General Assembly. Reading Rack. Console. Tray Assembly AK Upper Arms and Frame. Front Drive Linkage. Handrails SK

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1 General Assembly Reading Rack Console Upper Arms and Frame Front Drive Linkage Tray Assembly SK Handrails SK Linkage Linkage Hardware Left Side Drive Assemblies Left Side Drive Hardware Shroud Cap 0K Shrouds LT SK RT SK Right Side Drive Crankshaft Pulley Assy Power Box Lower Arm Idler Bracket Pedal Lever/ Roller Assembly Rear Step 0K Cables Bag Assembly Hardware Bag Install Manual Operator Manual Service Manual AK AK M051-00K20-C088 M051-00K20-A040 M051-00K53-A011 1Page 1 of 16

2 Console Assembly Console Assembly SK Eng/Met AK Eng/Met AK Ger/Met AK Spn/Met AK Spn/Met AK CCD/Met AK Frn/Met AK Itl/Met AK Dut/Met AK Frn/Met Overlay Bezel SK Eng/Met AK Eng/Met AK Ger/Met AK Spn/Met AK Spn/Met AK CCD/Met AK Frn/Met AK Itl/Met AK Dut/Met AK Frn/Met Screw Console Case (Black) 0K Battery Cover 0K Screw (6) 2Page 2 of 16

3 Shrouds LEFT SIDE VIEW Hood Shroud SK Tinnerman Retention Block 0K Cable Insulated Clamp Screw Cable Retention Bracket 0K Arm Cap Plate 0K Linkage Shroud 0K Screw BACK VIEW Left Shroud Assy SK Pop Rivet (Plastic) Shroud Pedal Assy SK Right Shroud Assy SK Left Side Trim 0K Right Side Trim 0K Rear Cover w/decal AK Page 3 of 16

4 Tray Assembly Trim 0K Plate w/decal Language AK English AK German AK Spanish AK Swedish AK Japanese AK French AK Italian AK Dutch AK Portuguese Decal 0K K K K K K K K K Screw Column AK Velcro Loop 0K Stop Switch SK Tray 0K Stop Switch Retainer 0K Velcro Hook 0K Stop Switch Cable Assembly Receiver Isolator Tube 0K Polar Receiver AK Assembly Tray SK Page 4 of 16

5 Right Drive Side Cable Tie Power Cable Assy PCB Bracket Assy SK Cable Tie Hex Nut Clamp Cable Intermediate Shaft Assy SK Locking Nut Locking Nut Cable Clamp Plastic Grommet Bolt Lock Page 5 of 16

6 Left Drive Side Poly-V Belt(Alternator) 0K Alternator Strap Bracket 0K Lower Arm Welded Assy AK Poly-V Belt(Drive) Resistor Assy SK Alternator w/pulley Assy SK Spacer 0K Pulley 0K Key 0K Intermediate Shaft Assy SK Shroud Support 0K Machined Key 0K Support Clamp Plate 0K Sweat Diverter 0K Page 6 of 16

7 Left Drive Side Hardware Nut Bolt Bolt Bolt Hex Nut Bushing Bolt Cotter Pin Wheel Clevis Pin Cable Tie Foot Pad 0K Tie Strap Nut Nut Leveler Nut Page 7 of 16

8 Front Drive Linkage Upper Frame Electrode Handle Cable Cable Clamp Upper Arm Assy AK Upper Frame Drive Assy AK Intermediate Shaft Assembly SK Lock Nut Crankshaft Assy AK Page 8 of 16

9 Linkage Hardware Jam Nut Bearing Spacer 0K Shaft 0K Lock Nut Link Pivot Sleeve 0K Bolt Bolt Pivot Sleeve 0K Jam Nut Set Screw Bolt Page 9 of 16

10 Linkage Lower Arm AK Link Bar AK Link Bar AK Crank Arm Assembly SK /4 Link SK Page 10 of 16

11 Lower Arm Idler Bracket Assembly GK Pulley 0K Idler Bracket Plate 0K Nut Idler Spacer 0K Tensioning Bracket 0K Square 0K Acorn Nut Wear Plate 0K Page 11 of 16

12 Crankshaft Pulley Assembly SK Hub Assembly AK Hex Screw Hub Key 0K Bearing Ring Pillow Block Bearing 0K Page 12 of 16

13 Pedal Lever/Roller Assembly RT-SK , LT-SK Toe Guard Kit (2) GK Pedal 0K TORX Screw Spacer 0K TORX Screw Roller SK Anti-Lift Roller SK Roller Bearing Assy SK Page 13 of 16

14 Upper Arms and Frame Sensors GK Handrail Grip, LT AK Handrail Grip, RT AK UPPER FRAME ASSEMBLY AK E-Ring Left Hub Shaft Assy SK Right Hub Shaft Assy SK Page 14 of 16

15 Power Box Circuit Breaker 2 amp To Power Control Board Switch Line Cord (See Table) Bushing Strain Relief (See Table) 10 Transformer AK Power Box (See Table) Circuit Breaker 10 amp NOTE: For 120v/60-12 Line Cord order: GK Page 15 of 16

16 RING K F A E J N T B F K P L E U C G L R J N D H M W S W R6 17 R1 R3 R4 STATIC RING 2 KOREA CT9500 Cross-Trainer Block Diagram Main Console AK Stop/Polar Cables AK STOP N.C. *Violet *Yellow STOP SW STOP SW GND VCC HRT + IN P7 MINI-FIT Jr. RECPT. P2 *black *red *white POLAR TELEMETRY REC EIVER MANDO ALTERNATOR AC Tap L P EXC. MANDO S B E Output Gnd Cable Assembly Alternator Stud AK KEYPAD P1 1 CONSOLE +8VDC GND +8VDC GND FIELD CTL RPM SENSE green brown black white red blue Field Excitation Field Return CON6MINI-FITJR CON17LIF 17 CONTROL J2 1 OHM 5% 240 W. 2 PLCS. green brown black white red blue VDC GND +8VDC GND FIELD CTL RPM SENSE KEY RPM SENSE FIELD RTN. FIELD CTRL. KEY GND 3 pink 5 violet 4 orange/white 2 1 ALTERNATOR violet ACTap Field Return Gnd Output Fld.Exc. red (2) KEYPAD SCHEMATIC CON7S156K5 J1 J4 1 2 CON5S156K2 STATIC S1 S2 S3 2POSMNL black (2) M 12 START A B C G H D 6 R2 R P T 10 GRN WHT. BLK. RED S U 14 R CON4MINIFITJR Electronic Handle Cable AK CON4MINIFITJR CON2MINIFITJR CON2MINIFITJR CON2MINIFITJR CON2MINIFITJR white or red black Left "Finger" black white or red Right "Palm" (WHITE or RED ) (BLACK) Left "Palm" Right "Finger" (BLACK) (WHITE or RED ) Handlebar Cable AK Power Box grn 10 A. 1 2 blk wht wht blk grn ON/OFF switch awg. Line Cord blu 1 2 brn 1 2 Bkr 2A grn Line Filter blu brn Mov 1 red red red Pos. MNL wht blu/blk red/yel red/blk wht/blk grn/blk org/blk blk blk orn Power Transformer (Split Bobbin) red red Cable Assembly AK Page 16 of 16

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