Parts Manual. 77F Paper Roll Clamp. cascade. Serial Numbers through Manual Number

Transcription

1 c Parts Manual Paper Roll Clamp Serial Numbers through Manual Number cascade Cascade is a Registered Trademark of Cascade Corporation

2 How To Use This Manual Introduction This manual illustrates service replacement parts for standard production Cascade Roll Clamp. The parts manuals for attachments designed by the Application Engineering Department have an A.E.D. designation on the cover of the manual. This standard attachment manual is not interchangeable with an A.E.D. manual since it does not reflect the special engineering of an A.E.D. at?achment. To locate a service replacement part for a standard attachment, follow these steps. 1. Locate the Nameplate The nameplate is attached to the right front of the arm frame. If the nameplate is missing, all necessary information is stamped into the frame at the same location. 2. Note the Serial Number Record the six-digit Serial Number. See the example. Nameplate / Patent Plate Refer to Serial Number Index Locate your Serial Number in the Serial Number Index on the following page. IMPORTANT: DO NOT USE THIS MANUAL TO ORDER PARTS FOR AN A.E.D. ATTACHMENT. Contact Cascade Corporation to obtain the correct parts manual. You must supply the serial number and all additional equipment numbers to order the correct manual. 4. Ordering Retail Customers - Cascade Service Replacement Parts and Service Literature are sold through authorized lift truck dealers. To order, contact the lift truck dealer of your choice. Lift Truck Dealers Try SNAP (Sales Network Access Program). This program will allow dealers to order parts or get price and availability through your present computer. Call for information. Or to order Service Replacement Parts and Service Literature, contact: Cascade Parts Depot 2501 Sheridan Avenue P.O. Box 360 Springfield, Ohio Telephone: Telex: FAX: Parts Log We have supplied a parts ordering log located on the last page. Use this log as a permanent record of parts ordered from this manual. cascade - ForTechnical Assistancecall: 1 -BOO-CASCADE ( ) or To Order Parts call: l 199, FAX: Rev. 0

3 Serial Number Index Serial Number Maximum Frame Common Drive Hosing Bumper Mounting Solenoid 1IIo stop Handling Group Components Group Group Cylinders Arms Group Gmup Group Gmup Capacity Page Page Page fjw Page Page Page Page Page Page " lo, ) 19 ) 21 ) " ( ,ll ( 13, ( " , " ,12 13, " ,12 13, " , " , cascade@ ForTechnical Assistancecall: l-800.cas-cade( )or To Order Partscall: l 199, FAX: Rev. 0 i

4 Safety Decals CAUTION NO HAND HOLD CAUTION RESSURE MAY BE TRAPPED-BLEED CYLINDER BEFORE DISASSEMBLING A Quick Change Hooks Disengaged from carriage Engaged lo carriage REF QTY 1 PARTNO. DESCRIPTION 2797k-1138 ii cascade@ ForTechnical Assistance call: I-600~CASCADE ( ) or To Order Parts call: , FAX: Rev. 0

5 Publications z7 Catalog REF PART ilo. DESCRIPTION 3053m ForTechnical Assistance call: CASCADE ( ) or To Order Parts call: FAX: Rev. 0 iii

6 Recommended Spare Parts List 77 Paper Roll Clamps PART NO. DESCRIPTION ATTACHMENTS SERVICED FRAME GROUP Bushing COMMON COMPONENTS Shim F385 Pin Drive Pin Pin :79 Pin Shim DRIVE GROUP Worm Pinion Bearing Snap Ring O-Ring Drive Motor Drive Motor Service Kit Sealant Bearing Service Kit Bearing Service Kit Gear Box Lube REVOLVING CONNECTION Shaft Service Kit SHORT AND LONG ARM CYLINDER Cylinder Service Kit Check Valve Service Kit SHORT AND LONG ARM Pin Contact Pad fi 1 2 STOP KIT Stop Kit PAINT oz Aerosol Can Heritage White oz. Aerosol Can Cascade Black oz. Aerosol Can Cascade Yellow PUBLICATIONS Parts Manual Service Manual Operator s Guide - Fixed Frame Tool Catalog VIDEOS * Paper Roll Clamp Troubleshooting * Servicing Cascade Cylinder * Driver Training See specific parts page for part number. *See page iii for part number 3053p iv cascade@ ForTechnical Assistancecall: I-800.CASCADE ( ) or To Order Parts call: , FAX: Rev. 0

7 Frame Groups Frame Group Bearing Service Kit, (Items 4 & 15) w Includes items 3 and 5. l See page 4 for replacement parts breakdown. + Includes item n cascades For Technical Assistance call: CASCADE ( ) or ToOrder Parts call: FAX: Rev.0 1

8 Common Components Group T! -0 6 REF QTY PART NO. DESCRIPTION Components Group Shim Capscn?w, 3/8 NC x.50 GR8 34 I A i 67A87R _.._-_ R&aim Pin._._..._ r I I DrivePin R I A I G7dwm I lantclinnr 7 I 4 I I Pin Spacer 9 I I Shim Drive Pin 3053b cascades ForTechnical Assistancecall: 1 -BOO-CASCADE ( ) or ToOrder Parts call: FAX: Rev.0

9 Common Components Group with Adjustable Bumper ( REF ( QTY ( PARTNO. ( DESCRIPTION Components Group Irive Pin a 11 ( Spacer 3053b-195ilO cascade@ ForTechnical Assistancecall: l -800~CASCADE ( ) or To Order Parts call: FAX: Rev. 0 3

10 Drive Group ( REF 1 QTY 1 PARTNO. DESCRIPTION REF QTY PART NO ON umc;tw I I 1 I I Drive Group with Motor *I Dr I Drive Group without Motor G: Capscrew, 7/16 NC x 1.O GR CZ z, I, Cover Be,. aaj 1 I 3 I lxmo PI, I Worm Geer I - 7 I 2 I 67057g 8 Lx-,...,. I.. I 1 m-pnrn* 1 I, 0, 3OL ;eal t :apscrew, 318 NC x.50 GR Housing Capscrew Shim-.OlO (Brown) Relief Fitting.n IL. I C-JcEno o~ao o,l,^... IllI,, ih 4 8 ~c;f.wrl cnar Rnu,,L-- rc-2 -- UIL.. WV,. L e- to 1.,, (, I, (, I * Adaoter Sealant Seai Shim Service Kit, (ltems4,5,6 & 32) CheckValve Bearing Service Kit, (Items21 & 32) Lockwasher Bearing Service Kit, (Items4-7 & 32) Capscrew, 5/l 6 NC x 1.75 GR Motor Service Kit,(ltems4,14,18,19,&32) l Quantity as required. *See page 5for replacement parts breakdown. + Includes all items except 15-l c cascade" ForTechnical Assistancecall: 1.BOO-CASCADE ( ) or To Order Parts call: l 199, FAX: Rev. 0

11 Drive Motor Drive Motor 3053d-197'10 *See Nameplate under valve for correct part number of Geroter Set and Flange. Cascade provides service replacement parts for the listed parts only. Due to cost, if other parts need replacement, the complete drive motor should be replaced. REF QTY PART NO. DESCRIPTION Check Valve Assembly Plug a-3 s-3 C7rTCE.Y Spring cascade@ ForTechnical Assistancecall: I-800CASCADE ( ) or To Order Partscall: l 199. FAX: Rev. 0 5

12 Hosing Group Fixed Short Arm f To Long Arm Cylinder, To Long Arm Cylinder 1 REF 1 QTY 1 PARTNO. 1 DESCRIPTION Hosing Group-60 and 72 Roll insert l Revolving Connection Segment Lockwasher Capscrew. MlOx Hose l See page 8 for replacement parts breakdown. w Maximum clamp handling capacity. G cascade@ ForTechnical Assistancecall: l-800.cas-cade( )or To Order Parts call: , FAX: Rr-- A

13 Hosing Group Positioned Short Arm To Long Arm Cylinder REF 1 QTY 1 PARTNO. 1 DESCRIPTION I Hosing Group l See page 9 for replacement parts breakdown. cascade@ For Technical Assistance call: CASCADE ( ) or To Order Parts call: , FAX: Rev. 0 7

14 Revolving Connection Fixed Short Arm REF CITY PART NO. DESCRIPTION Revolving Connection 8 cascade@ ForTechnical Assistancecall: 1 -BOO-CASCADE ( ) or To Order Parts call: l 199, FAX: Rev. 0

15 Revolving Connection Positioned Short Arm 1 REF 1 QTY 1 PARTNO. 1 DESCRIPTION I Revolving Connection Capscrew, M8 x z ) ) End Block I 34 I 1 1 I E i3 1 Shim I SnaDRing ( Shaft 6 I i _ Service Kit ; s Mnm I Pluo Body Snap Ring Fitting, For Technical Assistancecall: 1 -BOO-CASCADE ( ) or cascade@ To Order Parts call: , FAX: Rev.0 9

16 Short Arm Cylinder Positioned Short Arm 60 Roll 72 Roll FIEF QTY PARTNO. PART NO. DESCRIPTION Cylinder Assembly Bearing 2 ) 1 ) Nut I ) I Bearing Seal l Ring - Nylon F Gtting, a L CheckValve I T)-Rim I 18 [ Check Valve Service Kit I Spacer t Seal Loader Kit Spacer I I Service Kit l Included in Service Kit q Maximum clamp handling capacity IO cascade@ ForTechnical Assistancecall: l-800~cas-cade( )or To Order Partscall: , FAX: Rev. 0

17 Long Arm Cylinder 60"/72" Roll REF 1 I 3 DESCRlPTlON Cylinder Assembly ( Bearing I Ring -Nylon - I n I71 1 I ( Fitting, 6 1 Valve 010 I I Back-up Ring 1 I cnai ( ( Piston O-Ring Service Kit Seal Loader Kit Service Kit l Included in Service Kit Maximum clamp handling capacity. cascade@ ForTechnical Assistancecall: I-800~CASCADE ( ) or To Order Parts call: FAX: Rev.0 11

18 Short Arm Link, Fixed Short Arm REF QTY PART NO. DESCRIPTION Link-60 Roll Link -72 Roll q Maximum clamp handling capacity. 305%' cascade ForTechnical Assistancecall: I-600.CASCADE ( ) or To Order Parts call: l 199, FAX: Rev. 0

19 Short Arm Reoair Kit 60" Roll 72" Roll Arm Assembly Arm Tip Repair Kit 0 Maximum clamp handling capacity. l Quantity as required. cascade@ ForTechnical Assistance call: I-800~CASCADE ( ) or To Order Parts call: I 199. FAX: Rev.0 13

20 Long Arm Adjustable Bumper I 60 Roll 72 Roll I 1 REF 1 QTY 1 PART NO. 1 PART NO. 1 DESCRIPTION I Arm Assembly Arm Link 3 I I Clevis Pin Cotter Pin Pin Contact Pad Pluo 89 I 1 I I ) ArmTip Repair Kit I q Maximum clamp handling capacity. s Quantity as required IO 14 cascade@ For Technical Assistance call: l -800.CASCADE ( ) or To Order Parts call: FAX: Rev.0

21 Long Arm Repair Kit 60 Roll 72 ROll REF QTY PARTNO. PARTNO. DESCRIPTION Arm Assembly I Arm I Link I Clews Pin I 4 I 2 I 6525 I 6525 Cotter Pin g 1, L 1 1, V,-TY.z//u , ITGad, Contact I131 Pad 7 I 2 I 6609 I 6609 I Plus Arm Tip Repair Kit I 9 1 l ( Washer q Maximum clamp handling capacity. l Quantity as required cascade@ ForTechnical Assistancecall: l-800~cascade ( ) or ToOrder Partscall: l 199. FAX: Rev. 0 15

22 Adjustable Bumper Group Option 1 REF 1 QTY 1 PARTNO. 1 DESCRIPTION Bumper Group - 60" Roll Bumper Group - 72" Roll q Maximum clamp handling capacity. 16 cascade@ ForTechnical Assistancecall: 1-BOO-CASCADE ( ) or To Order Parts call: FAX: Rev.0

23 Bolt-On Mounting Group Class III, Mounting Group Stop Kit t 2 i ; Capscrew, 3/8 NC x 1.5 (I ) Lockwasher, 318 ID 2893b21118 Quick Change Mounting Group Class Ill, 0 1 REF ) QTY 1 PARTNO. 1 DESCRIPTION 6 ( I Mounting Group I Upper Hook-L.H. 5 Upper Hook-R.H I Stop Kit 5 Capscrew 1 Spacer T Capscrew cascade@ ForTechnical Assistancecall: I-800.CASCADE ( ) or To Order Parts call: l 199, FAX: Rev. 0 17

24 Bolt-On Mounting Group Class III, 4 I 1 REF 1 QTY 1 PARTNO. 1 DESCRIPTION Mounting Group Stop Kit 2893k Quick Change Mounting Group Class III, 4 REF QTY 1 PARTNO. 1 DESCRIPTION Mounting Group Stop Kit k cascade@ ForTechnical Assistancecall: CASCADE ( ) or To Order Partscall: , FAX: Rev. 0

25 Bolt-On Mounting Group Class IV, Mounting Group Stop Kit Lower Hook , 1 Capscrew ( ) Spacer Capscrew, 3/8 NC x 1.5 GR Lockwasher, 3/8 ID Quick Change Mounting Group Class IV, REF ) QTY ) PARTNO. ) DESCRIPTION Mounting Group Stop Kit 6 ) 8 ) cascade3 ForTechnicalAssistancecall: l-800.cas-cade( )or ToOrderPartscall: FAX: Rev. 0 19

26 Bolt-On Mounting Group Class IV, Mounting Group Stop Kit Quick Change Mounting Group Class IV, 4 REF QTY PART NO. DESCRIPTION Mounting Group Upper Hook-L.H Stop Kit 3 1 Hook Extension Capscrew Spacer 11 I Pin 20 cascade@ For Technical Assistance call: CASCADE ( ) or To Order Parts call: , FAX: Rev. 0

27 Solenoid Adaption Option Solenoid Adaption Group ( I I Tube I 16 I 2 I 6290 l$ 1 1 I Caoscre\l ) l See page 23 for replacement parts breakdown. n Includes item 8. cascade@ ForTechnical Assistancecall: l-800.cascade (227~2233)or To Order Parts call: l 199, FAX: Rev.0

28 Solenoid Adaption Option for 180 Stop Group m A I I I 1 REF 1 QTY 1 PART NO. 1 DESCRIPTION Solenoid Adaption Group ) 6229 Washer, 5/16 ID Nut, 5/l 6 NC l See page 23 for replacement parts breakdown. n Includes item cascade@ ForTechnical Assistancecall: CASCADE ( ) or To Order Parts call: , FAX: Rev. 0

29 Solenoid Valves Waterman QJ Racine Note: Racine and Waterman Solenoid Valve assemblies are interchangable as a unit. Coils must match valve. Waterman Racine Solenoid Valve - 12V I I Solenoid Valve - 24V Solenoid Valve - 36V Solenoid Valve I.,, - 48V Solenoid Valve - 72V Coil - 12V Coil - 24V Coil - 36V Coil - 48V Coil - 72V Seal Kit l Includes item 2. 3JF.3: : b,1 cascade@ ForTechnical Assistancecall: l-800.cascade ( )or To Order Parts call: , FAX: Rev.0

30 180 Stop Group. I Stop Group TubeAssembly 1 9 ) 1 ) Fitting,&8 2893m219/8 Stop Valve 2 n9 1 REF QTY 1 PARTNO. 1 DESCRIPTION I Stop Valve Assembly Body ) Pin 2893p cascade@ ForTechnical Assistancecall: 1-800~CASCADE ( ) or ToOrder Parts call: FAX: Rev. 0

31 , PARTS ORDERING LOG DATE PURCHASE SERIAL REF CASCADE CUSTOMER ORDER NUMBER PAGE NO QTY PART NO PART NO DESCRIPTION PRICE, I I -

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