Electrical sector solutions E Line family. Industry leading design in a compact package

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1 Electrical sector solutions E Line family Industry leading design in a compact package

2 The power of fusion There s a certain energy at Eaton. It s the power of uniting some of the world s most respected names to build a brand you can trust to meet every power management need. The energy created supports our commitment to powering business worldwide. Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers most critical challenges. ll of the above are trademarks of Eaton Corporation or its affiliates. Eaton has a license to use the Westinghouse brand name in sia Pacific. 0 Eaton Corporation.

3 Contents E Line motor controls Control relays XTRG Control relays XTRG Contactors XTCG Thermal overload relays XTOD Dimensional Data General overview Bold new design When Eaton developed the new E Line contactor family, we wanted to make a bold statement. The E Line is not just another contactor, it s a completely new design incorporating the latest principals of arcscience and technology. By starting fresh, our engineering team was able to focus on the things that matter to our customers while challenging design conventions. Quenching the arc Extinguishing switching arcs during the operation of a contactor or circuit breaker will extend it s life. Through years of research and advanced simulation techniques, Eaton has mastered this science and uses this knowledge to design reliable and innovative products. The E Line s arcchamber structure is designed to reduce the impact of switching arcs on the power contacts, yielding a more reliable design. Contactors XTCG Thermal overload relays XTOD Eaton s new E Line contactor is powerful, yet compact and is a marvel of innovation incorporating Eaton s vast experience in motor controls. In 900, Eaton developed the world s first automatic motor starter and over the years, Eaton continued this heritage of innovation launching many industry firsts including the first motor circuit protector and the first microprocessor based contactor. E Line is the world s smallest and most efficient IEC contactor, allowing OEMs and designers to reduce panel size and reduce the impact on the environment.

4 E Line motor controls System overview Designing reliable contactors To design a reliable contactor, you not only need to study switching arcs, but you need to study contact behavior. Controlling the arc at the time of contact closure and ensuring that it doesn t restrike are all important design considerations. Eaton found that the most reliable contactors have limited contact bounce during actuation and high contact force during operation. Controlled actuation Contact bounce and high mechanical forces are exhibited when a contactor closes. During operation, the contacts crash together and reopen for a fraction of a second. Eaton s engineers have studied this critical point, because it has the most impact on a contactor s life. By reducing contact bounce and reducing the mechanical impact, a designer can extend the life of a contactor without adding additional material or increasing the size. When designing the E Line contactor, our designers focused on limiting contact bounce making it one of the most reliable contactors in the world. Innovation reduces time to market The development team for the E Line family used advanced simulation techniques before a regimen of extensive testing to reduce the time to market. While this helped reduced the engineering time required for this project, the simulation techniques helped Eaton deliver a more robust design with a solid foundation. Our engineers identified problems in the lab rather than the field, so you can be assured of trouble free operation. High speed video of contact bounce rc simulation example The ultimate contactor design contactor combining high contact force, with low contact bounce is the ultimate design for reliability and efficiency. The first two frames of the E Line contactor line, available today, are the first in a series aimed at doing just that, an optimized balance that combines advanced science, performance and efficiency in a compact package. Discover how E Line can help improve the reliability and efficiency of your machines today.

5 Control relays XTRG Contents, system overview Control relays XTRG. System overview Control relays XTRG.... Control relays Basic devices XTRG... uxiliary contact modules.... Technical data Control relays XTRG... Control relays XTRG Product description Part of the E Line family of controls, the XTRG control relay offers space savings, enhanced reliability and more efficient use of materials. Rated to operate thermal currents up to, C voltages up to 0V or DC voltages up to 50V, the XTRG contactor relay offers optimum performance in a compact package. Features Control relay 90V Insulation rating 0VC or 50VDC Operational voltage Up to 5 sets of normally open or normally closed contacts with addon blocks ll common C control voltages DIN rail or panel mount options Unique 7mm design System overview Control relays are used to remotely switch small loads or in complex control schemes. The XTRG relay can be integrated with contactors from the E Line ramily of motor controls to create compact, efficient control panels for a multitude of applications. Standards and certifications GB 08 IEC/EN 097 CCC CE ccessory overview X X Contactor relay uxiliary contact modules Surge suppressor E Line family motor controls

6 Control relays XTRG. Basic devices / uxiliary contact modules, actuating voltages XTRG Control relays Connection type Contact N/O=Normally open N/C=Normally closed Rated operational current C5 () 0V 0V 0V 80 V 00 V 5 V Conventional thermal current, open, 0 C I th () Circuit symbol Can be combined with auxiliary contact module C operation Part no. rticle no. ctuating voltage 0V 50HZ Standard package N/O.9 XTCGXFC XTCGXFC.. XTRGB0DT 80 N/O N/C.9 XTCGXFC XTCGXFC.. XTRGBDT 797 N/O N/C.9 XTCGXFC XTCGXFC.. XTRGBDT 798 N/C.9 XTCGXFC XTCGXFC.. XTRGB0DT 7978 lternate actuating voltages Coil Voltage NO NO/NC NO/NC NC VC 50Hz XTRGB0B5 XTRGBB5 XTRGBB5 XTRGB0B VC 50Hz XTRGB0DS XTRGBDS XTRGBDS XTRGB0DS VC 50Hz XTRGB0C5 XTRGBC5 XTRGBC5 XTRGB0C VC 50Hz XTRGB0E5 XTRGBE5 XTRGBE5 XTRGB0E VC 50Hz XTRGB0DT XTRGBDT XTRGBDT XTRGB0DT VC 50Hz XTRGB0DU XTRGBDU XTRGBDU XTRGB0DU uxiliary contact, top mounting uxiliary contact modules Connection type Conventional thermal current open, 0 C I th = C Contact N/O=Normally open N/C=Normal closed Circuit symbol Can be combined with control relay Part no. rticle no. Standard package pole pole pole pole pole N/O N/O N/O N/C N/C N/C XTRGB.. XTRGB.. XTRGB.. XTRGB.. XTRGB.. XTCGXFC 799 XTCGXFC0 790 XTCGXFC0 79 XTCGXFC 79 XTCGXFC0 79 Coil surge supressor Coil voltage RC Varistor 8V XTCGXRSCN XTCGXVSCN V XTCGXRSCDV XTCGXVSCDV V XTCGXRSCCM XTCGXVSCCM E Line family motor controls

7 Control relays XTRG Technical data. General XTRGB.. XTCGXFC.. Standards IEC/EN 097, GB 08 Mechanical lifespan C operated Operations x Maximum operating frequency Maximum operating frequency Operations/h Climatic proofing Damp heat, constant, to IEC 878 Damp heat, cyclic, to IEC 80 mbient temperature Operation Storage Protection type Weight approximate weight C C kg 5~0 5~55 IP ~0 5~55 IP0 0.0 Contacts XTRGB.. XTCGXFC.. Rated impulse withstand voltage Overvoltage category/degree of pollution Rated insulation voltage Rated operational voltage Rated operational current C5 0V 0V 80V 80V 500V V DC 5V 50V Conventional thermal current Electrical lifespan at U e =0V, C5, U imp U i U e I th Operations VC VC VC x Magnet system Voltage tolerance C operated Power consumption Pickup Pickup Sealing Sealing x U c V V W XTRGB Terminals XTRGB.. XTCGXFC.. mm mm Nm mm Nm E Line family motor controls

8 Contactors XTCG Contents Contactors XTCG. System overview Contactors XTCG.... Contactors Basic devices XTCG... uxiliary contact modules... ccessories Technical data Contactors XTCG... uxiliary contact modules... Contactors XTCG Product description The XTCG is the flagship of the E Line family of motor controls. The XTCG contactor offers space savings, enhanced reliability and more efficient use of materials. Boasting C ratings up 00V and with a maximum operating voltage of 0V, XTCG offers tremendous performance in a small package. Features Technologically advanced contact design 90V insulation rating Operating voltage up to 0VC Up to () add on auxiliary contact modules ll common C control voltages DIN rail or panel mount options Unique space saving design System overview phase contactors are used to start motors or control industrial loads. The E Line family of contactors allows the starting of motors up to 5kW, and when combined with an XTOD overload relay or PKZC motor protective circuit breaker offers a complete package of protection and control for long life and reliable operation. Standards and certifications GB 08 IEC/EN 097 CCC CE ccessory overview 7 Frame 8 Frame 8 Frame with mechanical interlock X X X X Contactor relay uxiliary contact modules Surge suppressor Interlocking kit E Line family motor controls

9 Contactors XTCG Basic devices / uxiliary contact modules, actuating voltages / ccessories. XTCG pole contactors Connection type Rated operational current C () 80V Max motor rating for phase motors, 500Hz C P kw 0V 80V 0V Conventional thermal current, open, 0 C I th = C() Circuit symbol C operation Part no. rticle no. ctuating voltage 0V 50Hz Standard package: piece XTCG007B00DT 798 XTCG009B00DT 799 XTCG0B00DT 800 XTCG08C00DT 80 XTCG05C00DT 80 XTCG0C00DT 80 lternate actuating voltages Coil voltage VC 50Hz VC 50Hz 8VC 50Hz VC 50Hz 0VC 50Hz 80VC 50Hz XTCG007B00B5 XTCG009B00B5 XTCG0B00B5 XTCG08C00B5 XTCG05C00B5 XTCG0C00B XTCG007B00DS XTCG009B00DS XTCG0B00DS XTCG08C00DS XTCG05C00DS XTCG0C00DS XTCG007B00C5 XTCG009B00C5 XTCG0B00C5 XTCG08C00C5 XTCG05C00C5 XTCG0C00C XTCG007B00E5 XTCG009B00E5 XTCG0B00E5 XTCG08C00E5 XTCG05C00E5 XTCG0C00E XTCG007B00DT XTCG009B00DT XTCG0B00DT XTCG08C00DT XTCG05C00DT XTCG0C00DT XTCG007B00DU XTCG009B00DU XTCG0B00DU XTCG08C00DU XTCG05C00DU XTCG0C00DU uxiliary contact, top mounting uxiliary contact modules Connection type Conventional thermal current open, 0 C I th = C Contact N/O=Normally open N/C=Normal closed Circuit symbol Can be combined with control relay Part no. rticle no. Standard package pole pole pole pole pole N/O N/O N/O N/C N/C N/C XTCGB... XTCGB... XTCGB... XTCGB... XTCGB... XTCGXFC 799 XTCGXFC0 790 XTCGXFC0 79 XTCGXFC 79 XTCGXFC0 79 Coil surge supressor Coil voltage RC Varistor 8V XTCGXRSCN XTCGXVSCN V XTCGXRSCDV XTCGXVSCDV V XTCGXRSCCM XTCGXVSCCM Mechanical interlock 7 8 XTCGXMLB XTCGXMLC E Line family motor controls 5

10 Contactors XTCG. Technical data General XT Basic device CG007 CG009 CG0 Standards Lifespan, mechanical C operated Operations Operating frequency C operated Operations/h Climatic Proofing mbient temperature Operation Storage Protection type Weight Terminal capacity of main cable Solid/stranded Terminal capacity of control circuit cable Main cable connection screws / bolts Tightening torque Control circuit cable connection screws / bolts Tightening torque Main contacts Rated impulse withstand voltage U imp Overvoltage category / pollution degree Rated insulation voltage U i Rated operational voltage U e Making capacity 80V (cos to IEC/EN097) Breaking capacity (cos to IEC/EN097) 80V Electrical lifespan C x C C kg WG mm Nm Nm V C V C V C Op. IEC/EN 097, GB 08 Damp heat,constant,to IEC878 Damp heat,cyclic,to IEC80 5~0 5~55 IP M.5 M ,000 5~0 5~55 IP M.5 M.5 7 C Op.,500,000,500,000,500,000,000,000,000,000,000,000 Magnet systems Voltage tolerance C operated Power consumption of coil in a cold state and.0 xuc Pickup Pickup Sealing Sealing x U c V V W , ~0 5~55 IP M.5 M.5 9 0, CG08 5~0 5~55 IP M5 M.5 0, CG05 5~0 5~55 IP M5 M , CG0 5~0 5~55 IP M5 M.5 5 0, uxiliary contact Rated impulse withstand voltage U imp Overvoltage category/degree of pollution Rated insulation voltage U i U e Rated operational voltage Rated operational current C5 0V 0V 80V DC 5V 50V Conventional thermal current Electrical lifespan at U e =0V, C5, I th Operations VC VC VC x XTCGXFC Terminals 7 8 mm mm ( )* mm ux Contact mm mm ( )* Nm Nm ux Contact mm Nm Nm ( )* ( )* E Line family motor controls

11 Thermal overload relays XTOD Contents Thermal overload relays XTOD. System overview Thermal overload relays XTOD Thermal overload relays Thermal overload relays XTOD Technical data Thermal overload relays XTOD... 9 Thermal overload relays XTOD Product description Features XTOD thermal overload relays offer precision motor protection with phase loss protection and ambient temperature compensation. The seperate mount design allows for flexibility and the units can be mounted on DIN rail or directly on the panel adjacent the motor contactor. Precision motor protection up to Integral NO/NC contact for contactor control and alarm signal Phase loss protection mbient temperature compensation DIN rail or panel mount options System overview Thermal overload relays provide protective features for or phase motors. The relay monitors the operating current of the motor and switched the contactor off in the event of an overload situation. It also protects the motor from damage during phase loss. Standards and certifications GB 08 IEC/EN 097 CCC CE E Line family motor controls 7

12 . Thermal overload relays XTOD Thermal overload relays Thermal overload relays For use with Setting range of overload releases I r () Circuit symbol uxiliary contact N/O =Normally open N/C =Normally closed Part no. rticle no. Standard package XTOD..CCS XTCG007 Seperate mounting 0.~0.5 N/O N/C XTODP5CCS XTCG009 Seperate mounting 0.5 ~0.7 N/O N/C XTODP7CCS XTCG XTCG08 Seperate mounting 0.7~.0 N/O N/C XTOD00CCS XTCG XTCG0 Seperate mounting.0 ~.5 N/O N/C XTODP5CCS Seperate mounting. ~. N/O N/C XTODPCCS Seperate mounting.8~.7 N/O N/C XTODP7CCS Seperate mounting.~. N/O N/C XTODPCCS Seperate mounting.5~5.0 N/O N/C XTOD005CCS Seperate mounting.0~.0 N/O N/C XTOD00CCS Seperate mounting 5.5~8.5 N/O N/C XTOD8P5CCS Seperate mounting 8.5~.5 N/O N/C XTOD0CCS Seperate mounting.5~8 N/O N/C XTOD08CCS Seperate mounting 7~ N/O N/C XTOD0CCS Seperate mounting ~0 N/O N/C XTOD00CCS E Line family motor controls

13 Thermal overload relays XTOD Thermal overload relays. General Standards Climatic Proofing mbient temperature Open Enclosed Temperature compensation Weight Protection type C C C kg XTOD..CCS IEC/EN 097, GB 08 Damp heat, constant, to IEC878 Damp heat, cyclic, to IEC80 5~55 5~0 5~0 0.5 IP0 Main contacts XTOD..CCS Rated impulse withstand voltage Overvoltage category/pollution degree U imp VC Rated insulation voltage C Rated operational voltage Overload release setting range Terminal capacity Solid U i U e VC VC mm x () x () Flexible with ferrule mm x () x () Solid/stranded Terminal screw Tightening torque WG Nm M. uxiliary and control circuits XTOD..CCS Rated impulse withstand voltage Overvoltage category/pollution degree U imp V Terminal capacity Solid Flexible with ferrule mm mm x () x () x () x () Solid/stranded Terminal screw Tightening torque Rated insulation voltage Rated operational voltage Conventional thermal current Rated operational current C5 0V 0/0V 80V 80V 500V V DC 5V 50V U i U e I th WG Nm VC VC M E Line family motor controls 9

14 . Dimensions Contactors 7 Frame 8 Frame uxiliary contact module Pole Pole Thermal overload relay + mounting adapter XTOD..CCS E Line family motor controls

15 Dimensions. Control Relay Surge suppressor Mechanical interlock 7 Frame 8 Frame E Line family motor controls

16 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers most critical challenges. Our focus is on delivering the right solution for the application. But, decision makers demand more than just innovative products. They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority. For more information, visit Electrical Sector sia Pacific No., Lane 80, Linhong Road, Changning District, Shanghai 0 Eaton Corporation ll Rights Reserved Printed in China Publication No. CHIC00 September 0 Eaton is a registered trademark of Eaton Corporation. ll other trademarks are property of their respective owners.