TELCOLINE EURO II / EURO III

Transcription

1 TELCOLINE EURO II / EURO III SPARE PARTS LIST (EXPORT) Catalogue No Edition No. SPT December 2006 Tata Mot otors ors Limited Mumbai Jamshedpur Pune Lucknow Thane

2 BLANK II

3 CONTENT ONTENTS PAGE NO. PRELIMINARY REMARKS... IV INSTRUCTIONS... V-VI ORDERING OF PARTS... VII ENGINE AND CHASSIS GROUP INDEX... VIII - XI ENGINE AND CHASSIS PARTS III

4 PRELIMINARY REMARKS 1) This catalogue consists of parts for Telcoline Single Cab/Crew Cab, 4x2 & 4x4, Euro II and Euro III versions 2) This Catalogue contains 34 versions of Telcoline which are tabulated in the applicability matrix with validy column ref no. for easy understanding 3) Please also read the remarks column for correct ordering of parts 4) The illustration shown are for ready reference of parts and may not be the exact replica of the part 5) Parts fitted on the vehicle are subjected to modification without prior notice 6) The word "Optional" in the remarks column against an Part having two or more part numbers indicate that, depending on availability, the part will be supplied under any one of these part nos. 7) The word "Selection" in the remarks column against a Part having two or more part numbers indicate that, the parts should be used selectively as per the assembly/fitment requirement 8) While ordering parts please indicate - a) Chassis type and chassis no. b) Engine type and Engine no. This is a publication of TATA Motors Ltd. For any Query please write to :- Technical Cell, TATA Motors Limited Teen Hath Naka, Gyan Sadhana College Service Road, Thane INDIA IV

5 APPLICABILIT ABILITY Y MATRIX FOR TELCO O LINE VEHICLES VCs Col. Chassis Drive Engine Gear Box Steering Driv ive Typ ype Cab ab Typ ype _ Load Body Included Ref. Typ ype Typ ype Typ ype L L 4DL TCIC Euro II GBS 76 P. Steering 4X2 SINGLE CAB _ With Load Body R R 4DL TCIC Euro II GBS 76 P. Steering 4X2 SINGLE CAB _ With Load Body L L 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB _ With Load Body R R 4DL TCIC Euro II GBS 76 P. Steering 4X2 SINGLE CAB _ W/o LB L L 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB With Load Body R R 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB With Load Body L L 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB W/o LB R R 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB W/o LB R R 4DL TCIC Euro II GBS 76 P. Steering 4X2 SINGLE CAB With Load Body L L 4DL TCIC Euro III GBS 76 P. Steering 4X4 SINGLE CAB With Load Body R R 4DL TCIC Euro III GBS 76 P. Steering 4X4 SINGLE CAB With Load Body L L 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB With Load Body L L 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB _ With Load Body L L 4DL TCIC Euro III GBS 76 P. Steering 4X4 SINGLE CAB _ With Load Body R R 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB _ With Load Body R R 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB _ W/o LB R R 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB _ With Load Body V

6 APPLICABILIT ABILITY Y MATRIX FOR TELCO O LINE VEHICLES VCs Included Col. Ref. Chassis Typ ype Drive Engine Typ ype Gear Box Typ ype Steering Driv ive Typ ype Cab ab Typ ype _ Load Body L L 4DL TCIC Euro III GBS 76 P. Steering 4X2 CREW CAB _ With Load Body L L 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB _ With Load Body R R 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB _ With Load Body R R 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB _ With Load Body L L 4DL TCIC Euro III GBS 76 P. Steering 4X2 CREW CAB With Load Body R R 4DL TCIC Euro III GBS 76 P. Steering 4X2 CREW CAB With Load Body R R 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB With Load Body L L 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB _ With Load Body R R 4DL TCIC Euro III GBS 76 P. Steering 4X2 CREW CAB _ With Load Body L L 4DL TCIC Euro II GBS 76 P. Steering 4X4 CREW CAB _ With Load Body R R 4DL TCIC Euro II GBS 76 P. Steering 4X4 CREW CAB _ With Load Body L L 4DL TCIC Euro III GBS 76 P. Steering 4X4 CREW CAB _ With Load Body R R 4DL TCIC Euro III GBS 76 P. Steering 4X4 CREW CAB _ With Load Body R R 4DL TCIC Euro II GBS 76 P. Steering 4X4 CREW CAB _ W/o LB R R 4DL TCIC Euro II GBS 76 P. Steering 4X4 CREW CAB _ With Load Body L L 4DL TCIC Euro III GBS 76 P. Steering 4X4 CREW CAB With Load Body R R 4DL TCIC Euro III GBS 76 P. Steering 4X4 CREW CAB With Load Body Abrivations used : Ch. Type - Chassis Type _ - Air conditioning and heating demisting W/o LB - Without Load body P.Steering - Power steering TCIC - Turbo Intercooler VI Col.Ref - Column referance

7 INTR NTRODUCTION WHEN ORDERING PAR ARTS, S, PLEASE INDICATE TE Chassis Type and Chassis Number Engine Type and Engine Number Part No. See Column PART NUMBER Precise Description See Column DESCRIPTION WHEN ORDERING PAR ARTS FOR AGGREGA GGREGATES, PLEASE INDICATE THE UNIT NUMBER Gear Box Unit No. At Transmission Housing Lateral Left Rear Rear Axle Unit No. Punched on Rear Axle Housing Top Steering Unit No. Punched on Steering Housing VII

8 ENGINE GROUP INDEX GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE Engine Complete Half Block Engine Gasket Kit Engine Gasket Kit Cylinder Block Cylinder Head and Cover Oil Separator Arrangement Moving Parts Engine Timing Fuel Injection Equipment Fuel Injector Fuel Filter (MICO) Fuel Filter (Lucas) Air Filter Inlet & Exhaust Manifold Turbocharger Intercooler (Double Pipe) Exhaust Gas Regulator (EGR) Engine Electrical Equipment 69 (Non-A/c) 15.2 Engine Electrical Equipment 71 (with A/c) Engine Lubrication Engine Cooling and Power Strg. Pump Mtg Power Steering Drive (Non A/c) Engine Suspension Clutch 87 VIII

9 ENGINE GROUP INDEX GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE Gear Box Gear and Shafts Gear Shifting Arrangment (G-76) Adaptor Housing Transfer Case Clutch Controls Repair Kits - CMC & CSC 131 (Brakes India) 29.3 Repair Kits - CMC & CSC (KBX) Accelerator Pedal Frame (Single Cab, 4x2 & 4x4) Frame (Crew Cab, 4x2 & 4x4) Front Suspension Front Anti-Roll Bar Rear Spring Rear Shock Absorber Front Axle (4 x 2) Front Axle (4 x 4) Hub Lock Assy Rear Axle Wheel Rim & Spare Wheel Carrier Propeller Shaft (4 x 2) Propeller Shaft (4 x 4) Front Wheel (Disc) Brake 185 (Brakes India) 42.2 Rear Wheel Brake (Brakes India) Tandem Master Cylinder 193 (Brakes India) 42.4 Front Wheel Disc Brake (KBX) Rear Wheel Brake (KBX) Tandem Master Cylinder (KBX) Vacuum Booster Parking Brake (Console Mounted) Hydraulic Brake Lines R 213 IX

10 CHASSIS GROUP INDEX GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE Hydraulic Brake Lines L Steering Linkages Steering Wheel & Mounting Power Steering Aggregates Power Steering Pipelines R Power Steering Pipelines L Fuel System Exhaust System Radiator Electrical Equipment Electrical Equipment Electrical Equipment Wiring Harness Assy. Single Cab Complete Assy. Cab Complete (Crew Cab) Assy. Body Shell Complete 277 (Single Cab) 60.4 Assy. Body Shell Complete 283 (Crew Cab) 60.5 Sheet Metal Parts (Single Cab) Sheet Metal Parts (Crew Cab) Sheet Metal Parts (Single Cab) Sheet Metal Parts (Crew Cab) Sheel Metal Parts Wind Shield Glass Dash Board Console Assy. Load Body (Single Cab) Assy. Load Body (Crew Cab) Tail Gate Locking System Door Door (Locking System) Door Glass & Window Regulator Rear Door (Crew Cab) 331 X

11 CHASSIS GROUP INDEX GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE 73.2 Rear Door Glass & Window Regulator Rear Door Locking System Internal & External Fitments Internal & External Fitments Internal & External Fitments Wind Shield Wiping System Heating & Demisting Heating & Demisting System Ventilation & Control Bonnet Bumper Body Mounting Seats & Seat Belts 381 XI

12 TABLE 01.1 ENGINE COMPLETE GROUP 01 2

13 TABLE 01.1 ENGINE COMPLETE GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ENGINE COMPLETE Assy 4DL TCIC Engine Complete With Clutch,, and R Euro II P. Strg. Euro II Assy 4DL TCIC Engine Complete With Clutch,, and L Euro II P. Strg. Euro II Assy 4DL TCIC Engine Complete With Clutch,, and R Euro III P. Strg. Euro III Assy 4DL TCIC Engine Complete With Clutch,, and 1 L Euro III P. Strg. Euro III Assy 4DL TCIC Engine Complete With Clutch, and 1 L Euro II P. Strg. Euro II Assy 4DL TCIC Engine Complete With Clutch, and 1 1 R Euro II P. Strg. Euro II Assy 4DL TCIC Engine Complete With Clutch, and 1 1 R Euro III P. Strg. Euro III Assy 4DL TCIC Engine Complete With Clutch, and L Euro III P. Strg. Euro III Assy 4DL TCIC Engine Complete With Clutch,, and 1 1 R Euro II P. Strg. Euro II 3

14 TABLE 01.2 HALF BLOCK GROUP 01 4

15 TABLE 01.2 HALF BLOCK GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS HALF BLOCK Half Block (4 DL TC) Bare Engine (4 DL TC)

16 TABLE 01.3 ENGINE GASKET KITS GROUP 01 6

17 TABLE 01.3 ENGINE GASKET KITS GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ENGINE GASKET KITS Engine Overhaul Gasket Kit Euro III Gasket Front Cover Oil Sump Gasket (1 Thk) Optional 2 Oil Sump Gasket (1 Thk) Optional 2 Oil Sump Gasket (1 Thk) Optional 3 Grommet (Front Cover) Grommet (Front Cover) Cyl.Head Gasket-MLS 1.51 Thk Selection 4 Cyl.Head Gasket-MLS 1.63 Thk Selection 5 Gasket-Cyl.Head Cover Gasket (Inlet-Ex.Manifold) Gasket (Turbine Inlet) Gasket(Turbine Outlet) Combined Gasket (Oil Cooler/Cover) Gasket (Water Pump) Optional 10 Gasket (Water Pump) Optional 11 Gasket (Therm.Hsg. To Cyl. Head) Optional 11 Gasket (Therm.Hsg. To Cyl. Head) Optional 12 Gasket (Cover to Thermostate Hsg.) Optional 7

18 TABLE 01.3 ENGINE GASKET KITS GROUP 01 8

19 TABLE 01.3 ENGINE GASKET KITS GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 13 Gasket (Elbow To Crank Case) Optional 13 Gasket (Elbow To Crank Case) Optional -- Gasket(Filt.Cover To Cyl head) Gasket-(Tube To TC) Gasket (Piston Cooling Nozzle) Washer - Injector Washer (Flame Guard) Optional -- Washer (Flame Guard) Optional -- Gasket - Elbow, Blow By Gasket (For Egr Valve) Sealing Washer 6X Sealing Washer 10X Sealing Washer 12X Sealing Washer 14X Sealing Washer 14X Sealing Washer 16X Sealing Washer 22X Sealing Washer 8X Sealing Washer 10X Sealing Washer 10X

20 TABLE 01.3 ENGINE GASKET KITS GROUP 01 10

21 TABLE 01.3 ENGINE GASKET KITS GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS -- Sealing Washer 12X Sealing Washer 14X Sealing Washer 14X Sealing Washer 16X Sealing Washer 18X Sealing Washer 22X Sealing Washer 24X Engine Overhaul Gasket Kit Euro II, Cosisting Of : Gasket Front Cover Oil Sump Gasket (1.0 Thk ) Optional 2 Oil Sump Gasket (1.0 Thk ) Optional 2 Oil Sump Gasket (1.0 Thk ) Optional 3 Grommet (Front Cover) Grommet (Front Cover) Cyl.Head Gasket-MLS Optional 4 Cyl.Head Gasket-MLS Optional 5 Gasket-Cyl.Head Cov Gasket (Inlet-Ex.Manifold) Gasket (Turbine Inlet) Gasket(Turbine Outlet)

22 TABLE 01.3 ENGINE GASKET KITS GROUP 01 12

23 TABLE 01.3 ENGINE GASKET KITS GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 9 Combined Gasket (Oil Cooler/Cover) Gasket (Water Pump) Optional 10 Gasket (Water Pump) Optional 11 Gasket (Therm.Hsg. To Cyl. Head) Optional 11 Gasket (Therm.Hsg. To Cyl. Head) Optional 11 Gasket (Therm.Hsg. To Cyl. Head) Optional 11 Gasket (Therm.Hsg. To Cyl. Head) Optional 12 Gasket (Cover to Thermostate Hsg.) Optional 12 Gasket (Cover to Thermostate Hsg.) Optional 13 Gasket (Elbow To Crank Case) Optional 13 Gasket (Elbow To Crank Case) Optional -- Gasket(Filt.Cover To Cyl head) Gasket-(Tube To Tc) Gasket (Piston Cooling Nozzle) Washer - Injector Washer (Flame Guard) Optional -- Washer-Flame Guard ) Optional -- Gasket - Elbow, Blow By Sealing Washer 6X Sealing Washer 10X

24 TABLE 01.3 ENGINE GASKET KITS GROUP 01 14

25 TABLE 01.3 ENGINE GASKET KITS GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS -- Sealing Washer 12X Sealing Washer 14X Sealing Washer 14X Sealing Washer 16X Sealing Washer 22X Sealing Washer 8X Sealing Washer 10X Sealing Washer 10X Sealing Washer 12X Sealing Washer 14X Sealing Washer 14X Sealing Washer 16X Sealing Washer 18X Sealing Washer 22X Sealing Washer 24X

26 TABLE 01.4 ENGINE GASKET KITS GROUP 01 16

27 TABLE 01.4 ENGINE GASKET KITS GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ENGINE GASKET KITS Decarb. Gasket Kit (Euro II), Consisting of: Cyl.Head Gasket-MLS 1.51 Thk Selection 1 Cyl.Head Gasket-MLS 1.63 Thk Selection 2 Gasket-Cyl.Head Cover Gasket (Inlet-Ex.Manifold) Washer - Injector Washer (Flame Guard) Optional 5 Washer (Flame Guard) Optional 12 Gasket (Cover to Thermostate Hsg.) Optional 12 Gasket (Therm. To Cyl. Head) Optional -- Gasket(Turbine Outlet) Optional -- Gasket (Turbine Inlet) Optional Decarb. Gasket Kit (Euro III), Cosisting Of: Cyl.Head Gasket-MLS 1.51 Thk Selection 1 Cyl.Head Gasket-MLS 1.63 Thk Selection 2 Gasket-Cyl.Head Cover Gasket (Inlet-Ex.Manifold) Washer - Injector Washer (Flame Guard) Optional 17

28 TABLE 01.4 ENGINE GASKET KITS GROUP 01 18

29 TABLE 01.4 ENGINE GASKET KITS GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 5 Washer (Flame Guard) Optional Gasket(Turbine Outlet) Gasket (Turbine Inlet) Gasket (For Egr Valve) Engine Overhaul Seal Kit, Cosisting Of: Seal Valve Guide Side Seal (M.b. Cap Rear) Oil Seal - Crankshaft Front Optional 8 Oil Seal - Crankshaft Front Optional 8 Oil Seal - Crankshaft Front Optional 9 Oil Seal - Crankshaft Rear Optional 9 Oil Seal - Crankshaft Rear Optional 10 Oil Seal - Camshaft Rear (Cover) Optional 11 Oil Seal - Camshaft Front Optional 11 Oil Seal - Camshaft Front Optional 11 Oil Seal - Camshaft Front Optional 19

30 TABLE 01.5 CYLINDER BLOCK GROUP 01 20

31 TABLE 01.5 CYLINDER BLOCK GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS CYLINDER BLOCK Assy Cylinder Crankcase Without Clutch Housing Assy Cylinder Crankcase Without Clutch Housing Assy Cylinder Crankcase Without Clutch Housing(Non ) Assy Cylinder Crankcase Without Clutch Housing(Non ) Liner {collarless} Tube (On Crankcase) Hollow Dowel - Cylinder Head Hollow Dowel - Support FIP Hollow Dowel (For A/c and Idler Bracket ) Hollow Dowel - Oil Pump Hollow Dowel - Clutch Housing Plug Mc 14x Cyl. Pin 8m16 x Stud For Timing Belt Tensioner Core Plug ( 27 Dia ) Oil Pressure Switch Dipstick Tube Adapter Assy Dipstick Tube Assy Dipstick Tube

32 TABLE 01.5 CYLINDER BLOCK GROUP 01 22

33 TABLE 01.5 CYLINDER BLOCK GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Side Seal (M.B. Cap -Rear) Gasket Front Cover Crankcase Ladder Frame Assy Oil Sump Complete Assy Oil Sump Complete Assy Magnetic Drain Plug Oil Sump Gasket (1Thk.) Assy Dipstick (Orange Handle Band) Assy Dipstick (Blue Handle Band) Assy Spacer Front Cover (Right) (Timing Gear) Grommet (Front Cover-Timing Gear) Front Cover (Left) Timing Gear Grommet (Front Cover-Timing Gear) Clamp, Cover (Front) Front Cover (Lower) (Timing Gear) Assy Cover,back (Timing Gear) Rubber grommet )Cover Back) Toggle Clamp Adapter Hex Bolt (M B Cap)

34 TABLE 01.5 CYLINDER BLOCK GROUP 01 24

35 TABLE 01.5 CYLINDER BLOCK GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Tube (15 Dia) (For TC Oil Return) Pin Support (For Toggle Clamp)

36 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 26

37 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS CYLINDER HEAD AND COVER Assy Cylinder Head W/o Valves Common for Mico/Lucas Valve Seat Ring Inlet - Std Valve Seat Ring Exhaust - Std Seal Valve Guide Valve Guide (Std) Stud Camshaft Bearing Cap Assy Pre Combustion Chamber Flame Guard Washer - Injector Assy Nozzle (Mico) Selection of Assy Nozzle (Lucas) One Make Inlet Valve Exhaust Valve Spring Seat Lock Retainer - Valve Spring Valve Lock Half Shim (2.425) Shim (2.50) Selection Shim (2.575)

38 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 28

39 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Shim (2.650 ) Shim (2.725 ) Shim (2.80) Shim (2.875 ) Shim (2.950 ) Shim (3.025 ) Shim (3.10) Shim (3.175 ) Shim (3.250 ) Shim (3.325 ) Selection Shim (3.40) Shim (3.475 ) Shim (3.550 ) Shim (2.40) Shim (2.450 ) Shim (2.550) Shim (2.60) Shim (2.70) Shim (2.750 ) Shim (2.850 )

40 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 30

41 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Shim (2.90) Shim (3.00) Shim (3.050 ) Shim (3.150 ) Shim (3.20) Shim (3.30) Shim (3.350 ) Shim (3.450 ) Shim (3.50) Shim (2.42) Selection Shim (2.44) Shim (2.46) Shim (2.48) Shim (2.52) Shim (2.54) Shim (2.56) Shim (2.58) Shim (2.62) Shim (2.64) Shim (2.66)

42 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 32

43 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Shim (2.68) Shim (2.72) Shim (2.74) Shim (2.76) Shim (2.78) Shim (2.82) Shim (2.84) Shim (2.86) Shim (2.88) Shim (2.92) Selection Shim (2.94) Shim (2.96) Shim (2.98) Shim (3.02) Shim (3.04) Shim (3.06) Shim (3.08) Shim (3.12) Shim (3.14) Shim (3.16)

44 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 34

45 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Shim (3.18) Shim (3.22) Shim (3.24) Shim (3.26) Shim (3.28) Shim (3.32) Shim (3.34) Selection Shim (3.36) Shim (3.38) Shim (3.42) Shim (3.44) Shim (3.46) Shim (3.54) Shim (3.56) Glow Plug (Mico) Cyl. Head Gasket- MLS (1.5 Thk) Selection Cyl. Head Gasket-MLS (1.6 Thk) Selection Cyl. Head Gasket-MLS (1.7 Thk) Selection Collar Screw Washer (Cyl Head Bolt)

46 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 36

47 TABLE 01.6 CYLINDER HEAD AND COVER GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy Cylinder Head Cover With Tube Gasket (Cyl. Head Cover) Assy Sealing Washer (Cyl. Head Cover) Spacer Tube (75 mm Long) Spacer Tube (94 mm Long) Stud (M6x100) Stud (M6x120) Washer (Cyl. Head Cover) Core Plug ( 32 Dia ) Core Plug (27.5 Dia ) Valve Spring Washer-Flame Guard

48 TABLE 01.7 OIL SEPAR ARATOR OR ARRANGEMENT ANGEMENT GROUP 01 38

49 TABLE 01.7 OIL SEPAR ARATOR OR ARRANGEMENT ANGEMENT GROUP 01 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS OIL SEPAR ARATOR ARRANGEMENT ANGEMENT Elbow (Crankcase Blowby) Gasket - Elbow, Blow By Assy Oil Separator Rubber Hose (Separator To Air Inlet Hose) Rubber Hose-440 (Seperator To Crankcase) Assy Bracket (Oil Sep ) Oil filler Cap Gasket Hose Clamp ( 38 Dia.) Hose Clamp ( 26 Dia.) Hose Clamp (18 Dia.) Assy Spider Hose

50 TABLE 03.1 MOVING PAR ARTS GROUP 03 40

51 TABLE 03.1 MOVING PAR ARTS GROUP 03 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS MOVING PAR ARTS Crankshaft D G Ball Brg (6202-2RS) Oil Seal (Crank Shaft Rear) Oil Seal (Crank Shaft Front) Optional Oil Seal (Crank Shaft Front) Optional Assy Flywheel With Ring Gear Ring Gear Hex Screw M10x1x Locking Plate Locking Plate Key Roller Chain (Oil Pump) Crankshaft Gear (Sintered) Sprocket (On Crankshaft) Optional Sprocket With Oil Thrower Optional Spacer Crankshaft Assy Vibration Damper (6PK+6PK) Assy Vib Damper (4 Groove) Optional Assy Vib Damper (4 Groove) Optional Spacer Vibraton Damper

52 TABLE 03.1 MOVING PAR ARTS GROUP 03 42

53 TABLE 03.1 MOVING PAR ARTS GROUP 03 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Hex Flange Bolt M 14x1.5 (70) Set M B Shell (Upper/Lower) Normal For Selection 21 Main Bearing - Upper (Normal) Main Bearing - Lower (Normal) Set M B Shell (Upper/Lower) Repair I For Selection 21 Main Bearing - Upper (Repair I) Main Bearing - Lower (Repair l) Set M B Shell (Upper/Lower) Repair II For Selection 21 Main Bearing - Upper (Repair II) Main Bearing - Lower (Repair Il) Set Thrust Washer (Upper/Lower) For Selection 24 Thrust Washer (Upper) Thrust Washer (Lower) Set Thrust Washer (Upper/Lower) For Selection 24 Thrust Washer (upper) Thrust Washer (Lower) Assy Connecting Rod Without Brg Shells Bush - Connecting Rod Bolt Connecting Rod Bolt Connecting Rod Nut (Connecting Rod)

54 TABLE 03.1 MOVING PAR ARTS GROUP 03 44

55 TABLE 03.1 MOVING PAR ARTS GROUP 03 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Set Con Rod Bearing Std Bearing Half (Con Rod) Std Set Con Rod Bearing Repair I Bearing Half (Con Rod) Repair I Set Con Rod Bearing Repair II Bearing Half (Con Rod) Repair II Set Piston Without Rings Piston A Gudgeon Pin Circlip Set Piston Rings Std Top Ring Second Ring Assy Oil Ring

56 TABLE 05.1 ENGINE TIMING GROUP 05 46

57 TABLE 05.1 ENGINE TIMING GROUP 05 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ENGINE TIMING Tappet Normal Camshaft Oil Seal (Cam Shaft Rear) Oil Seal (Cam Shaft Front) Key Assy Camshaft Gear Spacer Assy Timing Belt Idler Assy Timing Belt Tensioner Timing Belt

58 TABLE 07.1 FUEL INJECTION EQUIPMENT GROUP 07 48

59 TABLE 07.1 FUEL INJECTION EQUIPMENT GROUP 07 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FUEL INJECTION EQUIPMENT Assy. Boost Air Line Complete (Lucas) Assy. Boost Air Line FIP Side (Mico) Assy. Boost Air Line Clamp (Injector Overflow Tube) Assy. Fuel Injection Pump-Lucas Optional, for Euro II Assy. Fuel Injection Pump-Mico Optional, for Euro II Assy. Fuel Injection Pump-Lucas For Euro III Engine Assy. Support Bkt. FIP Assy. FIP Gear (Mico) Assy. FIP Gear (Lucas) Adapter (For FIP Gear)(Mico) Adapter (For FIP Gear)(Lucas) Flange (For FIP Gear) (Mico) Flange (For FIP Gear) (Lucas) Pipe Clamp Upper Assy. Clamp Lower Rubber Grommet Locking Sleeve (for Lucas Only) Self Locking Nut(For Lucas Only)

60 TABLE 07.1 FUEL INJECTION EQUIPMENT GROUP 07 50

61 TABLE 07.1 FUEL INJECTION EQUIPMENT GROUP 07 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Plug (Injector Overflow No. 4) Rubber Tube (140) For Lucas FIP Rubber Tube (190) Injector Overflow Rubber Tube (300) Assy. Fuel Return Line (For Lucas) Assy. Air line (Mico) Set Fuel Pressure Line 1&2, Mico FIP Assy. Fuel Pressure Line (Cyl. No. 1) Assy. Fuel Pressure Line (Cyl. No. 2) Set Fuel Pressure Line 1&2, Lucas FIP Assy. Fuel Pressure Line (Cyl. No. 1) Assy. Fuel Pressure Line (Cyl. No. 2) Set Fuel Pressure Line 3&4, Mico FIP Assy. Fuel Pressure Line (Cyl. No. 3) Assy. Fuel Pressure Line (Cyl. No. 4) Set Fuel Pressure Line 3&4, Lucas FIP Assy. Fuel Pressure Line (Cyl. No. 3) Assy. Fuel Pressure Line (Cyl. No. 4)

62 TABLE 07.2 FUEL INJECTOR OR GROUP 07 52

63 TABLE 07.2 FUEL INJECTOR OR GROUP 07 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FUEL INJECTOR Assy. Injector (MICO) Optional Assy. Injector (Lucas) Optional 53

64 TABLE 09.1 FUEL FILTER (MICO) O) GROUP 09 54

65 TABLE 09.1 FUEL FILTER (MICO) O) GROUP 09 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FUEL FILTER (MICO) Assembly Fuel Filter (Mico) TML No Optional 1 F 002 H Assy. Fuel Filter With Water Sep.(Mico) TML No Optional Assy. Bracket (Fuel Filter Mtg.) Filter element Mico Assy. Fuel Line (Filter To Mico FIP)

66 TABLE 09.2 FUEL FILTER (LUC UCAS) GROUP 09 56

67 TABLE 09.2 FUEL FILTER (LUC UCAS) GROUP 09 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FUEL FILTER (LUC UCAS) Assy Fuel Filter {Lucas} Assy Bracket (Fuel Filter Mtg.) R Assy Bracket (Fuel Filter Mtg.) L Assy Filter Element and Seals ( ) Assy Fuel Line (Filter To FIP)-Lucas Bracket (Lucas Fuel Filter) Spacer Lucas F.F. MTG. BKT.) L Spacer Lucas F.F. MTG. BKT.) R 57

68 TABLE 09.3 AIR FILTER GROUP 09 58

69 TABLE 09.3 AIR FILTER GROUP 09 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS AIR FILTER Assy Air Filter Complete Assy Filter Element Assy Bracket (Air Filter Mounting ) Rubber Seal (Top Cover-air Filter) Assy Service Indicator Banjo (On Air Filter) Grommet Tube Rubber Strap(260) Hose Clamp (82 Dia.) Hose Clamp (62 Dia.) Suction Pipe (Air Filter) Rubber Hose (Air Filter Suction) Hose Clamp (72 Dia.) Hose-Air Filter Outlet Air Intake Scoop Rubber Hose (Scoop To TC) Hose Clamp (58 Dia.)

70 TABLE 14.1 INLET AND EXHAUST MANIFOLD GROUP 14 60

71 TABLE 14.1 INLET AND EXHAUST MANIFOLD GROUP 14 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS INLET AND EXHAUST MANIFOLD Inlet Manifold Euro II Euro II Inlet Manifold Euro III Euro III Gasket (Inlet - Exhaust Manifold) Exhaust Manifold Euro II Euro II Exhaust Manifold Euro III Euro III Clinch Nut Grommet

72 TABLE 14.2 TURBOCHARGER GROUP 14 62

73 TABLE 14.2 TURBOCHARGER GROUP 14 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS TURBOCHARGER Assy. Turbocharger E-II/III Bracket (for TC) Gasket (Turbo Charger Inlet) Gasket (Turbo Charger Outlet) Exhaust Elbow Assy. Oil Line (Oil Cooler Cover to Turbocharger) Assy. Tube (Turbocharger Oil Return) Gasket (Assy. Tube to Turbocharger) Rubber Hose (Turbocharger Oil Return) Hose Clamp (26 mm Dia.) Assy. Heat Shield Euro II Euro II Assy. Heat Shield Euro III Euro III Clinch Nut

74 TABLE 14.3 INTERCOOLER (DOUBLE PIPE) GROUP 14 64

75 TABLE 14.3 INTERCOOLER (DOUBLE PIPE) GROUP 14 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS INTERCOOLER (DOUBLE PIPE) Euro II & III Intercooler (Alkraft) Optional Intercooler (Tata Toyo) Optional Rubber Hose (Top) (TC to Pipe) Hose Clamp (65 mm Dia) Pipe, TC to IC (Top) Clamp, TC to IC (Top) Rubber Hose Pipe, TC to IC (Bottom) Clamp, TC to IC (Bottom) Optional Clamp, TC to IC (Bottom) Optional Rubber Hose (Bottom) (Pipe to IC) Rubber Hose (IC to Inlet manifold) Hose Clamp (77 mm Dia)

76 TABLE 14.4 EXHAUST GAS REGULATOR OR (EGR) GROUP 14 66

77 TABLE 14.4 FIG. PAR ART NUMBER NO. DESCRIPTION EXHAUST GAS REGULATOR OR (EGR) GROUP 14 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L EXHAUST GAS REGULATOR (EGR) Assy. EGR Tube Assy. EGR Valve Hose (220 mm Long) Hose (1160 mm Long) (Solenoid Valve to EGR Valve) T-Connector Gasket, EGR Valve Assy. Solenoid Valve Optional Assy. Solenoid Valve Optional Hose (220 mm Long) Protective Sleeve, Solenoid Valve Hose (250 mm Long) Assy. Bracket, Solenoid Valve Mtg. on FIP Adaptor, Solenoid Valve Mtg Bkt

78 TABLE 15.1 ENGINE ELECTRICAL EQUIPMENT (NON-A/C) GROUP 15 68

79 TABLE 15.1 FIG. PAR ART NUMBER NO. DESCRIPTION ENGINE ELECTRICAL EQUIPMENT (NON A/C) GROUP 15 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L ENGINE ELECTRICAL EQUIPMENT (NON A/C) From Sept Connecting Strip (Glow Plug) Starter Motor (Valeo) Alternator with 4 Groove Pulley (70A) Optional Alternator with 4 Groove Pulley (65A) Optional Alternator with 4 Groove Pulley (65A) Optional Bracket, Alternator Mtg Dowel Sleeve (Starter) Assy. Tensioning Rod + Clamp Nut + Thin Nut Assy. Oil Line Pipe Union Bolt Rubber Hose (Vacuum Pump to Sump) Hose Clamp (23 mm Dia.) Poly V-Belt with 4 Groove (1050 mm) (Alternator) Optional Poly V-Belt with 4 Groove (1045 mm) (Alternator) Optional Plate Assy. Bracket Glow Plug

80 TABLE 15.2 ENGINE ELECTRICAL AL EQUIPMENT (WITH A/C) GROUP 15 70

81 TABLE 15.2 FIG. PAR ART NUMBER NO. DESCRIPTION ENGINE ELECTRICAL AL EQUIPMENT (WITH A/C) GROUP 15 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L ENGINE ELECTRICAL EQUIPMENT (WITH A/C) Connecting Strip (Glow Plug) Starter Motor (Valeo) Alternator with 6 Groove Pulley (75A) Alternator with 6 Groove Pulley (65A) Bracket, Alternator & ZF PStrg. Mtg Dowel Sleeve (Starter) Assy. Oil Line Pipe Union Bolt Rubber Hose (Vacuum Pump to Sump) Hose Clamp (23 mm Dia.) Poly V-Belt with 6 Groove (1045 mm) Plate, Alternator Mtg. Top Assy. Bracket Tensioning Screw (for Belt) Slider Bolt Assy. Tensioner Pulley (INA) Spacer Protective Cap Nut Glow Plug Optional 71

82 TABLE 18.1 ENGINE LUBRIC UBRICATION GROUP 18 72

83 TABLE 18.1 ENGINE LUBRIC UBRICATION GROUP 18 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ENGINE LUBRIC UBRICATION Assy. Oil Pump Housing, Oil Pump Shaft, Driven Gear Plug MC 16X Shaft, Drive Gear Oil Pump Gear Optional Oil Pump Gear (Sintered) Optional Sprocket, Oil Pump Drive Optional Sprocket, Oil Pump Drive Optional Assy. Strainer Housing Optional, for Oil Pump Assy. Strainer Housing Optional, for Oil Pump Plunger, Pressure Relief Valve Plug, Pressure Relief Valve Valve Housing Spring, Pressure Relief Valve Assy. Oil Filter Cover, Oil Cooler

84 TABLE 18.1 ENGINE LUBRIC UBRICATION GROUP 18 74

85 TABLE 18.1 ENGINE LUBRIC UBRICATION GROUP 18 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy. Oil Cooler Adaptor (Oil Filter Mounting) Gasket, Oil Filter To Cylinder Block Adapter (For Oil Filter) Combined Gasket (Oil Cooler Cover to Cyl. Block) Assy. Heat Shield Assy. Piston Cooling Nozzle Gasket, Piston Cooling Nozzle Hex. Collar Screw

86 TABLE 20.1 ENGINE COOLING GROUP 20 76

87 TABLE 20.1 ENGINE COOLING GROUP 20 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ENGINE COOLING Assy Water Pump Gear ( Water Pump ) Gasket (Water Pump)(Betaflex Matl.) Fan Pulley (6PK+6PK) Fan Pulley (4 Groove) Assy. Fan (w/o Viscous Clutch) Viscous Clutch Socket Head Bolt (Viscous Clutch) Adaptor (For Viscous Cl. Mtg.) Assy Thermostat Housing With Adaptor Assy Thermostat Housing With Adaptor Gasket (Thermostat Hsg To Cyl Head) Cover (For Thermostat Pocket) Thermostat (83 Deg With Jiggle Pins) For Ch. Type Thermostat (78 Deg With Jiggle Pins) 1 1 For Ch. Type Gasket (Cover To Therm Hsg ) Assy Bearing Housing - Complete Pipe (water Bypass) Rubber Hose (Thermostat To Bypass Pipe)

88 TABLE 20.1 ENGINE COOLING GROUP 20 78

89 TABLE 20.1 ENGINE COOLING GROUP 20 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Rubber Hose (Thermostat To Bypass Pipe) Hose Clamp ( 32 Dia ) Rubber Hose, Moulded (Elbow To Bypass) Clamp (Pipe-water Bypass) Bracket (For Water Bypass Pipe) Temp. Transducer Assy Pipe With Bracket Rubber Hose (Cover To U C Pipe) Rubber Hose- Moulded (Cover To Pipe) Hose Clamp ( 50 Dia ) Rubber Hose (Radiator Inlet)(4x4) Rubber Hose (Radiator Inlet)(4x4) Rubber Hose (Radiator To Elbow) Hose Clamp (60 Dia ) Gasket (Elbow To Crankcase) Assy Elbow Water Inlet With Banjo Body Rubber Hose (Adapter To Tube) Hose Clamp (16 dia) Assy Tube with Sleeve (Euro III)

90 TABLE 23.1 AND POWER STEERING PUMP MOUNTING GROUP 23 80

91 TABLE 23.1 FIG. PAR ART NUMBER NO. DESCRIPTION AND POWER STEERING PUMP MOUNTING GROUP 23 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L AND POWER STEERING PUMP MOUNTING Tensioning Screw ( Alternator Belt) Assy. P/Stg Pump M/S Z/F (85+15 Bar) Slider Bolt Bracket-Alternator & ZF CP1 Pump Mtg Pulley 6PK (ZF-CP1 Pump) Assy.Tensioner Pulley Spacer (Bearing) Nut (For Tensioner Pulley Mtg.) Protective Cap (On Bearing) Poly-V Belt (1045-Alt+PS Drive) Assy. A/C Compressor {10S11} {Subros} Assy Bracket (For 10S11) {Subros} Tensioning Screw (A/C Compressor Belt) Roller (Ac Belt Tensioner) Pulley 6 PK, Steering Pump Spacer (Bearing) Special Nut (Roller) Protective Cap (For Bearing) Poly V Belt 6PK

92 TABLE 23.2 POWER STEERING DRIVE (NON A/C) GROUP 23 82

93 TABLE 23.2 FIG. PAR ART NUMBER NO. DESCRIPTION POWER STEERING DRIVE (NON A/C) GROUP 23 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L POWER STEERING DRIVE (NON A/C) Assy. Power Steering Gearbox (ZF) R R Assy. Power Steering Gearbox (ZF) L L Assy. Power Steering Pump (ZF) Assy. Power Steering Tank (ZF) Bracket, ZF Power Steering Pump Mounting Pulley, ZF Power Steering Pump Cogged V Belt, ZF Power Steering Pump Pivot Pin Assy. Tensioning Rod Assy. Idler

94 TABLE 24.1 ENGINE SUSPENSION GROUP 24 84

95 TABLE 24.1 ENGINE SUSPENSION GROUP 24 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ENGINE SUSPENSION Lifting Hook (Front) Lifting Hook (Rear) Front Engine Support LH Front Engine Support LH Assy. Engine Mounting, Front Support, Engine Mounting Front for 4 X 2 only Assy. Engine Mounting Pad Rear (Gearbox End) for 4 X 2 only Assy. Engine Mounting Pad Rear for 4 X 4 only 85

96 TABLE 25.1 CLUT UTCH CH GROUP 25 86

97 TABLE 25.1 CLUT UTCH CH GROUP 25 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS CLUTCH Assy. Clutch Disc 228 mm Dia Assy. Pressure Plate 228 mm Dia Clutch Housing Cover Upper (Clutch Housing) Back Cover (Clutch Housing) Assy. Clutch Release Fork Assy. Clutch Release Beaing (Self Centering)

98 TABLE 26.1 GEAR BOX GROUP 26 88

99 TABLE 26.1 GEAR BOX GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS GEAR BOX Assy. G-76/4.1 Comp, Telcoline Facelift 4x2 1 L Introduced on Turkey Veh. from Ch. No Assy G-76/3.87 Comp,Telcoline Facelift,4X Assy. G76/3.87 Comp. Telcoline, Facelift,4X Sub Assy. Gear Box Housing Sub Assy. Gear Box Housing Stud Stud Stud Stud CM 8X Stud Gasket Magnetic Drain Plug J Plug Oil Filling Gear Case Cover Front Gasket, Gear Case Cover Front Double Lip Oil Seal (Drive Shaft) Assy. Brg. Tube (D/shaft) MAT L

100 TABLE 26.1 GEAR BOX GROUP 26 90

101 TABLE 26.1 GEAR BOX GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Adaptor Pressure relief Valve Assembly Rear Cover Rotary Shaft Seal Adaptor Speedometer Drive Gear Shaft (Speedometer Drive ) Oil Seal (Main Shaft) Reverse Light Switch Bracket (Extension Arm) Pin Extention Arm Bracket Washeer Retainer Plate Assy Bracket With Bush Pressure Plate, OD Gear Threaded Plug, OD Pr. Plate Spring (Detent Plate OD Gear) Roller (Detent Plate) Pressure Plate (Reverse Gear) Sub assy. Gear Shift Lever

102 TABLE 26.1 GEAR BOX GROUP 26 92

103 TABLE 26.1 GEAR BOX GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Sub assy. Gear Shift Lever Bush (Ball - Seat Gear Shift Lever) Assy Shift Link Assy Gear Shift Lever Knob (Safari) Rubber Bellow Collar Bush (Extension Arm) Collar Bush (Shift Link) Shifting Yoke (Flat End Version) Assy Ext Box Support (Tatasport) Extension Arm Rubber Sealing(Ext.Arm To Tunnel) Rubber Sealing(Ext.Arm To Tunnel) Clamping Plate(For Sealing On Tunnel) Clamping Plate(For Sealing On Tunnel) Gaiter (Telcoline Facelift) Detent Cover (Shifter Shaft Detent) Gasket, Detent Cover Hexagon Bolt (Reverse Idler Gear) Shim AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection 93

104 TABLE 26.1 GEAR BOX GROUP 26 94

105 TABLE 26.1 GEAR BOX GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Shim AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim AR AR AR AR AR AR AR AR AR AR AR AR AR AR Forr Selection Bush (Gear Shift Lever - Lower) Bush (Gear Shift Lever - Lower) Gasket Kit G76 gear Box, Consisting of:- 8 Gasket Ref Table Gasket Ref Table Oil Seal (Drive Shaft) Ref Table Oil Seal (Selector & shifter Shaft) Ref Table Oil Seal (Main Shaft) Ref Table Gasket, Detent Cover Ref Table

106 TABLE 26.2 GEAR AND SHAFTS GROUP 26 96

107 TABLE 26.2 GEAR AND SHAFTS GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS GEARS AND SHAFTS Main Shaft Main Shaft Sub Assy. Reverse Speed Gear Needle Cage 1st/2nd Speed Synchrocone (1st/Rev. Gear) Assy. Helical Gear (1st Speed, 3.87 Ratio) Assy. Helical Gear (1st Speed, 4.1 Ratio) 1 For Turkey Vehicles Needle Cage 1st/2nd Speed Synchrocone (1st/Rev. Gear) Assy. Double Cone Synchro (1/Rev) Engaging Gear (1st/2nd; Rev/OD Speed) Engaging Gear (1st/2nd; Rev/OD Speed) Compression Spring Ball 5 Dia Grade Carrier (1/2 & R/OD & 3/4) Shifter Sleeve (1st/2nd Speed) Synchrocone (2nd/ OD Gear) Snap Ring (Rev/OD) 1.7 Thk. NVH For Selection Snap Ring (Rev/OD) 1.8 Thk. NVH For Selection 97

108 TABLE 26.2 GEAR AND SHAFTS GROUP 26 98

109 TABLE 26.2 GEAR AND SHAFTS GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Snap Ring (Rev/OD) 1.85 Thk. NVH For Selection Snap Ring (Rev/OD) 1.9 Thk. NVH For Selection Snap Ring (Rev/OD) 1.95 Thk NVH For Selection Snap Ring (Rev/OD) 2.0 Thk. NVH For Selection Snap Ring (Rev/OD) 2.05 Thk. NVH For Selection Snap Ring (Rev/OD) 2.1 Thk. NVH For Selection Snap Ring (Rev/OD) 2.15 Thk. NVH For Selection Snap Ring (Rev/OD) 2.20 Thk. NVH For Selection Synchrocone (2nd/ OD Gear) Engaging Gear (1st/2nd; Rev/OD Speed) Compression Spring Ball 5 Dia. Grade Carrier (1/2 & R/OD & 3/4) Shifter Sleeve (Rev./OD Speed) Snap Ring (Rev/OD) 1.7 Thk. NVH For Selection Snap Ring (Rev/OD) 1.8 Thk. NVH For Selection Snap Ring (Rev/OD) 1.85 Thk. NVH For Selection Snap Ring (Rev/OD) 1.9 Thk. NVH For Selection Snap Ring (Rev/OD) 1.95 Thk NVH For Selection Snap Ring (Rev/OD) 2.0 Thk. NVH For Selection 99

110 TABLE 26.2 GEAR AND SHAFTS GROUP

111 TABLE 26.2 GEAR AND SHAFTS GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Snap Ring (Rev/OD) 2.05 Thk. NVH For Selection Snap Ring (Rev/OD) 2.1 Thk. NVH For Selection Snap Ring (Rev/OD) 2.15 Thk. NVH For Selection Snap Ring (Rev/OD) 2.20 Thk. NVH For Selection Sub Assy. Helical Gear (Over Drive) Sub Assy. Helical Gear (Over Drive) For Turkey Vehicle Needle Cage (OD Gear Main Shaft) Spacer (Between OD Gear & TRB) Taper Roller Bearing Belleville Spring - OD Gear Sub - Assy. 2nd Speed Gear Needle Cage (2nd/3rd Speed) Spacer (Between 2nd & 3rd Gear) Ball 5 Dia. Grade Inner Ring Sub - Assy. 3rd Speed Gear Needle Cage (2nd/3rd Speed) Synchrocone (3rd/D/Shaft) Engaging Gear, 3rd/D/Shaft) Compression Spring

112 TABLE 26.2 GEAR AND SHAFTS GROUP

113 TABLE 26.2 GEAR AND SHAFTS GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Ball 5 Dia. Grade Carrier (1/2 & R/OD & 3/4) Shifter Sleeve (3rd/4th Speed) Spacer, Engaging Gear (3rd Speed) Snap Ring ( Thk) For Selection Snap Ring ( Thk) For Selection Snap Ring ( Thk) For Selection Snap Ring ( Thk) For Selection Snap Ring ( Thk) For Selection Snap Ring ( Thk) For Selection Spacer (Thrust Brg) For Selection Spacer (Thrust Brg) For Selection Spacer (Thrust Brg) For Selection Spacer (Thrust Brg) For Selection Spacer (Thrust Brg) For Selection Spacer (Thrust Brg) For Selection Spacer (Thrust Brg) For Selection Spacer (Thrust Brg) For Selection Spacer (Thrust Brg) For Selection Spacer (Thrust Brg) For Selection 103

114 TABLE 26.2 GEAR AND SHAFTS GROUP

115 TABLE 26.2 GEAR AND SHAFTS GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Spacer (Thrust Brg) For Selecton Spacer (Thrust Brg) For Selection Thrust Needle Cage Needle Cage Compression Spring (Drive Shaft) Synchrocone (3rd/D/Shaft) Sub Assy. Drive Shaft (Spacio) Taper Roller Bearing (30x72x20.75) Counter Shaft Spacer (Countershaft) Constant Mesh Gear Third Gear, Counter Shaft Ext. Circlip 38x1.75 N O.D. Gear (Counter Shaft) Taper Roller Bearing Shim (Counter Shaft) AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim (Counter Shaft) AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim (Counter Shaft) AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim (Counter Shaft) AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim (Counter Shaft) AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection 105

116 TABLE 26.2 GEAR AND SHAFTS GROUP

117 TABLE 26.2 GEAR AND SHAFTS GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Reverse Idler Shaft Roller Cage Snap Ring Reverse Idler Gear Retainer Plate Reverse Idler Gear Assy. Gear (Speedometre Drive) Assy. End Yoke Nut (Pinion)

118 TABLE 26.3 GEAR SHIFTING ARRANGEMENT ANGEMENT (G-76) GROUP

119 TABLE 26.3 GEAR SHIFTING ARRANGEMENT ANGEMENT (G-76) GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS GEAR SHIFTING ARRANGEMENT (G - 76) Shifter Shaft (Rev./OD) Shifter Shaft (Rev./OD) Hexagon Fit Bolt Assy. Selector Lever Roller, Selector Lever Tubular Spacer Torsion Spring Linear Bearing Selector Shifter Shaft Selector Shifter Shaft (4x4) Pin, Selector & Shifter Shaft Roller (Selector & Shifting Shaft) Selector and Shifter Finger Spiral Pin (6x28) Spacer (Oil Seal, Sel. & Shifter Shaft) Double Lip Oil Seal Ball 5 Dia. Grade Shifter Shaft (3/4 Speed) Shifter Shaft (3/4 Speed)

120 TABLE 26.3 GEAR SHIFTING ARRANGEMENT ANGEMENT (G-76) GROUP

121 TABLE 26.3 GEAR SHIFTING ARRANGEMENT ANGEMENT (G-76) GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Shifter Fork, 3rd/4th Spiral Pin (6x28) Roller (Inter Lock Device) Shifter Shaft, 1st/2nd Shifter Fork,1st/2nd Shifter Dog (1st/2nd) Detent Spring (1/2 & 3/4 Shifter Shaft) Shifter Shaft, Rev/O.D Shifter Fork, Rev./OD Spiral Pin (6x24) Bearing Block (Swing Lever) Pin, Swing Lever Assy. Inhibiter Swing Lever Locating Piece (Rev. Shifter Shaft) Plug Detent Spring, Shifter Shaft, Central Detent Plug (Speedo Shaft) Roller (Selector & Shifting Shaft)

122 TABLE 26.3 GEAR SHIFTING ARRANGEMENT ANGEMENT (G-76) GROUP

123 TABLE 26.3 GEAR SHIFTING ARRANGEMENT ANGEMENT (G-76) GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Threaded Plug (Centrel Detent) Sealing Cup Core Plug (25 Dia.) Cap (Shifter Shaft) Roller Central Detent

124 TABLE 26.4 ADAPTOR OR HOUSING GROUP

125 TABLE 26.4 ADAPTOR OR HOUSING GROUP 26 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ADAPTOR HOUSING Gasket, (Between Rear Cover And Adaptor Housing) Adaptor Housing 4x Spacer (Oil Seal) Ext. Circlip 30X1.5N Assy Shift Link 4x Extention Arm 4x Coller Bush (Extention Arm)

126 TABLE 28.1 TRANSFER CASE GROUP

127 TABLE 28.1 TRANSFER CASE GROUP 28 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS TRANSFER CASE Divgi Warner Transfer Case (Elect. Shift) Nut Washer Seal, Oil Yoke Assy Single Carden Plug, Pipe Bolt, Hex. Head Bolt, Hex. Head Bracket, Sensor and Harness Sensor Assy Motor Assy Protective Cover Bolt, Hex. Head Assy Cover Seal, Oil Bearing Sleeve Nut, Hex Coil Assy, Clutch Bearing Annular

128 TABLE 28.1 TRANSFER CASE GROUP

129 TABLE 28.1 TRANSFER CASE GROUP 28 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Bearing Needle Cover, Transfer Case Magnet Gear Speedo 8T Seal, Oil Spring Return Housing Clutch Lockup Assy, 2W - 4W Ring Snap Hub Lockup Spring, Sleeve Return Collar, Lockup Shaft, Rail Fork, Lockup Ring Snap Spacer Sprocket, Drive Sprocket, Driven Chain, Drive Shaft and Pump Assy

130 TABLE 28.1 TRANSFER CASE GROUP

131 TABLE 28.1 TRANSFER CASE GROUP 28 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Clamp, Hose Coupling, Hose Gerotor Pump Facing Lock up fork ' Shaft Output Stainer, Oil Hub, Reduction Facing, Reduction Fork Fork Assy, Reduction Shift Nut Washer Seal, Oil Yoke Assy Double Carden Deflector, Dust Shaft, Front Output Stud Bolt, Hex. Head Adaptor Assy, Front Ring, Snap Seal, Oil

132 TABLE 28.1 TRANSFER CASE GROUP

133 TABLE 28.1 TRANSFER CASE GROUP 28 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Pin, Spirol Adaptor, Front Adaptor, Selection Ring, Snap Bearing, Annular Shaft Assy, Input Washer, Thrust Snap Ring Plate, Thrust Gear, Sun Carrier Assy, Planet Assy Speedo Gear and Shaft Seal, Speedo O Ring Body, Speedo Bolt Breather Assy Adaptor, Breather Cam, Electric Shift Spring, Torsion

134 TABLE 28.1 TRANSFER CASE GROUP

135 TABLE 28.1 TRANSFER CASE GROUP 28 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Spacer Shaft, Shift Case Assy, Transfer Seal, Oil Ring, Snap Bearing Annular Pin, Dowel Gear, Ring Clip Connector ' Adaptor, Selection ECU, transfer case

136 TABLE 29.1 CLUT UTCH CH CONTR ONTROLS OLS GROUP

137 TABLE 29.1 CLUT UTCH CH CONTR ONTROLS OLS GROUP 29 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS CLUTCH CONTROLS Assy. Clutch Master Cylinder (BI) Optional Assy. Clutch Master Cylinder (KBX) Optional Clevis Pin Rubber Cap (for Pedal Lever Stopper) Rubber Spacer Assy. Slave Cylinder (BI) Optional Assy. Slave Cylinder (KBX) Optional Adjusting Accentric Pin Assy. Pipe R Assy. Pipe R Assy. Pipe L Assy. Hose 3.2 Dia Assy. Control Mounting Bracket (Brake and Clutch) Assy.Control Mtg.With Brake And Clutch Assy.Control Mtg.With Brake And Clutch Assy.Control Mtg.With Brake And Clutch Assy.Control Mtg.With Brake And Clutch Assy. Brake Pedal Lever R Assy. Brake Pedal Lever L 127

138 TABLE 29.1 CLUT UTCH CH CONTR ONTROLS OLS GROUP

139 TABLE 29.1 CLUT UTCH CH CONTR ONTROLS OLS GROUP 29 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy. Brake Pedal Lever L Assy. Clutch Pedal Lever Comp R Assy. Clutch Pedal Lever Comp R Assy. Clutch Pedal Lever Comp L Assy. Clutch Pedal Lever Comp L Sintered Bush Spacer Rubber Cover (Brake & Clutch Pedal) Return Spring (Pedal Lever) Bush Stopper Bolt

140 TABLE 29.2 REPAIR AIR KITS S - CLUT UTCH CH MASTER CYLINDER (CMC) AND CLUT UTCH CH SLAVE VE CYLINDER (CSC) (BRAKES INDIA) GROUP

141 TABLE 29.2 REPAIR KITS S - CLUT UTCH CH MASTER CYLINDER (CMC) AND CLUT UTCH CH SLAVE VE CYLINDER (CSC) (BRAKES INDIA) GROUP 29 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REPAIR KITS - CMC & CSC (BRAKES INDIA) Repair Kit (Minor) for CSC (BI) (23.81 mm Dia) Consisting of : Clip Piston Seal Seal Rubber Bellow Circlip Grease Tube Repair Kit (Major) for CSC (BI) (23.81 mm Dia) Consisting of : Piston Clip Piston Seal Seal Rubber Bellow Circlip Grease Tube Assy. Fluid Resv. for CMC (BI) (19.05 mm Dia) Consisting of : Brake Fluid Container Banjo Rubber Washer

142 TABLE 29.2 REPAIR AIR KITS S - CLUT UTCH CH MASTER CYLINDER (CMC) AND CLUT UTCH CH SLAVE VE CYLINDER (CSC) (BRAKES INDIA) GROUP

143 TABLE 29.2 REPAIR KITS S - CLUT UTCH CH MASTER CYLINDER (CMC) AND CLUT UTCH CH SLAVE VE CYLINDER (CSC) (BRAKES INDIA) GROUP 29 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 29 Sleeve Washer Sub Assy. Filler Cap Repair Kit (Minor) for CMC (BI) (19.05 mm Dia) Consisting of : Seal Rubber Bellow Seal Circlip Spring Washer Spring Repair Kit (Major) for CMC (BI) (19.05 mm Dia) Consisting of : Piston Valve Spacer Assy. Fluid Reservoir Repair Kit (Minor), Clutch Master Cylinder

144 TABLE 29.3 REPAIR AIR KITS S - CLUT UTCH CH MASTER CYLINDER (CMC) AND CLUT UTCH CH SLAVE VE CYLINDER (CSC) (KBX) GROUP

145 TABLE 29.3 REPAIR AIR KITS S - CLUT UTCH CH MASTER CYLINDER (CMC) AND CLUT UTCH CH SLAVE VE CYLINDER (CSC) (KBX) GROUP 29 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REPAIR KITS - CMC & CSC (KBX) Repair Kit (Minor) for CSC (KBX) (23.81 mm Dia) Consisting of : O Ring Boot Primary Seal Secondary Seal Repair Kit (Major) for CSC (KBX) (23.81 mm Dia ) Consisting of : Circlip Cap, Bleeder Screw Piston Complete Boot Clip Piston Stop Ring O Ring Boot Spring Repair Kit (Minor) for CMC (KBX) (19.05 mm Dia) Consisting of : Spring Retainer Cup Washer Secondary Seal Boot

146 TABLE 29.3 REPAIR AIR KITS S - CLUT UTCH CH MASTER CYLINDER (CMC) AND CLUT UTCH CH SLAVE VE CYLINDER (CSC) (KBX) GROUP

147 TABLE 29.3 REPAIR AIR KITS S - CLUT UTCH CH MASTER CYLINDER (CMC) AND CLUT UTCH CH SLAVE VE CYLINDER (CSC) (KBX) GROUP 29 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 24 Seal, Inlet Valve Spring Piston Stopper Grease Pack Repair Kit (Major) for CMC (KBX) (19.05 mm Dia) Consisting of : 27 Assy. Piston Boot Piston Stopper

148 TABLE 30.1 CELER CELERATOR OR PEDAL GROUP

149 TABLE 30.1 CELER CELERATOR OR PEDAL GROUP 30 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS CELER CELERATOR PEDAL Assy. Accelerator Cable 1 R Euro II Assy. Accelerator Cable R Euro III Assy. Accelerator Cable R Euro II Assy. Accelerator Cable L Euro III Assy. Accelerator Cable L Euro II Assy. Accelerator Cable 1 L Euro III Assy. Accelerator Rod R Assy. Accelerator Rod L Rubber Stopper Spring (for Acc. Rod) Spacer Bracket (Acc. Pedal Mtg.) R Bracket (Acc. Pedal Mtg.) L Assy. Pedal Plate R Assy. Pedal Plate L Spring Pin Rubber Cover Ball Pin C

150 TABLE 30.1 CELER CELERATOR OR PEDAL GROUP

151 TABLE 30.1 CELER CELERATOR OR PEDAL GROUP 30 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Tab Washer Ball End Assy. B Locking Ring Rubber Grommet Assy. Idling Adjusting Cable with Bracket R Assy. Idling Adjusting Cable with Bracket L 141

152 TABLE 31.1 FRAME (SINGLE CAB AB, 4 x 2 AND 4 x 4) GROUP

153 TABLE 31.1 FIG. PAR ART NUMBER NO. DESCRIPTION FRAME (SINGLE CAB AB, 4 x 2 AND 4 x 4) GROUP 31 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L FRAME (SINGLE CAB, 4 X 2 AND 4 X 4) Assy. Frame 4 X 2 with RUPD (31 WB) WB Assy. Frame 4 X 2 w/o RUPD (28 WB) WB Assy. Frame 4 X 4 with RUPD (28 WB) WB Assy. Front Cross Member Assy. Cross Member, Front Susp Towing Hook (Front) Assy. Bracket LH (Anti - Roll Bar) Assy. Bracket RH (Anti - Roll Bar) Assy. Bracket LH (Upper Wishbone Mtg., Frt Susp.) Assy. Bracket RH (Upper Wishbone Mtg., Frt Susp.) Assy. Bracket LH (Lower Wishbone Mtg., Frt Susp.) Assy. Bracket RH (Lower Wishbone Mtg., Frt Susp.) Assy. Fuel Filter Mtg. Bracket Assy. Cross Member, Front Cross Member, Engine Mtg. Rear Assy. Tube (for Gear Box Extension Mtg.) Assy. Centre Bearing Cross Member For Frames and

154 TABLE 31.1 FRAME (SINGLE CAB AB, 4 x 2 AND 4 x 4) GROUP

155 TABLE 31.1 FIG. PAR ART NUMBER NO. DESCRIPTION FRAME (SINGLE CAB AB, 4 x 2 AND 4 x 4) GROUP 31 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L Assy. Cross Runner (For Fixing Lamps) Assy. Centre Bearing Cross Member 1 1 For Frame Assy. Fuel Tank Support (Front) LH Assy. Fuel Tank Support (Rear) LH Assy. Cross Runner (Front) (Load Body Mtg.) Assy. Spring Hanger Bracket Front (Rear, Spring) Assy. Cross Runner (Rear) (Load Body Mtg.) Assy Cross Member Tube Assy. Spring Hanger Bracket Rear (Rear Spring) Assy. End Cross Member Assy. Bracket, LH Side (for Towing Hook Rear & RUPD) For Frames and Assy. Bracket, Towing Hook Rear 1 1 For Frame Assy. Rear Underrun Protection Device (RUPD) For Frames and Assy. Noise Shield Front Skirt Refer Table

156 TABLE 31.2 FRAME (CREW W CAB AB, 4 x 2 AND 4 x 4) GROUP

157 TABLE 31.2 FIG. PAR ART NUMBER NO. DESCRIPTION FRAME (CREW W CAB AB, 4 x 2 AND 4 x 4) GROUP 31 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L FRAME (CREW CAB, 4 X 2 AND 4 X 4) Assy. Frame 4 X 2 with RUPD (31 WB) WB Assy. Frame 4 X 4 with RUPD (31 WB) WB Assy. Front Cross Member Assy. Cross Member, Front Susp Towing Hook (Front) Assy. Bracket LH (Anti - Roll Bar) Assy. Bracket RH (Anti - Roll Bar) Assy. Bracket LH (Upper Wishbone Mtg., Frt Susp.) Assy. Bracket RH (Upper Wishbone Mtg., Frt Susp.) Assy. Bracket LH (Lower Wishbone Mtg., Frt Susp.) Assy. Bracket RH (Lower Wishbone Mtg., Frt Susp.) Assy. Fuel Filter Mtg. Bracket Assy. Cross Member, Front Cross Member, Engine Mtg. Rear Assy. Tube (for Gear Box Extension Mtg.) Assy. Centre Bearing Cross Member Assy. Spring Hanger Bracket Front (Rear, Spring) Assy. Spring Hanger Bracket Rear (Rear Spring) Assy. End Cross Member

158 TABLE 31.2 FRAME (CREW W CAB AB, 4 x 2 AND 4 x 4) GROUP

159 TABLE 31.2 FIG. PAR ART NUMBER NO. DESCRIPTION FRAME (CREW W CAB AB, 4 x 2 AND 4 x 4) GROUP 31 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L Assy. Bracket, Towing Hook Rear & RUPD Assy. Bracket (Fuel Tank Mtg. Front) Assy Cross Member Tube (Fuel Tank Mtg. Rear) Assy. Cross Runner (Load Body Mtg.) Assy. Rear Underrun Protection Device (RUPD) Assy. Noise Shield Front Skirt Refer Table Assy. Cross Runner (For Fixing Lamps)

160 TABLE 32.1 FRONT SUSPENSION GROUP

161 TABLE 32.1 FRONT SUSPENSION GROUP 32 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FRONT SUSPENSION Assy. Upper Wishbone Complete LH Assy. Upper Wishbone Complete RH Assy. Pivot Bush (Upper Wishbone) Shim (Castor Adjustment) AR AR AR AR AR AR AR AR AR AR AR AR AR AR Assy. Ball Joint Top Wishbone Shim 2.00 Thk. AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim 3.15 Thk. AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim 4.00 Thk. AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Sub Assy. Lower Wishbone RH Sub Assy. Lower Wishbone LH Assy. Lower Ball Joint Shim 1.6 Thk. AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim 2.5 Thk. AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Shim 3.15 Thk. AR AR AR AR AR AR AR AR AR AR AR AR AR AR For Selection Assy. Pivot Bush (Frt. Susp. Lower Link) Mounting Pin (Lower Wishbone Front) Mounting Pin (Lower Wishbone Rear) Torsion Bar RH (28 Dia) Torsion Bar LH (28 Dia)

162 TABLE 32.1 FRONT SUSPENSION GROUP

163 TABLE 32.1 FRONT SUSPENSION GROUP 32 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy. Lever RH (Torsion Bar Frt. Suspn.) Assy. Lever LH (Torsion Bar Frt. Suspn.) Rubber Cap (Torsion Bar) Spacer (Torsion Bar) Anchor Bolt (Torsion Bar) Washer Spherical Washer (Frt. Susp. T/bar) Assy. Front Shock Absorber Assy. Rubber Stopper (Bump) Mounting Bracket (Torsion Bar) Cover (Torsion Bar)

164 TABLE 32.2 FRONT ANTI-ROLL BAR AR GROUP

165 TABLE 32.2 FRONT ANTI-ROLL BAR AR GROUP 32 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FRONT ANTI-ROLL BAR Assy. Front Anti-Roll Bar Complete Front Anti-Roll Bar Bearing Block (Anti-Roll Bar) Cup (Front Anti-Roll Bar) Cup (Front Anti-Roll Bar) Assy. Sleever (Front Anti-Roll Bar) Rubber Bush (Front Anti-Roll Bar) Rebound Stop

166 TABLE 32.3 REAR SPRING GROUP

167 TABLE 32.3 REAR SPRING GROUP 32 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REAR SPRING Assy. Rear Spring Assy. Shackle (Rear Spring) Assy. Rear Axle Stopper Assy. Guide Plate LH Assy. Guide Plate RH U Clamp (Rear Spring)

168 TABLE 32.4 REAR SHOCK ABSORBER GROUP

169 TABLE 32.4 REAR SHOCK ABSORBER GROUP 32 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REAR SHOCK ABSORBER Assy. Rear Shock Absorber

170 TABLE 33.1 FRONT AXLE (4 x 2) GROUP

171 TABLE 33.1 FRONT AXLE (4 x 2) GROUP 33 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FRONT AXLE (4 x 2) Assy Front Axle RH Assy Front Axle LH Stub Axle With Seal Race - RH Stub Axle With Seal Race - LH Stub Axle - RH Stub Axle - LH Assy. Ball Joint Std Ext. Ciclip Seal Race Assy Hub With Brake Disc (Front) Hub (Front) Taper roller Bearing Inner Taper roller Bearing outer Oil Seal Wheel Mounting Bolt Brake Disc (Ventilated) Bolt (Brake Disc) Spring Washer B Hex Nut M

172 TABLE 33.1 FRONT AXLE (4 x 2) GROUP

173 TABLE 33.1 FRONT AXLE (4 x 2) GROUP 33 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Thrust Washer Split Nut Cap Screw M8x Gasket Hub Cover Cap Screw M6x Spring Washer Tie Rod Arm - LH Tie Rod Arm - RH Bolt (Steering Arm Mounting) Tab Washer Dust Shield

174 TABLE 33.2 FRONT AXLE (4 x 4) GROUP

175 TABLE 33.2 FRONT AXLE (4 x 4) GROUP 33 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FRONT AXLE (4 x 4) Assy. Front Live Axle W/O Hub-4,88 (STD) Kit For Differential Case Differential Case Assy Differential Side Gear Thrust Washer - Differential Side Gear Differential Pinion Mate Gear Thrust Washer Differential Shaft STD Pin Role Ring Snap RH C.V. Shaft to Side Gear Ring Snap LH C.V. Shaft to Side Gear Ring Gear Pinion Kit (gear Ratio 4.88 ( 39/8 ) Ring Gear Screw Collapsible Spacer Nut Pinion Assy Bearing (Pinion Inner) Pinion Outer Bearing Cup /cone Inner Slinger Pinion Oil Outer Slinger Pinion Oil

176 TABLE 33.2 FRONT AXLE (4 x 4) GROUP

177 TABLE 33.2 FRONT AXLE (4 x 4) GROUP 33 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Oil Seal Shim Adj Assy End Yoke (This Includes Sl.no 52 and 53) Differential Bearing Cup / Cone Cover Carrier Fin Filler Plug Knuckle Steering LH Bolt Hex Nut Lock Knuckle Steering RH Bearing Assy w/o Race Oil Seal Axle Shaft Fin Bearing Assy w/o Race Ring Snap Shaft And Joint Assy RH Shaft And Joint Asembly Kit for RZEPPA Boot Kit, Consisting of: Boot Gms Grease Packet

178 TABLE 33.2 FRONT AXLE (4 x 4) GROUP

179 TABLE 33.2 FRONT AXLE (4 x 4) GROUP 33 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 155 Gms Grease Packet Clamp Clamp Snap Ring Snap Ring Snap Ring Kit For Doj End Joint Boot Boot Gms Grease Packet Gms Grease Packet Clamp Clamp Snap Ring Snap Ring Snap Ring Shield Brake Dust RH Shield Brake Dust LH Oil Seal (For Hub) Nut and Pin Assy Bearing Lock Bearing Adj. Ring

180 TABLE 33.2 FRONT AXLE (4 x 4) GROUP

181 TABLE 33.2 FRONT AXLE (4 x 4) GROUP 33 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Nut Spindle Hub Lock Assy Snap Ring Hub Wheel Fin Assy Bearing (Wheel Hub Inner) Bearing (wheel Hub Outer) Oil Seal (In Spindle) Wheel Bolt Spindle Wheel Bearing Bearing Assy w/o Race (On Spindle) Oil Seal (In Spindle) Hex Screw Lock Washer Disc Brake (Ventilated) Drain Plug Breather Mounting Bracket Mounting Bracket LH Axle Housing Assy

182 TABLE 33.3 HUB LOCK ASSY. GROUP

183 TABLE 33.3 FIG. PAR ART NUMBER NO. DESCRIPTION HUB LOCK ASSY. GROUP 33 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x 4 REMARKS R/L HUB LOCK ASSY Service Kit Hub Lock Assy, Consisting of : End Cap With Decal plate Spring Bearing Race Assy. Bearing Bolt (M10x1.5x25 mm) Outer Clutch Housing O' Ring Assy. Cam And Follower Cage Outer Cage Inner Assy. Drag Sleeve Ring Retaining Ring Retaining O' Ring Cover

184 TABLE 35.1 REAR AXLE GROUP

185 TABLE 35.1 REAR AXLE GROUP 35 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REAR AXLE Assy. Dana Rear Axle complete 44/9 W/o sh abs With Remote Breather Assy. Dana Rear Axle complete 41/9 W/o sh abs Assy. Dana Rear Axle Housing With Tube Bolt Wheel RH Retainer Bolt Filler Plug Screw Flanged Head Cover Carrier Shim Adj. AR AR AR AR AR AR AR AR AR AR AR AR AR AR Gear Hypoid Drive Finish / Pinion Set 44/ Gear Hypoid Drive Finish / Pinion Set 41/ Pinion Inner Bearing Bearing Cup / Cone Roller / Standard Differential Case Pin Role Assy Case Diff Shaft Diff. STD Slinger - Pinion Oil Seal (Outer) Pinion Oil Seal

186 TABLE 35.1 REAR AXLE GROUP

187 TABLE 35.1 REAR AXLE GROUP 35 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Screw Hex Collapsable Spacer Washer Flat Thrust Washer - Side Gear Thrust Washer Diff. Pinion Assy End Yoke Nut Pinion Bearing Cup/cone ( Diff Case) Bearing Assy Taper Roller Retainer Wheel Brg Snap Ring ( Axle Shaft ) Retainer Oil Seal Seal Oil - Axle Shaft Shaft Axle Flange Breather Filler Plug Drain Plug Brake Drum Assy. Hose (For Remote Breather)

188 TABLE 40.1 WHEEL RIM AND SPARE WHEEL CARRIER GROUP

189 TABLE 40.1 WHEEL RIM AND SPARE WHEEL CARRIER GROUP 40 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS WHEEL RIM AND SPARE WHEEL CARRIER Assy. Wheel Rim 5.5 J x 16 (Silver) Assy. Wheel Rim 5.5 J x Assy. Wheel Rim Cover Assy. Wheel Rim Cover R For South Africa Vehicles Wheel Nut Assy. Tube (for Spare Wheel Carrier) Rubber Bush (Front Arb Top) (With Slit) Clamp Assy Support (Spare Wheel Mtg.) Plastic Bush (For Spare Wheel Carrier ) Assy Clamp Pin

190 TABLE 41.1 PROPELLER SHAFT (4 x 2) GROUP

191 TABLE 41.1 PROPELLER SHAFT (4 x 2) GROUP 41 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS PROPELLER SHAFT (4 x 2) Assy. Propeller Shaft (Monotron) 28 WB, 4 X Assy. Propeller Shaft (Monotron) 31 WB, 4 X Bearing Strap & Bolt Kit Consists of : Bearing Strap Cap Screw Assy UJ Kit Center Bearing Rubber Center Bearing Bracket Slip Yoke U J Cross Kit Slip Yoke kit

192 TABLE 41.2 PROPELLER SHAFT (4 x 4) GROUP

193 TABLE 41.2 PROPELLER SHAFT (4 x 4) GROUP 41 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS PROPELLER SHAFT (4 x 4) Assy. Propeller Shaft (Monotron) 28 WB Assy. Propeller Shaft (Monotron) 31 WB Assy. Propeller Shaft (Transfer Case To Front Axle) Bearing Strap & Bolt Kit Consists of : Bearing Strap Cap Screw Assy UJ Kit Slip Yoke

194 TABLE 42.1 FRONT WHEEL (DISC) BRAKE (BRAKES INDIA) GROUP

195 TABLE 42.1 FRONT WHEEL (DISC) BRAKE (BRAKES INDIA) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FRONT WHEEL (DISC) BRAKE (BRAKES INDIA) Assy. Caliper Brake RH Assy. Caliper Brake LH Hex. Screw M 12x1.25x Assy. Pad Clip Bleeder Screw REPAIR KITS Kit Caliper (with Piston) Consisting of : Piston Sealing Ring Boot (Piston) Grease Sachet Clip Gasket Kit Caliper w/o Piston Consisting of : Sealing Ring Boot (Piston) Boot (Sliding Pin) Grease Sachet

196 TABLE 42.1 FRONT WHEEL (DISC) BRAKE (BRAKES INDIA) GROUP

197 TABLE 42.1 FRONT WHEEL (DISC) BRAKE (BRAKES INDIA) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 15 Gasket Kit Sliding Pin Consisting of : Sliding Pin Boot (Sliding Pin) Bolt (Sliding Pin) Grease Sachet

198 TABLE 42.2 REAR WHEEL BRAKE (BRAKES INDIA) GROUP

199 TABLE 42.2 REAR WHEEL BRAKE (BRAKES INDIA) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REAR WHEEL BRAKE (BRAKES INDIA) Assy. Rear Brake LH (Non Asbestos) Assy. Rear Brake RH (Non Asbestos) Anchor Plate LH Anchor Plate RH Spring Cylinder End Spring Abutment End Assy. Strut Assy. Lever Hand Brake LH Assy. Lever Hand Brake RH Assy. Wheel Cylinder (22.22 mm Dia.) Brake Drum Rear REPAIR AIR KITS Kit Lining Set (STD) Non Asbestos Consisting of : Lining (Leading) Lining (Trailing) Kit Lining Set (R/S I) Non Asbestos Consisting of : Lining (Leading) Lining (Trailing) Kit Lining Set (R/S II) Non Asbestos Consisting of :

200 TABLE 42.2 REAR WHEEL BRAKE (BRAKES INDIA) GROUP

201 TABLE 42.2 REAR WHEEL BRAKE (BRAKES INDIA) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 14 Lining (Leading) Lining (Trailing) Kit (Cam Adjuster) Consisting of : Cam Nut Spring Washer Kit Shoe Hold - Down Consisting of : Cap Washer Pin Spring Minor Repair Kit (Wheel Cyl.) Consists of : Seal Dust Cover Grease Tube

202 TABLE 42.3 TANDEM MASTER CYLINDER (BRAKES INDIA) GROUP

203 TABLE 42.3 TANDEM MASTER CYLINDER (BRAKES INDIA) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS TANDEM MASTER CYLINDER (BRAKES INDIA) Assy. Tandem Master Cylinder (BI) (Cast Iron) Upto Jan Assy. Tandem Master Cylinder (BI) (Aluminium) From Jan Assy. Brake Fluid Container (BI) From Jan. 06 REPAIR KITS Repair Kit (Major (for Aluminium TML) Consisting of : Repair Kit (Major) (for Cast Iron TMC) Consisting of : Circlip Bearing Ring Primary Back Seal Primary Plunger Recuperating Seal Secondary Piston Shim Spring Retainer Secondary Spring 'O' Ring Assy. Residual Pressure Valve Gasket Stop Screw

204 TABLE 42.3 TANDEM MASTER CYLINDER (BRAKES INDIA) GROUP

205 TABLE 42.3 TANDEM MASTER CYLINDER (BRAKES INDIA) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 17 Rubber Washer Seal Gasket Grease Tube Repair Kit (Minor) (for Aluminium TML) Consisting of : Repair Kit (Minor) (for Cast Iron TMC) Consisting of : Circlip Primary Back Seal Spacer Ring Primary Plunger Assy Recuperating Seal Shim 'O' Ring Assy. Residual Pressure Valve Seal Gasket Grease Tube

206 TABLE 42.4 FRONT WHEEL DISC BRAKE (KBX) GROUP

207 TABLE 42.4 FRONT WHEEL DISC BRAKE (KBX) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FRONT WHEEL DISC BRAKE (KBX) Assy. Caliper Brake LH Assy. Caliper Brake RH Hex. Screw M 12x1.25x32 (for Caliper Brake) Kit Pad (Consisting of 4 Pads) Pad Spring Bleeder Kit Sliding Pin REPAIR KITS Major Kit Caliper Consisting of : Piston Seal (Piston) Boot (Piston) Grease Pack Boot (Pin) Minor Kit Caliper Consisting of : Seal Boot (Piston) Grease Pack Boot (Pin)

208 TABLE 42.5 REAR WHEEL BRAKE (KBX) GROUP

209 TABLE 42.5 REAR WHEEL BRAKE (KBX) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REAR WHEEL BRAKE (KBX) Assy. Rear Brake LH (Non Asbestos) Assy. Rear Brake RH (Non Asbestos) Back Plate Complete LH Back Plate Complete RH Assy. Wheel Cylinder (22.22 Dia.) Piston, Wheel Cylinder Lined Shoe Kit Hand Brake Lever LH Hand Brake Lever RH Pin Hand Brake Lever 'U' Clip Washer Cup Shoe Return Spring Shoe Return Spring (Fixed Point) Strut Shoe Set Pin Spring Shoe Hold Down Cup, Shoe Hold Down Cam Shoe Adjuster

210 TABLE 42.5 REAR WHEEL BRAKE (KBX) GROUP

211 TABLE 42.5 REAR WHEEL BRAKE (KBX) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Brake Drum Rear REPAIR KITS Minor Kit Wheel Cylinder Consisting of : Cup Boot Grease Pack Major Kit Wheel Cylinder Consisting of : Piston Wheel Cylinder Cup Boot Grease Pack Spring Wheel Cylinder Bleeder Screw Cap (Bleeder Screw) Kit Lining Set (STD) Non Asbestos Consisting of : Lining (Leading) Lining (Trailing) Kit Lining Set (R/S I) Non Asbestos Consisting of : Lining (Leading) Lining (Trailing)

212 TABLE 42.5 REAR WHEEL BRAKE (KBX) GROUP

213 TABLE 42.5 REAR WHEEL BRAKE (KBX) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Kit Lining Set (R/S II) Non Asbestos Consisting of : Lining (Leading) Lining (Trailing)

214 TABLE 42.6 TANDEM MASTER CYLINDER (KBX) GROUP

215 TABLE 42.6 TANDEM MASTER CYLINDER (KBX) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS TANDEM MASTER CYLINDER (KBX) Assy. Tandem Master Cylinder (KBX) (Aluminium) REPAIR KITS Major Repair Kit Consisting of : Circlip Gasket Primary Seal Primary Piston Secondary Piston Spacer Secondary Piston Stopper Spring Residual Valve 'O' Ring Residual Valve Grommet Gasket Grease Pack Minor Repair Kit Consisting of : Circlip Primary Seal

216 TABLE 42.6 TANDEM MASTER CYLINDER (KBX) GROUP

217 TABLE 42.6 TANDEM MASTER CYLINDER (KBX) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS 15 Cup Spacer Piston Seal Spacer 'O' Ring Gasket Grease Pack Assy. Brake Fluid Container (KBX) For Veh Upto Jan

218 TABLE 42.7 VUUM BOOSTER GROUP

219 TABLE 42.7 VUUM BOOSTER GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS VUUM BOOSTER Assy. Vacuum Pump (On Alternator) Assy. Vacuum Booster (10 '' Dia.) REPAIR KITS Repair Kit (Major) Consisting of : Non - Return Valve Assy Rubber Grommet Sealing Ring Operating Rod Assy Lip Seal Gaiter Repair Kit (Minor) Consisting of : Filter Filter Gaiter

220 TABLE 42.8 PARKING BRAKE (CONSOLE MOUNTED) GROUP

221 TABLE 42.8 PARKING BRAKE (CONSOLE MOUNTED) GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS PARKING BRAKE (CONSOLE MOUNTED) Assy. Parking Brake Lever Complete Assy. Bracket Assy. Parking Brake Cable, Front Link Assy. Parking Brake Cable, Rear LH WB Assy. Parking Brake Cable, Rear RH WB Assy. Parking Brake Cable, Rear LH / RH WB Assy. Cover (Dark Grey) Cover, Hand Brake Cable Lid

222 TABLE 42.9 HYDRAULIC BRAKE LINES R GROUP

223 TABLE 42.9 HYDRAULIC BRAKE LINES R GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS HYDRAULIC BRAKE LINES R TANDEM MASTER CYLINDER TO FRONT BRAKE CALIPERS Assy Tube LH, Front R Assy Tube RH, Front R Assy Front Brake Hose TANDEM MASTER CYLINDER TO TO REAR WHEEL CYLINDER Assy Tube R Assy Tube R Assy Tube R 31 WB Load Concious Regulating Valve (LCRV) Assy Tube Assy Hose Way Union Assy Tube, Rear Wheel Cyl. LH Assy Tube, Rear Wheel Cyl. LH Assy Tube, Rear Wheel Cyl. RH Assy Tube, Rear Wheel Cyl. RH VUUM PUMP (ON ALTERNA TERNATOR) TO VUUM BOOSTER Hose R Hose Clamp

224 TABLE 42.9 HYDRAULIC BRAKE LINES R GROUP

225 TABLE 42.9 HYDRAULIC BRAKE LINES R GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Tube 12 mm OD R Hose R 215

226 TABLE HYDRAULIC BRAKE LINES L GROUP

227 TABLE HYDRAULIC BRAKE LINES L GROUP 42 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS HYDRAULIC BRAKE LINES L TANDEM MASTER CYLINDER TO FRONT BRAKE CALIPERS Assy Tube LH, Front L Assy Tube RH, Front L Assy Front Brake Hose TANDEM MASTER CYLINDER TO REAR WHEEL CYLINDER Assy Tube L Assy Tube L Assy Tube L Load Concious Regulating Valve (LCRV) Assy Tube Assy Hose Way Union Assy Tube, Rear Wheel Cyl. LH Assy Tube, Rear Wheel Cyl. LH Assy Tube, Rear Wheel Cyl. RH Assy Tube, Rear Wheel Cyl. RH VUUM PUMP (ON ALTERNA TERNATOR) TO VUUM BOOSTER Hose L Hose Clamp

228 TABLE 46.1 STEERING LINKAGES GROUP

229 TABLE 46.1 STEERING LINKAGES GROUP 46 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS STEERING LINKAGES Assy. Idler Arm Bracket R R Assy. Idler Arm Bracket L L Assy. Idler Arm with Bush R R Assy. Idler Arm with Bush L L Bush (Idler Arm) Thrust Washer (Idler Arm) Thrust Washer (Idler Arm) Washer (Idler Arm) Oil Seal Pitman Arm R R Pitman Arm L L Assy. Centre Link Optional Assy. Centre Link Optional Assy. Tie Rod RH Optional Assy. Tie Rod RH Optional Assy. Tie Rod LH Optional Assy. Tie Rod LH Optional Steering Damper

230 TABLE 46.2 STEERING WHEEL AND MOUNTING GROUP

231 TABLE 46.2 STEERING WHEEL AND MOUNTING GROUP 46 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS STEERING WHEEL AND MOUNTING Assy. Steering Wheel (380 mm Dia.) T' Emblem Assy. Tilting Steering Column Pin (Return Spring) Assy. Steering Spindle Top Spring Seat Compression Spring Internal Circlip 42 X Spring Seat Cup Assy. Universal Joint Bolt Tab Washer Nyloc Nut M Assy. Ratchet Bolt with Nylon Insert Washer SRDG Bearing Boss (for Combi Switch Mounting) Rubber Bellow

232 TABLE 46.2 STEERING WHEEL AND MOUNTING GROUP

233 TABLE 46.2 STEERING WHEEL AND MOUNTING GROUP 46 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy. Steering Spindle Sleeve (Middle) Steering Spindle Bottom Assy. Stay Bracket R R Assy. Stay Bracket L L Assy. Bracket, Steering Column Mounting Sub Assy. Pawl with Boss Pin Disc Spring B Bright Washer 8.4 AR AR AR AR AR AR AR AR AR AR AR AR AR AR Washer (1.25 mm Thk) AR AR AR AR AR AR AR AR AR AR AR AR AR AR Circlip E 7.0 X Bush (Cam Pivot) Tension Spring Assy. Handle Bracket, Sphereical Support (Steering Spindle) Sphrical Support, Steering Spindle Hex Bolt M12X

234 TABLE 46.3 POWER STEERING AGGREGA GGREGATES GROUP

235 TABLE 46.3 POWER STEERING AGGREGA GGREGATES GROUP 46 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS POWER STEERING AGGREGA GGREGATES From Sept Assy. Power Steering Gearbox (ZF) R R Assy. Power Steering Gearbox (ZF) L L Assy. Power Steering Pump (ZF) Bar Assy. Power Steering Tank (ZF) Bracket, Alternator & ZF Power Steering Pump Mounting

236 TABLE 46.4 POWER STEERING PIPE LINES R GROUP 46 TANK GEAR BOX 5 PUMP

237 TABLE 46.4 POWER STEERING PIPE LINES R GROUP 46 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS POWER STEERING PIPE LINES R TANK TO PUMP Assy. Hose (Tank to Pump) R PUMP TO GEARBOX Assy. Hose (Pump to Gearbox) 1st Pipe R Assy. Hose (Pump to Gearbox) 2nd Pipe R GEARBOX TO TANK Assy. Hose (Gearbox to Tank) R 227

238 TABLE 46.5 POWER STEERING PIPE LINES L GROUP 46 TANK GEAR BOX 5 PUMP

239 TABLE 46.5 POWER STEERING PIPE LINES L GROUP 46 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS POWER STEERING PIPE LINES L TANK TO PUMP Assy. Hose (Tank to Pump) L PUMP TO GEARBOX Assy. Hose (Pump to Gearbox) L GEARBOX TO TANK Assy. Hose (Gearbox to Tank) L 229

240 TABLE 47.1 FUEL SYSTEM STEM GROUP 47 CREW CAB FUEL TANK SINGLE CAB FUEL TANK 230

241 TABLE 47.1 FUEL SYSTEM STEM GROUP 47 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS FUEL SYSTEM STEM Assy. Fuel Tank Complete Assy. Fuel Tank Complete Assy. Fuel Tank Complete 1 28 WB Assy. Fuel Tank Complete 1 31 WB Assy. Fuel Tank Cap (Plastic) Assy. Fuel Tank Cap (Metallic) Assy. Suction Tube with Screen Filter For Assy. Fuel Tank Assy. Suction Tube with Screen Filter For Assy. Fuel Tank Tank Unit (for Fuel Tank) For Assy. Fuel Tank Tank Unit (for Fuel Tank) For Assy. Fuel Tank 'O' Ring 40.9x Assy. Filler Neck Top with Bracket (for Plastic Cap) Optional Assy. Filler Neck Top with Bracket (for Metallic Cap) Optional Assy. Filler Neck Top with Bracket (for Plastic Cap) Rubber Hose (Fuel Filling) } } } }

242 TABLE 47.1 FUEL SYSTEM STEM GROUP 47 CREW CAB FUEL TANK SINGLE CAB FUEL TANK 232

243 TABLE 47.1 FUEL SYSTEM STEM GROUP 47 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Rubber Hose (Fuel Filling) Clamp (Fuel Filling Pipe) Hose Clamp Assy. Breather Tube Assy. Breather Tube Rubber Hose Hose Clip Assy. Pipe (Fuel Filling) Bracket SUPPLY Y LINE Assy. Suction Line (Tank to Hose), 1st Pipe WB Assy. Suction Line (Tank to Hose), 1st Pipe 1 31 WB Assy. Suction Line (Tank to Hose), 1st Pipe WB Assy. Suction Line (Tank to Hose), 1st Pipe 1 31 WB Assy. Suction Line (Tank to Hose), 1st Pipe 1 28 WB Rubber Hose Hose Clip Suction Tube, 2nd Pipe WB Suction Tube, 2nd Pipe WB Suction Tube, 2nd Pipe 1 31 WB 233

244 TABLE 47.1 FUEL SYSTEM STEM GROUP 47 CREW CAB FUEL TANK SINGLE CAB FUEL TANK 234

245 TABLE 47.1 FUEL SYSTEM STEM GROUP 47 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Suction Tube, 2nd Pipe 1 28 WB Suction Tube, 2nd Pipe 1 31 WB Rubber Hose Hose Clip Assy. Suction Pipe (Hose to Filter), 3rd Pipe WB Assy. Suction Pipe (Hose to Filter), 3rd Pipe WB Assy. Suction Pipe (Hose to Filter), 3rd Pipe WB RETURN LINE Rubber Hose Hose Clip Return Line, 1st Pipe Return Line, 1st Pipe WB Rubber Hose Hose Clip Assy. Return Tube (Hose to Tank) WB Assy. Return Tube (Hose to Tank) 1 31 WB Assy. Return Tube (Hose to Tank) WB Assy. Return Tube (Hose to Tank) 1 31 WB Assy. Return Tube (Hose to Tank) 1 28 WB Assy. Strap

246 TABLE 47.1 FUEL SYSTEM STEM GROUP 47 CREW CAB FUEL TANK SINGLE CAB FUEL TANK 236

247 TABLE 47.1 FUEL SYSTEM STEM GROUP 47 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Rubber Packing Rubber Packing Hose (Fuel Filling) Hose Clamp Sealing Plug AM 18 x Sealing Washer 18 x

248 TABLE 49.1 EXHAUST SYSTEM STEM GROUP

249 TABLE 49.1 EXHAUST SYSTEM STEM GROUP 49 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS EXHAUST SYSTEM STEM Assy. Exhaust Pipe, Front (1st Pipe) Euro II Assy. Exhaust Pipe, Front (1st Pipe) Euro III Assy. Exhaust Pipe, Middle (2nd Pipe) Euro II, 28 WB Assy. Exhaust Pipe, Middle (2nd Pipe) Euro II, 31 WB Assy. Exhaust Pipe, Middle (2nd Pipe) Euro III, 28 WB Assy. Exhaust Pipe, Middle (2nd Pipe) Euro III, 31 WB Assy. Silencer Assy. Exhaust Pipe, Rear 1 1 Euro II Assy. Exhaust Pipe, Rear Euro II Assy. Exhaust Pipe, Rear Euro III Gasket (Turbo Manifold) Gasket (Catalytic Converter) Euro II Gasket (Catalytic Converter) Euro III Gasket Rubber Hanger Assy. Catalytic Converter Euro II Assy. Catalytic Converter Euro III Assy. Pre Silencer 1 1 Euro II 239

250 TABLE 50.1 RADIA ADIATOR OR GROUP

251 TABLE 50.1 RADIA ADIATOR OR GROUP 50 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS RADIA ADIATOR Assy Radiator Assy Radiatior 1 1 Euro III Pressure Cap Pressure Cap 1 1 Euro III Assy Fan Shroud Euro III Assy Fan Shroud Clamp T-bolt Auxilliary Water Tank Cap (Aux Water Tank) Pipe (Auxilliary Tank To Rad )(1540 Mm) Pipe ( 650 Mm ) Drain Cock Washer (For Fan Shroud) Pointed Screw (Cage Nut) Rectangular Nut M Button Platform

252 TABLE 54.1 ELECTRICAL AL EQUIPMENT GROUP

253 TABLE 54.1 ELECTRICAL AL EQUIPMENT GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ELECTRICAL EQUIPMENT Assy. Battery Cable +Ve & -Ve R R Assy. Battery Cable +Ve & -Ve L L Horn, Clear High Tone 'E' Mark 12V Horn, Clear Low Tone 'E' Mark 12V Speedocable, 3.2 mm Dia 1100 mm Long R Speedocable, 3.2 mm Dia 2350 mm Long L Speedocable, 3.2 mm Dia 1900 mm Long R Speedocable, 3.2 mm Dia 1900 mm Long L Assy. Instrument Cluster with Trip Odometer 1: Assy. Instrument Cluster with Trip Odometer 1: Assy. Instrument Cluster with Trip Odometer 1: Assy. Instrument Cluster with Trip Odometer 1: Assy. Instrument Cluster with Trip Odometer 1: Glow Plug Timer Euro II Glow Plug Timer Euro III Accessories Relay with Resistor 12V Relay with Resistor 12V Dummy Piano Switch Cover Assy. Head Lamp w/ 'E' Mark Bulb, 12V 'E' Cert. RH - R R Assy. Head Lamp w/ 'E' Mark Bulb, 12V 'E' Cert. LH - R R Assy. Head Lamp w/ 'E' Mark Bulb, 12V 'E' Cert. RH - L L 243

254 TABLE 54.1 ELECTRICAL AL EQUIPMENT GROUP

255 TABLE 54.1 ELECTRICAL AL EQUIPMENT GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy. Head Lamp w/ 'E' Mark Bulb, 12V 'E' Cert. LH - L L Halogen Bulb, Head Lamp 60/55 W 12V 'E' Cert Parking Bulb, Head Lamp 14W 12V 'E' Cert Assy. Blinker Lamp w/ 'E' Mark Bulb, 12V 'E' Cert. LH Assy. Blinker Lamp w/ 'E' Mark Bulb, 12V 'E' Cert. RH Optional Assy. Blinker Lamp w/ 'E' Mark Bulb, 12V 'E' Cert. RH Optional Bulb, Blinker 21W 12V 'E' Cert Assy. Side Indicator Lamp LH (MSSL Conn.) Assy. Side Indicator Lamp RH (MSSL Conn.) Bulb, Side Indicator Lamp 12V 5W W10/5 'E' Cert Assy. Tail Lamp LH (MSSL Conn.) Assy. Tail Lamp LH (MSSL Conn.) Assy. Tail Lamp RH (MSSL Conn.) Assy. Tail Lamp RH (MSSL Conn.) Bulb 12V 21W BA 15 S Bulb 12V 10W BA 15 S Registration Plate Lamp 12V Bulb 12V 10W BA 15 S Assy. Fog Lamp (Rear) 12V Lamp, 12V 21W BA 15 S Assy. Engine Lamp

256 TABLE 54.1 ELECTRICAL AL EQUIPMENT GROUP

257 TABLE 54.1 ELECTRICAL AL EQUIPMENT GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Lamp, 12V 21W BA 15 S Assy. Roof Lamp w/ 'E' Mark Bulb Assy. Roof Lamp w/o Conn. w/ 'E' Mark Bulb Roof Lamp Bulb, 12V 10W Assy. Reading Lamp w/ 'E' Mark Bulb Bulb, 12V 10W Assy. Trailor Lamp Assy Bonnet Switch Holder Hood (Bonnet) Switch

258 TABLE 54.2 ELECTRICAL AL EQUIPMENT GROUP

259 TABLE 54.2 ELECTRICAL AL EQUIPMENT GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ELECTRICAL EQUIPMENT Assy. Steering Lock Cum Ignition Switch Optional Assy. Steering Lock Cum Ignition Switch Optional Assy. Steering Combi Switch R R Assy. Steering Combi Switch L L Assy. Flasher with Bracket 12V Piano Key Switch, Fog Lamp Optional Piano Key Switch, Fog Lamp Optional Piano Key Switch, Demisting Assy. Head Lamp Levelling Switch (Vertical) Assy. Head Lamp Levelling Switch (Horizontal) Assy. Transfer Case Selection Switch Assy. Door Switch Assy. Stop Light Switch Assy. Stop Light Switch Assy. Stop Light Switch Assy. Stop Light Switch Assy. Reversre Light Switch

260 TABLE 54.2 ELECTRICAL AL EQUIPMENT GROUP

261 TABLE 54.2 ELECTRICAL AL EQUIPMENT GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Cigarette Lighter Electronic Control Unit (Transfer Case)

262 TABLE 54.3 ELECTRICAL AL EQUIPMENT GROUP

263 TABLE 54.3 ELECTRICAL AL EQUIPMENT GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ELECTRICAL EQUIPMENT Electronic Control Unit (1:1.1 Ratio) Assy. A/C Switch Assy. Beeper, Seat Belt & Door Ajar Hand Brake Switch Assy. Blower Switch (MSSL Conn) Low Speed Resistor (Fusible) Hazard Warning Switch Kit, Immobiliser Upto Feb Kit, Immobiliser Eff. from Ch. No. MAT Kit, Immobiliser Upto Feb Kit Immobiliser Eff. from Ch. No. MAT Low Oil Pressure Switch Temperature Transducer Temperature Sensor Euro III Wiper Controller 12V

264 TABLE 54.3 ELECTRICAL AL EQUIPMENT GROUP

265 TABLE 54.3 ELECTRICAL AL EQUIPMENT GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Cold Advance Timer Chime Unit EGR Controller Euro III Assy. Magnetic Reed Switch (JIS) Assy. Magnetic Reed Switch (DIN) Immobiliser Bracket

266 TABLE 54.4 WIRING HARNESS GROUP

267 TABLE 54.4 WIRING HARNESS GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS WIRING HARNESS Wiring Harness, Cabin 1 1 L Euro II Wiring Harness, Cabin 1 L Euro III Wiring Harness, Cabin R Euro II Wiring Harness, Cabin L Euro III, Upto June Wiring Harness, Cabin L Euro III Eff. from Ch.No. MAT L Wiring Harness, Cabin 1 1 R Euro III Wiring Harness, Cabin R Euro II Wiring Harness, Cabin L Euro II Wiring Harness, Cabin L Euro III, Upto June Wiring Harness, Cabin L Euro III Eff. from Ch.No. MAT L Wiring Harness, Cabin R Euro III Wiring Harness, Engine Wiring Harness, Front Euro II Wiring Harness, Front 1 Euro III 257

268 TABLE 54.4 WIRING HARNESS GROUP

269 TABLE 54.4 WIRING HARNESS GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Wiring Harness, Front Euro III, Upto June Wiring Harness, Front Euro III Eff. from Ch.No. MAT L Wiring Harness, Front Euro II Wiring Harness, Front Euro III, Upto June Wiring Harness, Front Euro III Eff. from Ch.No. MAT L Wiring Harness, Tail Wiring Harness, Co-Driver Side Rear Door Wiring Harness, Driver Side Door Wiring Harness, Co - Driver Door Wiring Harness, Rear Door Co-Driver Side Wiring Harness, Roof, Heating & Demisting R Optional, Euro II Wiring Harness, Roof, Heating & Demisting R Optional, Euro II Wiring Harness, Roof Euro II & Euro III Wiring Harness, Roof, Double Lamp & Stop Lamp R Optional, Euro II Wiring Harness, Roof, Double Lamp & Stop Lamp R Optional, Euro II Wiring Harness, Blower 3 Pole

270 TABLE 54.4 WIRING HARNESS GROUP

271 TABLE 54.4 WIRING HARNESS GROUP 54 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Wiring Harness, Blower 4 Pole Wiring Harness, Control Housing, A/C & Heating Optional, Euro II & Euro III Wiring Harness, Control Housing, A/C & Heating Optional, Euro II & Euro III Wiring Harness, Control Housing, A/C & Heating Euro II & Euro III Wiring Harness, Belt Wiring Harness, Pig Tail, Earth Wiring Harness, Electronic Control Unit (ECU) (Transfer Case) Wiring Harness, Transfer Case Optional Wiring Harness, Transfer Case Optional Earth Strap

272 TABLE 60.1 ASSY. SINGLE CAB AB COMPLETE GROUP

273 TABLE 60.1 ASSY. SINGLE CAB AB COMPLETE GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ASSY. SINGLE CAB COMPLETE DP Assy Cab Complete L, Passion Red 1 L D7 Assy Cab Complete L, Silver Mist 1 L D5 Assy Cab Complete L, Timber Green 1 L BG Assy Cab Complete L, Mica Burning Red 1 L BF Assy Cab Complete L, Artic White 1 L BM Assy Cab Complete L, Fiji Blu 1 L BF Assy Cab Complete R, Artic White 1 R BG Assy Cab Complete R, Mica Burning Red 1 R BM Assy Cab Complete R, Fiji Blue 1 R D3 Assy Cab Complete R, Artic Silver 1 R D5 Assy Cab Complete R, Timber Green 1 R D7 Assy Cab Complete R, Silver Mist 1 R BF Assy Cab Complete R, Artic White 1 R D3 Assy Cab Complete L, Artic Silver 1 L BF Assy Cab Complete R, Artic White 1 R BG Assy Cab Complete R, Mica Burning Red 1 R BM Assy Cab Complete R, Fiji Blu 1 R BN Assy Cab Complete R, Ruby Red 1 R D3 Assy Cab Complete R, Artic Silver 1 R 263

274 TABLE 60.1 ASSY. SINGLE CAB AB COMPLETE GROUP

275 TABLE 60.1 ASSY. SINGLE CAB AB COMPLETE GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS D5 Assy Cab Complete R, Timber Green 1 R D7 Assy Cab Complete R, Silver Mist 1 R BF Assy Cab Complete L, Artic White 1 L BM Assy Cab Complete L, Fiji Blue 1 L BN Assy Cab Complete L, Ruby Red 1 L BP Assy Cab Complete L, Metalic Silver 1 L D3 Assy Cab Complete L, Artic Silver 1 L D5 Assy Cab Complete L, Timber Green 1 L D7 Assy Cab Complete L, Silver Mist 1 L D3 Assy Cab Complete Uk 4X4, Artic Silver 1 R DP Assy Cab Complete Uk 4X4, Passion Red 1 R BF Assy.Cab Complete L, Artic White 1 L BM Assy.Cab Complete L, Fiji Blue 1 L BN Assy.Cab Complete L, Ruby Red 1 L BP Assy.Cab Complete L, Metalic Silver 1 L D3 Assy.Cab Complete L, Artic Silver 1 L D5 Assy.Cab Complete L, Timber Green 1 L D7 Assy.Cab Complete L, Silver Mist 1 L DP Assy.Cab Complete L, Passion Red 1 L BF Assy.Cab Complete L(4X4,,,SASO), Artic White 1 L 265

276 TABLE 60.1 ASSY. SINGLE CAB AB COMPLETE GROUP

277 TABLE 60.1 ASSY. SINGLE CAB AB COMPLETE GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS BM Assy.Cab Complete L(4X4,,,SASO), Fiji Blue 1 L D3 Assy.Cab Complete L(4X4,,,SASO), Artic Silver 1 L D5 Assy.Cab Complete L(4X4,,,SASO), Timber Green 1 L DP Assy.Cab Complete L(4X4,,,SASO), Passion Red 1 L BF Assy Cab Complete R, Artic White 1 R BF Assy Cab Complete L, Artic White 1 L D7 Assy Cab Complete L, Silver Mist 1 L DP Assy Cab Complete L, Passion Red 1 L 267

278 TABLE 60.2 ASSY. CAB AB COMPLETE (CREW W CAB) GROUP

279 TABLE 60.2 ASSY. CAB AB COMPLETE (CREW W CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ASSY. CAB COMPLETE (CREW CAB) BF Assy Cab Complete R, Artic White 1 R BG Assy Cab Complete R, Burning Red 1 R BM Assy Cab Complete R, Fiji Blue 1 R D3 Assy Cab Complete R, Artic Silver 1 R D5 Assy Cab Complete R, Timber Green 1 R D7 Assy Cab Complete R, Silver Mist 1 R DP Assy Cab Complete R, Passion Red 1 R BF Assy Cab Complete L, Artic White 1 L BG Assy Cab Complete L, Burning Red 1 L BM Assy Cab Complete L, Fiji Blue 1 L BN Assy Cab Complete L, Ruby Red 1 L D3 Assy Cab Complete L, Artic Silver 1 L D5 Assy Cab Complete L, Timber Green 1 L D7 Assy Cab Complete L, Silver Mist 1 L DP Assy Cab Complete L, Passion Red 1 L DU Assy Cab Complete L, Quartz Black 1 L BF Assy Cab Complete R, Artic White 1 R BG Assy Cab Complete R, Burning Red 1 R BM Assy Cab Complete R, Fiji Blue 1 R 269

280 TABLE 60.2 ASSY. CAB AB COMPLETE (CREW W CAB) GROUP

281 TABLE 60.2 ASSY. CAB AB COMPLETE (CREW W CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS BN Assy Cab Complete R, Ruby Red 1 R D3 Assy Cab Complete R, Artic Silver 1 R D5 Assy Cab Complete R, Timber Green 1 R D7 Assy Cab Complete R, Silver Mist 1 R DP Assy Cab Complete R, Passion Red 1 R BF Assy Cab Complete L, Artic White 1 L BM Assy Cab Complete L, Fiji Blue 1 L D3 Assy Cab Complete L, Artic Silver 1 L D5 Assy Cab Complete L, Timber Green 1 L D7 Assy Cab Complete L, Silver Mist 1 L DP Assy Cab Complete L, Passion Red 1 L BF Assy.Cab Complete L, Artic White 1 L BG Assy.Cab Complete L, Burning Red 1 L BM Assy.Cab Complete L, Fiji Blue 1 L BN Assy.Cab Complete L, Ruby Red 1 L D3 Assy.Cab Complete L, Artic Silver 1 L D5 Assy.Cab Complete L, Timber Green 1 L D7 Assy.Cab Complete L, Silver Mist 1 L DP Assy.Cab Complete L, Passion Red 1 L Z1 17BM Assy.Cab Complete R, Fiji Blue 1 R 271

282 TABLE 60.2 ASSY. CAB AB COMPLETE (CREW W CAB) GROUP

283 TABLE 60.2 ASSY. CAB AB COMPLETE (CREW W CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS BF Assy Cab Complete R, Artic White 1 R BG Assy Cab Complete R, Burning Red 1 R BM Assy Cab Complete R, Fiji Blue 1 R BN Assy Cab Complete R, Ruby Red 1 R D3 Assy Cab Complete R, Artic Silver 1 R D5 Assy Cab Complete R, Timber Green 1 R D7 Assy Cab Complete R, Silver Mist 1 R DP Assy Cab Complete R, Passion Red 1 R BF Assy Cab Complete L, Artic White 1 L BG Assy Cab Complete L, Burning Red 1 L BM Assy Cab Complete L, Fiji Blue 1 L BP Assy Cab Complete L, Metalic Silver 1 L D3 Assy Cab Complete L, Artic Silver 1 L D5 Assy Cab Complete L, Timber Green 1 L D7 Assy Cab Complete L, Silver Mist 1 L DP Assy Cab Complete L, Passion Red 1 L DU Assy Cab Complete L,Quartz Black 1 L BF Assy Cab Complete R, Artic White 1 R BF Assy Cab Complete L, Artic White 1 L BG Assy Cab Complete L, Burning Red 1 L 273

284 TABLE 60.2 ASSY. CAB AB COMPLETE (CREW W CAB) GROUP

285 TABLE 60.2 ASSY. CAB AB COMPLETE (CREW W CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS BM Assy Cab Complete L, Fiji Blue 1 L BP Assy Cab Complete L, Metalic Silver 1 L D3 Assy Cab Complete L, Artic Silver 1 L D5 Assy Cab Complete L, Timber Green 1 L D7 Assy Cab Complete L, Silver Mist 1 L BM Assy. Cab Complete R Fiji Blue 1 R UK BF Assy. Cab Complete R Artic White 1 R UK 275

286 TABLE 60.3 ASSY. BODY Y SHELL COMPLETE (SINGLE CAB) GROUP

287 TABLE 60.3 ASSY. BODY Y SHELL COMPLETE (SINGLE CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ASSY. BODY SHELL COMPLETE (SINGLE CAB) BF Assy Body Shell Complete Painted, Artic White 1 1 L BG Assy Body Shell Complete Painted, Mica Burning Red 1 1 L BM Assy Body Shell Complete Painted, Fiji Blue 1 1 L D3 Assy Body Shell Complete Painted, Artic Silver 1 1 L D5 Assy Body Shell Complete Painted, Timber Green 1 1 L D7 Assy Body Shell Complete Painted, Silver Mist 1 1 L DP Assy Body Shell Complete Painted, Passion Red 1 1 L BF Assy Body Shell Complete Painted, Artic White 1 R BG Assy Body Shell Complete Painted, Mica Burning Red 1 R BM Assy Body Shell Complete Painted, Fiji Blue 1 R D3 Assy Body Shell Complete Painted, Artic Silver 1 R D5 Assy Body Shell Complete Painted, Timber Green 1 R D7 Assy Body Shell Complete Painted, Silver Mist 1 R D7 Assy Body Shell Complete Painted, Silver Mist 1 R BF Assy Body Shell Complete Painted, Artic White 1 L BM Assy Body Shell Complete Painted, Fiji Blue 1 L BN Assy Body Shell Complete Painted, Ruby Red 1 L BP Assy Body Shell Complete Painted, Metalic Silver 1 L D3 Assy Body Shell Complete Painted, Artic Silver 1 L 277

288 TABLE 60.3 ASSY. BODY Y SHELL COMPLETE (SINGLE CAB) GROUP

289 TABLE 60.3 ASSY. BODY Y SHELL COMPLETE (SINGLE CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS D5 Assy Body Shell Complete Painted, Timber Green 1 L D7 Assy Body Shell Complete Painted, Silver Mist 1 L DP Assy Body Shell Complete Painted, Passion Red 1 L BF Assy Body Shell Complete Painted, Artic White 1 R BG Assy Body Shell Complete Painted, Mica Burning Red 1 R BM Assy Body Shell Complete Painted, Fiji Blue 1 R BN Assy Body Shell Complete Painted, Ruby Red 1 R D3 Assy Body Shell Complete Painted, Artic Silver 1 R D5 Assy Body Shell Complete Painted, Timber Green 1 R D7 Assy Body Shell Complete Painted, Silver Mist 1 R DP Assy Body Shell Complete Painted, Passion Red 1 R BF Assy Body Shell Complete Painted, Artic White 1 L BM Assy Body Shell Complete Painted, Fiji Blue 1 L BN Assy Body Shell Complete Painted, Ruby Red 1 L D3 Assy Body Shell Complete Painted, Artic Silver 1 L D5 Assy Body Shell Complete Painted, Timber Green 1 L D7 Assy Body Shell Complete Painted, Silver Mist 1 L DP Assy Body Shell Complete Painted, Passion Red 1 L BF Assy Body Shell Complete Painted, Artic White 1 R BG Assy Body Shell Complete Painted, Mica Burning Red 1 R 279

290 TABLE 60.3 ASSY. BODY Y SHELL COMPLETE (SINGLE CAB) GROUP

291 TABLE 60.3 ASSY. BODY Y SHELL COMPLETE (SINGLE CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS BM Assy Body Shell Complete Painted, Fiji Blue 1 R BN Assy Body Shell Complete Painted, Ruby Red 1 R D3 Assy Body Shell Complete Painted, Artic Silver 1 R D5 Assy Body Shell Complete Painted, Timber Green 1 R D7 Assy Body Shell Complete Painted, Silver Mist 1 R DP Assy Body Shell Complete Painted, Passion Red 1 R BF Assy Body Shell Complete Painted, Artic White 1 1 L BM Assy Body Shell Complete Painted, Fiji Blue 1 1 L D3 Assy Body Shell Complete Painted, Artic Silver 1 1 L D5 Assy Body Shell Complete Painted, Timber Green 1 1 L D7 Assy Body Shell Complete Painted, Silver Mist 1 1 L DP Assy Body Shell Complete Painted, Passion Red 1 1 L BF Assy Body Shell Complete Painted, Artic White 1 R BG Assy Body Shell Complete Painted, Mica Burning Red 1 R BM Assy Body Shell Complete Painted, Fiji Blue 1 R D3 Assy Body Shell Complete Painted, Artic Silver 1 R D5 Assy Body Shell Complete Painted, Timber Green 1 R D7 Assy Body Shell Complete Painted, Silver Mist 1 R DP Assy Body Shell Complete Painted, Passion Red 1 R 281

292 TABLE 60.4 ASSY. BODY Y SHELL COMPLETE (CREW W CAB) GROUP

293 TABLE 60.4 ASSY. BODY Y SHELL COMPLETE (CREW W CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ASSY. BODY SHELL COMPLETE (CREW CAB) BF Assy Body Shell Complete Painted, Artic White 1 1 L BG Assy Body Shell Complete Painted, Mica Burning Red 1 1 L BM Assy Body Shell Complete Painted, Fiji Blue 1 1 L BN Assy Body Shell Complete Painted, Ruby Red 1 1 L D3 Assy Body Shell Complete Painted, Artic Silver 1 1 L D5 Assy Body Shell Complete Painted, Timber Green 1 1 L D7 Assy Body Shell Complete Painted, Silver Mist 1 1 L DP Assy Body Shell Complete Painted, Passion Red 1 1 L DU Assy Body Shell Complete Painted,Quartz Black 1 1 L BF Assy Body Shell Complete Painted, Artic White 1 L BM Assy Body Shell Complete Painted, Fiji Blue 1 L D3 Assy Body Shell Complete Painted, Artic Silver 1 L D5 Assy Body Shell Complete Painted, Timber Green 1 L D7 Assy Body Shell Complete Painted, Silver Mist 1 L DP Assy Body Shell Complete Painted, Passion Red 1 L BF Assy Body Shell Complete Painted, Artic White 1 R BG Assy Body Shell Complete Painted, Mica Burning Red 1 R BM Assy Body Shell Complete Painted, Fiji Blue 1 R BN Assy Body Shell Complete Painted, Ruby Red 1 R 283

294 TABLE 60.4 ASSY. BODY Y SHELL COMPLETE (CREW W CAB) GROUP

295 TABLE 60.4 ASSY. BODY Y SHELL COMPLETE (CREW W CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS D3 Assy Body Shell Complete Painted, Artic Silver 1 R D5 Assy Body Shell Complete Painted, Timber Green 1 R D7 Assy Body Shell Complete Painted, Silver Mist 1 R DP Assy Body Shell Complete Painted, Passion Red 1 R BF Assy Body Shell Complete Painted, Artic White 1 L BG Assy Body Shell Complete Painted, Mica Burning Red 1 L BM Assy Body Shell Complete Painted, Fiji Blue 1 L BN Assy Body Shell Complete Painted, Ruby Red 1 L D3 Assy Body Shell Complete Painted, Artic Silver 1 L D5 Assy Body Shell Complete Painted, Timber Green 1 L D7 Assy Body Shell Complete Painted, Silver Mist 1 L DP Assy Body Shell Complete Painted, Passion Red 1 L DU Assy Body Shell Complete Painted,Quartz Black 1 L Z1 85BM Assy Body Shell Complete Painted, Fiji Blue 1 1 R BF Assy Body Shell Complete Painted, Artic White 1 L BG Assy Body Shell Complete Painted, Mica Burning Red 1 L BM Assy Body Shell Complete Painted, Fiji Blue 1 L BP Assy Body Shell Complete Painted, Metalic Silver 1 L D3 Assy Body Shell Complete Painted, Artic Silver 1 L D5 Assy Body Shell Complete Painted, Timber Green 1 L 285

296 TABLE 60.4 ASSY. BODY Y SHELL COMPLETE (CREW W CAB) GROUP

297 TABLE 60.4 ASSY. BODY Y SHELL COMPLETE (CREW W CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS D7 Assy Body Shell Complete Painted, Silver Mist 1 L DP Assy Body Shell Complete Painted, Passion Red 1 L DU Assy Body Shell Complete Painted,Quartz Black 1 L BF Assy Body Shell Complete Painted, Artic White 1 R BG Assy Body Shell Complete Painted, Mica Burning Red 1 R BM Assy Body Shell Complete Painted, Fiji Blue 1 R BN Assy Body Shell Complete Painted, Ruby Red 1 R D3 Assy Body Shell Complete Painted, Artic Silver 1 R D5 Assy Body Shell Complete Painted, Timber Green 1 R D7 Assy Body Shell Complete Painted, Silver Mist 1 R DP Assy Body Shell Complete Painted, Passion Red 1 R BF Assy Body Shell Complete Painted, Artic White 1 R BF Assy Body Shell Complete Painted, Artic White 1 L BG Assy Body Shell Complete Painted, Mica Burning Red 1 L BM Assy Body Shell Complete Painted, Fiji Blue 1 L BP Assy Body Shell Complete Painted, Metalic Silver 1 L D3 Assy Body Shell Complete Painted, Artic Silver 1 L D5 Assy Body Shell Complete Painted, Timber Green 1 L D7 Assy Body Shell Complete Painted, Silver Mist 1 L BM Assy. Body Shell Complete Painted Figi Blue 1 R UK BF Assy. Body Shell Complete Painted Artic White 1 R UK 287

298 TABLE 60.5 SHEET METAL AL PAR ARTS S (SINGLE CAB) GROUP

299 TABLE 60.5 SHEET METAL AL PAR ARTS S (SINGLE CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS SHEET METAL PAR ARTS (SINGLE CAB) Door Post Frame LH R Door Post Frame LH L Door Post Frame RH R Door Post Frame RH L Panel Post Side LH Panel Post Side RH Panel Outer Corner LH (R/W Side) Panel Outer Corner RH (R/W Side)

300 TABLE 60.6 SHEET METAL AL PAR ARTS S (CREW W CAB) GROUP

301 TABLE 60.6 SHEET METAL AL PAR ARTS S (CREW W CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS SHEET METAL PAR ARTS (CREW CAB) Assy. Side Wall LH, R R Assy. Side Wall RH, R ` R Assy. Side Wall LH, L L Assy. Side Wall RH, L ` L Door Post Frame LH Door Post Frame RH C2 54 Door Post Frame LH C2 55 Door Post Frame RH Door Post Frame LH L Door Post Frame RH L Door Post Frame Rear LH Door Post Frame Rear RH C2 15 Door Post Frame Rear LH C2 16 Door Post Frame Rear RH Panel Side W/s Inner LH Panel Side W/s Inner RH

302 TABLE 60.7 SHEET METAL AL PAR ARTS S (SINGLE CAB) GROUP

303 TABLE 60.7 SHEET METAL AL PAR ARTS S (SINGLE CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS SHEET METAL PAR ARTS (SINGLE CAB) Assy. Tie Member Complete Assy. Panel Inner Side Bonnet LH R Assy. Panel Inner Side Bonnet RH R Assy. Panel Inner Side Bonnet LH L Assy. Panel Inner Side Bonnet RH L Assy. Bonnet Side LH Assy. Bonnet Side RH Assy. Reinforcement LH (Side Bonnet) Assy. Reinforcement RH (Side Bonnet) Assy. Mudguard Front LH Assy. Mudguard Front RH L Assy. Mudguard Front RH R 293

304 TABLE 60.8 SHEET METAL AL PAR ARTS S (CREW W CAB) GROUP

305 TABLE 60.8 SHEET METAL AL PAR ARTS S (CREW W CAB) GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS SHEET METAL PAR ARTS (CREW CAB) Assy. Tie Member Complete Assy. Mudguard Front LH Assy. Mudguard Front RH R Assy. Mudguard Front RH L Panel Inner Side Bonnet LH R Panel Inner Side Bonnet LH L Panel Inner Side Bonnet RH R Panel Inner Side Bonnet RH L Assy. Bonnet Side LH (5) Assy. Bonnet Side RH Z1 09 Assy. Bonnet Side LH Z1 10 Assy. Bonnet Side RH Assy. Reinforcement LH (6) Assy. Reinforcement RH Assy. Blocon Unit Mounting Bracket Assy. Bracket Head Lamp Mtg

306 TABLE 60.9 SHEET METAL AL PAR ARTS GROUP

307 TABLE 60.9 SHEET METAL AL PAR ARTS GROUP 60 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS SHEET METAL PAR ARTS Panel W/S Outer Bottom Cover Panel (Panel Outer W/S Bottom) R Cover Panel (Panel Outer W/S Bottom) L 297

308 TABLE 67.1 WIND SHIELD GLASS GROUP

309 TABLE 67.1 WIND SHIELD GLASS GROUP 67 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS WIND SHIELD GLASS Wind Shield Glass Rubber Mould (Wind Screen Glass) Fixed Glass (Rear Window) Rubber Mould (Rear Window)

310 TABLE 68.1 DASH BOARD GROUP

311 TABLE 68.1 DASH BOARD GROUP 68 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS DASH BOARD Dash Board L Dark Gray (Soft Feel) L Dash Board R Dark Gray (Soft Feel) R Dash Board L Dark Gray (Soft Feel) L Dash Board R Dark Gray (Soft Feel) R Garnish For middle Defrost Assy Stiffner (Dash Board) Assy Mounting Bracket (Glove Box Side) Rubber Spacer Assy Mounting Bracket (Driver Side) Assy Support (Glove Box) Assy Reinforcement-for Plastic Dashboard Assy Cluster Mounting Bracket Upper Assy Instrument Shroud Dark Grey (Soft Feel) Screw Cap- LH (Dark Grey) Screw Cap- RH (Dark Grey) Cover Speaker Apparture (Dash Board) Retainer Assy Glove Box Complete Dark Grey(Soft Feel) Nacelle Set Dark Grey

312 TABLE 68.1 DASH BOARD GROUP

313 TABLE 68.1 DASH BOARD GROUP 68 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Nacelle Bottom Dark Gray Assy Mounting Bracket Centre (Dash Board) Foam Packing (Reinf. Plastic Dash Board) Square Nut Rd CSK Scr M6 X Cover LH (Light Gray) 1 303

314 TABLE 68.2 CONSOLE GROUP

315 TABLE 68.2 CONSOLE GROUP 68 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS CONSOLE Assy Ash Tray (Black) Body Front-Dark Gray (Soft Feel) Body Rear-Dark Gray (Soft Feel) Rear Cover -Dark Gray (Soft Feel) Base Plate (Gear Shift Lever) Console Front L Dark Gray Soft Feel L Console Front R Dark Gray Soft Feel R Console Middle Dark Gray Soft Feel Console Body Rear Dark Gray Soft Feel Snap Cover Auto Winding Switch Snap Cover Auto Winding Switch Assy Cover Black (H/B)

316 TABLE 70.1 ASSY. LOAD AD BODY Y (SINGLE CAB) GROUP

317 TABLE 70.1 ASSY. LOAD AD BODY Y (SINGLE CAB) GROUP 70 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ASSY. LOAD BODY (SINGLE CAB) BF Assy. Load Body Complete With Fitments R, Artic White R BG Assy. Load Body Complete With Fitments R, R Mica Burning Red BM Assy. Load Body Complete With Fitments R Fiji Blue R BN Assy. Load Body Complete With Fitments R, Ruby Red R D3 Assy. Load Body Complete With Fitments R, Artic silver R D5 Assy. Load Body Complete With Fitments R, Timber green R D7 Assy. Load Body Complete With Fitments R, Silver Mist R DP Assy. Load Body Complete With Fitments R, Passion red R BF Assy. Load Body Complete Painted R, Artic White R BG Assy. Load Body Complete Painted R, Mica burning Red R BM Assy. Load Body Complete Painted R, Fiji Blue R BN Assy. Load Body Complete Painted R, Ruby Red R D3 Assy. Load Body Complete Painted R, Artic silver R D5 Assy. Load Body Complete Painted R, Timber green R D7 Assy. Load Body Complete Painted R, Silver Mist R DP Assy. Load Body Complete Painted R, Passion red R BF Assy. Load Body Complete With Fitments L, Artic White L BG Assy. Load Body Complete With Fitments L, L Mica Burning Red 307

318 TABLE 70.1 ASSY. LOAD AD BODY Y (SINGLE CAB) GROUP

319 TABLE 70.1 ASSY. LOAD AD BODY Y (SINGLE CAB) GROUP 70 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS BM Assy. Load Body Complete With Fitments L, Fiji Blue L BN Assy. Load Body Complete With Fitments L, Ruby Red L BP Assy. Load Body Complete With Fitments L, Metalic Silver L D3 Assy. Load Body Complete With Fitments L, Artic silver L D5 Assy. Load Body Complete With Fitments L, Timber green L D7 Assy. Load Body Complete With Fitments L, Silver Mist L DP Assy. Load Body Complete With Fitments L, Passion red L BF Assy. Load Body Complete Painted L, Artic White L BG Assy. Load Body Complete Painted L, Mica burning Red L BM Assy. Load Body Complete Painted L, Fiji Blue L BN Assy. Load Body Complete Painted L, Ruby Red L BP Assy. Load Body Complete Painted L, Metalic Silver L D3 Assy. Load Body Complete Painted L, Artic silver L D5 Assy. Load Body Complete Painted L, Timber green L D7 Assy. Load Body Complete Painted L, Silver Mist L DP Assy. Load Body Complete Painted L, Passion red L Floor Panel Wheel Arch Panel Assy. Side Wall LH Assy. Side Wall RH Assy. Tail Gate Shell

320 TABLE 70.1 ASSY. LOAD AD BODY Y (SINGLE CAB) GROUP

321 TABLE 70.1 ASSY. LOAD AD BODY Y (SINGLE CAB) GROUP 70 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy. Hinge Assy. Load Guard Assy Lid Liner Inner LH (Rear Wheel Arch) Liner Inner RH (Rear Wheel Arch) Mudflap rear with 'T' Optional Mudflap rear with 'T' Optional Mudguard Liner LH Mudguard Liner RH Reflex Reflector

322 TABLE 70.2 ASSY. LOAD AD BODY Y (CREW W CAB) GROUP

323 TABLE 70.2 ASSY. LOAD AD BODY Y (CREW W CAB) GROUP 70 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS ASSY. LOAD BODY (CREW CAB) BF Assy Load Body Complete With Fitments L, Artic White L BG Assy Load Body Complete With Fitments L, L Mica Burning Red BM Assy Load Body Complete With Fitments L, Fiji Blue L BN Assy Load Body Complete With Fitments L, Ruby Red L D3 Assy Load Body Complete With Fitments L, Artic Silver L D5 Assy Load Body Complete With Fitments L, Timber Green L DP Assy Load Body Complete With Fitments L, Passion Red L BP Assy Load Body Complete With Fitments L, Metalic Silver L D7 Assy Load Body Complete With Fitments L, Silver Mist L DU Assy Load Body Complete With Fitments L, Quartz black L BF Assy Load Body Complete With Fitments R, Artic White R BG Assy Load Body Complete With Fitments R, R Mica Burning Red BM Assy Load Body Complete With Fitments R, Fiji Blue R BN Assy Load Body Complete With Fitments R, Ruby Red R D3 Assy Load Body Complete With Fitments R, Artic Silver R D5 Assy Load Body Complete With Fitments R, Timber Green R DP Assy Load Body Complete With Fitments R, Passion Red R 313

324 TABLE 70.2 ASSY. LOAD AD BODY Y (CREW W CAB) GROUP

325 TABLE 70.2 ASSY. LOAD AD BODY Y (CREW W CAB) GROUP 70 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS BF Assy Load Body Complete With Fitments R, Artic White 1 1 R BG Assy Load Body Complete With Fitments R, 1 1 R Mica Burning Red BM Assy Load Body Complete With Fitments R, Fiji Blue 1 1 R BN Assy Load Body Complete With Fitments R, Ruby Red 1 1 R C3 Assy Load Body Complete With Fitments R, Mica Black 1 1 R D3 Assy Load Body Complete With Fitments R, Artic Silver 1 1 R D5 Assy Load Body Complete With Fitments R, Timber Green 1 1 R D7 Assy Load Body Complete With Fitments R, Silver Mist 1 1 R DU Assy Load Body Complete With Fitments R, Quartz black 1 1 R BF Assy Load Body Painted Without Fitments R, Artic White R BG Assy Load Body Painted Without Fitments R, R Mica Burning Red BM Assy Load Body Painted Without Fitments R, Fiji Blue R BN Assy Load Body Painted Without Fitments R, Ruby Red R C3 Assy Load Body Painted Without Fitments R, Mica Black R D3 Assy Load Body Painted Without Fitments R, Artic Silver R D5 Assy Load Body Painted Without Fitments R, Timber Green R D7 Assy Load Body Painted Without Fitments R, Silver Mist R DU Assy Load Body Painted Without Fitments R, Quartz black R 315

326 TABLE 70.2 ASSY. LOAD AD BODY Y (CREW W CAB) GROUP

327 TABLE 70.2 ASSY. LOAD AD BODY Y (CREW W CAB) GROUP 70 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS DP Assy Load Body Painted Without Fitments R, Passion Red R BF Assy Load Body Painted Without Fitments L, Artic White L BG Assy Load Body Painted Without Fitments L, L Mica Burning Red BM Assy Load Body Painted Without Fitments L, Fiji Blue L BN Assy Load Body Painted Without Fitments L, Ruby Red L D3 Assy Load Body Painted Without Fitments L, Artic Silver L D5 Assy Load Body Painted Without Fitments L, Timber Green L DP Assy Load Body Painted Without Fitments L, Passion Red L BP Assy Load Body Painted Without Fitments L, Metalic Silver L D7 Assy Load Body Painted Without Fitments L, Silver Mist L DU Assy Load Body Painted Without Fitments L, Quartz black L Floor Panel Wheel Arch Panel Assy Side Wall LH Assy Side Wall RH Assy Shell (Tail Gate) Assy Hinge Assy Load Guard Complete (Tubular) Assy Lid

328 TABLE 70.2 ASSY. LOAD AD BODY Y (CREW W CAB) GROUP

329 TABLE 70.2 ASSY. LOAD AD BODY Y (CREW W CAB) GROUP 70 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Bush Assy Bolt With Nylon Insert Washer Liner Inner LH (Rear Wheel Arch) Liner Inner RH (Rear Wheel Arch) Mudflap rear with 'T' Optional Mudflap rear with 'T' Optional Mudguard Liner LH Mudguard Liner RH Reflex Reflector

330 TABLE 70.3 TAIL AIL GATE TE LOCKING SYSTEM STEM GROUP

331 TABLE 70.3 TAIL AIL GATE TE LOCKING SYSTEM STEM GROUP 70 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS TAIL GATE LOCKING SYSTEM STEM Assy Centre Latch (without Handle) T/g Assy Pull Rod Pull Rod Hook Handle (Tail Gate Centre Latch) Assy Plunger Complete Striking Strap Assy Striker Cover (Tail Gate Centre Latch) Assy Rope RH Assy Rope LH Spacer Outer Nylon Clip (Lock Links)

332 TABLE 72.1 DOOR GROUP

333 TABLE 72.1 DOOR GROUP 72 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS DOOR Assy. Door Shell LH (1) Assy. Door Shell RH Assy. Door Hinge LH (2) Assy. Door Hinge RH Assy. Door Check Front Assy. Weather Strip Outer Front LH (4) Assy. Weather Strip Outer Front RH Assy. Padding Door LH (5) Assy. Padding Door RH Assy. Door Pad Clip (Bottom) AR AR AR AR AR AR AR AR AR AR AR AR AR AR Assy. Door Pad Clip (Top) AR AR AR AR AR AR AR AR AR AR AR AR AR AR Assy.Door Pull LH (Black) (8) Assy.Door Pull RH (Black) Cover Padding RH (9) Cover Padding LH Assy. Weather Strip Inner Front Spring Clip (Inner Weather Strip) Spring Clip (Inner Lining) Holder

334 TABLE 72.1 DOOR GROUP

335 TABLE 72.1 DOOR GROUP 72 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy. Door Stopper Clip (Weather Strip Outer) Door Sealing Inner Front LH (On Cab) (17) Door Sealing Inner Front RH (On Cab) Door Sealing Outer Front LH (On Door) Door Sealing Outer Front RH (On Door) Assy. Door Striker Magzine Pocket LH Optional Magzine Pocket LH, Black Optional Magzine Pocket RH Optional Magzine Pocket RH, Black Optional Assy. Door Lock Set with Steering Lock Consisting of : Assy. Outer Door Handle LH Also Serviced Loose (20) Assy. Outer Door Handle RH Also Serviced Loose 21 Blank Key Also Serviced Loose 22 Assy. Glove Box Lock Also Serviced Loose 23 Fuel Lid Lock Assy Also Serviced Loose 24 Ignition Cum Steering Lock (Switch Auto) Also Serviced Loose 25 Assy. Key

336 TABLE 72.2 DOOR (LOCKING SYSTEM) STEM) GROUP

337 TABLE 72.2 DOOR (LOCKING SYSTEM) STEM) GROUP 72 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS DOOR (LOCKING SYSTEM) STEM) Assy. Door Lock Complete LH (1) Assy. Door Lock Complete RH Snap Connector (3) Assy. Inner Handle Assy. Outer Door Handle LH (4) Assy. Outer Door Handle RH Link (Inner Handle) Link (Door Lock Handle Outer) Optional Link RH Optional Assy. Pop Up Knob Link Pop Up Knob LH (11) Link Pop Up Knob RH Snap Connector LH

338 TABLE 72.3 DOOR GLASS AND WINDOW W REGULATOR OR GROUP

339 TABLE 72.3 DOOR GLASS AND WINDOW W REGULATOR OR GROUP 72 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS DOOR GLASS AND WINDOW W REGULATOR Assy. Guide Channel LH (Door Glass) (1) Assy. Guide Channel RH (Door Glass) Velvet Channel Regualating Glass Front Door LH (3) Regualating Glass Front Door RH Assy. Door Glass Holder LH (4) Assy. Door Glass Holder RH Beading (Door Glass Holder) Assy. Winding Regulator LH Assy. Winding Regulator RH Assy. Handle (for Window Winding) Black

340 TABLE 73.1 REAR DOOR (CREW W CAB) GROUP

341 TABLE 73.1 REAR DOOR (CREW W CAB) GROUP 73 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REAR DOOR (CREW CAB) Assy. Door Shell LH Assy. Door Shell RH Assy. Door Check Rear Assy Padding Rear Door LH Assy Padding Rear Door RH Assy. Outer Sealing LH (Rear Door) Assy. Outer Sealing RH (Rear Door) Assy. Weather Strip Outer LH (Rear Door) Assy. Weather Strip Outer RH (Rear Door) Assy. Weather Strip LH (Rear Door) Inner Assy. Weather Strip RH (Rear Door) Inner Cover Padding RH (Darker Gray) Cover Padding LH (Darker Gray) Assy. Inner Sealing (Rear Door) L Assy. Inner Sealing (Rear Door) R Assy. Inner Sealing (Rear Door) RH R Assy. Door Hinge Bottom LH Assy. Door Hinge Bottom RH Assy. Door Hinge Top LH Assy. Door Hinge Top RH Assy Door Check Rear

342 TABLE 73.2 REAR DOOR GLASS AND WINDOW W REGULATOR OR GROUP

343 TABLE 73.2 REAR DOOR GLASS AND WINDOW W REGULATOR OR GROUP 73 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REAR DOOR GLASS AND WINDOW W REGULATOR Regulating Glass Tinted- Rear Door LH Regulating Glass Tinted- Rear Door RH Assy. Door Glass Holder LH Assy. Door Glass Holder RH Assy. Guide Channel LH Assy. Guide Channel RH Velvet Channel Assy. Window Regulator LH (Manual) Assy. Window Regulator RH (Manual) Handle Window Regulator Black

344 TABLE 73.3 REAR DOOR LOCKING SYSTEM STEM GROUP

345 TABLE 73.3 REAR DOOR LOCKING SYSTEM STEM GROUP 73 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS REAR DOOR LOCKING SYSTEM STEM Assy. Outer Handle Door LH (Rear Door) Assy. Outer Door Handle RH (Rear Door) Pull Rod LH (Inner Handle) Pull Rod RH (Inner Handle) Bell Crank Bush (Bell Crank Pop Up Knob) Button (Bell Crank Pop Up Knob) Pin [bell Crank Pop Up Knob] Assy. Link LH (Bell Crank) Assy. Link LH (Bell Crank) Pull Rod LH (Pop-Up Knob) Pull Rod RH (Pop-up Knob) Holder (Pop-up Knob) Link (Pop-up Knob) Bell Crank Front (Pop Up Knob) Assy. Door Lock Compt LH Assy. Door Lock Compt RH Snap Connector LH

346 TABLE 73.3 REAR DOOR LOCKING SYSTEM STEM GROUP

347 TABLE 73.3 REAR DOOR LOCKING SYSTEM STEM GROUP 73 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Snap Connector RH Assy. Pop-up Knob Darker Gray

348 TABLE 81.1 INTERNAL AND EXTERNAL FITMENT MENTS GROUP

349 TABLE 81.1 INTERNAL AND EXTERNAL FITMENT MENTS GROUP 81 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS INTERNAL AND EXTERNAL FITMENT MENTS Front Grill Assy T Emblem Assy.External RVM LH R (Spherical) R Optional Assy External Rear View Mirror RH R (Plain) R Assy External Rear View mirror LH L (Plain) L Assy External Rear View Mirror RH L (Spherical) L Assy.R.V.Mirror Outside LH (Convex) Assy.R.V.Mirror Outside RH (Flat) Assy Cover Inner LH (Dark Gray) out Side Rear View Mirror Assy Cover Inner RH (Dark Gray) Out Side Rear View Mirror Spacer(Rear View Mirror) Assy Internal Rear View Mirror (Grey) Assy Plastic Grill Outer (Rear) LH Assy Plastic Grill Outer (Rear) RH Assy Plastic Grill Outer (Rear) LH Assy Plastic Grill Outer (Rear) RH Assy Cover (Support Panel) LH L L Assy Cover (Support Panel) RH L L Assy Cover (Support Panel) RH R R 339

350 TABLE 81.1 INTERNAL AND EXTERNAL FITMENT MENTS GROUP

351 TABLE 81.1 INTERNAL AND EXTERNAL FITMENT MENTS GROUP 81 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy. Cover (Support Panel) R Sealing Cover (Support Panel) LH L L Mudguard Liner Inner LH Front Wheel Arch L Mudguard Liner Inner RH Front Wheel Arch L Mudguard Liner Inner LH Front Wheel Arch R Mudguard Liner Inner RH Front Wheel Arch R Mudguard Liner LH (Front Outer) Mudguard Liner RH (Front Outer) Assy Sunvisor LH L Light Grey L Assy Sunvisor RH L Light Grey L Assy Sunvisor LH R Light Grey R Assy Sunvisor RH R Light Grey R Mud Flap Front LH Optional Mud Flap Front LH Optional Mud Flap Front RH Optional Mud Flap Front RH Optional Mud Flap Rear Side Beading Carpet (Black) Cover Sill Front (Black) Assy Grab Handle (Collapsible) Optional 341

352 TABLE 81.1 INTERNAL AND EXTERNAL FITMENT MENTS GROUP

353 TABLE 81.1 INTERNAL AND EXTERNAL FITMENT MENTS GROUP 81 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy Grab Handle (Collapsible) Optional Grab Handle Assy Telcoline Mascot Assy Door Clip

354 TABLE 81.2 INTERNAL AND EXTERNAL FITMENT MENTS GROUP

355 TABLE 81.2 INTERNAL AND EXTERNAL FITMENT MENTS GROUP 81 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS INTERNAL AND EXTERNAL FITMENT MENTS Assy Tata TDI Mascot Assy TATA TDI 4x4 Mascot Assy TATA TDI 4x4 Mascot Roof Beading LH Roof Beading RH Assy. Roof Beading Roof Beading Front Assy Roof Beading Rear End Cap LH Front (Roof Beading) End Cap RH Front (Roof Beading) End Cap Rear LH (Roof Beading) End Cap Rear RH (Roof Beading) End Cap Rear LH (Roof Beading) End Cap Rear RH (Roof Beading) Rubber Washer Side Beading Carpet (Rear) LH(Black) Side Beading Carpet (Rear) RH(Black) Cover Sill Rear Black Front Skirt

356 TABLE 81.2 INTERNAL AND EXTERNAL FITMENT MENTS GROUP

357 TABLE 81.2 INTERNAL AND EXTERNAL FITMENT MENTS GROUP 81 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy. Rear Wall Padding (Gray) Assy. Rear Wall Padding (Gray) Fender Extension Front LH - Grey Fender Extension Front RH - Grey Fender Extension Beading (Front) Fender Extension LH (Rear ) - Grey Fender Extension RH(Rear ) - Grey Roof Carrier Bracket Rear LH Roof Carrier Bracket Rear RH Roof Carrier Bracket Front LH Roof Carrier Bracket Front RH Tube(Roof Carrier) Plate Washer Cap(Roof Carrier Bracket) Assy Cabin Air Extractor Valve Foot Step Strip

358 TABLE 81.3 INTERNAL AND EXTERNAL FITMENT MENTS GROUP

359 TABLE 81.3 INTERNAL AND EXTERNAL FITMENT MENTS GROUP 81 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS INTERNAL AND EXTERNAL FITMENT MENTS Button (Cross Member) Tender Extension Front LH - Gray Tender Extension Front RH - Gray Bracket Front LH (Front Fender Extension) Bracket Front RH (Front Fender Extension) Bracket Centre (Front Fender Ext.) Rear Bracket (Front Fender Ext.) Assy Clip (Large) Rear Bottom Bracket LH (Front Fender Ext.) Rear Bottom Bracket RH (Front Fender. Ext.) Screw Grommet Washer Screw Grommet Liner Inner LH (Rear Wheel Arch) Liner Inner RH (Rear Wheel Arch) Mudguard Liner LH (Front Outer) Mudguard Liner RH (Front Outer) Assy Sealing Inner LH (Front Door) Optional Assy Sealing Inner LH (Front Door) Optional 349

360 TABLE 81.3 INTERNAL AND EXTERNAL FITMENT MENTS GROUP

361 TABLE 81.3 INTERNAL AND EXTERNAL FITMENT MENTS GROUP 81 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy Sealing Inner RH (Front Door) Optional Assy Sealing Inner RH (Front Door) Optional Assy Sealing Inner LH (For Front Door) Assy Sealing Inner RH (For Front Door) Assy Sealing Inner RH (For Rear Door) Optional Assy Sealing Inner RH (For Rear Door) Optional Assy Sealing Inner LH (For Rear Door) Optional Assy Sealing Inner LH (For Rear Door) Optional Assy. Sealing Inner Door LH (Rear Door) 1 UK Assy. Sealing Inner Door RH (Rear Door) 1 UK Assy. Foot Step (Safary Type) Foot Step Strip

362 TABLE 82.1 WIND SHIELD WIPING SYSTEM STEM GROUP

363 TABLE 82.1 WIND SHIELD WIPING SYSTEM STEM GROUP 82 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS WIND SHIELD WIPING SYSTEM STEM Assy. Wiper Motor with R/S I & Therm C/o R Assy. Wiper Motor with R/S I & Therm C/o L Assy. Bracket (Wiper Motor Mtg.) R Assy. Bracket (Wiper Motor Mtg.) L Assy. Wiper Kit Consisting of : Assy. Wheel Box Assy. Wheel Box Assy. Link Rod (I) Assy. Link Rod (II) Cover (Wiper Motor) R Cover (Wiper Motor) L Assy. Wiper Arm LH R Assy. Wiper Arm With Spoiler RH R Assy. Wiper Arm LH L Assy. Wiper Arm With Spoiler RH L Assy. Wiper Blade Gasket (For Wiper motor Bracket) L Gasket (For Wiper motor Bracket) R 353

364 TABLE 82.1 WIND SHIELD WIPING SYSTEM STEM GROUP

365 TABLE 82.1 WIND SHIELD WIPING SYSTEM STEM GROUP 82 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Kit Elec. W/S Washer Consisting of : Pump Assy. with Motor and Tank Tube Tank to Pump Inlet Assy. Bracket M 5x20 Slotted Ch. Screw Tube (2000 mm) Omega Clip Assy. Nozzle

366 TABLE 83.1 HEATING AND DEMISTING GROUP

367 TABLE 83.1 HEATING AND DEMISTING GROUP 83 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS HEATING AND DEMISTING Cover (For Heater Cut Out) Assy Push Pull Cable - Red Assy Lever (N/D Type Water Valve Assy Water Valve-( ) Rubber Hose (Heater Outlet-Eng) Rubber Hose (water Valve To Thermostat) Rubber Tube (17 ID X 360) Hose (For Water Valve To Heater) Hose Clamp Assy Fresh Air Valve L(without Cable) L Assy Fresh Air Valve R(without Cable) 1 R Assy Push Pull Cable Retainer (Ventilation Cable) Kit Sub Heater (Aluminium Heater Coil )L L Kit Sub Heater (Aluminium Heater Coil ) R 1 R Assy Heater Unit (Aluminium) Subros L L Assy Heater Unit (Aluminium) Subros R 1 R Assy Adaptor Assy Coil Housing with Aluminium Heater

368 TABLE 83.1 HEATING AND DEMISTING GROUP

369 TABLE 83.1 HEATING AND DEMISTING GROUP 83 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy Air Duct -L (M/s Subros) L Assy Air Duct -R (M/s Subros) 1 R Grommet Grommet Assy Blower Complete (4 Pole Resistor) Assy Blower Complete (4 Pole Resistor) Assy Blower Housing - L L Assy Blower Housing - R 1 R Fan Blower L-(Subros) L Fan Blower R-(Sb ) 1 R Blower Motor-(Sb ) Assy Bracket Blower Mounting-L L Assy Bracket Blower Mounting-R 1 R Blower Resistor (Sb ) Pipe Grommet (Coil Housing) Drain Hose With Grommet Grommet (For Drain Tube)(Subros) Assy A/c Cable Set Assy A/c Cable Set (iv) Mssl-R Subros 1 R 359

370 TABLE 83.2 C + HEATING AND DEMISTING SYSTEM STEM GROUP

371 TABLE 83.2 C + HEATING AND DEMISTING SYSTEM STEM GROUP 83 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS + HEATING AND DEMISTING SYSTEM STEM Assy Heater Coil Assy Heater Coil (Teksons) L Assy Adaptor (Suitable For Heater) Assy Adaptor (Suitable For Heater) L Cover (For Heater Cut Out) Rubber Grommet Assy Lever (n/d Type Water Valve Assy Water Valve-( ) Assy Push Pull Cable - White Optional Assy Push Pull Cable (Aepl) White Optional Assy Push Pull Cable Rubber Hose (17 Id X L 950) Rubber Hose (water Valve To Thermostat) R Rubber Hose (Thrermostat to Water Valve) L Hose (For Water Valve To Heater) Rubber Hose-(Water Valve To Htr Inlet) L Hose (17 ID Length = 1085) L Hose Clamp Assy Fresh Air Valve R(without Cable) R 361

372 TABLE 83.2 C + HEATING AND DEMISTING SYSTEM STEM GROUP

373 TABLE 83.2 C + HEATING AND DEMISTING SYSTEM STEM GROUP 83 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy Fresh Air Valve L(without Cable) L Rubber Grommet Grommet (For Ac Hoses) Rubber Grommet Grommet (Discharge Line) Grommet (Liquid Line) Assy Bracket Unit Support On Cross Member Assy Bracket (Subros) Assy FICD-complete (Subros) Actuator (FICD)-(Subros) Actuator Bracket (Subros) Assy Ac+Heater Unit R Assy Ac+Heater Unit (Subros) L Assy Coil Housing Complete R Assy Coil Housing Complete L Assy Evaporator - HFC-134a (Subros) Assy Thermo Expan Valve (HFC-134a)-Subros Thermister Assy(SB ) Assy Coil Housing ()(FRP)-R (Sub) Pipe Grommet (Coil Housing)

374 TABLE 83.2 C + HEATING AND DEMISTING SYSTEM STEM GROUP

375 TABLE 83.2 C + HEATING AND DEMISTING SYSTEM STEM GROUP 83 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Clamp (Evp Pipes)(Subros) Assy Air Duct-R R Assy Air Duct -R (M/s Subros) R Assy Air Duct -L (M/s Subros) L Assy Blower Complete (3 Pole Resistor) (Sub)-R R Assy Blower Complete (3 Pole Resistor) (Sub)-L L Assy Blower Housing - R R Assy Blower Housing - L L Fan Blower R-(Sb ) R Fan Blower L-(Subros) L Blower Motor-(Sb ) Assy Bracket Blower Mounting-R R Assy Bracket Blower Mounting-L L Resistor With 3-pole Conn (M/s Subros) Assy A/c Cable Set (iv) MSSL-R Subros R Assy A/c Cable Set (iv) MSSL-L Subros L Sealing Gasket (Blower To Duct) Assy Bracket(Coil Housing To Duct Rear) LH R R Assy Bracket(Coil Housing To Duct Rear) RH L L Stay Bracket

376 TABLE 83.2 C + HEATING AND DEMISTING SYSTEM STEM GROUP

377 TABLE 83.2 C + HEATING AND DEMISTING SYSTEM STEM GROUP 83 FIG. NO. PAR ART NUMBER DESCRIPTION 1 SINGLE CAB CREW CAB 4 x 2 4 x 4 4 x 2 4 x R/L REMARKS Assy Condenser (HFC-134)-Subros Assy Condenser Assy Bracket-RH (For Indrad Fan On Subros) Assy Bracket-LH (For Indrad Fan On Subros) Drain Hose With Grommet Grommet (For Drain Tube)(Subros) Assy Tank R/drier HFC-134 (Subros) Assy Bracket(For Receiver Drier Mounting)(Subros) R Assy Bracket (For Receiver Drier Mounting)(Subros) L Grommet (Fire Wall To Ac Liq Pipe)(Subros) Grommet (Fire Wall To Ac Suc Pipe)(Subros) Assy Hose Suction R Assy Hose Suction (Subros) L Assy Hose Suction (Subros) L Assy Tube Liquid (Cond Outlet)-134a R Assy Tube Liquid (Cond Outlet)-134a L Assy Tube Liquid(Rd Inlet)- 134a R Assy Tube Liquid(Rd Inlet)- 134a L Assy Tube Lq (Rd Outlet-R)134a-(Subros) R Assy Tube Lq (Rd Outlet-L)134a-(Subros) L 367

378 TABLE 83.2 C + HEATING AND DEMISTING SYSTEM STEM GROUP