gebruikershandleiding

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$gebruikershandleiding standaard palletwagen 500 kg / geel (engels) IJsselstraat \ KG Oss \ The$

1 gebruikershandleiding standaard palletwagen 500 kg / geel (engels) IJsselstraat \ KG Oss \ The Netherlands \ T \ E info@begra.nl \ Iban NL80 RABO \ KvK Oost Brabant 7074 \ BTW NL B0

2 handpallettruck ACBF

OPERATING PALLET TRUCK To raise the forks, place handle lever in UP position (bottom part of the handle slot). See Figure.

To freely move the handle, set the lever in NEUTRAL (center notch of the slot). To lift a load:. Lower forks to lowest position.

To move a load:. Place lever in NEUTRAL position (center notch of the slot).. Pull or push to desired location. To lower a load:.

3 OPERATING PALLET TRUCK To raise the forks, place handle lever in UP position (bottom part of the handle slot). See Figure. DOWN NEUTRAL UP Figure To lower forks, pull lever to DOWN position (upper part of the slot). To freely move the handle, set the lever in NEUTRAL (center notch of the slot). To lift a load:. Lower forks to lowest position.. lnsert forks under load or into pallet. 3. Place lever in UP position (bottom part of the slot). 4. Move hand/es up and down until forks reach desired height. To move a load:. Place lever in NEUTRAL position (center notch of the slot).. Pull or push to desired location. To lower a load:. Pull lever to the DOWN position (upper pcopp of the slot).. Pull forks away trom load. Cleaning Relief Valve Over time, re/iet valve may become clogged with debris and wil/ not work properly. To clean re/iet valve, flush our hydraulic system as follows: Pump handle quickly, raising pallet truck to full extent. Then, quickly release pumping action.

Make sure that handle pin is completely through the handle and resting on the other side.

... IMPORTANT - TIP Release the up/down lever to its lowest posilion to make the process

Once the chain is in the proper position, check to see that it moves freely and that it is

Using bath hands, push on the valve cam to raise the hook inside the housing and leed the

(see image at right), Pump the lever a few times to raise the forl<s.

4 TROUBLE SHOOTING # 5. IM PORTANT CHAIN... Befo re this step, make sure to leed the chain on the outside of the piston stem roller (see yellow arrow). Il lelt in its proper position, it wil/ not be possible to insert the handle pin and chain, breakage may occur. Align handle holes with pump housing holes and push through handle pin (see red arrow) 6. Make sure that handle pin is completely through the handle and resting on the other side. 7. Pull down on the handle to release the tension on the safety pin. CAREFULLY remove the safety pin. 8. Feed the chain and nut first back inside the handle THROUGH the handle pin's center hole.... IMPORTANT - TIP Release the up/down lever to its lowest posilion to make the process easier. 9. Once the chain is in the proper position, check to see that it moves freely and that it is not obstructed. 0. Using bath hands, push on the valve cam to raise the hook inside the housing and leed the end of the chain in the cam. (see image at right), Pump the lever a few times to raise the forl<s. Put the up/down lever to its NEUTRAL position. Using a 4mm wrench and a flat screwdriver, adjust the valve cam so that the forl<s don't /ower or rise (il handle is pumped) at this position.. IMPORTANT FINAL CHECK Test all the features of the pallet truck before this step. The handle should be pumped with full strokes to prime and eliminate air in the system. The up/down lever shou/d be checked at the handle 's lowest posi Uon for this puts the most tension on the chain. Once the pallet truck is adjusted properly and is perforrning wel/, drive in the second spring pin using a hammer.

ram cylinder Make sure there is no til/ /eakage /rom va/ve and add oil. See 'Cleaning Re/iel Valve" in this manual. Consult authorized service centre.

5 TROUBLE SHOOTING # Possible problems could arise in the operation of your hydraulic pallet truck. Their probable cause(s) and corrective action(s) follow: Condition Probable Causes Correctlve Actlon Hydraullc unit does not lift Oil low in tank Steel baf/ not seated in hydraulic unit Wam 0-ring in ram cylinder Make sure there is no til/ /eakage /rom va/ve and add oil. See 'Cleaning Re/iel Valve" in this manual. Consult authorized service centre. Steel bal/ not seated in hydraulic unit See cteaning Relief Valve in this manual. Wam 0-ring in ram cylinder See 'C/eaning Relief Va/ve in this manua/. Once lifted truck lowers by itself Fork does not lower Lever does not set at NEUTRAL position Re/iel va/ve not seated properly Re/iel va/ve not adjusted properly Oil leakage from each valve Cam braken UP-DOWN cam nut out of adjustment Braken fork rods and linkage UP-DOWN cam nut out of adjustment See 'C/eaning Re/iel Va/ve" in this manual. Reload truck within laad capacity and adjust va/ve by pressure adjust ment screw. Tighten plug of each valve. Rep/ace cam chain. Refer to "Adjusting UP-DOWN Cam in this manual. Rep/ace braken parts. Refer to 'Adjusting UP-DOWN Cam in this manual. Adjusting UP-DOWN Cam DO NOTadjust the up/down lever contra/ using the loek nut at the end of the handle chain. Il nylon locking threads are removed from the screw threads, rolling vibration wil/ causa the nut to unscrew and fall off, leaving the up/down lever unusable. Use proper set s crew and loc k nut adjustment located on the side of the pump. This feature was designed to ease the pallet truck adjustment. Too/s required are: nat screwdriver and a 4mm wrench.

6 Flg. A Flg. B

WARNING! Read and understand the entire operator's manual before using the pallet truck. Don't laad pallet truck beyond rated capacity of 5,500 Ibs. for the standard mode Is and 6,600 Ibs.

Never leave a loaded pallet truck unattended in the raised position; always lower laad to the floor. PALLET TRUCK ASSEMBL Y Note:lndividual trucks are assembled and ready to use.

== 3. IMPORTANT - SAFETY Verify /hal spring safety pin is in place. The pin should be wel/ rested in the holes situated on each side of the pump housing.

Once pressure is relieved on the pin, reinsert properly and remove clamp slowly,. lnsert handle pin without the handle and verify that the center hole is facing you.

7 WARNING! Read and understand the entire operator's manual before using the pallet truck. Don't laad pallet truck beyond rated capacity of 5,500 Ibs. for the standard mode Is and 6,600 Ibs. for heavy-duty models. Secure laad before transporting. Keep the laad centered on the pallet. Don't operate loaded pallet truck on ramps or inclines. Always wear appropriate safety shoes. Never leave a loaded pallet truck unattended in the raised position; always lower laad to the floor. PALLET TRUCK ASSEMBL Y Note:lndividual trucks are assembled and ready to use. Pallet trucks purchased in crate quantities (6 units to a crate) require some assembly. Tools needed for assembly: hammer, flat screwdriver, 4mm wrench To attach handle assembly to the frame: =' :'. == 3. IMPORTANT - SAFETY Verify /hal spring safety pin is in place. The pin should be wel/ rested in the holes situated on each side of the pump housing. lf the safety pin is not rested properly in one of the holes. put pres sure on the spring using a c clamp pushing down on the pump stem. Once pressure is relieved on the pin, reinsert properly and remove clamp slowly,. lnsert handle pin without the handle and verify that the center hole is facing you.. lnsert handle pin into cor responding holes and using a hammer, drive in one spring pin on one side only. lf handle pin"s center hole is facing away from you, insert pin from other side. IMPORTANT - FACT The up/down levers chain passes /hrough this center hole. lf lef/ this way. the chain wil/ have an s form and be under too much tension. making the up/down lever difficult to use accurately.

8 CONTENT Exploded view and spare parts list.handle.....chassis... 3.Pump...

9 .Handle !\ L_ Nr. Item Qty. Note TypeA Tiller Pinch roller Pinch roller pin Axle with hole Spring Pin Axle sleeve Chain+ Connecting rod Finger lever Roller Torsional spring Hinge Tiller 6

10 .Chassis Nr. Item Qty. Note Nr. Item Qty. Note Chassis Circlip for hole Spring gasket Bolt Connecting pin Bushing Swing arm Bushing Grease nipple Axle Level black axle Exit roller Axle sleeve Roller axle Tri-connect plate Level block Bearing or4 Dors Push rad fork 8 Roller 4 Double Circlip for shaft Nut Long axle Push rad Nut Enter roller Bolt Axle adjusting gasket 4 Single 6 Grease nipple 3A Roller Single 7 Axle 8A Roller axle Single

11 3.Pump ,, / / / r---o-----, Nr. Item Qty. Note Pump Dust ring Circlip for shaft Axle adjusting gasket Bearing wheel Bearing gap Pushing ball bearing Thrust strip Grease nipple Circlip for shaft Wheel axle 4

13 IJsselstraat \ KG Oss \ The Netherlands \ T \ E info@begra.nl \ Iban NL RABO \ KvK Oost Brabant \ BTW

Instruction Manual Standard (MJ484-MJ489) and Heavy Duty (MJ490-MJ495) Hydraulic Hand Pallet Truck

Instruction Manual Standard (MJ484-MJ489) and Heavy Duty (MJ490-MJ495) Hydraulic Hand Pallet Truck 9008-08/15/07 Warning! Read and understand the entire operator s manual before using the pallet truck.