. Parts Manual. 35D, 50D Revolving Clamps. Serial Numbers through

Transcription

1 r * r. Parts Manual, 50D Revolving Clamps Serial Numbers 85 through 8 0 Fork Clamps Bale Clamps Drum Clamps Multi-Purpose/Rigid Arm Clamps Clamps without Arms Manual Number 0039 R-l cascade Cascade S a Regstered Trademark of Cascade Corporatton

2 How To Use This Manual ntroduction This manual illustrates service replacement parts for and 50D Revolving Clamps. The p,arts manuals for attachments designed by the Application Engineering Department have an A.E.D. designation on the cover of the manual. This standard attachment manual is not interchangeable with an A.E.D. Manual since it does not reflect the special engineering of an A.E.D. attachment. To locate a service replacement part for a standard attachment, follow the steps below.. Locate the Nameplate The nameplate is attached to the lower right front face of the baseplate. f the nameplate is missing, all necessary information is stamped into the frame at the same location.. Note the Serial Number Record the six-digit Serial Number. See the example. 3. Refer to Serial Number ndex Locate your Serial Number in the Serial Number ndex on the following page. MPORTANT: DO NOT USE THS MANUAL TO ORDER PARTS FOR AN A.E.D. ATTACHMENT. Contact Cascade Corporation to obtain the correct parts manual. You must supply the serial numberand all additional equipment numbers to order the correct manual.. Ordering Retail Customers - Cascade Service Replacement Parts and Service Literature are sold through authorized lift truck dealers. To order, contact the lift truck dealer of your choice. Lift Truck Dealers -To order Service Replacement Parts or Service Literature, contact: Cascade Parts Depot 0 Sheridan Avenue Springfield, Ohio 5505 (53) 3-99 Telex: 953 FAX: Parts Log We have supplied a parts ordering log located on the last page. Use this log as a permanent record of parts ordered from this manual. Nameplate 35 Patent plate 558 cascade" ForTechnical Assistancecall: -BOO-CASCADE (.33)or To Order Parts call: 53-3-l 99. FAX: Rev.

3 Serial Number Rotator Group Page Cylinder Group Page ndex Drive Group Page Arm Group Page Mounting Group Page 0 0 Revolving Conn. Page Solenoid Adaption Page 80 Stop Group Page 0. Serial Number Model Frame Group Pagd ( 85'. 858.?!% 0 0, , , , vin -v 85 _ , ( 0 3 0, ( fflrl ) , 0, ,e LJ , , , Fi3 85 Rm il-l , t t SD ) ForTechnical l=i, 0 ( 0. 0, ) 0 ( 0 ] Assistance call: l-boo-cas-cade(-33)or ToOrder Partscall: FAX: ( 09 0, ( 3598b Rev. i

4 Serial Number ndex ii cascade@ For Technical Assistance call: l-00~cascade (-33) or To Order Parts call: FAX: Rev.

5 Serial Number ndex ) 8 50D b3 cascade@ For Technical Assistance call: i-00~cascade (-33) or To Order Parts call: FAX: Rev. iii

6 Safety Decals CLAMPS WTHOUT ARMS FORKS BALE ARMS DRUM ARMS MULT-PURPOSE/RGD ARM m r Ail decals shown are included in Safety Awareness Kit REF QTY PARTNO. DESCRPTON 5595 No Hand Hold Decal 950 No Step Decal Publications P % Manual 350,50) Rwo"l"g Clamp* SrWfw.%nwV-hm(R TZ Catalog REF PARTNO. DESCRPTON iv cascade ForTechnical Assistancecall: -800~CASCADE (-33)or To Order Partscall: FAX: Rev.

7 Frame Group Backhand Relief Group 3" Frame OPTONAL BUMPER REF QN PARTNO. DESCRPTON REF QN PART NO. DESCRPTON 885 Frame Group 890 Bearing Backhand Relief Group 90 Bearing, Heavy Duty Frame 89 Bearing 9 89 Lockwasher. M8 90 Bearina. Heaw Duty - S , Capscrew, M8 x, x Roll Pin - nner *A, f anaon ( Revolving Connection 9 Roll Pin - Outer r 3 t n L t mn*r.. CJVL)~ t Fitting, - w 09 Restrictor Cartridge 0 Fittino Tube $ 50 Nut ~ 808 Tube Capscrew i/ NC x Washer Capscrev [ 88 Fitting, - + Used on fork clamps only. ncludes items 8-3. l See page for replacement parts breakdown. n See page 9 for replacement parts breakdown. 50 Service Kit l See page0 for replacement parts breakdown. + Maximum working pressure. cascade3 ForTechnical Assistancecall: -BOO.CAS-CADE (.33)or To Order Parts call: 53-3-l 99. FAX: Rev.

8 Frame Group Frame REF QTY PARTNO. DESCRPTON REF QTY PARTNO. DESCRPTON 88 Frame Group Fitting, -8 8 Frame ) 9830 Hose, 0 PS + 89 Lockwasher. M8 (5 (08 Hose, 0 PS Capscrew. M8 x. x ) 88 Fitting, Revolving Connection 890 Bearing Bearing, Heavy Duty tttlng. r-mung, Bearing ) 50 Nut _^ 89 Bearing Y Capscrew, l/ NC x Washer Capscrew l 8088 Cylinder n 8098 Bumper 3 l See page for replacement parts breakdown. n See page 9 for replacement parts breakdown. * See page0 for replacement parts breakdown. + Maximum working pressure. cascade8 ForTechnical Assistancecall: -BOO-CASCADE (-33) or To Order Parts call: 53-3-l 99. FAX: Rev.

9 Frame Group Backhand Relief Group 0" Frame 50D 88 Frame Group l ( Fitting, - c,t rnre-fe 0,, O lo,d r:..:-^ f f ; 50 Nut ( 808 ( Tube 8 30 Caoscn?w, l/ NC x.5 8 Lockwasher, Washer 359 Capscrew, 5/l NC x.50 CR8 Capscrew z $03 Fitting, 8-8 Cylinder 8 c $05 Fitting, 8-8 L 3 5 _, R,mncr... r Fitting. 8-8 ~~~ Fittrng, Relief Valve Assembly Hose, 0 PS l 3 88 Fitting, -8 Hose, 3000 PS Relief Valve Fitting, -8 33,l 50 Service Kit Bearing + Used on fork clamps only. ncludes items 3-3. l See page for replacement parts breakdown. = See page 9 for replacement parts breakdown. cascade5 * See page0 for replacement parts breakdown. + Maximum working pressure. ForTechnical Assistancecall: l-800.cas-cade(-33)cr To Order Parts call: FAX: * Rev. 3

10 Rotator Group LETQTY TPART NO. DESCRPTON Rotator Group, 3" Frame Rotator Group, " Frame _, ; Seal 3 Seal l+m 88 Bearing Assembly, Seal 9 Baseplate 5 Plug OR 58 _ -_-- Drive Group i i ( 03 i Fitting, , ( ( Bearing Service Kit = ncludes tems 3, 5 and 8. l See page for replacement parts breakdown. l ncluded in Bearing Service Kit 8. cascades ForTechnical Assistancecall: l-boo-cascade (.33)or To Order Parts call: 53-3-l 99. FAX: Rev.

11 Rotator Group 50D FEF QTY ( PART NO. DESCRPTON Rotator Group Faceplate Seal Seal *m Bearing Assembly Seal Baseplate Plug Drive Grouo Grease Fitting Fitting, 8-8 Capscrew Bearing Service Kit n ncludes tems 3, 5 and 8. l See page for replacement parts breakdown. l ncluded in Bearing Service Kit 8. cascade" ForTechnical Assistance call: -800.CASCADE (-33) ~ To Order Parts call: FAX: Rev.l 5

12 Cylinders See page 9 for Restrictor Parts Breakdown. Cartridge 50D 3 Frame Frame 0 Frame REF QTY PAR--NO. PARTNO. PARTNO. DESCRPTON Cylinder Assembly Cotter Pin, 33 x. n Nut Retainer n 3 Nut Shell Plus Pistnn l - 3 Back-up Ring i0 Bearing Service Kit 89 Nut Service Kit l ncluded in Service Kit. n ncluded in Nut Service Kit. + Not included in Cylinder Assembly. See page 9 for replacement parts breakdown. cascade" ForTechnical Assistancecall: -BOO-CASCADE (.33) ~ To Order Parts call: 53-3-l 99. FAX: Rev.

13 Drive Group FEF QTY PARTNO. DESCRPTON REF QTY PARTNO. DESCRPTON l Drive Group with Motor Drive Group without Motor Capscrew. / NC x.o GFt8 Cover PNn Drive Motor Shim -,00 (Brown) 3 b;/ustll Bearing Shim -,05 (Pink) Snap Rtng Shim -,00 (Yellow) 33 O-Ring Bearing 05 Cover Gasket Capscrew. 38 NC x.5 GR8 Bearing Worm Gear ~~ Pinron 8 8 Capscrew. 38 NC x 50 GR8 0 ) 055 Housing Capscrew, 5/l NC x.5 MKAfiri _-.-- Gasket Relief Fitting 508 Worm Gear Box Lube - 8 oz Adapter 3 88 Sealant 05 Seat 058 Shim Service Kit (items -. and 3) +5 ) i 059 Check Valve! 53 Bearing Service Kit (items and 3) Lockwasher 538 ( Service Kit (items - and 3) / 0059 Capscrew, 5 NC x.5 GR8 533 Drive Motor Serv Kit (,,8,9,3) 35ma- Quantity as required. n ncludes all items except 5,. and 8. * See page 9 for replacement parts breakdown. See page 8 for replacement parts breakdown. Key ii 0380 Seal cascade ForTechnical Assistancecall: l-800.cas-cade (.33)or ToOrder Parts call: FAX: Rev.

14 Drive Motor REF PTY PARTNO. DESCRPTON 039 Drive Motor 58 Shaft 5 Drive 3 50 Cnm.c,r Dlltn px.i E a.l.g Geroter Set (0-l 8-00) 8505 Geroter Set ( ) 5 58 End Cap l 005 Service Kit Flange (0-l 8-00) -, 8590 u El3nn.3,o,,yr\,v,-,rvv-vua,, n, -c*-nno\ 359LQ.S Cascade provides service replacement parts for the listed parts only. Due to cost. if other parts need replacement, the complete drive motor should be replaced. n See Nameplate under valve for correct part number of Geroter Set and Flange. l Compatible with water glycol based hydraulic fluids. cascade" ForTechnical Assistancecall: l-800.cas-cade(-33)or ToOrder Park call: 53-3-l 99. FAX: Rev.

15 Check Valve /50D 059 Check Valve Assembly L L j ) ;580 ( 3989 Spring Guide Ball Plug Spring 0,50 Plug Spool 9 CL,v,Gl%l El*,-&,, -vu, Restrictor Cartridge 33i /5OD REF QTY PART NO. DESCRPTON figfill Restrictor Cartridge O-Ring 3 8 O-Ring 0 Plug -Special 5 5 Jam Nut X33- cascade" ForTechnical Assistancecall:.800.CAS-CADE (-33) or To Order Parts call: 53-3-l 99. FAX: Rev. g

16 Revolving Connection i /50D REF QTY PARTNO. DESCRPTON T 80 Revolving Connection 895._- -- Cacscrew. Ma x. x 30 x End Block 3 05 Fitting, - 83 Service Kit 5 8 Shafl s 5 39 Fitting, 3 83 Body 8 5 Check Valve Service Kit 9 83 Check Valve Fitting, 3598a- O cascade,! ForTechnical Assistancecall: l-800.cascade (-33) or To Order Parts call: FAX: Rev.

17 Bolt-On Arm Bases ARM CAPSCREW EXTENSON TOOL Requtred for Proper Torquing of Capscrews 35-50D 99 REF / QTY / PitO. ) P:O. / DESCRPTON l l 839 l 838 Arm Base Assembly (pair) Capscrew, 3/ NC x.50 GR8-005 Capscrew, 3 NC x.00 GR Arm Bar Arm Base ncludes items and 3 only. *n_lll- <,D cascade" ForTechnical Assistance call: -800.CASCADE (-33) or To Order Parts call: 53-3-l 99. FAX: Rev.

18 Bolt-On Pallet Forks i Required for Proper Torquing of Capscrews 35-50D 99 3" " 8" ( FEF QTY PART NO. PART NO. PART NO. DESCRPTON Pallet Fork Assembly (pair) Pallet Fork R.H Pallet Fork L.H Capscrew, 3 NCx.50 GR Arm Bar l ncludes items and only. 03m S8 " 8" 50D Pallet Fork Assembly (pair) l ncludes items and only. 83~ 88 cascade" ForTechnical Assistancecall: l-boo-cascade (.33)or To Order Partscall: FAX: Rev.

19 Bale Arms 35-50D 99 left Hand Assembly Shown "x" "x3" "x3" "x39" "x" / REF / QTY j PART NO. / PARTNO. / PARTNO. / PART NO. j PARTNO Bale Arm Assembly L.H. Bale Arm Assembly R.H. = Height by length (in.). l ncludes items and 3. ncludes items and 3. 50D 8" x " 8" x 3" 8" x 3" 8" x 39" 8" x " Bale Arm Assembly L.H. Bale Arm Assembly R.H. n Height by length (in.). 0 ncludes items and 3. + includes items and 3. cascade" ForTechnical Assistancecall: -800~CASCADE (.33) or To Order Parts call: 53-3-l 99. FAX: Rev.l 3

20 Multi-Purpose/Rigid Arms 35-50D 99 Left Hand Assembly Shown 8" x 30" 8" x 3" 8" x " l 8055 l Bale Arm Assembly L.H Bale Arm Assembly R.H Bale Arm L.H Bale Arm R.H Capscrew, 3/ NC x.50 GR Contact Pad 83 - Rivet * Rivet * 8-83 Rivet l ) Arm Bar cm&-5 n Height by length (in.). l ncludes items and 3 through 5. + ncludes items through 5. t Steel self-plugging rivets with steel mandrels, 3 dia. x 3/8-l/ grip. 50D 8" x 30" 8" x 38" 8" x " DESCRPTON / Bale Arm Assembly L.H. Bale Arm Assembly R.H. 0 ) Arm Bar 3598a-5 n Height by length (in.). l ncludes items and 3 through 5. + ncludes items through 5. * Steel self-plugging rivets with steel mandrels, 3 dia. x 3/8-l/ grip. cascade8 ForTechnical Assistance call: -00~CASCADE (-33) or To Order Parts call: FAX: Rev.

21 Two-Drum Arms REF QTY PARTNO. DESCRPTON 308 Drum Arm Assembly (pair) l ncludes items through only. + Steel self-plugging rivets with steel mandrels, 3/l dia. x3/& / grip. 83q- 8 a Required for Proper Torqumg of Capscrews Four-Drum Arms / REF QTY PART NO. DESCRPTON 9 Drum Arm Assy. (pair) *83q-l8 8 l ncludes items through 8 only. l Steel self-plugging rivets with steel mandrels, 3/l dia. x3/-/ grip. cascadeap ForTechnical Assistancecall: -BOO-CASCADE (-33) or To Order Parts call: 53-3-l 99. FAX: Rev.

22 Bolt-On Mounting Group /50D Class, REF QTY PARTNO. DESCRPTON 809 Mounting Group 053 Upper Hook-L.H. 308 Capscrew. 5/8 NC x.! Caoscrew. 58 NC x.! 5 GR5 03 Spacer 5 ( 598 ( Lower Hook Washer f N&BNCGR5 Capscrew Center Spacer Stop Kit ( 05 Upper Hook-R.H. 808 Capscrew 83bv3ja Quick Change Mounting Group /50D Class, REF QTY ( PARTNO. DESCRPTON Mounting Group Upper Hook-L.H. 308 A 3 A 3 fifxfs!xw% cnnncrew Capscrew, 5/8 NC x..# Spacer Unnk L Capscrew 83r~8 8 cascade ForTechnical Assistancecall: l-800.cascade (-33) 0r To Order Partscall: FAX: Rev.

23 Bolt-On Mounting Group /50D Class, 0 REF ) QTY PARTNO. DESCRPTON 8030 Mounting Group --_!!+Z$er / ) 309 Capscrew, 5/8 NC x.50 3 Capscrew, 58 NC x 3.5 GR5 03 [ Spacer Lower Hook i % , Washer il A i, 8 Nut, 5/8 NC GR5 5 5 Capscrew Stan Kit Spacer 93 Stop Kit 05 ) Upper Hook-R.H. [ ) 88 Capscrew 03%838 Quick Change Mounting Group /50D Class, 0 REF QTY PARTNO. DESCRPTON 808 Mounting Group 053 Upper Hook-L.H. 309 Capscrew, 58 NC x Capscrew ) 03 Spacer 5 / 55 Hook & ) 555 Guide 8 A 8, fi 0, Nut, 5/8 NC GR5 Capscrew C Center Spacer, Mrmq 0 ii ; 93 Stop Kit Upper Hook-R.H. ) 883 ( [ 3 88 Capscrew amwa cascade! For Technical Assistancecall: -800.CASCADE (-33) or To Order Parts call: FAX Rev.

24 Bolt-On Mounting Group 50D Class, 803 Mounting Group Washer 8 Nut, 58 NC GR Capscrew Center Spacer 0 93 Stop Kit 058 Upper Hook-R.H. 88 Capscrew L Plug, Quick Change Mounting Group 50D Class ll, REF QTY PARTNO. DESCRPTON 808 Mounting Group 05 Upper Hook-L.H. 309 Capscrew, 5/8 NC x Capscrew, 58 NC x 3.5 GR8 03 Spacer Hook fi D CEOG<,, da.3 Guide 8 -t Capscrew Nut, 5/8 NC GR i83 Center Spacer 0 93 Stop Kit -058 Upper Hook-R.H. -z---n i883 Pin 3 ) 88 Capscrew 3385 Plug,5/8 8 cascadek ForTechnical Assistancecall: -00~CASCADE (.33) 0r ToOrder Partscall: FAX: Rev.

25 Bolt-On Mounting Group 50D Class, 0 REF QTY PARTNO. DESCRPTON 803 Mounting Group 93 Stop Kit Quick Change Mounting Group 50D Class ll, 0 REF QTY PARTNO. DESCRPTON 8088 Mounting Group 05, -per Hook-L.H. 8 Caoscrew. ~.r.~,. 58 NC x. GR5 3 0mi -, Canncmw.! --,--.-..,j/8ncx5gr8 -!. 5 fi Spacer U nuun Cr;cA)r;Q, #A 39 Capscrew, 58 NC x.x 80 Center Spacer Lapscrew Stop Kit UpperHook-R.H. O:- Plug, 5/8 33wlaS:a cascade" ForTechnical Assistancecall: l-800.cas-cade (.33) or To Order Parts call: FAX: Rev. 9

26 Solenoid Adaption Fuse Assembly /5OD REF QTY PARTNO. DESCRPTON 83 Solenoid Adaption Group 530 Fitting n 0 Solenoid Valve a crew. 5/l NC x ,., , Tube 3 5 Tube 55 Tube Spacer 5 5 C&J T t&& Fuse l See page. n ncludes item 8. 0 cascade" ForTechnical Assistancecall: -BOO-CASCADE (-33) ~ ToOrderPartscall: ,FAX: Rev.

27 Solenoid Adaption 80 Stop Group /5OD QTY PARTNO. DESCRPTON 835 Solenoid Adaption Group Tube 3 5 Tube 55 Tube Spacer t.5 5 Guard ) 085 l See page. n ncludes item 8. cascade ForTechnical Assistancecall: l-800.cascade (-33) or To Order Parts call: 53-3-l 99. FAX: Rev.

28 Solenoid Adaption with Pressure Relief Fuse Assembly m REP~TYPARTN~.] DESCRPTON 899 Solenoid Adaption Group ( 3 5 Tube 55 Tube Spacer 5 Guard %. wy LJ 9 05 Fitting, Tube 808 Tube 53 Fuse Assembly (.5 AMP) 88 Fitting, -8 i -ii i Capscrew, R%f V%% 5/l Assembly NC x.50 GR8 Fitting, 8 Y l See page. n ncludes item Capscrew, l/ NC x. GR5 Bracket Relief Valve Service Kit 359tw3 a cascade' ForTechnical Assistancecall: l-800.cascade (-33) or ToOrderPartscall: FAX: Rev.

29 Solenoid Adaption 80 Stop Group with Pressure Relief Fuse Assembly FEF QTY PART NO. DESCRPTON 8995 Solenoid Adaption Group \ t 530 Fittino Fitting, lz- Tube Tube Tube [ 55 ) TubeSpacer 5 5 Guard 3 90 Lockwasher, l/ D 085 Caoscrew l/ NC x.0 ii ( 308 ( Capscrew, l/ NC x Fitting, Tube 808 Tube 53 Fuse Assembly (.5 AMP) 3 88 Fittina Relief Valve Assembly 359 Capscrew. 5/ NC x.50 GR8 080 Fitting, 8 53 Capscrew, l/ NC x. GR Bracket Relief Valve Service Kit l See page. n ncludes item 8. 3Ema-3 cascade C ForTechnical Assistancecall: l-800.cascade (.33cr To Order Parts call: 53-3-l 99. FAX: Rev. 3

30 Solenoid Valves Racine NOTE: Waterman new style solenoid with black coil, Waterman old style solenoid and Racine solenoid valve assemblies are interchangeable as a unit. The coils must match the valves. f one brand is preferred over another you must specify both part number and brand name. New Style Old Style Waterman Waterman Racine REF QTY PARTNO. PART NO. PARTNO. DESCRPTON SolenoidValve- V A Solenoid Valve - V Solenoid Valve - 3V Solenoid Valve - 8V Solenoid Valve - V Coil - V V,, mrs,.r>n LUU3C Coil - 3V Coil - 8V Coil V Service Kit cascade ForTechnical Assistancecall: l-800.cascade (-33) or To Order Parts call: FAX: Rev.

31 80 Stop Group 055 Stop Group Stop Valve REF QTY PARTNO. DESCRPTON Stop Valve Assemblv Wiper Rina Back- cascade" ForTechnical Assistancecall: -BOO-CAS-CADE(-33)or To Order Parts call: 53-3-l 99. FAX Rev.l

32 Recommended Spare Parts List F & 50D Revolving Clamps PART NUMBER T DESCRPTON T AlTACHMENTS SERVCED 50D DRVE GROUP Worm Pinion Bearing Snap Ring O-Ring Drive Motor Drive Motor Seal Kit Sealant Bearing Service Kit Bearing Service Kit Gear Box Lube l l l : b 5530 b 0893 l 5 b 0 b 89 b FRAME GROUP Hose Hose Frame Bumper Bearing Bearing Bearing Graphite Lubricant CYLNDER Cylinder Assembly Shell Piston Retainer Rod Nut Service Kit Service Kit CHECK VALVE Check Valve Assembly REVOLVNG CONNECTON Shaft Service Kit Check Valve Service Kit ARMS Capscrews Arm Capscrew Extension Tool PANT oz. Aerosol Can - Heritage White PUBLCATONS Service Manual Operators Guide Parts Manual Tool Catalog VDEOS Servicing Cascade Cylinder Video VHS 0 l See specific parts page for part number. cascade@ For Technical Assistance call: l-800~cas-cade (-33) or To Order Parts call: FAX: Rev.

33 a DESCRPTON PRCE c PARTS ORDERNG LOG

34