Arctic Silver 91T Treadmill

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1 Arctic Silver 91T Treadmill Customer Support Services PARTS MANUAL rev. 04 Jan 2007

2 REFERENCES PLEASE NOTE: ALL OPERATION, INSTRUCTION ASSY & INSTRUCTION BAG ASSY MAY NOT AVAILABLE LANGUAGE OPERATION MANUAL INSTRUCTION ASSEMBLY INSTRUCTION BAG ASSY. ENGLISH M051-00K60-A028 M051-00K60-B024 AK FRENCH PORTUGUESE SPANISH DUTCH GERMAN ITALIAN M051-00K60-A029 M051-00K60-B025 AK M051-00K60-B030 M051-00K60-B026 AK JAPANESE M051-00K60-A031 M051-00K60-B027 AK SERVICE MANUAL M051-00K60-A023 AK HDWR-BAG ASSY: MFG; 91TW BM Item Description Qty 0K END-CAP: SPHERE B 4 0K SPRING: ERGO-BAR B CONN FTYPE PNL F01S RD GP F B RIVET: PLASTIC; REMOVABLE B /8-16X80 UNS HEX BLT G5 ZN B /4-20X28 TRX BUT L CS G8 ZS B /4-20X32 TRX BUT L CS G8 ZS B X 8 PHL PAN B ST ZB B NUT 3/8-16 LOCK-FLNGE D ST CD B WSH FL-D ST ZS B 4

3 REFERENCES - CONTINUED TOUCH UP PAINT: PAINT: CAN; SPRAY; ARCTIC SILVER PAINT: BOTTLE; ARCTIC SILVER (.5 OZ ) PAINT: PEN; ARCTIC SILVER (.33 OZ ) ENTERTAINMENT READY PRODUCT This product is preconfigured to accept the addition of the Life Fitness Entertainment System. A POWER CABLE and COAXIAL CABLE have been preinstalled. AK CBL-ASSY: PWR EXT; 120" S/C-C AK CBL-ASSY: COAX; 120" S/C-B

4 CONTENTS Page CONSOLE ASSEMBLY...5 MOTOR COVER, LEVELER & END CAPS...8 ERGO BAR & UPRIGHT ASSEMBLY...9 ACCESSORY TRAYS...10 BELT, DECK & ROLLERS...11 LIFESPRINGS & ANTI-STATIC TINSEL...12 LIFT FRAME ASSEMBLY...13 LIFT MOTOR AND HOME SWITCH...14 DRIVE MOTOR ASSEMBLY...15 WAX PUMP, BAG, NOZZLE AND BRACKET...16 SENSORS...17 REAR ROLLER GUARDS AND ADJUSTMENT BOLTS...18 DC CONTROLLER AND ON/OFF SWITCH...19 LINE FILTER...20 LINE-CORD AND LINE-CORD OPTIONS...21 CABLES...22

5 Console Assembly (1 of 3) LANGUAGE CONSOLE OVERLAY/BEZEL ASSY ENG/ENG AK AK GERMAN AK AK SPANISH AK AK JAPANESE AK AK FRENCH AK AK ITALIAN AK AK DUTCH AK AK PORUGUESE AK AK Stop Key/ Tether Assembly AK

6 Console Assembly (2 of 3) Left Wire Cover 0K Right Wire Cover 0K Rear Decal 0K Rear Console Case 0K Phillips Screw(9)

7 Console Assembly (3 of 3) 6-Pin Connector 2-Pin Connector 2-Pin Connector Polar/Emergency Stop Cable Assembly AK (Note: The 6-pin connector, connects to the PCB Assy. The 2-pin connector, connects to the Stop Switch connector.) Emergency Stop Cable Assembly AK Note: 2-pin connector, connects to the Polar/Emergency Stop 2-pin connector. Phillips Screw Phillips Screw(5) Console PCB A A001 Receiver Isolator Tube 0K Polar Receiver SK Side Foam 0K Receiver Isolator Cube 0K

8 Motor Cover, Leveler and End Caps Motor Cover AK Motor Cover Screws (4) Grommets (4) End Cap(4) 0K End Cap Screws (8) Grommets (8) Handrail Bolt Washer Jam Nut Leveler 0K

9 Ergo Bar and Upright Assembly Main Wiring Cable Heart Rate Cable AK Mounting Screw Electrode Kit GK ERGO Bar w/heart Rate Sensor AK Grounding Spring 0K Mounting Screw Left Upright Assembly AK End Cap 0K Right Upright Assembly AK

10 Accessory Trays Accessory Tray RT 0K Accessory Tray LT 0K Mounting Screws(4) Push Rivots(2)

11 Belt, Deck and Rollers Rear Roller 0K Front Roller AK Striding Belt 0K Deck 0K Deck Screws(4) Aluminum Flex deck 0K Decal

12 Lifesprings and Anti-Static Tinsel Tinsel Spring Extension Anti-Static Tinsel 0K Anti-Static Tinsel Frame Screw Deck Screw(4) Lifespring(8) 0K Tinnerman Clip(4) Washer(8) Allen Screw(8)

13 Lift Frame Assembly ( * ) Included in Lift Frame Assembly AK * Lift Arm Wheel 0K * Cap, Tube End 0K * Cotter Pin * Clevis Pin Clevis Pin Cotter Pin

14 Lift Motor and Home Switch Lift Motor 0K (120v) 0K (220v/60Hz) Clevis Pins Clevis Pins Cotter Pins Home Switch

15 Drive Motor Assembly Drive Motor Assembly AK Motor Brush Kit GK Tensioning Bolt Mounting Nuts(4) Drive Belt 0K Motor; Bleed Cable AK Locking Nut Washer 0k Isolation Mount 0K Isolation Mounting Plate 0K Motor Mount Spacer 0K

16 Wax Pump, Bag, Nozzle and Bracket Wax Pump 0K (120v) AK (220v) Wax Bag GK Support Wax Bag 0K Push Rivets Wax Hose Wax Spray Nozzle Nozzle Elbow Wax Nozzle Assembly AK

17 Sensors ( * ) Sensor Pulley Wheel Assembly AK (If Equipped) STAMP MUST FACE EACH OTHER Setscrews(2) * Mounting Screws Drive Motor Pulley 0K * Sensor Wheel 0K * Backer Plate 0K Speed Sensor w/o Bracket AK Screw Bracket 0K OPTO Speed Sensor w/bracket AK

18 Console Assembly (2 of 3) Rear Roller Cover Guards LT 0K Rear Roller Cover Guards RT 0K Washer(2) Rear Roller Adjusting Bolt(2)

19 DC Controller and On/Off Switch DC Controller Mounting Screws(4) DC Controller GK Volts/50-60 Hz GK Volts/50-60 Hz ON/OFF Switch

20 Line Filter Screw(2) Line Filter 20-Amp Line Filter 10-Amp Strain Relief Power Cord Retainer ( International Only )

21 Line-Cords & Line-Cord Options S/N TWD and up MODEL # MODEL DESCRIPTION STANDARD LINE-CORDS 91TW TW TW TW TW TW TW TW TW TW TW TW TW TW TW TW TW TW ENG/ENG 120/60 DOM 91TW FRN/MET 120/60 DOM 91TW SPN/MET 120/60 DOM 91TW JAP/MET 100/50 DOM 91TW POR/MET 120/60 DOM 91TW ENG+MET 220/60 DOM 91TW JAP/MET 200/50 DOM 91TW ENG+MET 230/50 CON 91TW GER/MET 230/50 CON 91TW FRN/MET 230/50 CON 91TW SPN/MET 230/50 CON 91TW ITL/MET 230/50 CON 91TW DUT/MET 230/50 CON 91TW POR/MET 230/50 CON 91TW ENG+MET 240/50 UK 91TW ENG+MET 230/50 UK 91TW ENG+MET 240V+ AUS AK LINE-CORD ASSY: DOM; NEMA 5-20; 12AWG PURCH. C LINE-CORD: 220V;DOM;15A 8-FT B LINE-CORD: R/A; CEE7; 103" 10A 250V D LINE-CORD: U.K; R/A LINE-CORD: IEC; AUSTRALIAN; 230/50 C D OPTIONAL LINE-CORDS LINE-CORD: 20A; 120V; 12' 12' LINE-CORD: R/A; W/PLUG 220/60 7.5' LINE-CORD: 220V; 15A; 12'

22 Cables Home Switch Cable AK Wax Pump Cable AK Console Cable AK Heartrate Cable AK Jumper 120V AK Jumper JUMPER; 230V;N/PFC AK Power Controller Cable V AK Power Controller Cable V AK

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