E5 TOTAL-BODY ELLIPTICAL CROSS-TRAINER

Transcription

1 E5 TOTAL-BODY ELLIPTICAL CROSS-TRAINER E5-XX , E5-XX , EX-XX PARTS MANUAL JANUARY 2017

2 Table of Contents Miscellaneous 2 Clevis Covers & Plastic Inserts 3 Console Support & Handlebars 4 User Arms & Hardware 5 Upright & Upright Shrouds Pedal Lever Assemblies Main Shrouds Idler Assemblies & Covers Crank Related Components Crank Pulley & Drive Belt Coupler Components Motor Brake & Tensioner Components Stabilizer Components & Grommets Wiring Diagram 17

3 Miscellaneous Item Alpha Part Number MISC-001 E5X ASSY, TRANSFORMER, V, 9V, 1.5A, DOM MISC-002 E5X ASSY, TRANSFORMER, V, 9V, 1.5A, UK MISC-003 E5X ASSY, TRANSFORMER, V, 9V, 1.5A, CONT MISC-004 E5X ASSY, TRANSFORMER, V, 9V, 1.5A, AUST MISC-005 E5X ASSY, TRANSFORMER, V, 9V, 1.5A, BR MISC-006 E5X Charcoal Gray Touch-Up Paint: Spray Can MISC-007 E5X Charcoal Gray Touch-Up Paint: 5 oz bottle w/applicator Serial Number Table Item Alpha Starting Serial Number E5-XX E5X E5X E5-XX E5X E5X E5-XX E5X E5X Consoles Used with E5 Base - See Console Parts Manuals Alpha Part Number GC GC-000X-0105 GO CT/BIKE CONSOLE ENG/ENG+MET GC GC-020X-0105 GO CT/BIKE CONSOLE GER/MET GC GC-040X-0105 GO CT/BIKE CONSOLE SPN/MET TKC TKC-000X-0205 TRACK + CT/BIKE CONSOLE ENG/ENG+MET TKC TKC-020X-0205 TRACK + CT/BIKE CONSOLE GER/MET 2

4 Clevis Covers & Plastic Inserts LEFT PC-005 PC-003 PC-004 PC-006 PC-002 PC-004 PC-008 PC-007 PC-006 PC-001 PC-005 RIGHT PC-002 PC-008 PC-007 PC-001 PC-001 E5X REX3HVQ Cover; Rear Clevis (2) PC-002 E5X REX3JNL Screw, M3.5 X Truss Head, Tapping (4) PC-003 E5X REX3HVU Plastic Accessory Tray Insert PC-004 E5X REX3HVW Insert, Cup Holder (2) PC-005 E5X REX3HP0 Cover; Front Left / Rear Right User Arm (2) PC-006 E5X REX3HP2 Cover; Front Right / Rear Left User Arm (2) PC-007 E5X REX3JNZ Screw, Pan M5 X (4) PC-008 E5X REX3HVR Cover; Front Clevis (2) 3

5 Console Support & Handlebars CS-011 CS-013 CS-012 CS-010 CS-014 CS-017 CS-009 CS-016 CS-008 CS-007 CS-018 CS-008 CS-005 CS-015 CS-019 CS-001 CS-006 CS-004 CS-002 CS-003 Item Alpha Part Number CS-001 E5X REX3HW4 Stationary Handlebar Assembly, Right CS-002 E5X REX0JZB M4 X.7 HXS NO CUP ST BO (4) CS-003 E5X REX3HW5 Grip Cap (2) CS-004 E5X REX0K0A Cap Screw, M8 X (4) CS-005 E5X REX3HW3 Stationary Handlebar Assembly, Left CS-006 E5X REX3HR4 HR Sensor: Top (2) CS-007 E5X REX3HXA Service Assy, Activity Zone CS-008 E5X REX3JPY Screw, PHL Pan M3.5 X 20-8 (4) CS-009 E5X REX3HVS Top Console Support Cover CS-010 E5X REX3HV0 BRKT, Console Support CS-011 E5X REX2D1X Screw, PHL Pan M5 X CS-012 E5X REX0JAF Star Washer CS-013 E5X REX2R27 Ground Wire CS-014 E5X REX0KBA Screw, PHL M5 X , X7 (4) CS-015 E5X REX2NAD M4 X 18 Pan Head Tapping Screw (4) CS-016 E5X REX2P4Q Bolt, Hex M10 X (4) CS-017 E5X REX3HVV Bottom Console Support Cover CS-018 E5X REX3HVT Lower Console Support Cover CS-019 E5X REX3HR5 HR Sensor: Bottom (2) 4

6 User Arms & Hardware UA-001 E5X REX3PA7 Left User Arm Assembly (See Note 1) (Not Shown) UA-002 E5X REX0JBD Wave Washer (2) UA-003 E5X REX22B3 Washer,.26 X (2) UA-004 E5X REX0JEJ Ring, Retaining, 63/64 (2) UA-005 E5X REX3PA8 Right User Arm Assembly (See Note 1) UA-006 E5X Bearing, 12MM Ball (4) UA-007 E5X REX2MPQ Flat Washer, 35MM OD X 10MM OD X 3MM THK (2) UA-008 E5X REX2DVG Bolt, Hex M10 X (4) UA-009 E5X REX2BKD Bolt, Hex HD M10 X (2) UA-010 E5X REX22RR Nut, Nylock M10 X (2) UA-011 E5X REX3K6L Left Rocker Arm (with bearing) (See Note 2) (Not Shown) UA-012 E5X REX3K6M Right Rocker Arm (See Note 2) UA-013 E5X REX3HSU M4 X 16 Pan Head Tapping Screw (2) UA-014 E5X REX3KL6 Resistance Button Assembly (2) UA-015 E5X REX2NAD M4 X 18 Pan Head Tapping Screw (2) UA-016 E5X REX2ZXH Hex Socket Screw (4) UA-017 E5X REX3HR4 Heart Rate Sensor, Front UA-018 E5X REX3HR5 Heart Rate Sensor, Back UA-019 E5X REX3HSA Cable Assembly, Activity Zone to Resistance Switch UA-020 E5X REX3HSC Cable Assembly, User Arm HR Note 1: Assembly includes User Arm Weldment, Grips, HR Sensors, Cables and Screws. Note 2: Assembly includes Rocker Arm Weldment, Bearings and Screws. Illustration on next page. 5

7 UA-001 / UA-005 UA-014 UA-013 UA-004 UA-003 UA-002 UA-016 UA-017 UA-019 UA-020 UA-006 UA-018 UA-015 UA-011 / UA-012 UA-007 UA-008 UA-010 UA-009 6

8 Upright & Upright Shrouds US-004 US-003 US-011 US-009 US-005 US-007 US-002 US-010 US-006 US-001 US-008 US-001 E5X REX3K6K Right Front Shroud w/ E5 badge US-002 E5X REX2BKD Bolt Hex HD M10 X (4) US-003 E5X REX3HW6 Bracket; Cup Holder US-004 E5X REX22B7 Cap Screw M8 X (2) US-005 E5X REX3HRH WLDMT, Upright US-006 E5X REX2NEK Grommet, 38MM X 25MM US-007 E5X REX2DVG Bolt, Hex M10 X US-008 E5X REX21NN Nut, Insert M10 X 1.5 US-009 E5X REX3K6H Left Front Shroud w/e5 badge US-010 E5X REX3JPU Screw, CSL Pan M5 X (8) US-011 E5X REX2MP4 Felt Disc (4 per side) 7

9 Pedal Lever Assemblies PL-014 PL-002 PL-019 PL-005 PL-006 PL-004 PL-003 PL-007 PL-011 PL-010 PL-016 PL-015 PL-017 PL-018 PL-009 PL-012 / PL-013 PL-008 PL-001 PL-001 E5X REX2BKD Bolt, Hex HD M10 X PL-002 E5X REX0JEG C-Ring, A-20 (2) PL-003 E5X REX0HVP Bearing Ball 6004ZZ (2) PL-004 E5X REX2LJZ Axle, ADJ Link PL-005 E5X REX0JB7 Wave Washer PL-006 E5X REX2NDD Washer, Spacer PL-007 E5X REX22RR Nut, Nylock M10 X PL-008 E5X REX3HVK Guard, Pivot PL-009 E5X REX2NAM Screw, PHL Pan M4 X PL-010 E5X REX3HUH Cover, Bottom Pedal (2) PL-011 E5X REX2T9W Screw, M5 X (6) PL-012 E5X REX3K6Z Service Assy, Pedal Lever Right (Assembly includes weldment with bearings pressed in) PL-013 E5X REX3K6W Service Assy, Pedal Lever Left (Not Shown) (Assembly include weldment with bearings pressed in) PL-014 E5X REX3HLX Pedal Insert (2) PL-015 E5X REX0JEE Ring, Retaining A-17 PL-016 E5X REX2BKB Bearing, Self- Align, 2203 (2) PL-017 E5X REX2BAD Shaft, Coupler Pedal Conn (2) PL-018 E5X REX0JE0 Ring Retaining, B-40 (2) PL-019 E5X REX3K52 Velcro Pads (6 per Pedal) 8

10 Main Shrouds MS-010 MS-006 MS-007 MS-015 MS-011 MS-001 MS-014 MS-013 MS-004 MS-016 MS-015 MS-012 MS-016 MS-005 MS-014 MS-008 MS-003 MS-009 MS-002 MS-001 MS-001 E5X REX3JPU Screw, CSL Pan M5 X (20) MS-002 E5X REX3K6G Shroud; Rear; Rear-Half; Right MS-003 E5X REX3K6F Shroud; Rear; Rear-Half; Left MS-004 E5X REX3HL7 Cover; Inside Actuator, Left MS-005 E5X REX3HL5 Cover; Inside Actuator, Right MS-006 E5X REX3HVH Shroud, Telescoping, Left (2) MS-007 E5X REX3HVJ Shroud, Telescoping, Right(2) MS-008 E5X REX3HVE Shroud; Rear Front-Half, Left MS-009 E5X REX3HVG Shroud; Rear Front-Half, Right MS-010 E5X REX2NAK Screw, CSL Pan M5 X (8) MS-011 E5X REX30YR Screw, PHL Pan M3.5 X 18-12, X7 (2) MS-012 E5X REX3HL6 Cover Outer Actuator Right MS-013 E5X REX3HL8 Cover Outer Actuator Left MS-014 E5X REX3JNL Screw, PHL HD, M3.5 X 18-12, (10) MS-015 E5X REX2MP4 Felt Disc (10) MS-016 E5X REX0KEQ Screw, M5 X 12 Zinc with plastic (6) 9

11 Idler Assemblies & Covers IA-002 IA-001 IA-011 IA-003 IA-004 IA-005 IA-006 IA-008 IA-009 IA-010 IA-007 IA-012 (Idler Service Assem blies Include Weldm ent, Cable, Bearing and Grommet) ASSEMBLED SAME ON OPPOSITE SIDE IA-001 E5X REX3HP5 Cover Pivot Lower Top, Right IA-002 E5X REX2NAG Screw, PHL Pan M3.5 X IA-003 E5X REX2BKA Bearing, Self-Align, 2202 (2) IA-004 E5X REX0JDZ Ring, Retaining B-35 (2) IA-005 E5X REX0J4R Washer, 20MM OD X 10MM ID X 3MM THK (2) IA-006 E5X REX2DVG Bolt, Hex M10 X (4) IA-007 E5X REX3HP6 Cover Pivot Lower Bottom, Right IA-008 E5X REX2ML3 Grommet, Idler Front (2) IA-009 E5X REX3HX9 Service Assy, Idler Right (Idler Service Assemblies Include Weldment, Cable, Bearing and Grommet) IA-010 E5X REX3HX8 Service Assy, Idler Left (Idler Service Assemblies Include Weldment, Cable, Bearing and Grommet) (Not Shown) IA-011 E5X REX3HP7 Cover Pivot Lower Top, Left (Not Shown) IA-012 E5X REX3HP8 Cover Pivot Lower Bottom, Left (Not Shown) 10

12 Crank Related Components ASSEMBLED SAME ON OPPOSITE SIDE CC-005 CC-004 CC-003 CC-002 CC-001 CC-008 CC-007 CC-006 CC-009 Item Alpha Part Number CC-001 E5X REX2LL2 WLDMT, Crank Arm (2) CC-002 E5X REX22RP Nut, Nylock M8 X 1.25 X 6MM THK (2) CC-003 E5X REX2LRT Plate; Crank (2) CC-004 E5X REX0JGQ Crank Key (2) CC-005 E5X REX21NS Bolt, Hex HD. M8 X (2) CC-006 E5X REX3JNZ Screw, CSL Pan M5 X (4) CC-007 E5X REX3E9M Cover; Crank (2) CC-008 E5X REX0K5T Screw, PHL M5 X (2) CC-009 E5X REX0JB7 Wave Washer (2) 11

13 Crank Pulley & Drive Belt CD-004 CD-006 CD-007 CD-003 CD-008 CD-005 CD-002 CD-001 CD-009 CD-004 CD-001 E5X REX0KR3 Nut, Lock M6 X 1.6MM THK (4) CD-002 E5X REX0J69 Washer, Flat.6 X 13-1 (4) CD-003 E5X REX21NT Bolt, Hex HD M6 X 1-20 (4) CD-004 E5X REX0JEJ Ring, Retaining (3) CD-005 E5X REX2LL1 WLDMT, Axle Crank CD-006 E5X REX2LME Belt, Drive, Poly-V, 520J CD-007 E5X REX218N Pulley, Crank CD-008 E5X REX01H5 Magnet Rexon CD-009 E5X Bearing, 12MM Ball 12

14 Coupler Components CO-002 CO-013 CO-003 CO-014 CO-004 CO-005 CO-014 CO-001 / CO-006 CO-015* / CO-016* CO-014 ASSEMBLED SAME ON OPPOSITE SIDE CO-013 CO-008 CO-009 CO-010 CO-007 CO-011 CO-012 CO-017* CO-018* ACTUATOR ONLY CO-001 E5X REX3HX5 Service Assy, Left Coupler 120V (Not Shown) CO-002 E5X REX2MP4 Felt Disc CO-003 E5X REX0KEQ Screw, PHL Pan M5 X (6) CO-004 E5X REX3HL5 Cover; Inside Actuator, Right CO-005 E5X REX3HL7 Cover; Inside Actuator, Left (Not Shown) CO-006 E5X REX3HX6 Service Assy, Right Coupler 120V CO-007 E5X REX2NG7 Screw, PHL Pan M3 X (4) CO-008 E5X Service Assy, Limit Switch Right CO-009 E5X Service Assy, Limit Switch Left (Not Shown) CO-010 E5X Service Assy, Upper Coupler CO-011 E5X REX2QBA Actuator, Right Coupler 120V CO-012 E5X REX2QB4 Actuator, Left Coupler 120V CO-013 E5X REX0JB7 Wave Washer (2 per side) CO-014 E5X REX0JEG C-Ring (3 per side) CO-015* ESX REX3K2D Assembly: Coupler, 220V, Left CO-016* ESX REX3K2F Assembly: Coupler, 220V, Right CO-017* ESX REX2QBC Actuator: 220V, Right CO-018* ESX REX2QBB Actuator: 220V, Left * Only used on high voltage finished good E5-XX

15 Motor MR-009 MR-010 MR-011 MR-008 MR-012 MR-007 MR-016 MR-015 MR-013 MR-014 MR-006 MR-018 MR-017 MR-005 MR-004 MR-003 MR-002 MR-001 MR-001 E5X REX2NAC Screw, CSL Pan M5 X (4) MR-002 E5X REX2LPA BRKT, Power Switch MR-003 E5X REX2LQL Inlet, AC MR-004 E5X REX2NAP Screw, PHL Pan M3 X (2) MR-005 E5X REX33N0 Screw, PHL Pan M5 X (4) MR-006 E5X REX3HVM Cover, Power BRKT MR-007 E5X REX0LS1 Switch, Rocker MR-008 E5X REX01QH Cable, Brake Harness MR-009 E5X REX0K28 Cap Screw M5 X MR-010 E5X REX2LQK Speed Sensor MR-011 E5X REX0KMR Nut, M5 X 0.8, 4MM THK (2) MR-012 E5X REX2AC8 Snap Standoff (4) MR-013 E5X REX35VJ Controller, Motor, E5 MR-014 E5X REX2WYC Fuse MET 5X20 S-B 3.15A 250V MR-015 E5X REX2NAC Screw, CSL Pan M5 X (3) MR-016 E5X REX0JAF Star Washer (3) MR-017 E5X REX2HWH Motor, Resistance Stepper MR-018 E5X REX0KEH Screw, Pan HD W/Patch M5 X.8-16 (2) 14

16 Brake & Tensioner Components BT-001 BT-010 BT-008 BT-007 BT-009 BT-012 BT-013 BT-006 BT-005 BT-004 BT-011 BT-014 BT-015 BT-016 BT-017 BT-003 BT-002 BT-018 BT-019 BT-001 E5X Service Assy, Eddy Current Brake BT-002 E5X REX21LG Spacer, Collar (2) BT-003 E5X REX21LF BRKT, Brake MTG (2) BT-004 E5X REX21NP Bolt, Hex HD M12 X (2) BT-005 E5X REX21A6 Bolt, Hook Clamp BT-006 E5X REX3535 BRKT, Belt Tensioner BT-007 E5X REX22LR C-Ring, A-16 BT-008 E5X REX0K2W Screw, SHCS Brake MTG (3) BT-009 E5X REX21X8 Spacer, Tensioner (3) BT-010 E5X REX0KR5 Nut, Nylock M10 X 1.5, 10M THK (2) BT-011 E5X REX21A7 Stud, Swivel BT-012 E5X REX0HVY Bearing, Ball 6204ZZ (2) BT-013 E5X REX0JEG C-Ring, A-20 (2) BT-014 E5X REX2VYD Cable, Internal Brake Bracket BT-015 E5X REX21BJ Brake, Assy Eddy Current BT-016 E5X REX25ZJ Cap Screw, M8 X (4) BT-017 E5X REX0J93 Washer, Spring 1.0 (2) BT-018 E5X REX20W4 Nut, Hex M10 X (2) BT-019 E5X REX0KR0 Nut, Lock M12 X (2) 15

17 Stabilizer Components & Grommets SC-008 SC-011 SC-007 SC-010 SC-001 SC-005 SC-009 SC-012 SC-004 SC-002 SC-003 SC-006 SC-001 E5X REX3HX7 Service Assy, Stabilizer SC-002 E5X REX2AX2 Wheel-Floor Roller SC-003 E5X REX0K0B Cap Screw, M8 X (8) SC-004 E5X REX2NFK Leveler, Leg (4) SC-005 E5X REX2T9D Nut, Hex M10 X (4) SC-006 E5X REX2AX3 Shaft, Wheel Mounting (4) SC-007 E5X REX3HP9 Grommet, Upright Oval (2) SC-008 E5X REX2LUH Grommet, 38MM X 25MM SC-009 E5X REX3HW9 WLDMT, Tube Foot (2) SC-010 E5X REX2LUJ Grommet, 50MM X 75MM SC-011 E5X REX3JNN Bolt, Hex M10 X Clear Zinc (4) SC-012 E5X REX35JK Stabilizer Endcap (4) 16

18 Wiring Diagram CBL-001 E5X REX2LQS Actuator, Coupler 120V CBL-002 E5X REX2XST Left Idler Cable CBL-003 E5X REX35UH Base Frame Power Cable CBL-004 E5X REX35VJ Controller, Motor, E5 CBL-005 E5X REX2LQK Speed Sensor CBL-006 E5X REX2HWH Motor, Resistance Stepper CBL-007 E5X REX33ZE Cable, Base, Console to MCB CBL-008 E5X REX33ZD Cable, Upright, Console to MCB CBL-009 E5X REX35VN Cable, Grip, User Pod to Console CBL-010 E5X REX35VM Cable, Upper, User Pod to Console CBL-011 E5X REX2R27 Ground Wire CBL-012 E5X REX2LQJ Cable Assembly, Bullhorn HR (2) CBL-013 E5X REX2LQC Cable, Grip, User Pod to MCB CBL-014 E5X REX2LQE Cable, Base, User Pod to MCB CBL-015 E5X REX2XSU Right Idler Cable CBL-016 E5X REX3HX1 Cable Assembly, Activity Zone Relay Stride CBL-017 E5X REX3HX2 Cable Assembly, Activity Zone Relay Resistance CBL-018 E5X REX3HS9 HR Sensor Board CBL-019 E5X REX3HSE Cable Assy, HR Sensor Board to HR Wires CBL-020 E5X REX3HSC Cable Assy, User Arm HR (2) CBL-021 E5X REX3HSF Cable Assy, HR Sensor Board to Console CBL-022 E5X REX3HSA Cable Assy, Activity Zone to Resistance Switch (2) CBL-023 E5X REX3HS8 Resistance Switch / Stride Switch (2) CBL-024 E5X REX2LQD Cable, Relay, User Pod to MCB Illustration on next page. 17

19 CBL-001 CBL-001 CBL-012 CBL-02 CBL-020 CBL-020 CBL-023 CBL-023 CBL-024 CBL-014 CBL-002 CBL-015 CBL-021 CBL-018 CBL-019 CBL-008 CBL-007 CBL-010 CBL-009 CBL-016 CBL-022 CBL-017 CBL-022 CBL-013 CBL-005 CBL-004 CBL-006 CBL-003 CBL-011 CONSOLE 18