spar - Left - Black (Black) Decal, Front Spar - Right - Orange (Orange) Decal, Front Spar - Left - Orange (Orange) Bezel, Intake - Right - Green Bezel, Intake - Left - Green Bezel, Intake - Right - Black (Black) Bezel, Intake - Left - Black (Black) Bezel, Intake - Right - Orange (Orange) Bezel, Intake - Left - Orange (Orange) Rivet, Plastic Bracket, Windshield - Hold-Down Windshield Fascia, Bumper - Upper - Green Fascia, Bumper - Upper - Black (Black) Fascia, Bumper - Upper - Orange (Orange) Bumper, Front Decal, Front Bumper - Right - Green Decal, Front Bumper - Left - Green Decal, Front Bumper - Right - Black (Black) Decal, Front Bumper - Left - Black (Black) Decal, Front Bumper - Right - Orange (Orange) Decal, Front Bumper - Left - Orange (Orange) Vent, Bumper - Right - Black Vent, Bumper - Left - Black Vent, Bumper - Right - Pewter (Black) Vent, Bumper - Left - Pewter (Black) Fascia, Bumper - Lower - Green Fascia, Bumper - Lower - Black (Black) Fascia, Bumper - Lower - Orange (Orange) Screw, Shoulder Nut, Lock Screw, Body Nut Washer, Lock Screw, Self-Tapping Strap, Hold-Down 20

23 HEADLIGHT AND WIRING ASSEMBLIES Lens/Reflector - Headlight - Right (inc. 2-4) Lens/Reflector - Headlight - Left (inc. 2-4) Bulb, Headlight - Low Beam Bulb, Headlight - High Beam Adjuster, Headlight - Assembly Harness, Console Harness, Main (inc. 7) Tether, Accessory Connector AR Cable Tie in Cable Tie, Push-Mount AR Conduit - 5 ft Wrap, Wire Harness Cable Tie in. 21

24 CONSOLE ASSEMBLY Housing, Speedometer/Tachometer (inc. 2) Decal, Warning - Handlebar Riser Speedometer/Tachometer (inc. 4-5) Bracket, Retaining Nut w/washer Screw, Self-Tapping Screw, Self-Tapping Console - Green (inc. 9-12) Console - Black (inc. 9-12) (Black) Console - Orange (inc. 9-12) (Orange) Decal, Caution - English Decal, Caution - French Decal, Warning - English Decal, Warning - French Foam, Console Grommet Screw, Machine Spacer Outlet, Accessory - 12V Screw, Self-Tapping Screw, Self-Tapping Close-Off, Handlebar Screw, Self-Tapping Switch, Ignition (inc. 23) 23 * 1 Key Nut Washer Spacer Key is coded to switch; see dealer to determine part number. 22

25 SKID PLATE AND SIDE PANEL ASSEMBLY Panel, Side - Upper - Right w/decals (inc. 2-6) Panel, Side - Upper - Left w/decals (inc. 2-3 and 5-6) Panel, Side - Upper - Right w/decals (inc. 2-6) (Black) Panel, Side - Upper - Left w/decals (inc. 2-3 and 5-6) (Black) Panel, Side - Upper - Right w/decals (inc. 2-6) (Orange) Panel, Side - Upper - Left w/decals (inc. 2-3 and 5-6) (Orange) Panel, Side - Upper - Right w/o Decals (inc. 3-4) Panel, Side - Upper - Left w/o Decals (inc. 3) Panel, Side - Upper - Right w/o Decals (inc. 3-4) (Black) Panel, Side - Upper - Left w/o Decals (inc. 3) (Black) Panel, Side - Upper - Right w/o Decals (inc. 3-4) (Orange) Panel, Side - Upper - Left w/o Decals (inc. 3) (Orange) Foam, Upper Side Panel - Right Foam, Upper Side Panel - Left Foil, Protective Decal, Upper Side Panel - Rear - Right Decal, Upper Side Panel - Rear - Left Decal, Upper Side Panel - Rear - Right (Black) Decal, Upper Side Panel - Rear - Left (Black) Decal, Upper Side Panel - Rear - Right (Orange) Decal, Upper Side Panel - Rear - Left (Orange) Decal, Upper Side Panel - Forward - Right Decal, Upper Side Panel - Forward - Left Decal, Upper Side Panel - Forward - Right (Black) Decal, Upper Side Panel - Forward - Left (Black) Decal, Upper Side Panel - Forward - Right (Orange) Decal, Upper Side Panel - Forward - Left (Orange) Vent, Upper Side Panel - Rear - Right Vent, Upper Side Panel - Rear - Left Vent, Upper Side Panel - Rear - Right (Black) Vent, Upper Side Panel - Rear - Left (Black) Vent, Upper Side Panel - Right Vent, Upper Side Panel - Left Vent, Upper Side Panel - Right (Black) Vent, Upper Side Panel - Left (Black) (Continued on Page 24) 23

26 SKID PLATE AND SIDE PANEL ASSEMBLY (Continued) Panel, Side - Lower - Right w/decals (inc ) Panel, Side - Lower - Left w/decals (inc ) Panel, Side - Lower - Right w/decals (inc ) (Black) Panel, Side - Lower - Left w/decals (inc ) (Black) Panel, Side - Lower - Right w/decals (inc ) (Orange) Panel, Side - Lower - Left w/decals (inc ) (Orange) Panel, Side - Lower - Right w/o Decals (inc ) Panel, Side - Lower - Left w/o Decals (inc ) Foam, Lower Side Panel - Front - Right Foam, Lower Side Panel - Front - Left Foam, Lower Side Panel - Rear - Right Foam, Lower Side Panel - Rear - Left Decal, Lower Side Panel - Right Decal, Lower Side Panel - Left Decal, Lower Side Panel - Right (Black) Decal, Lower Side Panel - Left (Black) Decal, Lower Side Panel - Right (Orange) Decal, Lower Side Panel - Left (Orange) Decal, Reflector Screw, Cap Screw, Machine Nut, Lock Plate, Skid - Right Plate, Skid - Left Foil, Protective Foil, Skid Plate Hinge - Right Foil, Protective Foil, Protective Plate, Exhaust - Outlet Seal, Exhaust - Outlet Shield, Heat - Exhaust Outlet Rivet, Blind Rivet, Bulb Screw, Self-Tapping Strap, Hold-Down Rivet, Blind Rivet Shield, Heat 24

27 BELT GUARD ASSEMBLY Guard, Belt Bracket, Mounting - Belt Guard Rivet Decal, EFI Diagnostic Codes Decal, Warning - Belt Guard Decal, Clutching Chart 25

28 GAS TANK ASSEMBLY Tank, Gas (inc. 2-14) Cap, Gas Tank - Assembly (inc. 3-11) Latch, Gas Tank Cap Spring, Latch - Gas Tank Cap Pin, Latch - Gas Tank Cap Cap, Gas Tank (inc. 7) Decal, Gas Tank Cap Pin, Gas Tank Cap Spring, Hinge - Gas Tank Cap Hinge, Gas Tank Cap Seal, Gas Tank Cap Screw, Machine Grommet Fitting, Elbow Clamp, Hose AR Hose, Gasline ft AR Hose, Gasline - 50 ft Valve, Check Y-Fitting Valve, Pressure-Relief Knee Pad, Right Knee Pad, Left Screw, Machine Screw, Body Clip, U-Nut 26

29 FUEL PUMP ASSEMBLY Pump, Fuel - Assembly (inc. 2-15) Wire Assembly - Pass-Through Wire Assembly Arm, Float - Assembly Seal, Flange O-Ring Body, Flange Clamp Seal, Pump Outlet Pump, Fuel O-Ring O-Ring Regulator, Pressure Retainer, Pressure Regulator Clip, Retainer Clamp, Hose AR Hose, Gasline - 10 ft Pickup, Fuel Clamp, Hose Hose Pickup, Fuel Fitting, Quick-Connect AR Conduit AR Hose, Gasline - 10 ft Clamp, Hose Cable Tie 27

30 SEAT SUPPORT ASSEMBLY Spar, Rear - Right Spar, Rear - Left Screw, Self-Tapping Washer, Lock Screw, Machine Screw, Shoulder Nut, Lock Tube, Support - Right Tube, Support - Left Bracket, Crossover Rivet Bracket, Adjustable - Right Bracket, Adjustable - Left Rivet Screw, Machine Plate, Support - Lower Plate, Support - Upper Bracket, Nut Holder Nut, Lock Screw, Cap Screw, Cap Cup, Recoil Screw Screw, Self-Tapping Clip, U-Nut 28

31 SEAT ASSEMBLY (Complete Seat Assembly p/n ; p/n Black; p/n Orange) Cover, Seat - Green Cover, Seat - Black (Black) Cover, Seat - Orange (Orange) Foam, Seat AR Staple Seat-Base - Assembly (inc. 5-18) Seat-Base U-Nut Cable Tie Cable, Seat Adjuster Lever, Seat Adjuster Cable Frame, Seat Rivet, Blind Pin, Slide - Bottom Shim Washer, Slide Pin - Bottom Washer, Slide Pin - Top Pin, Slide - Top Nut, Slide Pin Rivet Panel, Seat-Base Screw, Self-Tapping Housing, Cable - Seat Adjuster Screw, Self-Tapping 29

32 REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY Box, Storage - Green Box, Storage - Black (Black) Box, Storage - Orange (Orange) Screw, Self-Tapping Lid, Storage Box - Green Lid, Storage Box - Black (Black) Lid, Storage Box - Orange (Orange) Strap, Hold-Down Decal, Warning - Towing (French) Decal, Warning - Towing (English) Fender, Rear - Tunnel Decal, Rear Fender - Right Decal, Rear Fender - Left Decal, Rear Fender - Right (Black) Decal, Rear Fender - Left (Black) Decal, Rear Fender - Right (Orange) Decal, Rear Fender - Left (Orange) Taillight w/socket Assembly (inc ) Housing, Taillight Bulb, Taillight Socket, Taillight Washer Screw, Self-Tapping Screw, Cap Bumper, Rear Screw, Machine Nut, Lock Panel, Filler - Snowflap - Right Panel, Filler - Snowflap - Left Snowflap Screw, Self-Tapping Screw, Body Decal, Seat Adjustment Decal, Reflector - Right Decal, Reflector - Left 30

33 COOLING ASSEMBLY Cap, Coolant Tank Neck, Filler - Coolant Tank Clamp, Hose Hose, Coolant - Filler Neck/Coolant Tank Tank, Coolant Clamp Hose, Coolant - Engine/Coolant Tank Screw, Self-Tapping Screw, Machine Hose, Coolant - Engine/Heat Exchanger Hose, Coolant - Heat Exchanger/Coolant Tank Clamp, Hose AR Hose, Vent - 25 ft Fitting, Double-T Clamp, Hose Clamp, Hose AR Hose - Green - 25 ft AR Hose - Green ft Nut, Lock Bracket, Filler Neck Screw, Cap 31

34 ENGINE AND RELATED PARTS Engine, AB10L1 w/o EFI Components Handle, Recoil Cap, Recoil Handle Nut, Lock Mount, Engine Screw, Cap Screw, Cap Mount, Engine - MAG Foil, Protective Clamp, Hose Hose, Coolant - MAG/Throttle Body Screw, Cap Mount, Engine - Front Hose, Coolant - PTO/Throttle Body AR Conduit, Flexible - 5 ft Bracket, Engine Mounting - Left Screw, Cap Screw, Cap Screw, Cap Bumper, Torque Stop, Torque Bumper Screw, Self-Tapping Clutch, Drive - Uncalibrated Belt, Drive Washer, High Collar Bolt, Clutch 32

35 EXHAUST ASSEMBLY Resonator Assembly (inc. 2-7) Cover, Resonator - External - Right Packing, Resonator - External - Right Resonator Packing, Resonator - External - Left Cover, Resonator - External - Left Rivet, Blind Clip, Hairpin Pin, Mounting - Resonator Washer, Tab Grommet, Rubber Nut, Lock Grommet, Rubber Rivet Bracket, Mounting - Resonator Gasket, Exhaust - Tailpipe Chamber, Expansion - Assembly (inc ) Chamber, Expansion Cover, Expansion Chamber - Rear - Upper Cover, Expansion Chamber - Rear - Lower Packing, Expansion Chamber - Rear - Upper Packing, Expansion Chamber - Rear - Lower Packing, Expansion Chamber - Front - Upper Cover, Expansion Chamber - Front - Upper Packing, Expansion Chamber - Front - Lower Cover, Expansion Chamber - Front - Lower AR Tie, Perforated Band - 5 ft AR Tie, Perforated Band - 25 ft Spring, Exhaust Sensor, Heat - Exhaust Spring, Extension Gasket, Exhaust Manifold, Exhaust Spring, Exhaust 33

36 AIR SILENCER ASSEMBLY Intake, Support - Assembly (inc. 2-6) Intake, Support - Top Resonator, Upper - Plenum - Right Resonator, Upper - Plenum - Left Intake, Support - Bottom Screw, Self-Tapping Cover, Top Plenum - Left Grommet Screw, Cap Spacer Grommet Nut, Lock Silencer, Air - Assembly Seal, Air Silencer Boot, Dual Intake Seal, Air Silencer - Lower Seal, Air Silencer - Upper Duct, Intake Screw Bumper, Rubber - Exhaust Foil, Intake - Forward Foil, Intake - Upper Foil, Intake - Lower Foil, Air Silencer - Right Foil, Air Silencer - Left Foil, Air Silencer - Rear - Right Clip, Retaining Clip, Routing 34

37 OIL TANK ASSEMBLY Screw, Machine Washer Shield, Heat Cap, Oil Tank (inc. 5) Seal, Cap - Oil Tank Tank, Oil Decal, Oil Tank Sensor, Low Oil Grommet Fitting, Oil Tank Clamp, Hose AR Hose, Oil ft AR Hose, Oil - 25 ft AR Conduit, Protective - 10 ft Screw, Machine Clamp, Wire Nut, Lock Screw, Cap Nut, Lock 35

38 Cam Arm Kit - p/n (inc. 4-7) DRIVE CLUTCH (Uncalibrated Drive Clutch - p/n ) Screw, Machine Spring, Drive Clutch - Yellow/White Arm, Cam (inc. 4) Arm, Cam (inc. 4) (5-9,000 ft Alt.) Arm, Cam (inc. 4) (Over 9,000 ft Alt.) Screw, Set O-Ring Pin, Cam Arm Nut, Lock 36

39 DRIVEN CLUTCH (Assembly p/n ) Bracket, Torque 38 (inc. 2-3) Bracket, Torque 36 (inc. 2-3) (Over 5,000 ft Alt.) Ring, Snap Bearing Seat, Spring - Driven Clutch Spring, Driven Clutch - Orange Spacer Seat, Spring Pin, Cam Roller Roller, Cam Pin, Spring Retainer, Torque Bracket Screw, Machine Screw, Self-Tapping Cover, Sheave 37

40 CYLINDER AND HEAD ASSEMBLY Head, Cylinder O-Ring O-Ring O-Ring Bolt Plug, Spark (BR9EYA) Hook, Engine Bolt Cylinder Gasket, Cylinder Gasket, Exhaust Valve Case Gasket, Exhaust Valve Cover Pin, Exhaust Valve Valve, Exhaust Stopper, Exhaust Valve Plate, Exhaust Valve Cover, Exhaust Valve Pin, Dowel O-Ring Seal, Oil Spring Bolt Cable, Exhaust Valve - MAG Cable, Exhaust Valve - PTO Holder, Exhaust Valve Cable Bolt Bolt, Stud Clamp, Exhaust Valve Cable Bolt Pin, Dowel Nut Gasket, Exhaust Bolt, Stud Nut 38

41 CRANKCASE ASSEMBLY Crankcase (inc. 2-7) Bolt Bolt Bolt Bolt Bushing Pin, Dowel Case, Magneto Pin, Dowel Screw, Cap 39

42 PISTON AND CRANKSHAFT Piston Set (inc. 2-3) Ring Set, Piston Circlip, Piston Pin, Piston Washer Bearing Crankshaft Assembly (inc. 8-27) Connecting Rod Crankshaft - Right Crankshaft - Middle Wheel, Crankshaft Crankshaft - Left Balancer, Crankshaft Race, Middle Crank Seal Ring, Middle Crank Seal Gear, Oil Pump Drive Washer Washer Washer, Crankshaft - Left Washer Washer, Crankshaft - Right Bearing Bearing Bearing, Crankshaft Bearing Assembly - Left Bearing Assembly - Right Screw Seal, Oil - Right Seal, Oil - Left C-Ring Pin, Alignment 40

43 REED VALVE ASSEMBLY Valve, Reed - Assembly (inc. 2-4) Stopper Valve, Reed Screw Gasket, Reed Valve Pipe, Intake Clamp Bolt 41

44 THROTTLE BODY ASSEMBLY Body, Throttle - Assembly (inc. 2-9) Injector, Fuel - Assembly Injector, Fuel - Assembly Injector, Fuel - Assembly Pipe, Delivery O-Ring Set Hose Clip Screw Sensor, Throttle - Assembly Screw Rod, Oil Pump Control 42

45 OIL PUMP Pump, Oil O-Ring Retainer, Oil Pump Input Shaft O-Ring Union Gasket Bolt Clamp, Hose Hose Valve, Check Bolt Hose, Oil Protector Clamp Gear, Driven - Oil Pump Shim, Oil Pump Shaft 43

46 WATER PUMP/WATER MANIFOLD Case, Water Pump O-Ring, Water Pump Case Seal, Water Pump Impeller, Water Pump Bolt Washer Gasket Hose, Water Inlet Seal, Oil Clamp Bolt Pin, Dowel Circlip Thermostat Cap, Thermostat Gasket, Thermostat Cap Bolt Bolt 44

47 RECOIL STARTER Starter Assembly (inc. 2-6) Roller, Starter Ratchet Set Plate, Friction Bolt w/washer Spring Rope, Starter Pulley, Starter Screw, Cap Screw, Cap 45

48 MAGNETO Stator Rotor/Flywheel Base, Stator - Plate Sensor, Ignition Timing Sensor, Ignition Timing Plate, Stator Lead Wire Bolt Grommet, Stator Lead Wire Bolt Washer Bolt Bolt Bolt Key Grommet Cable Tie in. 46

49 ELECTRICAL Coil, Ignition - Assembly Cap, Spark Plug Clip Sensor, Temperature Sensor, Coolant Washer, Coolant Sensor ECU ECU ECU Cable Tie 47

50 SERVOMOTOR ASSEMBLY Servomotor Pulley, Controller Nut 48

51 RELATED ITEMS (Model No. S2007F1LEPUSG) (Model No. S2007F1LEPUSO) (Model No. S2007F1LEPUSB) (Model No. S2007F1LEPOSB - International) Altitude Kit ( ft) Altitude Kit (Over 9000 ft) Cover, Machine (Deluxe) Cover, Machine - Green (Premium) Cover, Machine - Orange (Premium) Handbook, Safety (E/F) Handlebar Bag (Premium) Handlebar Muffs Hitch, Pivot Manual, Illustrated Parts Manual, Operator s (E) Manuel de opérateur (F) Paint, Hood - Black (1/2 oz) Paint, Hood - Green (1/2 oz) Paint, Hood - Orange (1/2 oz) Paint, Metal - Platinum (1/2 oz) Seat, 2-Up Skid Plate (Black) Tether Switch Tool Kit Windscreen, Low - Chrome Windshield, High - Smoke Windshield, Mid - Smoke NOTE: For a complete list of related items, refer to the current accessory catalog. Printed in U.S.A p/n