55E Single-Double. Pallet Handler ARTS MANUAL. cascade. Product Identification Numbers 55E-FD E-FD-570. Manual Number R-1

Transcription

1 P ARTS MANUAL Single-Double Pallet Handler Product Identification Numbers -FD- -FD- Special Engineered Options not included. Manual Number 9 R- cascade Cascade is a Registered Trademark of Cascade Corporation

2 About This Manual Introduction This Manual shows the parts breakdown for the Single-Double Pallet Handler. Locate the nameplate on the left side near the top of the frame. If the nameplate is missing all necessary information is stamped into the frame at the same location. This number must be used when ordering replacement parts for this product. Nameplate SERIAL NUMBER c cascade LIFT TRUCK ATTACHMENT -FD--S- CATALOG WEIGHT NUMBER LBS. ADDITIONAL EQUIPMENT ADDITIONAL EQUIPMENT ADDITIONAL EQUIPMENT ATTACHMENT CAPACITY POUNDS INCH LOAD AT CENTER CAPACITY OF TRUCK AND ATTACHMENT COMBINATION MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN ABOVE. CONSULT TRUCK NAMEPLATE. RECOMMENDED SYSTEM PRESSURE PSI MAXIMUM SYSTEM PRESSURE 3 PSI cascade FOR TECHNICAL ASSISTANCE, PARTS AND SERVICE CONTACT: PORTLAND, OREGON USA SD9.ill S/N -FD--S- Ordering Parts Customers Cascade parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers To order parts and service literature contact: Cascade Parts Sales Sheridan Avenue Springfield, OH Tel: 888-CAS-CADE (-33) FAX: WARNING: For the safety of yourself and others, DO NOT install the parts shown in this Manual unless you have thoroughly reviewed the appropriate Service Manual. i cascade To Order Parts call: , Fax: Rev.

3 Product Identification Index Serial Number Base Arm Frame Sideshift Backrest/ Mounting Solenoid Unit Group Cylinder Cylinder Valve Fork Group Group Adaption Page Page Page Page Page Page Page Page -FD FD FD-9 3 -FD- 3 -FD FD-3 3 -FD FD FD- 3 -FD- 3 -FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD FD- 8 3 cascade To Order Parts call: , Fax: Rev. ii

4 Cascade is a Registered Trademark of Cascade Corporation Decals On upper hooks SD.ill 9 No Hand Hold Decal 9 No Step Decal Publications OOL CATALOG T P ARTS MANUAL S ERVICE MANUAL I cascade NSTALLATION INSTR Service Literature Index and Order Form Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: Mail: Phone: Cascade Corporation P.O. Box 3 Springfield, Ohio Master Service Manual Part No. 399 Includes all Service manuals listed in a 3-ring binder for $.. O PERATOR S GUIDE PART NO. DESCRIPTION 9 Parts Manual 38 Operator s Guide 33 Installation Instructions 999 Tool Catalog 39 Literature Index Order Form cascade GA.eps iii cascade To Order Parts call: , Fax: Rev.

5 Recommended Spare Parts List Single-Double Pallet Handler PART NUMBER ATTACHMENTS SERVICED DESCRIPTION CLASS II CLASS III BASE UNIT GROUP 8 8 Upper Sideshifting Bearing Lower Sideshifting Bearing Capscrew Cylinder Rod Kit 3 3 Manifold Seal Kit ARM GROUP Lower Inner Fork Bearing Kit Capscrew Outer Fork Capscrew Outer Fork Capscrew Inner Fork Capscrew Inner Fork 8 Gas Spring Arm Shim Kit 3 8 FRAME CYLINDER Cylinder Cylinder/Shell End Cap Retainer 9 9 Cylinder Service Kit SIDESHIFT CYLINDER 8 8 Cylinder 9 Shell 3 Piston 9 3 Retainer Cylinder Service Kit HYDRAULICS Valve Assembly Valve Service Kit Check Valve Check Valve Service Kit Crossover Relief Valve 8 8 Crossover Relief Valve Service Kit Flow Divider Cartridge Flow Divider Service Kit MOUNTING GROUP 9 Upper Hook 8 Upper Hook RH 3 8 Upper Hook LH 3 Lower Hook PAINT oz. Aerosol Can Gray PUBLICATIONS 9 9 Parts Manual Service Manual Operator s Guide Installation Instruction Tool Catalog Literature Index Order Form See specific parts page for part number. cascade To Order Parts call: , Fax: Rev. iv

6 Base Unit Group ITA Class II * 3 ^ 8 # $ fi 8 fl % 9 ) & ( fl 9 SD.ill Inner Fork Control Group Inner Fork Control Group 38 Actuator Bracket 3 8 Capscrew, M x 3 83 Capscrew, M x Adapter 988 Spacer 83 O-Ring 93 Gas Cylinder Included in Base Unit Group 9. No longer available. Original gas cylinders replaced by Service Kit 9. Included in Service Kit 9. SD8.ill 3 Original gas cylinders replaced by Service Kit 9. cascade 9 Rev. To Order Parts call: , Fax:

7 Base Unit Group ITA Class II A (FORK RANGE) SD.ill NOTE: Position the outer forks to minimum width and measure A to determine minimum outer fork outside to outside (OTO) range. DIMENSION A MINIMUM OTO FORK RANGE in.. in. 3.9 in. ( mm) ( mm) (8 mm) REF QTY PART NO. PART NO. PART NO. DESCRIPTION 9 Base Unit Group Class II 3 Baseplate Class II 9 98 Frame Cylinder Bearing Segment T-Bar Upper 3 Fork Stop Includes Inner Fork Control Group. Common Parts 9 Retainer Half Ring 89 Rod End Anchor Capscrew, M x 3 9 Bearing Retainer 83 Capscrew, M8 x GR 8.8 T-Bar Lower 38 Retainer/Stop RH 3 39 Retainer/Stop LH 38- Bearing Segment 89 Capscrew, M x 3 GR.9 T-Bar Upper Valve Assembly 8 Manifold 9 88 Capscrew, M8 x 88 Capscrew, M8 x 8 Sideshift Cylinder 8 Upper Bearing See Frame Cylinder page for parts breakdown. See Valve Assembly Class II page for parts breakdown. Included in Cylinder Rod Anchor Kit Lower Bearing 9 Spacer Block Capscrew, M x 9 Rod End 89 Capscrew, M x 8 T-Bar Lower 9 8 Bearing Retainer 3 8 Bearing Retainer 3 33 Bracket RH 3 33 Bracket LH Washer, M8 3 3 O-Ring Bearing Segment 3 88 Capscrew, M8 x 3 Fitting, - 38 Fitting, - See Sideshift Cylinder page for parts breakdown. Included in Fitting Group 399. Reference: SK-. cascade To Order Parts call: , Fax: Rev.

8 Base Unit Group ITA Class II * 3 ^ 8 # $ fi 8 fl % 9 % ) & fl ª 9 SD.ill Inner Fork Control Group Inner Fork Control Group 38 Actuator Bracket 3 8 Capscrew, M x 3 83 Capscrew, M x Adapter 988 Spacer 83 O-Ring 93 Gas Cylinder Included in Base Unit Group 9. No longer available. Original gas cylinders replaced by Service Kit 9. Included in Service Kit 9. SD8.ill 3 Original gas cylinders replaced by Service Kit 9. cascade 9 Rev. To Order Parts call: , Fax:

9 Base Unit Group ITA Class II A (FORK RANGE) SD.ill NOTE: Position the outer forks to minimum width and measure A to determine minimum outer fork outside to outside (OTO) range. DIMENSION A MINIMUM OTO FORK RANGE in.. in. 3.9 in. ( mm) ( mm) (8 mm) REF QTY PART NO. PART NO. PART NO. DESCRIPTION 3 Base Unit Group Class II 3 Baseplate Frame Cylinder Bearing Segment LH T-Bar Upper 3 Fork Stop Bearing Segment RH Includes Inner Fork Control Group. Common Parts 89 Rod End Anchor Capscrew, M x 3 9 Bearing Retainer 83 Capscrew, M8 x GR T-Bar Lower 38 Retainer/Stop RH 3 39 Retainer/Stop LH 3- Bearing Segment 89 Capscrew, M x 3 GR.9 3 T-Bar Upper 83 Valve Assembly 8 Manifold 9 88 Capscrew, M8 x 88 Capscrew, M8 x 8 Sideshift Cylinder 8 Upper Bearing 3 83 Lower Bearing See Frame Cylinder page for parts breakdown. See Valve Assembly Class II page for parts breakdown. Included in Cylinder Rod Anchor Kit Spacer Block Capscrew, M x 9 Rod End 89 Capscrew, M x 8 33 T-Bar Lower 9 8 Bearing Retainer 3 8 Bearing Retainer 3 33 Bracket RH 3 33 Bracket LH Washer, M8 3 3 O-Ring 3 3- Bearing Segment 3 88 Capscrew, M8 x 3 Fitting, - 38 Fitting, Retainer Half Ring See Sideshift Cylinder page for parts breakdown. Included in Fitting Group 399. Reference: SK-8. cascade To Order Parts call: , Fax: Rev.

10 fi fi e w 8 fl ª r ) ( * % Base Unit Group ITA Class º 9 9 % &! 3 8 ^ # $ fl º 9 SD9.ill Inner Fork Control Group 8 Inner Fork Control Group 93 Gas Spring 3 Actuator Bracket 3 9 Capscrew, M x 8 Adapter Capscrew, M x 83 O-Ring Included in Base Unit Group 8. SD8.ill 3 3 cascade 9 Rev. To Order Parts call: , Fax:

11 Base Unit Group ITA Class II A (FORK RANGE) SD.ill NOTE: Position the outer forks to minimum width and measure A to determine minimum outer fork outside to outside (OTO) range. DIMENSION A MINIMUM OTO FORK RANGE in.. in. 3.9 in. ( mm) ( mm) (8 mm) REF QTY PART NO. PART NO. PART NO. DESCRIPTION Base Unit Group Class II Baseplate Frame Cylinder Bearing Segment LH T-Bar Upper 3 Fork Stop Bearing Segment RH Includes Inner Fork Control Group 8. Common Parts 89 Rod End Anchor Capscrew, M x 3 9 Bearing Retainer 83 Capscrew, M8 x GR T-Bar Lower 9 Retainer/Stop RH 3 8 Retainer/Stop LH 3- Bearing Segment 89 Capscrew, M x 3 GR.9 3 T-Bar Upper 838 Valve Assembly 8 Manifold Capscrew, M8 x 89 Capscrew, M8 x 3 8 Sideshift Cylinder 8 Upper Bearing 3 83 Lower Bearing 9 Spacer Block Capscrew, M x See Frame Cylinder page for parts breakdown. See Valve Assembly page for parts breakdown. Included in Cylinder Rod Anchor Kit Rod End 8 89 Capscrew, M x 8 33 T-Bar Lower 9 8 Bearing Retainer 3 8 Bearing Retainer Washer 3 39 Washer Bracket RH 3 3 O-Ring 3 3- Bearing Segment 3 33 Bracket LH 3 Valve Guard 38 Fitting, - 39 Fitting, - 9 Retainer Half Ring 8 Capscrew, M x Hanger Lockwasher, M 9 Capscrew, M x See Sideshift Cylinder page for parts breakdown. Included in Fitting Group 399. Reference: SK-3. cascade To Order Parts call: , Fax: Rev. 3

12 Base Unit Group ITA Class III fi 8 fl % 9 ª ) ( * &! 3 ^ # $ 8 fl 9 SD.ill Inner Fork Control Group Inner Fork Control Group 38 Actuator Bracket 3 8 Capscrew, M x 3 83 Capscrew, M x Adapter 988 Spacer 83 O-Ring 93 Gas Cylinder Included in Base Unit Group 9. No longer available. Original gas cylinders replaced by Service Kit 9. Included in Service Kit 9. SD8.ill 3 Original gas cylinders replaced by Service Kit 9. cascade 9 Rev. To Order Parts call: , Fax:

13 Base Unit Group ITA Class III A (FORK RANGE) SD.ill NOTE: Position the outer forks to minimum width and measure A to determine minimum outer fork outside to outside (OTO) range. DIMENSION A MINIMUM OTO FORK RANGE in.. in. 3.9 in. ( mm) ( mm) (8 mm) REF QTY PART NO. PART NO. PART NO. DESCRIPTION 8 Base Unit Group Class III 8 3 Baseplate Class III 9 98 Frame Cylinder Bearing Segment T-Bar Upper 3 Fork Stop Includes Inner Fork Control Group. Common Parts 9 Retainer Half Ring 89 Rod End Anchor Capscrew, M x 3 9 Bearing Retainer 83 Capscrew, M8 x GR 8.8 T-Bar Lower 38 Retainer/Stop RH 3 39 Retainer/Stop LH 38- Bearing Segment 89 Capscrew, M x 3 GR.9 T-Bar Upper Valve Assembly 8 Manifold 9 88 Capscrew, M8 x 88 Capscrew, M8 x 8 Sideshift Cylinder 8 Upper Bearing See Frame Cylinder page for parts breakdown. See Valve Assembly Class III page for parts breakdown. Included in Cylinder Rod Anchor Kit Lower Bearing Spacer Block Capscrew, M x 9 Rod End 89 Capscrew, M x 8 T-Bar Lower 9 8 Bearing Retainer 3 8 Bearing Retainer 3 Cotter Pin 3 Washer 33 8 Clevis Pin 3 3 O-Ring Bearing Segment 3 3 Anchor Bracket 3 Valve Guard 38 Fitting, - 39 Fitting, - See Sideshift Cylinder page for parts breakdown. Included in Fitting Group 399. Reference: SK-3. cascade To Order Parts call: , Fax: Rev.

14 fi 8 fl % 9 ª ) ( * % Base Unit Group ITA Class º & 3! Inner Fork Control Group ^ # $ 8 fl º 9 SD.ill Inner Fork Control Group 38 Actuator Bracket 3 8 Capscrew, M x 3 83 Capscrew, M x Adapter 988 Spacer 83 O-Ring 93 Gas Cylinder Included in Base Unit Group 9. No longer available. Original gas cylinders replaced by Service Kit 9. Included in Service Kit 9. SD8.ill 3 Original gas cylinders replaced by Service Kit 9. cascade 9 Rev. To Order Parts call: , Fax:

15 Base Unit Group ITA Class III A (FORK RANGE) SD.ill NOTE: Position the outer forks to minimum width and measure A to determine minimum outer fork outside to outside (OTO) range. DIMENSION A MINIMUM OTO FORK RANGE in.. in. 3.9 in. ( mm) ( mm) (8 mm) REF QTY PART NO. PART NO. PART NO. DESCRIPTION Base Unit Group Class III 8 3 Baseplate Class III Frame Cylinder Bearing Segment LH T-Bar Upper 3 Fork Stop Bearing Segment RH Includes Inner Fork Control Group. Common Parts 89 Rod End Anchor Capscrew, M x 3 9 Bearing Retainer 83 Capscrew, M8 x GR T-Bar Lower 38 Retainer/Stop RH 3 39 Retainer/Stop LH 3- Bearing Segment 89 Capscrew, M x 3 GR.9 3 T-Bar Upper 838 Valve Assembly 8 Manifold 9 88 Capscrew, M8 x 89 Capscrew, M8 x 3 8 Sideshift Cylinder 8 Upper Bearing 3 83 Lower Bearing See Frame Cylinder page for parts breakdown. See Valve Assembly Class III page for parts breakdown. Included in Cylinder Rod Anchor Kit 38. Spacer Block Capscrew, M x 9 Rod End 89 Capscrew, M x 8 33 T-Bar Lower 9 8 Bearing Retainer 3 8 Bearing Retainer 3 Cotter Pin 3 Washer 33 8 Clevis Pin 3 3 O-Ring 3 3- Bearing Segment 3 3 Anchor Bracket 3 Valve Guard 38 Fitting, - 39 Fitting, - 9 Retainer Half Ring See Sideshift Cylinder page for parts breakdown. Included in Fitting Group 399. Reference: SK-8. cascade To Order Parts call: , Fax: Rev.

16 8 fi e w 8 fl ª ) ( * % r Base Unit Group ITA Class º 9 9 q &! 3 8 ^ # $ fl º 9 SD.ill Inner Fork Control Group 8 Inner Fork Control Group 93 Gas Spring 3 Actuator Bracket 3 9 Capscrew, M x 8 Adapter Capscrew, M x 83 O-Ring Included in Base Unit Group 8. SD8.ill 3 cascade 9 Rev. To Order Parts call: , Fax:

17 Base Unit Group ITA Class III A (FORK RANGE) SD.ill NOTE: Position the outer forks to minimum width and measure A to determine minimum outer fork outside to outside (OTO) range. DIMENSION A MINIMUM OTO FORK RANGE in.. in. 3.9 in. ( mm) ( mm) (8 mm) REF QTY PART NO. PART NO. PART NO. DESCRIPTION Base Unit Group Class III 8 8 Baseplate Class III Frame Cylinder Bearing Segment LH T-Bar Upper 3 Fork Stop Bearing Segment RH Includes Inner Fork Control Group 8. Common Parts 89 Rod End Anchor Capscrew, M x 3 9 Bearing Retainer 83 Capscrew, M8 x GR T-Bar Lower 9 Retainer/Stop RH 3 8 Retainer/Stop LH 3- Bearing Segment 3 89 Capscrew, M x 3 GR.9 3 T-Bar Upper 838 Valve Assembly 8 Manifold 9 88 Capscrew, M8 x 89 Capscrew, M8 x 3 8 Sideshift Cylinder 8 Upper Bearing 3 83 Lower Bearing 88 Spacer Block Capscrew, M x See Frame Cylinder page for parts breakdown. See Valve Assembly Class III page for parts breakdown. Included in Cylinder Rod Anchor Kit Rod End 89 Capscrew, M x 8 33 T-Bar Lower 9 8 Bearing Retainer 3 8 Bearing Retainer 3 Cotter Pin 3 Washer 33 8 Clevis Pin 3 3 O-Ring 3 3- Bearing Segment 3 3 Anchor Bracket 3 Valve Guard 38 Fitting, - 39 Fitting, - 9 Retainer Half Ring 3 8 Capscrew, M x Hanger Lockwasher, M 9 Capscrew, M x See Sideshift Cylinder page for parts breakdown. Included in Fitting Group 399. Reference: SK-33. cascade To Order Parts call: , Fax: Rev.

18 Arm Group % $ 8 ^ $ & ^ $ & % $ fi # ( * ) 9 * # ( fi fl ) SD99.ill! cascade 9 Rev. To Order Parts call: , Fax:

19 Arm Group A (FORK RANGE) SD.ill NOTE: Position the inner forks to maximum width and measure A to determine maximum inner fork inside to inside (ITI) range. DIMENSION A MAXIMUM ITI FORK RANGE 8 in. 8. in. 3 in. 3 in. ( mm) (3 mm) (9 mm) (8 mm) REF QTY PART NO. PART NO. PART NO. PART NO. DESCRIPTION Arm Group Upper Arm Bar 38 3 Lower Arm Bar RH Lower Arm Bar LH Common Parts 8 Spacer 99 Lower Hook RH 99 Lower Hook LH 38 Upper Hook RH Upper Hook LH 9 83 Gas Spring 3 Ball Joint 3 Ball Joint 8 Lower Fork Stop Capscrew, M x 3 98 Capscrew, M x 9 Capscrew, M x Included in Gas Spring Kit 38. Reference: SK-. Common Parts Group Capscrew, M x 3 3 Guard 8 33 Capscrew, M x 9 - Bearing Segment 99 Bearing Retainer 8 Bearing RH 3899 Bearing LH 3 33 Key 33 Bearing Retainer 9 Shim,. in. (. mm) 393 Shim,. in. (. mm) 8 83 Capscrew, M8 x cascade To Order Parts call: , Fax: Rev.

20 Arm Group % $ 8 ^ $ & ^ % $ * fi # ( * $ ) & 9! # ( fi fl ) SD.ill 8 cascade 9 Rev. To Order Parts call: , Fax:

21 Arm Group A (FORK RANGE) SD.ill NOTE: Position the inner forks to maximum width and measure A to determine maximum inner fork inside to inside (ITI) range. DIMENSION A MAXIMUM ITI FORK RANGE 8 in. 8. in. 3 in. 3 in. ( mm) (3 mm) (9 mm) (8 mm) REF QTY PART NO. PART NO. PART NO. PART NO. DESCRIPTION 3 Arm Group Upper Arm Bar Lower Arm Bar RH Lower Arm Bar LH Lower Hook RH Lower Hook LH Common Parts 8 Spacer 38 Upper Hook RH Upper Hook LH 9 83 Gas Spring Rod End 3 Capscrew, M x 8 Lower Fork Stop Capscrew, M x 3 98 Capscrew, M x 9 Capscrew, M x 8 93 Capscrew, M x 3 3 Guard 8 Capscrew, M x Reference: SK- and 3. Common Parts Group Bearing Segment 99 Bearing Retainer 8 Bearing RH 3899 Bearing LH 3 33 Key 33 Bearing Retainer 9 Shim,. in. (. mm) 393 Shim,. in. (. mm) 8 83 Capscrew, M8 x 8 9 Nut, M 9 9 Spacer 3 9 Spacer cascade To Order Parts call: , Fax: Rev. 8

22 Arm Group % $ 9 $ # 3 ^ fi ( fl * # & $! ( fi fl ) % $ 8 ^ SD.ill 9 cascade 9 Rev. To Order Parts call: , Fax:

23 Arm Group A (FORK RANGE) SD.ill NOTE: Position the inner forks to maximum width and measure A to determine maximum inner fork inside to inside (ITI) range. DIMENSION A MAXIMUM ITI FORK RANGE 8 in. 8. in. 3 in. 3 in. ( mm) (3 mm) (9 mm) (8 mm) REF QTY PART NO. PART NO. PART NO. PART NO. DESCRIPTION Arm Group Upper Arm Bar Lower Arm Bar RH Lower Arm Bar LH Lower Hook RH Lower Hook LH Common Parts 8 Spacer 38 Upper Hook RH Upper Hook LH 9 83 Gas Spring Rod End 3 Capscrew, M x 8 Lower Fork Stop Capscrew, M x 3 98 Capscrew, M x 9 Capscrew, M x 8 93 Capscrew, M x 3 3 Guard 8 Capscrew, M x Reference: SK- and 3. Common Parts Group Bearing Segment 99 Bearing Retainer 8 Bearing RH 3899 Bearing LH 3 33 Key 33 Bearing Retainer 9 Shim,. in. (. mm) 393 Shim,. in. (. mm) 8 83 Capscrew, M8 x 8 9 Nut, M 9 9 Spacer 3 9 Spacer cascade To Order Parts call: , Fax: Rev. 9

24 Arm Group ^! 9 % $ * %! $ 8 ^ * # ) $ & fl fi ( $ & ) fi ( fl SD.ill cascade 9 Rev. To Order Parts call: , Fax:

25 Arm Group A (FORK RANGE) SD.ill NOTE: Position the inner forks to maximum width and measure A to determine maximum inner fork inside to inside (ITI) range. DIMENSION A MAXIMUM ITI FORK RANGE 8 in. 8. in. 3 in. 3 in. ( mm) (3 mm) (9 mm) (8 mm) REF QTY PART NO. PART NO. PART NO. PART NO. DESCRIPTION 9 3 Arm Group Upper Arm Bar 3 Lower Arm Bar RH 3 3 Lower Arm Bar LH Lower Hook RH Lower Hook LH Bracket Gas Spring Common Parts 8 9 Upper Hook LH 9 9 Upper Hook RH 3 Ball Joint Capscrew, M x 8 Fork Stop Capscrew, M x 3 98 Capscrew, M x 9 Capscrew, M x 8 93 Capscrew, M x 3 8 Spacer 8 Capscrew, M x Reference: SK-33 and 3. Common Parts Group Bearing Segment 99 Bearing Retainer 8 Bearing RH 3899 Bearing LH 3 33 Key 33 Bearing Retainer 9 Shim,. in. ( mm) 393 Shim,. in. (. mm) 83 Capscrew, M8 x 8 9 Spacer 9 9 Spacer cascade To Order Parts call: , Fax: Rev.

26 Frame Cylinder # 98! 89@3,,,,,,,,,,,,,,,,,,,,,, CL8.ill STAMPED CYLINDER ASSEMBLY PART NUMBER NOTE: Position the outer forks to minimum width and measure A to determine minimum outer fork outside to outside (OTO) range. A (FORK RANGE) SD.ill DIMENSION A MINIMUM OTO FORK RANGE in.. in. 3.9 in. ( mm) ( mm) (8 mm) REF QTY PART NO. PART NO. PART NO. DESCRIPTION 9 98 Cylinder Assembly 9 99 Cylinder/Shell Rod Common Parts 3 98 End Cap 8 88 Capscrew, M8 x 989 Bearing 83 Capscrew, M8 x Retainer O-Ring Included in Service Kit 9. Reference: S-, S-. 9 Back-Up Ring Seal 988 Seal 9 O-Ring 3 3 Wiper 9 Service Kit cascade To Order Parts call: , Fax: Rev.

27 Frame Cylinder # 98! 89@3,,,,,,,,,,,,,,,,,,,,,, CL8.ill STAMPED CYLINDER ASSEMBLY PART NUMBER NOTE: Position the outer forks to minimum width and measure A to determine minimum outer fork outside to outside (OTO) range. A (FORK RANGE) SD.ill DIMENSION A MINIMUM OTO FORK RANGE in.. in. 3.9 in. ( mm) ( mm) (8 mm) REF QTY PART NO. PART NO. PART NO. DESCRIPTION Cylinder Assembly 3 3 Cylinder/Shell Rod Common Parts End Cap 8 88 Capscrew, M8 x 989 Bearing 83 Capscrew, M8 x Retainer O-Ring Included in Service Kit 9. Reference: S-3, S-. 9 Back-Up Ring Seal 988 Seal 3 O-Ring 3 3 Wiper 9 Service Kit cascade To Order Parts call: , Fax: Rev.

28 Sideshift Cylinder ITA Class II 3 8 9,, 8 Cylinder Assembly 3 Wiper Seal 9 Snap Ring 3 9 Retaining Ring 3388 Back-Up Ring O-Ring 3 Rod Seal Rod 8 38 Bearing Ring 9 Piston Seal 9 Retainer 39 Speed Control Washer Cylinder Shell 38 Service Kit Included in Service Kit 38. Not serviceable, order new cylinder assembly. 3 cascade To Order Parts call: , Fax: Rev.

29 Sideshift Cylinder ITA Class III 3 8! 9 # FP.ill 8 Cylinder Assembly 38 Nut Seal 3 3 Piston 38 Wiper 38 Back-up Ring Washer (orifice.8 in.) 9 Shell 8 39 Rod 9 8 O-Ring 8 Back-up Ring 3 Retainer 38 Retaining Ring 3 Snap Ring 83 Seal 38 Service Kit Included in Service Kit 38. cascade To Order Parts call: , Fax: Rev.

30 Valve ITA Class II 8 3 SD9.ill Used on Standard Product I.D. Numbers -FD- thru. Valve Assembly 98 Check Valve 8 Service Kit 3 Piston Flow Divider/Combiner 33 Crossover Relief Valve 93 Fitting, 3 Valve Body Service Kit 3 Valve Service Kit Included in Valve Service Kit 3. cascade To Order Parts call: , Fax: Rev.

31 Valve ITA Class II 3 SD9.ill Used on Standard Product I.D. Numbers -FD-93 thru. 83 Valve Assembly 939 Check Valve 9 Flow Divider/Combiner 3 83 Valve Body 93 Plug 33 Crossover Relief Valve 8 Service Kit cascade To Order Parts call: , Fax: Rev.

32 Valve ITA Class III 8 3 SD9.ill Used on Standard Product I.D. Numbers -FD-9 thru. Valve Assembly 98 Check Valve 8 Service Kit 3 Piston Flow Divider/Combiner 33 Crossover Relief Valve 93 Fitting, Valve Body Service Kit 3 Valve Service Kit Included in Valve Service Kit 3. cascade To Order Parts call: , Fax: Rev.

33 Valve ITA Class II & III 3 SD.ill Used on Standard Product I.D. Numbers Class II -FD- and higher. Class III -FD- and higher. 838 Valve Assembly 939 Check Valve 9 Flow Divider/Combiner 3 93 Plug 839 Valve Body 33 Crossover Relief Valve 8 Service Kit 9 Flow Divider/Combiner cascade To Order Parts call: , Fax: Rev. 8

34 Interlocking Backrest/Fork Group 3 B W L H SD3.ill SIZE (in.) FORK GROUP B W H L PART NO. Outer Fork RH Outer Fork LH (Finger Qty) (Finger Qty) Inner Fork RH Inner Fork LH () 338 () () 338 () () 3388 () () 339 () () 339 () () 3 () () 3 () () 38 () () 3 () () 3 () () 3 () () 3 () 3 3 REF REF REF 3 REF 9 cascade To Order Parts call: , Fax: Rev.

35 Tube Backrest/Fork Group 3 B L W H SD.ill SIZE (in.) B W H L FORK GROUP PART NO. REF REF REF 3 REF Outer Fork RH Outer Fork LH Inner Fork RH Inner Fork LH cascade To Order Parts call: , Fax: Rev.

36 Mounting Group ITA Class II 3 ITA II REF QTY PART NO. DESCRIPTION SD.ill 9 Upper Hook Group 3 Bolt-On Lower Hook Group 9 Upper Hook Capscrew, M x 3 3 Grease Fitting 98 Lower Hook 9 Washer 8 Capscrew, M x 3 Includes items &. Includes items, &. Reference: SK SD.ill cascade C-- cascade C-- ITA II REF QTY PART NO. DESCRIPTION 9 Upper Hook Group 839 QD Lower Hook Group 9 Upper Hook Capscrew, M x 3 3 Grease Fitting Lower Hook Guide 883 Pin 838 Capscrew Includes items &. Includes items,, &. Reference: SK-, 8. cascade To Order Parts call: , Fax: Rev.

37 Mounting Group ITA Class III 3 SD.ill ITA III REF QTY PART NO. DESCRIPTION Upper Hook Group Bolt-On Lower Hook Group 8 Upper Hook - RH 8 Upper Hook - LH Capscrew, M x 3 Grease Fitting 99 Lower Hook 9 Washer 8 Capscrew, M x 3 Includes items, & 3. Includes items, &. Reference: SK SD3.ill cascade C-- cascade C-- 8 ITA III REF QTY PART NO. DESCRIPTION Upper Hook Group 838 QD Lower Hook Group 8 Upper Hook - RH 8 Upper Hook - LH Capscrew, M x 3 Grease Fitting 9 Lower Hook 98 Guide 883 Pin 8 9 Capscrew Includes items, & 3. Includes items,, & 8. Reference: SK-3, 8. cascade To Order Parts call: , Fax: Rev.

38 ! 3 Solenoid Adaption ITA Class II 8 & * 9 ( ^ $ # SD98.ill 3 Solenoid Adaption Group Class II Solenoid Valve Fitting, Bracket Spacer 9 Capscrew, M8 x Washer, M8 838 Nut, M8 8 3 Lockwasher, M Control Knob See Solenoid Valve page for parts breakdown. See Control Knob page for parts breakdown. Customer supplied. Reference: SK-9. 3 Capscrew, M x 3 8 Lockwasher, M 9 Hose 3 99 Hose 388 Hose 98 Hose Fitting, - Fitting, Diode 9 Pigtail 3 cascade To Order Parts call: , Fax: Rev.

39 Solenoid Valves GA88.ill Waterman Racine NOTE: The Waterman and Racine solenoid valve assemblies are interchangeable as a unit. Replacement coils must match the valve. If one brand is preferred over another, you must specify both the part number and brand name. Waterman Racine REF QTY PART NO. PART NO. DESCRIPTION Solenoid Valve V 9 9 Solenoid Valve V 9 9 Solenoid Valve 3V Solenoid Valve 8V 9 Solenoid Valve V 8 Coil V Coil V Coil 3V 9 Coil 8V 98 Coil V 8 8 Service Kit Reference: S-9. cascade To Order Parts call: , Fax: Rev.

40 Control Knob PRESS BUTTON TO POSITION FORKS c SIDESHIFT 9 3 SD8.ill 8 33 Control Knob Snap Ring 33 Cover 3 Knob Strain Relief Switch 9 Nut, 3/8 NC 8 Adapter, 3/8 NC 8 Adapter, / NC 8 Cable Assembly Cover Connector Gray This switch may be purchased without wires. Order part number. Soldering is required. cascade To Order Parts call: , Fax: Rev.

41 PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO QTY PART NO PART NO DESCRIPTION PRICE

42 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Cascade Corporation Sheridan Avenue Springfield, OH Tel: 888-CASCADE (-33) FAX: Cascade Canada Inc. Timberlea Blvd. Mississauga, Ontario Canada LW-M Tel: 9-9- FAX: Cascade GmbH D-99 Monchengladbach Klosterhofweg Germany Tel: --9 FAX: --89 Cascade Finland 3 Vantas Finland Tel: FAX: Cascade N.V. European Headquarters P.O. Box 39 3 El Almere Damsluisweg 33 ED Almere The Netherlands Tel: FAX: Cascade N.V. Benelux Sales and Service P.O. Box 39 3 El Almere Damsluisweg 33 ED Almere The Netherlands Tel: FAX: Cascade (UK) Ltd., Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield S3 9NQ England Tel: -9 FAX: -9 Cascade Scandinavia Hydraulik A.B. Muskötgatan 9, E8-9 S Helsingborg Sweden Tel: -3 FAX: -99 Cascade Norway Østerliveien 3A 3 Oslo Norway Tel: --3 FAX: --3 Cascade France S.A.R.L., Rue Jean Charcot Zone Industrielle Sud or B.P. 9 Morangis Cedex France Tel: - FAX: -998 Cascade Hispania S.A. Avenida De La Fabregada, Hospitalet De Llobregat Barcelona Spain Tel: FAX: Cascade Japan Ltd. --, Torikai Kami Settsu, Osaka Japan, Tel: FAX: Cascade Korea Room 8, Pum Yang Bldg. -, Bang Bac-Dong Se-Cho Ku, Seoul Korea Tel: 99-3 ext. FAX: HYCO-Cascade Pty. Ltd. 8 Antimony Street Carole Park, Brisbane 3 Australia Tel: --9 FAX: HYCO-Cascade (NZ) Ltd. Ra Ora Drive, East Tamaki P.O. Box 38- Howick, Auckland New Zealand Tel: FAX: Cascade (Africa) Pty. Ltd. P.O. Box, Isando A Steel Road Sparton, Kempton Park South Africa Tel: 9-9 FAX: 39- Cascade-Xiamen Wanshan No. Workshop Huli Road Xiamen 3 Fujian, PRC Tel: 9-- FAX: 9-- Cascade (Singapore) Trading Co. Four Seasons Park Autumn Block - Apt. 8 Cascaden Walk Singapore Tel: FAX: c Cascade Corporation Part Number 9-R