Product Description. Product Numbers. Warning/Caution Notations. Required Tools. Wiring. Prerequisites

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1 Document No N VE 598 Electronic Flowrite Valve Field Assembly Product Description The VE 598 Electronic Valve Assemblies consist of an electronic actuator, linkage kit, and a valve body assembly. The VE 598 linkage transforms the rotary movement of the actuator output shaft to the linear movement necessary to position the valve stem. Product Numbers through Warning/Caution Notations WARNING CAUTION Required Tools Personal injury/loss of life may occur if you do not perform a procedure as specified. Equipment damage, or loss of data may occur if you do not follow a procedure as specified. 7/16-inch socket and 3/8-inch drive ratchet 7/16-inch open-end box wrench 2-inch adjustable wrench and 1-1/2 inch openend box wrench, or 1-3/4 inch open-end box wrench. 5/32-inch hex key Medium flat-blade screwdriver Magnetic No. 2 Phillips screwdriver Hammer Prerequisites WARNING: Isolate the valve so that the medium (water, steam, etc.) will not leak out of the valve body when it is disassembled. WARNING: Remove and cap the air line to the actuator before removing the actuator from the valve. Figure 1. VE 598 Electronic Valve Assembly. Table 1. Check List. Locate the product number in the left-hand column of Table 4, read across the row to find the following information, and record it on the checklist below. You will refer to the checklist frequently during assembly. Product number Linkage mounting position A B C D E Stem adapter needed Yes No Cam ID Number (Stamped on cam face) 2208 Cam position Force selection pin setting With each linkage kit there will be parts left over. Wiring Figure 2. Wiring for On/Off Control. Item Number: N-06, Rev. 010 Page 1 of 14

2 Installation Field Assembly Linkage Kit Selection Linkage Kits are listed in the Cross Reference (Table 4) by VE 598 product number. You may also use the "Type" column to aid you in locating the specific valve. For example, Two-way, single seat, composition disc, ANSI 125, brass trim. Choose the desired action, Non-Spring Return (NSR), Spring Return Open (SRO), or Spring Return Closed (SRC). You will then be able to identify which linkage kit you need. Kit Contents The linkage kit contains all the parts necessary to assemble 59x valve bodies and EA 338 actuators. Each kit contains a specific cam depending on the valve stroke. Otherwise, the contents of the kits are identical. The assembly parts are illustrated in Figure 4. An asterisk in Table 2 identifies which parts are included in the linkage kit. Table 2 also indicates the quantity of each part in the kit. With each linkage kit there will be parts left over. Field Assembly of VP 591/593 Valve Bodies, EA 338 Actuators and VE 598 Linkages Before beginning the assembly, use the checklist (Table 1) to record the information you will need from the Cross Reference (Table 4). To identify the product number, see Linkage Kit Selection in Field Assembly. WARNING: Before doing any assembly, shut off the medium to the valve. Remove and cap the air line or remove the conduit wiring and label and tape wire ends to prevent personal injury or equipment damage. For Fluid Temperature lower than 266 F (130 C). For any Fluid Temperature. Must be used when higher than 266 F (130 C). Figure 3. Mounting Positions. NOT ACCEPTABLE Page 2 of 14 Siemens Building Technolgoies, Inc.

3 Installation, Continued Mounting Instructions Figure 4. VE 598 Linkage. Table 2. Linkage Kit. Item Number Description Qty. 1* Linkage Body Assembly 1 2* Linkage Riser 1 3* Bonnet Bracket 2 4* Stem Adapter 2 5* Bonnet Nut 3 6 Stem Jam Nut 6A* Washer (for 1/4" stem only) 2 7* Linkage Bolt 1/4"-20 UNC x 1/2" 8 8* Locknut 1/4"-20 UNC 12 9* Actuator Bolt 1/4"-20 UNC x 1 4 Item Number Description Qty. 10 Actuator 11* Stroke Cam 1 12* Stroke Indicator 1 13 Linkage Cover (Part of Item 1) 14 Force Selection Pins (Part of Item 1) 15 Force Lever (Part of Item 1) 16 Travel Cage (Part of Item 1) 17* Cam Spacer 1 Brass Stem Jam Nut for Stem Adapter 1 * Stroke Indicator Label 1 Siemens Building Technologies, Inc. Page 3 of 14

4 Installation, Continued NOTE: The numbers are references to Table 2 and Figure Remove one stem nut (6) from the valve stem and retain. Thread the second stem nut (and washer (6A) for 1/4-inch stem thread) to the base of the stem thread. 2. See the checklist for cam position. lf you are using cam position 1 or 2, push the valve stem all the way down. If you are using cam position 3, 4, or 5, pull the stem all the way up. With a pencil, mark the base of the valve stem. 3. See the checklist to determine if a stem adapter is needed. If so, select the stem adapter (4) that fits correctly onto the stem. Thread the stem adapter onto the valve stem until it stops. 4. From the checklist, determine the linkage mounting position, and then turn to Figure 6 through 10 to determine the parts needed for the specific linkage mounting. 5. Select the bonnet bracket (3) that fits tightly over the bonnet neck and secure it finger tight with the matching bonnet nut (5). 6. Rotate the bonnet bracket to the desired orientation (Figure 1) and wrench-tighten the bonnet nut. 7. For linkage mounting position A, B, or C, fasten the linkage risers (2) to the bonnet bracket (3) using four 1/4"-20 x 1/2" linkage bolts (7) and four 1/4"-20 locknut s (8). See Figure 6. through Remove the linkage cover (13) by gently prying the edges with a medium flat-blade screwdriver. Slide the travel cage (16) out of the linkage body (1). 9. Fasten the linkage body (1) to the bonnet bracket or linkage risers using four 1/4"-20 x 1/2" linkage bolts (7) and four 1/4"-20 locknut s (8). See the mounting position illustrations, Figures 5 through 10, for proper mounting hole alignment. 10. Slide the travel cage (16) down into the linkage body so that the valve stem can be captured in the cage opening. Be careful not to damage the valve stem threads. 11. Remove the actuator from the shipping package and loosen the actuator cover bolts with a No. 2 Phillips screwdriver. 12. See the checklist (Table 1) and then Figure 11 for the proper cam orientation. Place the cam spacer (17) over the POWER END of the actuator output shaft. Attach the stroke cam (11) to the POWER END of the actuator output shaft by tightening the two setscrews using a 5/32-inch hex key. NOTE: 1. Remember that the actuator main shaft must remain horizontal. See Figure It is difficult to change the position of the linkage after this point. NOTE: Rotating the cam 180 may change the action of the valve assembly. 13. See the checklist (Table 1) and Figure 13 for the force selection pin (14) setting. The factory setting is 160 lbs. 14. To change the force selection pin setting, remove the force selection pins. Slide the pin arm from the locking tab, insert the force selection pin into the required hole, and lock the force selection pin arm into the locking tab. Apply gentle pressure on the force lever roller (15) to release or insert the pins. 15. Tilt the POWER END of the actuator so that the cam assembly slips into the linkage opening. Figure 11, Arrow 1. Slip the cam into place between the force lever rollers. Figure 5. Markings on Linkage Mounting Components. NOTE: The travel cage can slide up to make it easier to insert the actuator. Page 4 of 14 Siemens Building Technologies, Inc.

5 Installation, Continued 16. Align one 1/4"-20 UNC x 1" linkage bolt (9) through the POWER END bolt hole and linkage body, keeping the cam between the rollers. See Figure 10 Arrow Pivot the actuator into place aligning the second POWER END bolt hole and linkage body. See Figure 10, Arrow 3. lnsert one 1/4"-20 UNC x 1" linkage bolt and finger tighten one locknut (8). 18. Use two 1/4"-20 UNC x 1" linkage bolts (9) and locknut s (8) to fasten the back end of the actuator to the linkage body. Wrench-tighten these bolts first; then wrench tighten the POWER END mounting bolts. 19. If a stem adapter is used, thread a stem jam nut (6) onto the adapter capturing the travel cage between the stem jam nut and the shoulder of the stem adapter. Do not tighten. Proceed to Step Thread the second stem jam nut (6) (and washer (6A) for 1/4-inch stem thread) onto the valve stem, capturing the travel cage between the two jam nuts. Do not tighten. Position A Position B Figure 6. Linkage Mounting Position A. Figure 7. Linkage Mounting Position B. NOTE: Use Linkage, Linkage Riser, Stem Adapter, Bonnet Bracket, and Bonnet Nut. NOTE: Use Linkage, Linkage Riser, Bonnet Bracket, and Bonnet Nut. Position C Figure 8. Linkage Mounting Position C. NOTE: Use Linkage, Bonnet Bracket, Linkage Riser, Stem Adapter, and Bonnet Nut. Siemens Building Technologies, Inc. Page 5 of 14

6 Installation Continued Position D Position E Figure 9. Linkage Mounting Position D. NOTE: Use Linkage, Bonnet Bracket, and Bonnet Nut. Figure 10. Linkage Mounting Position E. NOTE: Use Linkage, Bonnet Bracket, and Bonnet Nut. Figure 11. Inserting the Actuator into the Linkage. Page 6 of 14 Siemens Building Technologies, Inc.

7 Installation, Continued Position 1. Normally Open Body SRC Position 2. Normally Open Body SRO and NSR Position 3. Normally Closed Body SRC and NSR Position 4. Normally Closed Body SRO Position 5. Three-way Valve Body Figure 12. Cam Stroke Positions. Figure 13. Location of the Force Selection Pin. Figure 14. Checking the Gap of the Force Lever Slot. Siemens Building Tehcnologies, Inc. Page 7 of 14

8 Installation, Continued 21. Attach the actuator and linkage to the valve stem using the instructions in Table Snap the stroke indicator (12) into the stroke cam (11). 23. Replace the linkage cover (13) by aligning the dimples and snapping it into place. 24. To wire the actuator, remove the actuator cover screws using a magnetic No. 2 Phillips screwdriver. Remove the cover. 25. Attach the wires to the appropriate terminals designated in Figure To make any adjustments in the input signal start and span, see Start Up. 27. Replace the cover and secure it with the cover screws. The installation is now complete. CAM Position Figure 11 Valve Body 1 NO SRC 2 NO NSR or SRO 3 NC NSR or SRC Table 3. Attaching the Valve Stem to the Actuator Linkage. Operating Instructions Mode a. Push the valve stem down to seat the valve plug. Thread the lower jam nut up and finger tighten it against the linkage cage to keep the stem lowered and the plug seated. b. Using a wrench, tighten the lower jam nut, or stem adapter if used, enough to move the lever and compress the spring to the required gap as shown in the lower slot of Figure 14. This will fully seat the plug. c. Tighten the upper jam nut to hold the stem in the travel cage. d. If a stem adapter is used, lighten the lower jam nut against the stem adapter. a. Apply power to drive the actuator to the full stroke position. (Travel cage down). b. Push the valve stem down to seat the valve plug. Thread the lower jam nut up and finger tighten it against the linkage cage to keep the stem lowered and the plug seated. c. Using a wrench, tighten the lower jam nut, or stem adapter if used, enough to raise the lever and compress the spring to the required gap as shown in the lower slot of Figure 14. This will fully seat the plug. d. Tighten the upper jam nut to hold the stem in the travel cage. e. If a stem adapter is used, tighten the lower jam nut against the stem adapter. a. Pull the valve stem up to seat the valve plug. Thread the upper jam nut down and finger tighten it against the linkage cage to keep the stem raised and the plug seated. b. Using a wrench, tighten the upper jam nut enough to move the lever and compress the spring to the required gap as shown in the upper slot of Figure 14. This will fully seat the plug. c. Tighten the lower jam nut, or stem adapter if used, to hold the stem in the travel cage. d. Place the stroke indicator label, provided in the Linkage Kit, over the stroke indicator with the arrow pointing in the opposite direction. e. If a stem adapter is used, tighten the lower jam nut against the stem adapter. Page 8 of 14 Siemens Building Technologies, Inc.

9 Installation, Continued CAM Position Figure 11 Valve Body Table 3. Attaching the Valve Stem to the Actuator Linkage, Continued. Operating Mode 4 NC SRO 5 3W Instructions a. Apply power to drive the actuator to the full stroke position. (Travel cage fully up). b. Pull the valve stem up to seat the valve plug. Thread the upper jam nut down and finger tighten it against the linkage cage to keep the stem raised and the plug seated. c. Using a wrench, tighten the upper jam nut enough to move the lever and compress the spring to the required gap as shown in the upper slot of Figure 14. This will fully seat the plug. d. Tighten the lower jam nut, or stem adapter, if used, to hold the stem in the travel cage. e. Place the stroke indicator label, provided in the Linkage Kit, over the stroke indicator with the arrow pointing in the opposite direction. f. If a stem adapter is used, tighten the lower jam nut against the stem adapter. a. Pull the valve stem up to seat the valve plug. Thread the upper jam nut down and finger tighten it against the linkage cage to keep the stem raised and the plug seated. b. Using a wrench, tighten the upper jam nut enough to move the lever and compress the spring to the required gap as shown in the upper slot of Figure 14. This will fully seat the plug. c. Tighten the lower jam nut, or stem adapter if used, to hold the stem in the travel cage. d. If a stem adapter is used, tighten the lower jam nut against the stem adapter. e. Apply power to the motor and check that the rotation causes the opposite spring to compress some. EA 338 actuator circuit board repair kit (Product Number ) (See Figure 15) Required Tools Magnetic No. 2 Phillips screwdriver Replacement Instructions NOTE: Cover screws and circuit board retainer screws are not captured. Do not drop the screws into the electronic circuit cavity. 1. Disconnect the actuator power supply. 2. Remove actuator cover screws using a magnetic No. 2 Phillips screwdriver. Remove the actuator cover. 3. Label each wire with the correct termination designation, then disconnect each wire. 4. Remove the circuit board retainer screws using a magnetic No. 2 Phillips screwdriver. 5. Firmly grasp the plastic circuit board cover and gently pry the circuit board off the male spade connections, pulling upward. Discard the old circuit board. 6. Align the new circuit board with the proper spade connections and mounting holes. Press the board firmly down so that all terminals are fully engaged. Fasten with the circuit board retainer screws. Do not drop the screws into the electronic circuit cavity. 7. Rewire the circuit board. Replace the cover and secure with the cover screws. Siemens Building Tehcnologies, Inc. Page 9 of 14

10 2. Remove actuator cover screws using a magnetic No. 2 Phillips screwdriver. Remove the actuator cover. G, GO 24 Vac operating voltage G System potential GO System neutral X Full stroke for 2-position (On/Off) control Y 0 to 10 Vdc control signal (+) M Control signal (-) Figure 15. Circuit Board. The installation is now complete. Start Up Modulating actuators, as shipped from the factory, accept a 0 to 10 Vdc control signal. To adjust the input signal span (Figure 15): 1. Begin with the Start and Span potentiometers in the fully counterclockwise position (Start = 0, Span = 0). 2. Apply minimum control signal voltage across terminals Y and M. Turn the Start potentiometer clockwise until the actuator just begins to move (Start=Start min ). Turn the Start potentiometer counterclockwise slightly. 3. Apply maximum control signal voltage across terminals Y and M. Let the actuator run to its full stroke position. Turn the Span potentiometer clockwise until the actuator just begins to move. (Start + Span = Start max ). Turn the Span potentiometer counterclockwise slightly. To sequence actuators, adjust the Start potentiometer to different voltages. Apply the minimum control signal voltage and repeat Steps 2 and 3. Field Replacement of the EA 338 Actuator Required tools Magnetic No. 2 Phillips screwdriver Medium flat-blade screwdriver Replacement instructions See Table 2 and Figures 5, 11, and Disconnect the actuator power supply. NOTE: Cover screws are not captured. 3. Label each wire with the correct termination designation, then disconnect each wire. Remove the conduit connection. 4. Remove the linkage cover (13) by gently prying the edges with a medium flat-blade screwdriver. Remove and retain the lower force selection pin (14). 5. Remove the four 1/4" x 1 linkage bolts (9) and four 1/4"-20 locknut s (8) which connect the actuator to the linkage body. Carefully press the lower force lever (15) and lift the actuator up and off the linkage body. 6. Remove the stroke cam and cam spacer and attach them to the new actuator in the proper orientation. See Table 4 and Figure Tilt the POWER END of the actuator so that the cam assembly slips into the linkage opening. See Figure 10, Arrow 1. Slip the cam into place between the force lever rollers. 8. Align one 1/4"-20 UNC x 1" linkage bolt (9) through the POWER END bolthole and linkage body, keeping the cam between the rollers. See Figure 11, Arrow Pivot the actuator into place aligning the second POWER END bolthole and linkage body. See Figure 11, Arrow 3. lnsert one 1/4"-20 UNC x 1" linkage bolt and finger tighten one locknut (8). 10. Use two 1/4"-20 UNC x 1" linkage bolts (9) and locknut s (8) to fasten the back end of the actuator to the linkage body. Wrench-tighten these bolts first; then wrench tighten the POWER END mounting bolts. 11. Replace the linkage cover (13) by aligning the dimples and snapping it into place. 12. Attach the wires to the correct terminals. See Figure Replace the cover and fasten with the cover screws. 14. Connect the actuator power supply. Reference Technical Instructions EA EA 338 Electronic Actuator P25 Page 10 of 14 Siemens Building Technologies, Inc.

11 VE 598 Product Number Table 4. Valve Assembly, Linkage Kit, and Linkage Component Cross-Reference. Linkage Linkage Stem Cam Force Action Kit Mtg. Adapter Pin Type ID No.* Position Position Needed Setting NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR B SRO B SRC B NSR B SRO B SRC B NSR B SRO B SRC B NSR B SRO B SRC B NSR B SRO B SRC B NSR B SRO B SRC B NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D * Cam ID Number for reference only. The cam is supplied with the Linkage Kit. Single Seat Soft Disc Brass Trim Single Seat Soft Disc ANSI 125 Brass Trim Single Seat Comp. Disc ANSI 125 Brass Trim Single Seat Comp. Disc St. Steel Trim Steam Service Siemens Building Tehcnologies, Inc. Page 11 of 14

12 VE 598 Product Number Table 4. Valve Assembly, Linkage Kit, and Linkage Component Cross Reference, Continued. Action Linkage Kit Linkage Mtg. Position Stem Adapter Needed Cam Force Pin Setting ID No.* Position NSR A Yes SRO A Yes SRC A Yes NSR A Yes SRO A Yes SRC A Yes NSR B SRO B SRC B NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR D SRO D SRC D NSR A Yes SRO A Yes SRC A Yes NSR A Yes SRO A Yes SRC A Yes NSR B SRO B SRC B NSR C Yes SRO C Yes SRC C Yes NSR C Yes SRO C Yes SRC C Yes NSR D SRO D SRC D NSR C Yes SRO C Yes SRC C Yes * Cam ID Number for reference only. The cam is supplied with the Linkage Kit. Type Single Seat Metal-to-metal Stainless Steel Trim Single Seat Soft Disc St. Steel Trim Liquid Service Single Seat Metal to Metal ANSI 125 Stainless Steel Trim Double Seat Brass Trim Page 12 of 14 Siemens Building Technologies, Inc.

13 VE 598 Product Number Table 4. Valve Assembly, Linkage Kit, and Linkage Component Cross Reference, Continued. Action Linkage Kit Linkage Mtg. Position Stem Adapter Needed Cam Force Pin Setting ID No.* Position NSR C Yes SRO C Yes SRC C Yes NSR C Yes SRO C Yes SRC C Yes NSR C Yes SRO C Yes SRC C Yes NSR D SRO D SRC D NSR A Yes SRO A Yes SRC A Yes NSR A Yes SRO A Yes SRC A Yes NSR A Yes SRO A Yes SRC A Yes NSR B SRO B SRC B NSR B SRO B SRC B NSR B SRO B SRC B NSR C Yes SRO C Yes SRC C Yes NSR D SRO D SRC D NSR D SRO D SRC D NSR B SRO B SRC B NSR B SRO B SRC B NSR B * Cam ID Number for reference only. The cam is supplied with the Linkage Kit. Type Double Seat Stainless Steel Trim Double Seat ANI 125 Brass Trim Siemens Building Tehcnologies, Inc. Page 13 of 14

14 Table 4. Valve Assembly, Linkage Kit, and Linkage Component Cross Reference, Continued. VE 598 Linkage Linkage Stem Cam Force Adapter Needed Pin Setting Type Product Number Action Kit Mtg. Position ID No.* Position NSR C Yes SRO C Yes SRC C Yes NSR D SRO D SRC D NSR D SRO D SRC D NSR B SRO B SRC B NSR B SRO B SRC B NSR B SRO B SRC B NSR C Yes SR C Yes NSR C Yes SR C Yes NSR D SR D SR D SR D NSR C Yes SR C Yes NSR D SR D NSR A Yes SR A Yes NSR A Yes SR A Yes NSR B SR B NSR B SR B NSR B SR B NSR B SR B * Cam ID Number for reference only. The cam is supplied with the Linkage Kit. Double Seat ANSI 125 Stainless Steel Trim 3-Way (WM) Brass Trim 3-Way (WM) Stainless Steel Trim 3-Way (WM) ANSI 125 Brass Trim Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. Flowrite is a trademark of Siemens Building Technologies, Inc. Other product or company names mentioned herein may be the trademarks of their respective owners Siemens Building Technologies, Inc. Siemens Building Technologies, Inc Deerfield Parkway Buffalo Grove, IL U.S.A. Your feedback is important to us. If you have comments about this document, please send them to technical.editor@sbt.siemens.com Document No N Printed in the U.S.A. Page 14

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