GREAVES COTTON LTD SPARE PARTS CATALOGUE WATER COOLED DIESEL ENGINE TD4L4 / TBD4L4 SERIES
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- Stanley Sparks
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2 GREAVES COTTON LTD WATER COOLED DIESEL ENGINE / TBD4L4 SERIES SPARE PARTS CATALOGUE Diesel Engines Unit Chinchwad, Pune INDIA Tel. : (09-020) Telex: Fax: (09-020) sne@greavesmail.com
3 INTRODUCTION This spare parts Catalogue comprises the purchasable and replaceable engine parts shown on diagrams and grouped according to their belongings. On account of continuous technical development the figures and part lists are not binding. Ordering of Spare Parts : To enable us to supply correct spares please furnish following details :. Engine - Type (engraved on name-plate). 2. Engine Number (engraved on name-plate and crankcase). 3. Quantity, Description, Part, and item of the Spare Part(s) required. 4, Mode of dispatch you wish. 5. Your address (please specify post or railway station if necessary). 2
4 GREAVES COTTON LTD WATER COOLED DIESEL ENGINE 3
5 INDEX Sr. Description Page Crankcase 6,7,8,9 2 Gear End Cover 0, 3 Flywheel Housing 2 4 Crankshaft Assembly Flywheel and Pulley 3 5 Piston and Connecting Rod 4,5 6 Camshaft 6 7 Valve with Actuation Mechanism 7 8 Cylinder Head with Cover 8,9 9 Fuel Injection Pump 20,2 0 Fuel Pump Drive 22 Fuel Injector 23 2 High Pressure, Fuel Injector Pipes and Overflow 24 3 Fine Speed Adjusting Device 25 4 Fuel on Solenoid Shutdown Device 26 5 Lub. Oil Sump 27 6 Gear Type Lub. Oil Pump with Suction Pipe 28 7 Lub. Oil Filter 29 8 Oil Cooler Assembly 30 9 Cooling Water Pipes 3 20 Centrifugal Water Pump {Fresh Water) 32,33 2 Tension Roller Circulation Cooling Radiator and Radiator Mounting Bracket Fan and Fan Mounting 37,38 25 Exhaust Pipe 39 4
6 Sr. Description Page 26 Air Intake Manifold Exhaust Elbow and Protection Cover Turbocharger 4 28 Air Filter (Dry Type) Cover for Exhaust Manifold Turbocharger Assembly 44 3 Turbocharger Attachment Battery Charging Alternator and Starter Motor Gauges and Switches Instrument Panel and Engine Protection Unit 48,49,50 35 Exhaust Silencer 5 36 Engine Foot Set of gasket Set of o ring / Set of flexible pipe Set of hoses Set of hose clip 56 4 Cylinder head de carbonizing kit & overhauling kit Cylinder de carbonizing kit 58 5
7 CRANKCASE Part no. Special Data Description TBD Fully Machined Crank case as given in Assembly Line with Liners Liner x4.5 Viton DIN Liner 'O' ring 8 8 Cam Bearing Bush Cam Bearing Bush (Alternative) Cam Bearing Bush Cam Bearing Bush (Alternative) MMX 5 MM L Plug Aluminum DIN443 X Brass Cap on Water Jacket 2 2 CrMo DiaX 0 MM Plug X4 O' ring Spill Valve assembly consisting of sr.no 3to 7 3 * Valve Insert Supplied as assembly only 4 * M4X6MM SPRING DOWEL PIN No supplied as 5 * /4" Dia. DIN 540 Steel Ball loose items 6 * Pressure Spring 7 * Spring Plate * Not illustrated 6
8 CRANKCASE Part no. Special Data Description Gear end Plate Gasket gear end plate M8x 20 Hexagon screw 3 3 DIN B8-DIN-27 Spring washer AM8x5DIN96 Countersunk screw For gear end plate M8x0 DIN Stud M8 DIN 934 Hexagon nut 3 3 M M6x24 DIN7 Straight pin (dowel) Thrust washer (brass) Thrust washer (steel) Main bearing top & 5 5 bottom Pin 4x8MM DIN 48 Clamping sleeve (spring dowel) Countersunk 4 4 screw M8x2.5x65 Hexagon screw Washer Straight pin (dowel) 5 5 7
9 CRANKCASE Part no Special Data Description Straight pin (dowel) DIN443X CRM 07 Brass cap on main lub oil gallery Nozzle for piston 4 4 cooling B8 DIN 27 Spring washer M8x.25x45 Hexagon screw CL ½ UNF Threaded plug on 2 2 MOG Holder clamp DIN 25-V2A Washer Hexagon Screw Brass Sleeve Copper Bush M0 Aluminum Plug 8 8 8
10 CRANKCASE Part no Special Data Description 27a b c d Main bearing top & bottom repair stage-i Main bearing top & bottom repair stage-ii Main bearing top & bottom repair stage-iii Main bearing top & bottom repair stage-iv
11 GEAR END COVER Part no Special Data Description Front Wall Cover Gasket gear end Cover Cover for FIP Gear OR Cover for FIP Gear Alternate to above O' ring for above cover Vjton 20 X 4 O' ring for breather pipe M8X.25 X 85- Hexagon bolt CL Spring Washer M M0X Hexagon Bolt Spring Washer M M8X.25 X 70- Hexagon Bolt CL M8X 6- CSK Screw A4C X90X 2 MM Oil Seal Thick M8X 30 DIN 93 Hexagon bolt M-8 Belevi Washer M-0 DIN 934 Hex. Nut 2 2 0
12 GEAR END COVER Part no Special Data Description Breather Pipe M--6X 2 Hexagon screw Spring Washer M Plain washer Idx550L Pipe nylon x40 Hose clip Fish plate Tacho-drive assembly
13 FLYWHEEL HOUSING Part no Special Data Description Fly Wheel Housing SAE-2-2 Volts Gasket for Flywheel Housing- SAE Oil Seal Fly Wheel side M8X90 2.9CL Allen Bolt 2 2 DIN B8XDIN-27 Belevi Washer M8X.25X50 Hexagon Screw 8 8 DIN M 2 X.75X60 Hexagon Bolt M 2 DIN- 27 Spring Washer M0x25 Stud stator motor mounting M0 Hex. nut B0 Spring washer 3 3 2
14 CRANKSHAFT ASSEMBLY, FLYWHEEL AND PULLEY Part no Special Data Description Crank Shaft Assembly steel Crank Shaft Assembly steel 500 RPM Crank Shaft Assembly steel for 500 RPM Front Gear Wheel Front Gear Wheel V - belt Pulley BM 4 X.5X75 - Hexagon Screw 6 6 DIN Spring Steel Washer Ring for Crank shaft Starter Ring Gear SAE-2-2Volts BM 6 X.5X75- Hexagon Screw CL Fly Wheel SAE M 6 X 4 MM Spring Dowel 3
15 PISTON AND CONNECTING ROD Part Special Data Description Qty. for Qty. for TBD4L4 A E Piston assembly 4 4 (Emission) consisting of Bare Piston + G Pin + Cir clips E Piston Bare Gudgeon Pin Cir clip ( Lock ring) 8 8 A B Piston Ring set consisting of three rings Piston Ring set consisting of three rings -Alternative to above C A Piston Ring set consisting of three ringsv-alternative to above Connecting rod assembly consisting of Con.Rod + Bush + Con rod Bolts as given at Fig Connecting rod -Bare (With out bush and dowel) Con Rod Bush 4 4 4
16 PISTON AND CONNECTING ROD Part no Special Data Description M 6 X.5X73 Con rod Bolts M 4X20 DIN 48 Clamping Sleeve 4 4 or Spring dowel mm mm Connecting rod Bearing Top + Bottom - Std size Connecting rod Bearing Top + Bottom -Repair Stage / mm Connecting rod Bearing Top + Bottom - Repair stage mm Connecting rod Bearing Top + Bottom Repair stage mm Connecting rod Bearing Top + Bottom - Repair Stage
17 CAMSHAFT Part no Special Data Description Cam Shaft Cam Shaft gear Assembly consisting of Fig & 9 Supply as Assembly M-8X25 DIN CL Allen Screw B-8 Spring Washer M 8 X 20 Solid Dowel Pin Cam Bearing Bush Cam Bearing Bush Alternative to above Cam Bearing Bush Cam Bearing Bush alternative to above Gear (FIP Driving) No supply Loose Gear Cam shaft No supply Loose Segment M 8 X 20 DIN CL Hexagon Screw 2 2 6
18 VALVE WITH ACTUATING MECHANISH Part no Special Data Description Support of Rocker arm 4 4 Complete consisting of Fig Washer M 22 X.2 Din 934m Lock ring or Cir-clip Rocker Arm Complete consisting of Fig M0X.5X4.5LG. Adjusting Screw M0 DIN 934M-0 Hex. Nut Push Rod tube A22X.5X27 Copper Washer M0X.5X65 0.9CL Hexagon Screw M- 0 Spring Washer Push rod Mash room Shaped Tappet 8 8 7
19 CYLINDER HEAD WITH COVER Part no Special Data Description E Cylinder Head 4 4 Complete consist of Fig 2 to 27 expect fig 2 i.e. brass cap Cylinder Head Bare 4 4 consisting of Valve guides, Injector Sleeve fitment and with Aluminum Plug 4 E Stud Valve (Inlet) P Valve ( Exhaust) Roto cap Spring Cap Valve Collets Valve Spring (Outer) Valve Spring (Inner) Ring Injector Sleeve Grooved Nut Brass Cap 8 8 8
20 CYLINDER HEAD WITH COVER Part no Special Data Description mm Dia X mm in L Aluminum Plug O' ring Viton (Valve 8 8 Guide) Valve Seat Insert (inlet) Valve Seat Insert (Exhaust) Valve Guide with out 'O' ring Valve guide with '0' ring X5.5 MM Injector 'O T ring Cylinder Head Cover Cyl. Head cover Gasket M8X.25X55 8.8CL Hexagon Screw A8X 4 DIN Cu Copper Washer Cylinder Head Gasket Cylinder Head Gasket 4 4 Alternative to above X4.5 MM O' Ring Viton X5.0 MM O' Ring Viton M8X 80L CL Cylinder Head Bolt Dia Disc Washer Dia Disc Washer Copper Sleeve or Bush Copper Sleeve or Bush 8 8
21 FUEL INJECTION PUMP Part no Special Data Description P Fuel Injection Pump (Motor Pal) EA Fuel Injection pump MICO Lub oil supply pipe to FI.P-Motor pal Lub oil supply pipe to FIP- MICO A4 DIN 7623 Banjo Screw A0X 4 DIN 7603 Cu Copper Washer MM LG. Flexible pipe -Feed Pump to Fuel Filter MM LG. Flexible pipe Filter to FIP Fuel filter bare MICO 008YDA Fuel filter bracket M0x CL Hexagon bolt M0 Spring washer Spring washer Nut M2x35 Hexagon bolt M4x.5x3LG. Banjo screw
22 FUEL INJECTION PUMP Part no Special Data Description Copper Washer Litres Fuel filter Filter element O Ring Water separator L= 500 MM Flexible pipe L= 500MM Flexible pipe 2
23 FUEL PUMP DRIVE Part no Special Data Description FUEL PUMP GEAR- DL-4 (Common for Motor pal and MICO FIP) Coupling for FIP (Motor pal) Coupling for FIP (MICO) Plate FIP Mounting (Motor pal FIP) 3A Plate FIP Mounting (MICO FIP) Gasket for FIP (Common) Gasket for FIP Plate (Common for Motor pal as well as MICO) *5A Gasket for MICO FIP Only M8x30 Allen Screw M-8 Spring Washer M6 x 24 MM Spring Dowel M0X25 Hexagon Bolt M0 X25 Spring Washer 4 4 * NOT ILLUSTRATED 22
24 FUEL INJECTOR WITH OVER FLOW PIPE Part no Special Data Description E MICO F002C7Z2 Injector Complete Bracket Injector Holding M8 DIN 934M-0 Hexagon Nut M8X 7X.6 Spring Washer M20 X 9.5 X 4.6 Steel Washer 4 4 MM X 3 O' ring NBR Injector Valve Assembly Injector over flow pipe metallic Copper washer Banjo screw Injector over flow pipe flexible 23
25 HIGH PRESSURE FUEL INJECTOR PIPES AND OVERFLOW Part no Special Data Description A High Pressure Pipe set consisting of -4 for Motor pal FIP Fuel Pressure Pipe Fuel Pressure Pipe Fuel Pressure Pipe Fuel Pressure Pipe A High Pressure Pipe set consisting of -4 for MICO FIP Fuel Pressure Pipe Fuel Pressure Pipe Fuel Pressure Pipe Fuel Pressure Pipe Pipe clip Pipe clip
26 FINE SPEED ADJUSTING DEVICE Part Special Data Description Qty. for Qty. for TBD4L Fine Speed Adjusting Bracket required for Motor pal FIP only Fig Threaded Rod required for Motor pal FIP only Hand Wheel Pressed - required for Motor pal FIP only M6 DIN G Hexagon Nut M6 DIN -25 Washer B8 DIN 27 Spring Washer 25
27 FUEL ON SOLENOID SHUT DOWN DEVICE Part no Special Data Description Volts Solenoid Assembly for motor pal FIP Volts Solenoid Assembly for MICO FIP alternative to above 26
28 LUB OIL SUMP Part no Special Data Description Lub. oil Sump M8X20 Hexagon Screw M8 Spring Washer Sump Gasket Drain Plug Cu. Washer L.O. Filler Neck Cap for L.O. Filler Neck Dip stick Cap Washer M8X20 Stud M8 Hexagon Nut O' Ring 7A Lub. oil Filler Neck Assembly 27
29 GEAR TYPE LUB OIL PUMP WITH SUCTION PIPE Part no Special Data Description Gear Oil Pump Assembly SR"3/4ID"T O' ring M8X.25X30 8.8/CL Hexagon Screw M8X.25X50 8.8/CL Hexagon Screw M8 DIN 37 Spring Washer Lubricating oil Pipe O' ring M8X.25X25 CL8.8 Hexagon Screw Bracket M8X.25X20 8.8CL Hexagon Screw M8X.25 X2 D933 Hexagon Screw M8 DIN 27 Spring Washer Pipe Clamp 28
30 LUB OIL FILTER Part no Special Data Description Lub oil Filter element (Disposable) Filter Head assembly Pressure Regulating Valve Assembly O' ring M0X.5X65 0.9CL Hexagon Screw M0X CL Hexagon Screw M-0 Spring Washer M0X.5 Screw Plug Copper Washer Adaptor M6X.5 Hallow Screw 29
31 OIL COOLER ASSEMBLY Part no Special Data Description Lub Oil Cooler Assembly Casing for Lub. oil Cooler 2 P Cartridge oil cooler Plate for Lub. oil cooler Gasket for oil cooler O' ring Spring Washer M8 X 25 Allen Screw M8 Spring Washer M0X25 Hex. Screw M0 Spring washer M0X 30 Stud M0 Plain Washer M0 Nut
32 COOLING WATER PIPES Part Special Data Description Qty. for Pipe - Inlet to Oil cooler Qty. for TBD4L Pipe - Outlet from Oil cooler to Crankcase Dia X 60 L Hose X60 Hose clip Gasket M0X.5X25-8.8CL Hexagon Screw Spring Washer 2 2 3
33 CENTRIFUGAL PUMP (FRESH WATER Part no Special Data Description Fresh Water Pump Supplied as Assy. Complete only 2 * Fresh Water Pump Housing 3 * Impeller 4 * Shaft Mechanical Seal 6 * Ring - Heat Treated 7 * Ceramic Ring 8 * X 42 X 2.5 MM Washer 9 * Bush Heat Treated RS-C3 DIN Ball Bearing * X 2 MM Cir-clip Intl M 6X.5 MLD Grip Locknut Groove Fresh Water Pulley Groove Fresh Water Pulley 4 * X 4.5 MM O' ring NBR 5 * Elbow Water Pump B6DIN 37 Beveled Washer M6 X 20 DIN CL * Not supplied as loose parts Hexagon Bolt
34 CENTRIFUGAL PUMP (FRESH WATER) Part Special Data Description Qty. for Qty. for TBD4L M6 X 55 DIN CL Hexagon Bolt M8X40DIN93-8.8CL Hexagon Bolt M8x 60 DIN CL Hexagon Bolt B8 DIN 27 Spring Washer ** Water Pump Repair Kit consisting of item Nos. 4,5,0,,2 & 4 ** Not illustrated * Not supplied as loose parts 33
35 TENSION ROLLER Part Special Data Description Qty. for Qty. for TBD4L Tension roller Assembly for Radiator Cooled Engine Pulley Idler -Sub Assembly - 2 Groove Pulley Idler Sub Assembly 3 Groove Clamping Element Spring Washer M4X2X60MM- Hexagon Screw 8.8 CL Lever PCD V Belt Pulley -2Groove /2RZ/C3 Groove Ball Bearing LX3IDX9.99OD Bush ODX4 Ring Washer M 2X60 MM-0.9 Hexagon Screw CL M2 Spring Washer 34
36 CIRCULATION COOLING Part no Special Data Description OD X 65 L Hose Hose clip OD X 60 L Hose X60 Hose clip By Pass Pipe AX-45 Vee Belt - Charging Alternator OD X 55 L Hose Thermostat Pipe water Manifold to Thermostat Pipe water Manifold to Thermostat AX-52 Fan Belt for3 Groove assembly AX-54 Fan Belt for 2 Groove assembly Oval Gasket at Water 2 2 Manifold side M0x40 Hex Bolt / Hex Screw B0 Plain washer M0 Hex. Nut Oval flange Square flange Square gasket OD X 90L Hose Water Pump to radiator 35
37 RADIATOR AND RADIATOR MOUNTING BRACKET Part no Special Data Description Radiator Radiator Radiator Bracket Radiator Bracket Radiator Bracket Radiator Bracket Spring Washer Hex. Screw Disk Anti Vibration Damper Spring Washer Hex. Screw Radiator Top Bracket 36
38 FAN AND FAN MOUNTING Part Special Data Description Qty. for Qty. for TBD4L Groove Fan Drive Assembly complete Groove Fan Drive Assembly complete Plate Bearing Journal Z-C3 DIN 625 Grooved Ball Bearing RS-C9 DIN Grooved Ball Bearing Alternative to above Round Flange - only for 2 groove assembly X 40 MM Bush - only for 2 groove assembly Bush - only for 3 groove assembly M20X30 DIN Hex. Bolt (Not shown) CL M20 X 2.5 Nut M6 X 25 DIN 933 Hexagon Screw -only for CL 2 groove assembly Disc Ring - only for 2 Groove assembly Ring - only for 3 Groove assembly
39 FAN AND FAN MOUNTIMG Part no Special Data Description MM External Locking Ring or Cir clip M6DIN 27 Spring Washer - only for 2 groove assembly V- Belt Pulley -only for 2 groove assembly V- Belt Pulley -only for 3 groove assembly Linear Bush (DC) M0 X80 Hex. Bolt M0 Nut Spring Washer Plain washer M 0X60 Stud Dia - 7 Plastic Radiator Fan Blade Adaptor for Fan B8 Spring washer M8X.25X CL Hex. Screw
40 EXHAUST PIPE Part Special Data Description Qty. for Qty. for TBD4L Exhaust Pipe Exhaust Elbow Lagged Stud M0X 5L- 2.9 CL Allen Bolt P SS X7X85 Sleeve Disc Square Gasket Exhaust Gasket
41 AIR INTAKE MANIFOLD Part Special Data Description Qty. for Qty. for TBD4L Intake Manifold Gasket M0X60DIN CL Hexagon Screw M0X80DIN C Hexagon Screw B0 DIN 37 Spring Washer R/2"DIN Screw Plug A22X27 DIN-7603-Cu Copper Washer /2" BSP Zinc Anode DIN -75 Gasket M0X40 DIN CL Hexagon Screw B0 DIN -37 Belevi Washer M0DIN-934 Hexagon Nut A0, 5 DIN- 25-St Washer Square Gasket Square Flange (Blank) Oval Flange AM4X,5 DIN Screw plug AM4X8 DIN Cu Copper Washer
42 EXHAUST ELBOW AND PROTECTION COVER TURBOCHARGER Part no Special Data Description Exhaust Elbow Round Gasket M0X30 DIN CL M0 DIN A3B A0,5 DIN- 25-St Stud 4 4 Hexagon Nut 4 4 Washer Turbocharger guard Flexible exhaust bellow M6x40 Hexagon Screw Hexagon Nut 8 8 4
43 AIR FILTER (DRY TYPE) Part no Special Data Description Air Filter Assembly M0X CL Stud Bolt Spring Washer Clamp /6 Hose clip IDX6THKX80L Hose Pipe /4 Hose clip ID X 65 L Hose Air filter element (inner) Air filter element (outer) 42
44 COVER FOR EXHAUST MANIFOLD Part Special Data Description Qty. for Qty. for TBD4L Exhaust Manifold Cover Complete Bracket Bracket M8 X20 DIN CL Hexagon Screw M8DIN 27 Spring washer A6.4DIN 25 - St Washer M6X 2 DIN CL Hexagon Screw , M6X 0DIN CL Hexagon Screw
45 TURBOCHARGER ASSEMBLY Part Special Data Description Qty. for Qty. for TBD4L TEL Turbocharger Assembly TEL Turbocharger Assembly - * TEL T/c repair kit *NOT ILLUSTRATED 44
46 TURBOCHARGER ATTACHMENT Part no Special Data Description Lub oil Drain Pipe M8X20 Hex Screw M8 Spring Washer Gasket Lub oil supply Pipe M8X25 Hex Screw Spring Washer Gasket Pipe T/c to Intake Manifold S-24x3.5 o ring IDX75L Hose from t/c to elbow Humped hose x 70 Hose clip for above hose Elbow IDx80L Hose on both side of pipe - 2 Humped Hose IDx65L Hose-a/f cooler to air intake - manifold x90 Hose clip for above hoses Pipe T/c Elbow to After cooler Pipe After cooler to Intake Manifold 45
47 BATTERY CHARGING ALTERNATOR AND STARTER MOTOR Part no Special Data Description Battery Charging Alternator -PMP Bracket for Alternator Bracket for Alternator Holder for Alternator M0X40L- DIN 933 Hex. Screw -8.8CL M0X0-8.8CL Hex. Bolt M0 Hex. Nut M0 Spring Washer Adjusting Lever for Alt X30 MM Bush Bush M0X45 Hex. Screw M0X90 Hex. Bolt Plain Washer Guard M8 X CL Hex. Sere M8 Spring Washer Volt- 3SM-27 Stator motor 20 * Ax45 Vee belt cha. Alternator Not illustrated 46
48 GAUGES AND SWITCHES Part no Special Data Description Water Temp gauge Lub oil Pressure Gauge Flexible Pipe Pressure Gauge Pipe Adaptor Copper Washer A4 DIN Banjo Screw Ammeter Lub oil Pressure Switch Water Temperature Switch Copper Washer 47
49 INSTRUMENT PANEL AND ENGINE PROTECTION UNIT Part no Special Data Description Instrument panel + accessories consisting of SL. No Mounting bracket Bush M8x55 Hex. Bolt Spring washer A V mounting for inst.panel M4 934 CL/8 Hex Nut B4 Spring washer Front panel board M 5x0-8.8 CL Hex screw B5 Spring washer Hex Nut Micro push button B4 DIN 27 Charging Lamp Fuse holder Fuse link glass tube 35 Amps 27MM Hour cum RPM meter Engine Protection Unit 9 J Engine wiring DL4 with Std EPU i.e D.C. Junction Box assembly consisting of Sl 20 to Engine wiring DL4 std. EPU2 Volts
50 INSTRUMENT PANEL AND ENGINE PROTECTION UNIT Part no Special Data Description OEN Relay PCB Mounting Relay OEN Relay 6V DC Lucas Sol. Switch 4ST DC Junction box Terminal strip 30 Amp / 2 ways HD 2BA 5/8 L Screw Fuse box with 2 fuses 20 Amps Cover Cable harness Hour cum RPM Meter Pipe clip Angle plate for pipe clip M6x 25 Hex Screw B6 DIN 27 Spring washer M6 Hex Nut M6x30 Hex Screw M8x5 Hex Screw 49
51 INSTRUMENT PANEL AND ENGINE PROTECTION UNIT Part no Special Data Description FLEX TACHOCABLE.5MTR TACHO COVER ADAPTOR+SINTERED BUSH HEX LOCK NUT M8* SHAFT FOR SENSOR DRIVE DRIVER TACHOMETER 'O' RING 46 * GASKET - TACHODRIVE 47 * CLUTCH RING * Not illustrated 50
52 EXHAUST SILENCER Part no Special Data Description Silencer NB - 80 Gasket M6X40 Hex Screw M6 Hex Nut 8 8 5
53 ENGINE FOOT Part Special Data Description Qty. for Qty. for TBD4L Engine foot Engine foot Engine foot B6 Spring Washer M2X.75 X CL Hex. Bolt M6 X 24 MM Spring dowel
54 SET OF SPARES SET OF GASKET Part Special Data Description Qty. for Qty. for TBD4L Set of Gasket consisting of As As following gaskets required required Gasket for Gear End plate Gasket for Gear End Cover Gasket for fly wheel housing SAE Gasket for FIP Plate (Common for Motor pal as well as Mico) Gasket for FIP Flange (Mico FIP Only) Gasket for FIP Plate (Common) Gasket - Oil Filler Neck Gasket for Lub oil Sump Gasket for oil cooler Gasket - Cooling water pipe Oval Gasket on water 2 2 manifold - both sides Square Gasket for Exhaust Manifold Square Gasket Round Gasket - Exhaust junction Gasket for L.O. Supply pipe ToT/c I Gasket for L.O. drain pipe from T/c ** Above set is excluding of Gasket related to Cylinder Head, hence please refer Cylinder Head De-carbonizing / Overhauling Kit given on Page 57 for Gaskets related to Cylinder Head. 53
55 SET OF SPARES SET OF 'O' RING Part Special Data Description Qty. for As following O rings required Set of O' rings consisting of Qty. for TBD4L4 As required Liner O Ring O Ring-PRV oil cooler 'O' ring NBR for FIP cover O-Ring viton -breather pipe O-Ring-viton for valve guide O - Ring injector sleeve O - Ring NBR - injector O-Ring dipstick 'O' ring for Lub oil suction pipe O-Ring silicon - lub oil pp suction pipe O Ring silicon For LO. Filter Head, L.O. cooler & Drain pipe from T/c 6 6 ** Above set is excluding of O rings related to Cylinder Head, hence please refer Cylinder Top Overhauling / Overhauling Kit given on Page 58 for related O rings. SET OF FLEXIBLE PIPES Set of Flexible Pipes As required As required L = 450 MM Flexible pipe - Feed Pump to Fuel Filter L MM Flexible pipe - Filter to FIP L = 500 MM Flexible pipes L = 500 MM Flexible pipe Flexible Pipe - Injector overflow Flexible pipe - L.O. pressure gauge connection 54
56 SET OF SPARES SET OF HOSES Part Special Data Description Qty. for Set of Hoses for As consisting of required following hoses DIA.x60 L. HOSE DIA.x60 L. HOSE O DIA X 70 L HOSE DIA.x 65L HOSE DIA x 90 L HOSE WATER PUMP TO RADIATOR DIA x 63 L HOSE Qty. for TBD4L ID x 75 L HUMP HOSE 50 ID ID x 6THK x 8O L Hose from T/c to Elbow HOSE Set of Hoses for TBD4L4 consisting of following hoses As required ODIA x 6OL. HOSE DIA.x 60L. HOSE DIA x 70L HOSE DIA.x 65L HOSE DIA x 90 L HOSE WATER PUMP TO RADIATOR D x 65 L HOSE ID x 75 L HUMP HOSE 50 ID Hose from T/c to Elbow I00-ID X 6 THK HOSE- x 80L ID X 8O L Hoses on pipe between T/c to After cooler ID X 65 L Hose between After cooler to Air Intake Manifold 55
57 SET OF SPARES SET OF HOSE CLIPS Part Special Data Description Qty. for Set of Hose Clips for As consisting of required following hose clips X40 Hose clip X 60 X 9 THK Hose clip X 80 X 3 Hose clip /4 Hose clip /6 Hose clip 2 Qty. for TBD4L Set of Hose clip for TBD4L4 consisting following hose clips As required X40 Hose clip X 60 X 9 THK Hose clip X 80 X 3 Hose clip /4 Hose clip /6 Hose clip 2 56
58 CYLINDER HEAD DECARBONSING KIT &OVERHAULING KIT CYLINDER HEAD DECARBONSING KIT Part Special Data Description Qty. for TD L4 Qty. for TBDL Cylinder head De-carbon sing Kit Valve seat Insert - Inlet Valve sea Insert - Exhaust Valve guide '0' ring Valve - Inlet 5 P Valve - Exhaust Valve Collets 4 4 CYLINDER HEAD OVERHAULING KIT Cylinder head Overhauling Kit Valve seat Insert - Inlet I Valve sea Insert - Exhaust Valve Guide 'O'ring Valve - Inlet 5 P Valve - Exhaust Valve Collets Roto cap Spring Cap Valve Spring - Outer Valve Spring - Inner Valve guide with 'O' ring
59 SET OF SPARES TOP OVERHAULING KIT FOR CYLINDER Part Special Data Description Qty. for TD L4 Qty. for TBD L Top Overhauling kit per Cylinder for DL4 Series Engines - Consisting of following parts As Reqd As Reqd x4.5 MM 'O' ring Viton x5.0 MM 'O ring Viton Cylinder head Gasket Rocker cover gasket Exhaust Gasket Intake Gasket OVERHAULING KIT FOR CYLINDER Overhauling Kit - Cylinder for DL4 Series Engines - As Reqd As Reqd Per Cylinder - Consisting of following parts Gasket - Cylinder Head Cover (Rocker Cover) X 4.5 MM O RING VITON X 5.0 MM O RING VITON DIA Gasket Cylinder Head Gasket - Exhaust Manifold Gasket Air Intake Manifold Set of Piston Rings Liner (Plateau Honed) Liner 'O'ring
60 CODE NO. : (00) 04/07 In view of continuous improvements the specifications are subject to change without notice.
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GENSET ENGINE-G25/30. ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30
ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 CONTENTS SHEET DESCRIPTION PAGE NO. NO. E-1 CYLINDER BLOCK, LINER AND OIL SUMP 2 E-2 CYLINDER HEAD 6 E-3 PISTON AND CONNECTING ROD ASSY 10 E-4 CRANK
SHEET DESCRIPTION PAGE NO. NO.
CONTENTS SHEET DESCRIPTION PAGE NO. NO. E-1 CYLINDER BLOCK, LINER AND OIL SUMP 2 E-2 CYLINDER HEAD 6 E-3 PISTON AND CONNECTING ROD ASSY 10 E-4 CRANK SHAFT 12 E-5 TIMING GEAR COVER & SEALING 14 E-6 TIMING
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GREAVES COTTON LTD 4G11TAG23 Diesel Engine CPCB II SPARE PARTS CATALOGUE GREAVES COTTON LTD. Diesel Engines Unit, Chinchwad, Pune- 411019, India, Tel: (91) 20 67308200 Fax: (91) 20 27472276 E-mail: gensetcare@greavescotton.com
SPARE PARTS CATALOGUE
GREAVES COTTON LTD GTA Diesel Engine SPARE PARTS CATALOGUE GREAVES COTTON LTD. Industrial Engines Business Chinchwad, Pune 09, India, Tel: (9) 0 000 Fax: (9) 0 gensetcare@greavescotton.com GREAVES COTTON
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