Stir-Guard Operation. Instructions Design III Stir-Guard Option
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1 1004 East Illinois Street Assumption, IL Stir-Guard Operation Instructions Design III Stir-Guard Option The Stir-Guard is designed to protect the grain by shutting off the Stir-Ator if the unit is not advancing around the bin normally. As the gear motor drives the unit around the bin, a microswitch actuator which rides on the lower notched swivel block sends a pulse to the solid state timer each time the roller advances one notch. If the unit does not advance forward enough to actuate the switch in 45 minute, the timer will run out and the power to the motors on the Stir-Ator will be shut off by the contactor located in the swivel box of the Stir-Ator. To reset the Stir-Guard timer, move the switch box handle to the OFF position, and then back ON. The unit will start-up again. Before the Stir-Guard is reset, the problem that caused the Stir-Guard to shut the unit off should be located and corrected. If adjustment of the microswitch roller actuator becomes necessary, turn OFF the power to the swivel at the switch box. Remove the right swivel box cover and loosen the nuts on the roller switch plate. Rotate the swivel block so the switch roller is riding on the peak of a swivel cog. (See Figure 1.) Slide the roller switch plate slowly in until the microswitch just clicks, then move the switch an additional 1/16" and tighten the nuts. Rotate the swivel to assure the switch clicks ON and OFF as the roller rides in and out on the swivel cog. This is necessary for a pulse to be sent to the Stir-Guard timer. Figure 1 Date: Printed in the U.S.A. Copyright 2009 by GSI Group Page 1 of 14
2 Design III Stir-Guard Option Installation Instructions 1. Disconnect power to the unit. 2. Remove the two (2) long swivel covers on the Stir-Ator yoke swivel housing. 3. For 230 volt units, See Pages 4-6. For 440 volt units, remove the two (2) self-tapping screws on the top of the swivel yoke enclosure. Position the solid state module #2EL1207 inside the top of the yoke swivel housing with the 5 terminals on the module pointing toward the Stir-Ator swivel. Bolt the module onto the yoke where the self-tapping screws were removed using two (2) #8 x 1/2" screws and whiz lock nuts. 4. Fasten the Stir-Guard assembly plate onto the swivel housing with the Stir-Guard contactor toward the swivel, secure with the #8 whiz lock nuts. (Do not loosen the nuts holding the components on the Stir-Guard assembly plate.) 5. Place the two (2) small spacers onto the threaded studs welded in the swivel housing, next place the Stir-Guard switch and mounting plate onto the studs with the roller switch toward the cog swivel ring. Secure with whiz lock nuts. DO NOT TIGHTEN AT THIS TIME. 6. Adjust by putting the switch roller on the peak of a swivel cog. (See Figure 1 on Page 1.) Move the switch plate slowly inward until the roller switch clicks. After the click, move an additional 1/16", then tighten. Rotate the swivel, be sure the roller switch rides in and out freely and the switch clicks ON and OFF, as it passes over each cog. This is necessary for a pulse to be sent to the Stir-Guard timer. Without a pulse every 45 minute, the Stir-Guard will shut down the Stir-Ator operation. 7. Connect the roller switch wires to the Stir-Guard solid state module matching wire color to module color coded markings. 8. Remove lead-in wires coming from yoke pipe to the terminal strip EXCEPT GREEN WIRE. Cut off the spade terminal and strip the installation back 3/8". Reconnect these wires to the top and bottom lugs of the Stir-Guard contactor. (If 3 phase, connect red wire to center lug of Stir-Guard contactor.) Red wire is only used for 3 phase. 9. Connect the black jumper wires from left side of the Stir-Guard contactor to the terminal strip. (3 Phase will use the extra wire sent with the kit.) 10. Replace the swivel box covers. 11. Place the STIR-GUARD decals on the swivel covers over the DMC decal already on the cover. DO NOT COVER THE CAUTION DECAL. Page 2 of 14
3 Switch Stir-Guard (SG230C) Page 3 of 14
4 Stir-Guard 230V, Option (106N135) Page 4 of 14
5 Stir-Guard 230V, Option (106N135) Parts List Ref # Part # Description Qty 1 106A083 Plate Stir-Guard Mount E064 Stir-Guard - 230V 1 3 2EL0245 Relay, Magnetic, 40A 40 Amp, 208/240V Coil 1 4 2FH0474 Screw, TCSF #8-32 x 1" HWHS ZN 2 5 2EL1207 Timer, 45 Minute E066 Plate, Stir-Guard 1 7 1FH0993 Flange Lock Nut #8-32 Plated 7 8 S-9317 Carriage Bolt 1/4"-20 x 1-1/2" ZN Grade E073 Stand Off Switch, Stir-Guard E103 Switch Stir-Guard 1 11 S-1430 Flat Washer 1/4" ZN Grade S-7215 Flange Nut 1/4"-20 ZN 4 13 S-6337 Screw, MS #8-32 x 1/2" PHP ZN Grade S-1101 Bolt HHCS 1/4"-20 x 1/2" ZN Grade S-6997 Bolt HHCS 1/4"-20 x 1-1/4" ZN Grade 5 1 Page 5 of 14
6 Stir-Guard 230 VAC 1 Phase and 3 Phase (106N135) Label Name Color Total Length Description Pin Terminal Description Pin Terminal 1 DAVID2104 Black 12" 2EL0245 Contactor L1 1EL0520 Terminal Block 1EL Black 6-1/2" 2EL1207 Timer 2 1EL0520 2EL0245 Contactor L1 1EL Black 106E103 Switch Common 2 Black 106E103 Switch N.O. Supplied with Switch Supplied with Switch 2EL1207 Timer 2 1EL0520 2EL1207 Timer 6 1EL DAVID1612 Orange 6-1/2" 2EL1207 Timer 3 1EL0520 2EL0245 Contactor L3 1EL Black 4" 2EL0245 Contactor L3 1EL0520 2EL0245 Contactor A2 1EL DAVID2104 Black 12" 2EL0245 Contactor L3 1EL0520 Terminal Block 1EL DAVID1786 Brown 6-1/2" 2EL1207 Timer 1 1EL0520 2EL0245 Contactor A1 1EL Black 2EL0245 Contactor L2 1EL0520 Terminal Block 1EL0534 Page 6 of 14
7 NOTES Page 7 of 14
8 Stir-Guard 440V, Option (106N136) Page 8 of 14
9 Stir-Guard 440V, Option (106N136) Parts List Ref # Part # Description Qty 1 106A083 Plate Stir-Guard Mount E065 Stir-Guard - 440V 1 3 2EL1207 Timer, 45 Minute 1 4 2EL0245 Relay, Magnetic, 40A 40 Amp, 208/240V Coil 1 5 2FH0474 Screw, TCSF #8-32 x 1" HWHS ZN 2 6 2FH0775 Screw, MS #8-32 x 3/4" PHS ZN 2 7 2EL0313 Transformer, Core and Coil E066 Plate, Stir-Guard 1 9 S-9317 Carriage Bolt 1/4"-20 x 1-1/2" ZN Grade E073 Stand Off Switch, Stir-Guard E103 Switch Stir-Guard 1 12 S-1430 Flat Washer 1/4" ZN Grade S-7215 Flange Nut 1/4"-20 ZN 3 14 S-6337 Screw, MS #8-32 x 1/2" PHP ZN Grade FH0993 Flange Lock Nut #8-32 Plated S-6997 Bolt, HHCS 1/4"-20 x 1-1/4" ZN Grade 5 1 Page 9 of 14
10 Stir-Guard 440 VAC 3 Phase (106N136) Label Name Color Total Length Description Pin Terminal Description Pin Terminal 1 DAVID1340 Orange A/R 2EL1207 Timer 2 1EL0520 2EL0313 Transformer X4 1EL Black A/R 106E103 Switch Common 2 Black A/R 106E103 Switch N.O. Supplied with Switch Supplied with Switch 2EL1207 Timer 2 1EL0520 2EL1207 Timer 6 1EL DAVID1340 Black A/R 2EL1207 Timer 3 1EL0520 2EL0313 Transformer X1 1EL DAVID1340 Brown A/R 2EL0245 Contactor A1 1EL0520 2EL0313 Transformer X1 1EL DAVID1340 Black A/R 2EL1207 Timer 1 1EL0520 2EL0245 Contactor A2 1EL DAVID1340 Black A/R 2EL0245 Contactor L1 1EL0520 2EL0313 Transformer H1 1EL Black A/R 2EL0245 Contactor L1 1EL0520 Terminal Block 1EL Black A/R 2EL0245 Contactor L2 1EL0520 Terminal Block 1EL DAVID1340 Black A/R 2EL0245 Contactor L3 1EL0520 2EL0313 Transformer H4 1EL Black A/R 2EL0245 Contactor L3 1EL0520 Terminal Block 1EL0534 Page 10 of 14
11 NOTES Page 11 of 14
12 Stir-Guard 575V, Option (106N214) Page 12 of 14
13 Stir-Guard 575V, Option (106N214) Parts List Ref # Part # Description Qty 1 106A083 Plate Stir-Guard Mount 1 2 S-9317 Carriage Bolt 1/4"-20 x 1-1/2" ZN Grade E073 Stand Off Switch, Stir-Guard E103 Switch Stir-Guard 1 5 S-1430 Flat Washer 1/4" ZN Grade S-7215 Flange Nut 1/4"-20 ZN 3 7 S-6337 Screw, MS #8-32 x 1/2" PHP ZN Grade FH0993 Flange Lock Nut #8-32 Plated E087 Stir-Guard - 575V EL1207 Timer, 45 Minute EL0245 Relay, Magnetic, 40A 40 Amp, 208/240V Coil FH0474 Screw, TCSF #8-32 x 1" HWHS ZN FH0775 Screw, MS #8-32 x 3/4" PHS ZN 2 14 FH-7072 Transformer, 575/220V 50VA 575/230 Design III Stir-Guard Squared E066 Plate, Stir-Guard 1 16 S-6997 Bolt, HHCS 1/4"-20 x 1-1/4" ZN Grade 5 1 Page 13 of 14
14 Stir-Guard 575 VAC 3 Phase (106N214) Label Name Color Total Length Description Pin Terminal Description Pin Terminal 1 DAVID1340 Orange A/R 2EL1207 Timer 2 1EL0520 FH-7072 Transformer X4 1EL Black A/R 106E103 Switch Common 2 Black A/R 106E103 Switch N.O. Supplied with Switch Supplied with Switch 2EL1207 Timer 2 1EL0520 2EL1207 Timer 6 1EL DAVID1340 Black A/R 2EL1207 Timer 3 1EL0520 FH-7072 Transformer X1 1EL DAVID1340 Brown A/R 2EL0245 Contactor A1 1EL0520 FH-7072 Transformer X1 1EL DAVID1340 Black A/R 2EL1207 Timer 1 1EL0520 2EL0245 Contactor A2 1EL DAVID1340 Black A/R 2EL0245 Contactor L1 1EL0520 FH-7072 Transformer H1 1EL Black A/R 2EL0245 Contactor L1 1EL0520 Terminal Block 1EL Black A/R 2EL0245 Contactor L2 1EL0520 Terminal Block 1EL DAVID1340 Black A/R 2EL0245 Contactor L3 1EL0520 FH-7072 Transformer H4 1EL Black A/R 2EL0245 Contactor L3 1EL0520 Terminal Block 1EL0534 Page 14 of 14
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