XCF EDGE Model #S00NX4FS

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1 XCF EDGE Model #S00NXFS PARTS MANUAL PN and MICROFICHE PN /

2 TABLE OF CONTENTS Parts Manual AIR BOX... B BLOWER HOUSING and RECOIL STARTER... BRAKE... A C C C A CARBURETOR... C- CHAINCASE... B CHASSIS... A COMPRESSION DAMPING RESERVOIR... C CONSOLE... A CRANKCASE... C CYLINDER... C DECALS... DRIVE CLUTCH... DRIVE TRAIN... DRIVEN CLUTCH... ENGINE MOUNTING... EXHAUST SYSTEM... FOIL/FOAM... FOX SHOCK - FRONT TRACK... FOX SHOCK - IFS... FOX SHOCK - REAR TRACK AND RESERVOIR... D E F A B B B C C A C C C FRONT SUSPENSION... B- FRONT TORQUE ARM... B FUEL PUMP... H C HOOD... A-0 MAGNETO... D N NOSEPAN... A- OIL PUMP F M O... P D PART NUMBER INDEX... D- PISTON and CRANKSHAFT... C0 RAIL MOUNTING (SUSPENSION)... REAR TORQUE ARM... R S B B SEAT and GAS TANK... A SKI... B STEERING... B STEERING - HANDLEBAR... B- SUSPENSION... B0 TOOL KIT / TOOL BOX T... D The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

3 000 XCF EDGE SPECIFICATIONS BRAKES GRAPHICS Type CAPACITIES Coolant Capacity (qts.) Chaincase Oil Capacity (oz.) Dry Weight (lbs.) Fuel Tank Capacity (US/lmp. Gal.) Gearcase Oil Capacity (oz.) Height (in.) Length (Incl. skis) Oil Capacity (qts.) Ski Center Distance (in.) Ski Length (in.) Ski Width (in.) Width (in.) CHAINCASE Drive Chain Length Drive Shaft Sprocket Reverse Transmission Sprocket Ratio DRIVE CLUTCH Center Distance (in.) Clutch Offset (in.) Clutch Type Clutch Weight Ring Gear Spider Spring Color DRIVEN CLUTCH Covers Diameter (in.) Helix Angle Spring Position Spring Type ENGINE SPECS Engine Model Number Alternator Output Bore X Stroke (mm) Displacement (cc s) Carburetion/Throttle Body Carburetor Model Cooling Cylinders Cylinder Plating Electric Start Ignition Timing Dynamic Deg. BTDC Ignition Type Oil Injection SparkPlugType(RFI) Hydraulic Disc / Piston F/C N/A.... P (/) T- Wide N/A. / P- 0- N/A Cast Almond/Blue Yes 0. R, Roller Silver/Blue ECPM0 V 0W@000.x Mikuni VMAL F/C Nicasil RPM Digital CDI Yes NGKBRES Backrest Pad Color Belly Pan Color Front Shock Color Front Springs Color Grab Bars Color Handlebar Grips Color Headlight Pod Color Hood Color Hood Accent Colors Snow Flap Color Nosecone-Top/Bottom Color Rear Rack (Cargo) Color Rear Idler Wheel Color Ski Color Tunnel Color Tunnel Stripe Color Windshield (Size & Color) Windshield Base Color Headlight Type Headlight (watts) Indicator Light Handwarmer Thumbwarmer ELECTRICAL TRACK Track Construction Track Length Overall (in.) Track Pattern Lug Height Track Width (in.) SUSPENSION Front Type Front Travel (in.) Radius Rods (Adj. or Lub.) IFS Shock/Spring Adjustment Torsion Bar Rear Type Front Torque Arm Limiter Rear Torque Arm Limiter Rear Travel (in.) Shock: Front Torque Arm Rear Torque Arm Springs: Front Torque Arm Rear Torque Arm Rear Torque Arm Spring Dia. N/A Indy Red (Fox) Gold Indy Red N/A Black N/A Indy Red Stratus Blue/Process Blue/ Screamin Yellow/White/ Black w/fine Fade/Indy Red Black/Silver Logo N/A N/A Indy Red Black Unpainted Indy Red/Process Blue/Stratus Blue/White/Black Edge Race /Clear Black Band Halogen -0 High/ Low Oil/Brake/High Beam Std HI/LO Std Multi Range Polyester Yokohama. Edge. Adjustable Adj. IFP Fox w/ Springs / Edge Quick Adjustable N/A. Fox IFP Fox w/clicker Reservoir Adjustable w/ Springs /0 lbs/in Torsion. SQ/ Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

4 000 POLARIS SNOWMOBILE PUBLICATION NUMBERS MODEL MODEL # PARTS MANUAL OWNER S MANUAL OWNER S MANUAL SUPPLEMENT PARTS MICROFICHE ASSEMBLY INSTRUCTIONS

5 CHASSIS Asm., Tunnel/Bulkhead Rivet 0 Bracket, Jackshaft Shield 00 Stop, Torque 0 Nut 0 Stop, Torque Rivet Strip, Wear 0 Screw Rivet 0 0 Bolt 0 Washer, Spring Lock 0 Washer Bumper, Rear -0 Flap, Snow 0 Reflector, Red 0 Skirt, Snow, LH Skirt, Snow, RH Rivet Grip, Tunnel Roll A Rivet 0 Extrusion, Clutchguard 0 Mount, Console, LH Mount, Console, RH 0 Strap, Hood Latch Support, Footrest, LH Support, Footrest, RH Footrest, Toe Clip, Upper, LH Footrest, Toe Clip, Upper, RH 0 Footrest, LH Footrest, RH Rivet Plate, Close-off 00 Plug, Hole Bolt, Carriage 0 00 Nut, Speed Bracket, Fuel Pump Nut Bolt Plug, Hole, Cooler Fitting /

6 SEAT AND GAS TANK Cap, Fuel Asm., Tank Cover Asm., Seat (Incl. -,) Cover, Seat 000 Grommet, Relatch, Bottom 00 Grommet, Relatch, Top 00 Relatch w/hole, Twist Lock Rivet 000 Bulb, Taillight 000 Bulb, Brakelight 0 0 Lens 0 Screw Retainer, Tool Pouch Clip Housing, Taillight Rivet Nut, Weld 0 Washer A Screw 0 Harness, Taillight Nut, Nylok 0 00 Nut, Speed Bolt, Carriage 00 Cushion, Tank 00 AR Line, Fuel 000 Clamp, Hose 0 Fitting 00 Grommet, Fitting 000 Ring, Compression AR Line, Fuel 0 Pickup w/filter, Fuel 0 00 Asm., Fuel Tank, Translucent (Incl. -) 00 Fitting 0 Washer /

7 NOSEPAN Rivet -0 Hinge, Pivot, Lower, RH Nut Rivet 0-0 Bracket, Radius Rod Support 0 Washer 0 Screw Rivet 00 Brace, Pan, Lower 0-0 Hinge, Pivot, Lower, LH Rivet Cover, Shock Tower, RH Screw 0 Washer Nut -00 Bumper, Front Bolt Shield, Heat Rivet 0 - Nosepan Cover, Shock Tower, LH Nut Washer Screw 0 Screw Rivet 0-0 Tower, Shock, LH Washer Nut Tower, Shock, RH / A

8 NOSEPAN 0 00 Tape, Foil Tape, Foil 00 Tape, Foil 0 Tape, Foil 0 Tape, Foil 0 Foil 0 Rivet Duct, Air Outlet 00 Guard, Clutch 0 00 Pin, Clutch Cover Rivet, Bulbex 0 Decal - Engine/Clutch, English 0 Decal - Engine/Clutch, French 0 Reflector, Amber Plug, Hole Plate, Backer / A

9 HOOD Asm., Hood (Incl. Foam and Foil) 0 Harness, Headlight 0 Asm. Headlamp (Incl. Bulbs) Seal, Headlight 0 Bulb, Headlight 00 Retainer, Headlamp Bulb Bolt, Tee Adjuster 00 Spring, Headlight Adjust 00 Cable Tie 0 00 Knob, Headlight Adjust Foam, Prefilter Plenum, Hood Intake 0 Cover, Headlight Access 0 0 Screw -0 Hinge, Upper, LH Nut 0 Washer Bolt 0 Spacer 0 0 Bolt -0 Hinge, Upper, RH / A

10 HOOD 0 0 Rivet Windshield, Smoke 00 Retainer, Windshield Asm., Tachometer Bulb, Replacement 00 Cushion, Rubber 00 Bracket, Speedometer/Tachometer 0 Washer 0 Washer 0 Nut 0 0 Knob, Trip Meter Asm., Speedometer Bulb, Replacement 0 Cable, Speedometer 00 Clip, Rosebud, Upper 0 Screw Nut, Nylok 00 Cable, Hood Retainer Rivet 00 Clip, Rosebud, Lower / A0

11 DECALS Kit Hood Decals, 00 XCF Edge (Incl.,,,,,,,) Kit - Decal Application Solution (For Seat Decals) 00 Decal - Track/Seat, English/French 00 Decal - Seat, POLARIS, 0 Decal - No Passenger 0 Decal - HIGH OUTPUT FAN 00 Decal - Hood Center, Flags, SP 00 Decal - Hood Center, POLARIS 0 0 Decal - Trailing Arm, INDY, LH Decal - Trailing Arm, INDY, RH 0 Decal - Hood Top, XCF 0 00 Decal - Hood Side, 0, LH Decal - Hood Side, 0, RH Decal - Tunnel, Edge, LH Decal - Tunnel, Edge, RH 00 Decal - Warning, English 0 Decal - Caution, English/French 00 Decal - Warning, French / A

12 FOIL/FOAM VIEW FROM UNDER HOOD -0 Screen, Nostril Hood, RH -0 Screen, Louver Hood, Front 000 Clip, U-Type -0 Screen, Hood, Louver, Rear -0 Screen, Hood, Nostril, LH 0 Foil, Tape, Hood, Edge, RH 00 Foam, Hood, LH 00 Foam, Hood, Center / A

13 CONSOLE Screw Washer 000 Regulator Nut, Nylok 00 Cable Tie Console 0 Decal - Console, Ignition 00 Kit - Ignition Switch 00 Switch, Tether 0 0 Bushing 00 Clip Lever, Choke (Incl. Pin) 000 Cable, Choke (Incl.,) 0 Guide, Recoil Screw 0 Rivet Nut, Choke 0 Cap w/key NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Nut, Ignition 0 00 Housing, Connector 00 Housing, Connector 00 Socket 000 Housing 000 Terminal, Ring 000 Housing 00 Harness, Main Wire / A

14 BRAKE Kit - Cover Screws 0 Kit - Cover Asm. (Incl.,) Gasket 00 Kit - Parking Lever Spring 000 Asm., Master Cylinder (Incl.,,,,0,) Screw 0 Kit - Lever and Pivot Pin Screw 0 00 Kit - Clamp Body/Reservoir Switch, Brake Light 0 0 Kit - Cartridge 00 Asm., Control, LH Button, Switch, HI/LO, LH Control 0 Kit - Pivot Pin 0 Kit - Parking Lever and Spring (Incl. ) 00 Asm., Brake Caliper (Incl.,,) 0 Line, Brake 00 Kit - Clip Spring (Qty. ) 0 Inlet Bolt 0 0 Washer 0 Washer Guide, Rope 0 Bracket, Caliper 0 Piston and Seal (Incl. ) 00 Kit - Seal 0 Kit - Heavy Duty Brake Pad, Type, Small (Incl. ) /00 A

15 B FRONT SUSPENSION

16 FRONT SUSPENSION Bolt 00 Rod End, LH Washer 0 Nut, Nylok - Rod, Radius, Upper 0 Nut Nut, Nylok Screw Spacer, Spring Collar 0 Spacer, Spring 00 Retainer, Spring, Slotted Screw 0-0 Spring 0 Shock, IFS 00-0 Spring Washer Arm, Steering Washer 0 Nut 0 0 Washer Cup, Trailing Arm Mount Bushing, Spacer 00 Bearing, Spherical 0 Ring, Retaining 0 Screw Asm., Trailing Arm, LH (Incl.,) Asm., Trailing Arm, RH (Incl.,) 00 Rod End 0 Bushing 00 Fitting, Lubrication 0 Bushing, Torsion Bar Rivet -0 Bar, Torsion Slide, Torsion Bar 0 Bushing 0 Bushing, Flanged 00-0 Shaft, Spindle 000 Fitting, Lubrication 00 Bushing 00 Rod End 0 Screw Nut - Rod, Radius, Lower 00 Rod End 0 Nut, FLEXLOC 00 Rod End, LH 0 Nut Bolt Nut /00 B

17 SKI 0 Nut, Flange Nut Washer 0-00 Toe, Ski 0 Pin, Cotter Nut 00-0 Saddle, High Performance Retainer, Ski, Rubber 0 Stop, Rubber 0-0 Support, Ski, Rubber Nut, Nylok -00 Ski, Plastic, High Performance Spacer, Skag 0 Skag,, 0 Degree Carbide Screw Bolt Rivet 0 Screw / B

18 STEERING Rod End 0 Nut -0 Tie Rod Nut 00 Rod End, LH 00 Rod End, RH Rod, Steering Rack -0 Rod, Draglink Nut, Nylok 0 00 Rod End, LH 0 Bushing, Reducer 0 Asm., Pitman Arm (Incl.,,) Tube Screw 0 Bearing 0 Asm., Idler Arm (Incl.,,) / B

19 STEERING - HANDLEBAR B

20 STEERING - HANDLEBAR Pin, Retaining 00 Ring, Retaining 0 00 Lever, Throttle Lever w/heater Block, Throttle/Brake Grip, Handlebar 0 Plug, Overflow Adaptor, Block 0-0 Handlebar Screw Decal - POLARIS Kit - Decal Application Solution Cover w/decal, Handlebar 0 Pad, Handlebar Asm., Control, LH (See Brake Pg. A, Ref. ) 0 Block, Handlebar -0 Post, Steering Nut, Nylok Shim, Upper Nut 0 Heater, Grip, Lo/Med/Hi Hoop, Steering Bolt, Carriage Bolt, Carriage Rivet 0 Plate, Tie Rod Boot Boot, Tie Rod, LH Boot, Tie Rod, RH Shim, Lower 0 Washer 00 Bracket, Steering Post Fitting, Lubrication Bushing 0 Screw Screw Holder, Wire 00 Ring, Retaining Screw, Set Washer 00 Switch, Auxiliary Shut-Off 0 Washer / B

21 CHAINCASE Seal, Oil Nut, Chain Adjuster 0 Screw 0 Bearing 0 Ring, Retaining Asm., Tightener, Gearcase Bearing, Chaincase Idler Wheel, Idler Washer Pin, Chain Tightener 0 Sprocket, T, /W 0 Washer 0 Pin, Cotter 0 Nut Gasket, Chaincase 0-0 Cover, Chaincase Screw Dipstick 0 Screw Washer 0 Sprocket, T, /W 0 Chain, P, /W 0 Plug 0 Chaincase / B

22 DRIVE TRAIN Bolt 0 Washer AR Washer Asm., Driven Clutch, Basic 00 W/B (See Driven Clutch Pg. B, Ref. ) 00 Belt, Drive AR Washer 0 AR Bushing Nut, Nylok 0 Washer 0 Flangette w/grease Fitting 0 Gasket, Jackshaft Bearing, Jackshaft, Flangette Bolt, Carriage Key -0 Asm., Jackshaft (Incl. ) 0 Ring, Retaining 00 Disc, Brake Bolt, Carriage 0 00 Sleeve, Seal 0 O-Ring Nut 00 Asm., Drive Shaft (Incl.,,) 0 Asm., Flangette w/screws Bearing 00 Bushing, Speedometer, Metal Flangette 00 Key, Speedometer, Square 00 Gasket, Drive Adaptor 0 0 Adaptor w/fitting, Drive / B

23 RAIL MOUNTING (SUSPENSION) Asm., Wheel (Incl.,) 0 Ring, Retaining ( per Wheel) 0 Bearing ( per Wheel) Nut, Nylok Washer Cap, Rail Tip Bumper, Front Nut, Nylok Rivet 0 Nut Bracket, Rail Reinforcement Liner, Bumper Bumper, Rear Liner, Bumper Screw Mount, Bumper 0 Bumper, Pivot Arm Washer Block, Idler Bolt Adjusting 0 Rivet 0 Nut Screw 0 Asm., Rail, LH (Incl.,,,,) Asm., Rail, RH (Incl.,,,,) 00 Screw Screw 0 Washer Mount, Wheel Spacer Washer Spring, Roller, Square, X-0 0 Screw Screw Hifax 0 Bolt Screw /00 B

24 SUSPENSION Nut 0 Bushing -0 Arm, Shock Pivot Screw 0 Washer Spacer, Idler Bushing 0 Wheel Spacer, Idler, Center 0 0 Shaft, Idler Washer Bolt Screw Asm., Idler Wheel Ring, Retaining Bearing B0 Screw 0 Washer Washer Track Clip, Slide Clip, Guide 00 Shaft, Pivot Arm 0 Asm., Wheel 0 Bushing -0 Mount, Shock 0 Shaft Washer 0 Shaft -0 Arm, Pivot, Rear 00 Fitting, Lubrication 0/00

25 FRONT TORQUE ARM 0 0 Screw 0 Washer Washer 0 Shaft -0 Arm, Torque, Front 00 Fitting, Lubrication Nut 00 Shock, Front Track 00 Retainer, Slotted Spring 0 0 Shield, Spring 0-0 Spring Spacer, Spring 0-0 Spring Screw Nut 0 Washer Shaft Washer 0 Nut, Nylok 0 Screw Screw Nut Strap, Limiter 0000 Bolt, Eye Bolt, Carriage / B

26 REAR TORQUE ARM Arm, Torque, Rear Nut 0 Screw Shaft, Arm Spacer Screw 0 Washer Washer 0 Washer 0 Screw Asm., Rear Torque Arm (Incl. ) Nut, Nylok Spacer 0 Asm., Wheel Washer 00 Sleeve, Torsion Spring Roller, Spring, Adjustable 00 Clip, Push On Screw 0 Shaft Spring, Torsion,./, LH (Std) Spring, Torsion,./, RH (Std) Spring, Torsion,./, LH (Opt) Spring, Torsion,./, RH (Opt) Spring, Torsion,./, LH (Opt) Spring, Torsion,./, RH (Opt) Spring, Torsion,.0/, LH (Opt) Spring, Torsion,.0/, RH (Opt) Bolt Washer Bushing -0 Rod, Shock Bolt 0 Bushing, Nut 00 Shock 00 Bushing 0 0 Spacer 00 Fitting, Lubrication 000 Clamp /00 B

27 DRIVE CLUTCH 0 Bolt 0 Washer Bearing, Cover 0 Ring, Retaining, Cover 0 Spring, Clutch, Almond/Blue 0 Button, Guide 0 Washer, Multilube Asm., Roller and Bushing 00 Pin, Roller 0 00 Kit - Drive Clutch Shim Weight/Bushing, 0- B 0 Pin, Hardened Weight 0 Bearing, Sleeve 00 Insert, Moveable AR AR AR AR Spacer (.00mm) Spacer (.0mm) Spacer (.0mm) Spacer (.00mm) 0 Nut, FLEXLOC 00 Nut, Jam Asm., Drive Clutch, Basic (Incl. All Less,) /

28 DRIVEN CLUTCH 0 0 Screw Plate, Vented Driven 0 Bushing, Driven, Large DU Shim 0 Roller 0 Pin 0 0 AR AR AR AR Washer (.0) Washer (.0) Washer (.0) Washer (.0) 00 Pin, Driven, Adjustable Cap, Vented Driven 0 Bolt Cam, Driven, Adjustable Asm., Driven Clutch, Basic, 00 W/B (Incl. -,,,) 0 Spring, Driven Clutch, Silver/Blue 0 Key 000 Ramp, Driven, R 0 Washer 0 Ring, Retaining / B

29 FOX SHOCK - IFS Shock, Gas, IFP 00 Kit - Piston Valving 000 Reducer 0 Ring, Snap 000 O-Ring 0 Bearing, Spherical 0 Ring, Spring, Preload Asm., Bearing O-Ring, Outer O-Ring, Inner Wiper, Outer U-Cup Screw Ball 0 Bumper, Jounce 00 Bushing 000 Sleeve 0 Spacer 000 Plate, Top-Out 0000 Bearing 000 Plate, Back-Up 000 Nut 000 O-Ring Asm., Air Valve Valve, Air Screw O-Ring 00 Cap, Body Screw O-Ring 0000 O-Ring Bearing 00 Piston, Floating 000 Body 00 Shaft 00 Eyelet / C

30 FOX SHOCK - FRONT TRACK Shock, Front Track 00 Cap, Body 000 O-Ring 00 Piston, Floating 000 Nut 000 Plate, Backup 000 Plate, Top-Out 00 Eyelet, Base 00 Shaft 00 U-Cup 0 00 Wiper, Outer 000 O-Ring 0000 Screw 000 Ball 00 Asm., Bearing C 0000 O-Ring 00 Kit - Piston Valving 0000 Bearing 00 Body 0000 O-Ring Bearing 000 O-Ring 000 Screw 00 Sleeve 0 Sleeve 000 Bushing 00 Ring, Spring Preload 000 Bushing 0 Sleeve 000 Sleeve /00

31 FOX SHOCK - REAR TRACK AND RESERVOIR 0 00 Shock, Rear Track 00 Elbow, 0 Degree 00 Hose Asm., Reservoir (See Compression Damping Reservoir Pg. C) 00 U-Cup 00 Wiper 000 Eyelet 00 Shaft 00 Bearing 00 Kit - Piston Valving Bumper, Rubber, Top Out 000 Nut 00 Body 000 O-Ring 00 Cap, Body 00 Sleeve 00 Sleeve 000 Bushing 000 Clamp, Hose /00 C

32 COMPRESSION DAMPING RESERVOIR 0 00 Asm., Compression Damping Housing (Incl. -) Asm., Reservoir (Incl. -) Screw 00 Knob, Damping Adjust 00 O-Ring 00 Ball 00 Spring 00 Drum, Compression Damping 00 O-Ring 00 O-Ring 00 Reservoir 0 00 Screw 00 Piston, Floating 00 Ring, Retaining 00 Screw 00 Cap, Reservoir End 000 Bearing 00 Plate, Damping 00 Ring, Retaining / C

33 ENGINE MOUNTING Screw 0 Washer 00 Washer, Clutch Retainer, Short 00 O-Ring, Clutch Bolt 00 Spacer, Clutch Bolt 00 Spark Plug, NGK BRES 0 Engine, Short Block (ECPM0) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly. Prior authorization is required for warranty consideration. Handle, Recoil Strap, Engine Mount, LH 0 Nut 0 Washer Strap, Engine Mount, RH 00 Mount, Engine, Tab Rivet 00 Nut, Plate Screw 0 Washer 00 Mount, Engine, -Tab 00 Cable, Throttle 0 00 Cable Tie AR Line, Fuel 0000 Clamp, Hose, Red 000 Clamp AR Line, Fuel 0 Asm., Fuel Pump 0 Valve, Fuel Shut-Off / C

34 AIR BOX 0 0 Foam, Air Box, Chimney Duct, Air Inlet 00 Decal - Adjustable Driven Clutch 0 Decal - Greasing Cover, Air Box 00 Plug, Rubber Foam, Air Box, Top Plate, Intake Cap, Oil, Vented 0 Plate, Carburetor Adaptor 0 Boot, Carburetor Mount 00 Air Box, Oil/Coolant Rivet 000 Clamp, Hose 000- AR Line, Oil 00 Fitting, Oil Sender 0 Grommet, Oil Sender 0 Screw 0 Strap, Air Box, Top 0 Tube, Intake, Outer 0 Decal - Fuel Shut Off 0 Decal - Caution, Air Box 000 Clip, Plastic /0 C

35 EXHAUST SYSTEM Muffler 0 Spring, Exhaust 0 Boot, Exhaust Deflector, Snow Bolt, Carriage Gasket, Exhaust (See Cylinder Pg. C, Ref. ) 0-0 Manifold Screw Nut 0 00 Spring Dampener, Vibration 00 AR Washer / C

36 CRANKCASE 0 0 Stud 0 Pipe (Pulse) 00 Asm., Crankcase (Incl. -,,) 000 Pin, Dowel 0 Bolt, Flange C 0 Gasket, Aluminum 0 Seal, Oil 0 Bolt and Washer 00 0 Bolt and Washer 0 0 Seal, Oil /

37 CYLINDER Bolt, Flange 0 Head, Cylinder 0 Gasket, Head 0 Cylinder 0 Gasket, Exhaust 0 Nut, Flange 0 Cover, Baffle, Cylinder 0 Gasket 00 Bolt 0 0 O-Ring 00 Adaptor (Incl. 0) 0 Screw 0 Asm., Band (Incl. ) 0 Screw and Washer 0 Stopper 0 Valve 0 Asm., Valve, Reed (Incl. -) 0 Plate / C

38 PISTON and CRANKSHAFT Clip, Piston Pin 0 Ring, Piston (Standard) 0 Piston Set (Standard) 0 Pin, Piston 0 Spacer, Crank Pin 0 Crank Pin 00 Bearing, End, Large 00 Rod, Connecting 0 Bearing, End, Small 0 0 Bearing, Ball 0 Spacer 0 Bearing, Ball C0 0 Crankshaft (PTO End) 000 Key 0 Asm., Crankshaft (Incl. -,0-,,,) 0 Crankshaft (Mag End) 0 Bearing, Ball 00 Washer, Spring 00 Nut 0 Crankshaft (Center)(Incl.,) 0 0 Bearing, Ball 00 Gear,Drive,OilPump /00

39 BLOWER HOUSING and RECOIL STARTER Plug, Heat Valve 0 Baffle, Cylinder 0 Decal - Polaris Engine Shroud 0 Bolt, Flange 0 Decal - 0 Engine Shroud 0 Bolt, Flange 00 Cap, Baffle, Cylinder 0 Bolt, Flange 0 Baffle, Cylinder 0 00 Bolt and Washer 0 Plug, Rubber 0 Rope, Recoil 0 Bolt and Washer 0 Bolt and Washer C 0 Band, Wire 0 Housing, Blower 0 Pin, Straight 0 Pulley, Starting 0 Nut, Flange 0 0 Plate, Friction 0 Spring, Friction 0 Ratchet 0 Spring, Return 0 Reel 0 Spring, Spiral 0 0 Starter, Recoil (Incl.,-) Case, Starter /

40 FUEL PUMP Ref. Part No. Qty. Description 0 Screw 00 Diaphragm, Gasket Set 0 Asm., Fuel Pump (Incl.,) / C

41 CARBURETOR C

42 CARBURETOR 0 Asm., Mixing Chamber Top (Incl. Gasket) 0 Spring, Throttle 0 Plate, Throttle 000 E-Ring 0 Needle, Jet (DH) 0 Valve, Throttle (.0) Jet, Needle Q- 0 Hose (Mag Qty, PTO Qty ) 0 Hose (PTO) 0 0 Nipple (PTO) Hose (PTO) 0 Asm., Carburetor (Mag)(Incl. -,-) Asm., Carburetor (PTO) (Incl. -,-) 0 Valve, Needle (.) 0 Pin, Float 0 Float 00 Packing, Needle Valve 0 Gasket, Float Chamber 0 Asm., Float 0 Ring Jet, Main (#0)(Mag) Jet, Main (#0)(PTO) 0 O-Ring 00 Nipple 00- AR Line, Fuel Plug, Trap 00 Clamp, Hose 00 Clamp, Hose 00 Screw and Washer 00 Jet, Pilot (#) 00 Spring, Air Adjuster 0 00 Screw, Air 0 Screw, Throttle Stop 000 Spring, Throttle, Adjuster 0 Asm., Plunger 000 Spring, Plunger 0 Cap, Plunger /00 C

43 OIL PUMP 0 0 Clamp, Hose 0 Pipe, Vinyl 0 Screw, Air Vent 0 Packing 0 Asm., Oil Pump (Incl. -0,) 0 Spring, Return 0 Collar, Cam Shaft 0 Lever, Control 0 Washer, Spring D 0 00 Nut 0 Screw and Washer 0 Gear, Small 00 Spacer 0 Bushing, Oil Pump AR AR AR 0 O-Ring Spacer (.mm) Spacer (.mm) Spacer (.mm) /

44 MAGNETO A A 0 Screw and Washer 0 Stator 0 Asm., Flywheel 0 CDI System 0 Cap, Spark Plug 0 Screw and Washer 0 Cap, Spark Plug 00 Coil, Ignition Complete 0 Bolt, Flange / D

45 TOOL KIT / TOOL BOX 0 00 Kit - Tool (Incl. -) Screwdriver Wrench, 0- Spanner Box Wrench, Special Screwdriver, Flat, Shielded 00 Strap, Emergency Starter 00 Pouch, Tool Kit Manual, Owners, 00 Snowmobile Supplement, Owner s Manual, 00 XCF Edge 0 Screw 0 Cover, Tool Box 0 0 Foam, Tool Box 0 Box, Tool 0-0 Bracket, Tool Box / D

46 PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN /

47 Changed pages in 0 A cover toc B C x D E F G 0

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