This manual contains standard production Product Identification Numbers. Special Engineered Options not included. 50D MT Triple Mast

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1 P ARTS MANUAL This manual contains standard production Product Identification Numbers. Special Engineered Options not included. 50D MT Triple Mast For PIDs 50D-MT-00 Through Present FOR PARTS AND SERVICE: TELEPHONE: () Manual Number: 70 R South Highway Westminster, SC 969 Toll Free () (64) FAX (64)

2 About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID (PID) number stamped on the middle of the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER 50D MT XYZ XXX-XX-XXX Ordering Parts EXAMPLE MA556.eps Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 SOUTH HIGHWAY WESTMINSTER, S.C. 969 TELEPHONE: () FAX: (64) /05/0 70 R4

3 Contents Cover... Introduction... Safety Decals... Main Lift Cylinder... 4 Free Lift Cylinder... Weldments... Hoist Chains and Free Lift Hose... 7 Lowering Control Valve... Load Backrest... 4 Roller Carriages Roller Carriages... Single Function... 4 Double Function... 6 Recommended Spare Parts List... 9 Safety Decals 70 R4 /05/0

4 Main Lift Cylinder -600 PSI MA09.eps 4 /05/0 70 R4

5 Main Lift Cylinder -600 PSI For PIDs 50D-MT-00 Through 50D-MT-97 ML- OCL (IN) MAIN LIFT CYLINDER QTY REF D OCL - Outer Channel HPML- Item QTY Part # Description Item QTY Part # Description N/A Shell Assembly Piston Seal N/A Plunger 9 Snap Ring N/A Spacer 4 N/A Piston Retainer 5 O-Ring 5 O-Ring 6 Pull Wire 6 Backup Ring 7 Check Valve 7 U-Cup Rod Seal Nylon Ring Wiper 9 Washer Fitting 0 Retaining Ring Spring Guide 5647 Fuse Spring Wear Ring 5649 Fuse Piston - Included in Check Valve Kit P/N Included in Seal Kit P/N R4 /05/0 5

6 Main Lift Cylinder -600 PSI MA99.eps /05/0 70 R4

7 Main Lift Cylinder -600 PSI For PIDs 50D-MT-97 Through Present HPML-5 HPML-4 OCL (in) ML CYLINDER PART # QTY OCL = Outer Channel Length ITEM QTY Part # Description ITEM QTY Part # Description Back-Up Ring N/A Rod Check Valve 4 Rod Seal Circlip 5 N/A Shell Assembly 4 4 Circlip 6 5 Spring 5 4 Cushion Sleeve 7 5 Spring Guide 6 5 Fuse Piston N/A Stop Ring 7 Nylon Ring 9 Washer O-Ring 0 Wear Ring 9 O-Ring Wiper 0 N/A Piston N/A Wire Ring Piston Seal Fitting Retainer 4 9 Snap Ring OCL = Outer Channel Length - Included in Check Valve Kit P/N Included in Seal Kit P/N Included in Cushion Sleeve Kit P/N Included in Retainer Kit P/N 4969-SUB. 5 - Included in Fuse Valve Kit P/N R4 /05/0 7

8 Free Lift Cylinder -600 PSI MA090.eps 0 /05/0 70 R4

9 Free Lift Cylinder -600 PSI For PIDs 50D-MT-00 Through 50D-MT-97 FL- OCL (IN) FREE LIFT CYLINDER QTY REF E OCL - Outer Channel HPFL- Item QTY Part # Description Item QTY Part # Description N/A Shell Assembly Spring Guide N/A Plunger 7690 Roll Pin Snap Ring 4, Pull Wire 4 Rod Wiper 5, Piston Retainer 6 Backup Ring 6 Rod Seal 7 Piston Seal 7 Backup Ring Check Valve O-Ring 9 O-Ring 9, Wear Ring 0 Washer Fuse Piston Retainer Ring Fuse Spring Fitting - Included in Piston Kit P/N Included in Seal Kit P/N Included in check valve kit P/N R4 /05/0 9

10 Free Lift Cylinder -600 PSI MA977.eps /05/0 70 R4

11 Free Lift Cylinder -600 PSI For PIDs 50D-MT-97 Through Present HLFL- OCL (in) FL CYLINDER PART # QTY OCL = Outer Channel Length FL-9a Item # QTY Part # Description Item # QTY Part # Description Back-Up Ring N/A Rod Check Valve 4 Rod Seal, Circlip Roll Pin Spring Guide 6 N/A Shell 5 Snap Ring Spring 6 Nylon Ring 0490 Fuse Piston 7, O-Ring 9 N/A Stand Tube O-Ring 0 Washer 9 N/A Piston Wear Ring 0 Piston Seal Wiper 699 Fitting Wire Ring Retainer - Included in Cylinder Service Kit Included in Check Valve Kit This is a non-serviceable item and cannot be replaced - DO NOT REMOVE. 70 R4 /05/0

12 A D Weldments B C * * 7 6 * 6 E MA54.eps *Contact Lift-Tek Parts Department for Specific Part Numbers. /05/0 70 R4

13 Weldment Common Parts P/N 60 For PIDs 50D-MT-00 Through Present WLD- REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A n Outer Upright Hose Guard B n Intermediate Upright Jam Nut C n Inner Upright 6 M0 Lockwasher D n Main lift Cylinder * 0055 ML Cylinder Shim E n Free Lift Cylinder 6 M Lockwasher 0965 FL Band Nut 060 M0 x 65 Capscrew 5 06 Spherical Nut 0049 M0 x 0 Capscrew Plastic Cap M x 5 Capscrew Chain Anchor Pin M x 55 Capscrew Wear Plug 6 * 0054 ML Cylinder Shim Load Roller Chain Anchor FL Hose Sheave 6766 Chain Anchor Chain Sheave Cotter Pin *4 57 Wear Plug Shim Cotter Pin *6 6 Load Roller Shim 069 Crosshead 4 * 0505 ML Cylinder Shim 05 Decal Kit Snap Ring 6050 # 90 0 Fitting 6 Snap Ring # 45 0 Fitting 7 40 Snap Ring #-# Fitting 9596 Socket Screw 6 69 Straight Fitting FL Hose Sheave Stubshaft Straight Fitting 40 * 0506 ML Cylinder Shim 075 Hose Clamp * - Quantity will vary. n - See Specific Charts For Part Numbers. WLD- OCL (IN) OUTER UPRIGHT INTERMEDIATE UPRIGHT QTY INNER UPRIGHT OUTER UPRIGHT INTERMEDIATE UPRIGHT OCL (IN) QTY INNER UPRIGHT REF A REF B REFC REF A REF B REFC OCL - Outer Channel Length. 70 R4 /05/0

14 Weldments - Corrosion Resistant ONLY A D B C * * 7 6 * 6 E MA54.eps *Contact Lift-Tek Parts Department for Specific Part Numbers. 4 /05/0 70 R4

15 Weldment Common Parts P/N 6775 Corrosion Resistant ONLY For PIDs 50D-MT-00 Through Present WLD- REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A n Outer Upright Hose Guard B n Intermediate Upright Jam Nut C n Inner Upright 6 M0 Lockwasher D n Main lift Cylinder * 6766 ML Cylinder Shim E n Free Lift Cylinder 6 M Lockwasher 0965 FL Band Nut 060 M0 x 65 Capscrew Spherical Nut 0049 M0 x 0 Capscrew Plastic Cap M x 5 Capscrew Chain Anchor Pin M x 55 Capscrew Wear Plug 6 * 6765 ML Cylinder Shim Load Roller Chain Anchor FL Hose Sheave 6766 Chain Anchor Chain Sheave Cotter Pin * Wear Plug Shim Cotter Pin *6 676 Load Roller Shim 069 Crosshead 4 * 6767 ML Cylinder Shim 05 Decal Kit Snap Ring 6050 # 90 0 Fitting 6 Snap Ring # 45 0 Fitting 7 40 Snap Ring #-# Fitting 9596 Socket Screw 6 69 Straight Fitting FL Hose Sheave Stubshaft Straight Fitting 40 * 676 ML Cylinder Shim 075 Hose Clamp * - Quantity will vary. n - See Specific Charts For Part Numbers. CORROSION RESISTANT 50D-MT BASE UNIT OCL BASE OUTER INTERMEDIATE INNER (in) UNIT UPRIGHT UPRIGHT UPRIGHT OCL - Outer Channel Length 70 R4 /05/0 5

16 Hoist Chains Free Lift Hose 6 /05/0 70 R4

17 Hoist Chains and Free Lift Hose CHN- For PIDs 50D-MT-00 Through Present OCL (in) MAIN LIFT CHAIN REF # FREE LIFT CHAIN REF # FREE LIFT HOSE REF # QTY QTY OCL - Outer Channel Length. CHN- Corrosion Resistant OCL (in) MAIN LIFT CHAIN REF # FREE LIFT CHAIN REF # FREE LIFT HOSE REF # QTY QTY OCL - Outer Channel Length. 70 R4 /05/0 7

18 Lowering Control Valve LCV- CORR Lowering Control Valve REF QTY PART# DESCRIPTION * PSI Lowering Control Valve, 7 GPM 067 Valve Body PSI Valve Cartridge, 7 GPM Corrosion Resistant * PSI Lowering Control Valve, 7 GPM 067 Valve Body 6770 Valve Cartridge * - Includes items and. Backrest-.eps Load Backrest LCV- Lowering Control Valve REF QTY PART# DESCRIPTION * PSI Lowering Control Valve, 7 GPM 645 Valve Body PSI Valve Cartridge, 7 GPM * - Includes items and. LBR- ALL Class II Load Backrests REF QTY PART # DESCRIPTION *Backrest, " x 6" *Backrest, " x 4" 0940 *Backrest, " x 60" 6477 *Backrest, 7" x 6" 67 *Backrest, 7" x 40" 590 *Backrest, 7" x 4" 6477 *Backrest, 7" x 4" 6 *Backrest, 7" x 5" *Backrest, 7" x 60" 455 *Backrest, 7" x 65" 6959 *Backrest, 7" x 7" *Backrest, 4" x 6" *Backrest, 4" x 4" *Backrest, 4" x 60" 494 *Backrest, 46" x 4" 6477 *Backrest, 49" x 6" *Backrest, 49" x 4" 6470 *Backrest, 49" x 60" 595 *Backrest, 5" x 4" 647 *Backrest, 6" x 6" 647 *Backrest, 6" x 4" 647 *Backrest, 6" x 60" Capscrew, M6x,0x Lockwasher, M6 * - Item inlcudes items and. /05/0 70 R4

19 4 Roller Carriages For PIDs 50D-MT-00 Through Present MA094.eps CARR- Carriage drawing is for reference only, specific carriage may look different. 50D MT 4 Roller Carriages REF QTY Part # Description REF QTY Part # Description 06 7" Cushion Carriage Weldment Chain Pin 06 4" Cushion Carriage Weldment Cotter Pin 06 7" Pneumatic Carriage Weldment 65 Cotter Pin 069 4" Pneumatic Carriage Weldment Jam Nut Capscrew Nut Lockwasher * 6 Shim 4 4 **69 Thrust Roller Assembly 4 ***6645 Roller Chain Anchor 9400 Forkstop Kit * - Quantity will vary. ** - For corrosion resistant use p/n 676. *** - For corrosion resistant use p/n 676. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 70 R4 /05/0 9

20 4 Roller Carriages For PIDs 50D-MT-00 Through Present MA59.eps CARR- Carriage drawing is for reference only, specific carriage may look different. 50D MT 4 Roller Carriages REF QTY Part # Description REF QTY Part # Description 790 7" Cushion Carriage Weldment Chain Anchor 79 4" Cushion Carriage Weldment Chain Pin 56 " Pneumatic Carriage Weldment Cotter Pin 79 7" Pneumatic Carriage Weldment 65 Cotter Pin 79 4" Pneumatic Carriage Weldment Jam Nut " Pneumatic Carriage Weldment Nut Capscrew * 6 Shim Lockwasher 4 ***6645 Roller Assembly 4 4 **69 Thrust Roller Assembly 9400 Forkstop Kit * - Quantity will vary. ** - For corrosion resistant use p/n 676. *** - For corrosion resistant use p/n 676. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 0 /05/0 70 R4

21 4 Roller Carriages For PIDs 50D-MT-00 Through Present MA0669.eps CARR- Carriage drawing is for reference only, specific carriage may look different. 50D MT 4 Roller Carriages REF QTY Part # Description REF QTY Part # Description 465 " Cushion Carriage Weldment Chain Anchor 7" Cushion Carriage Weldment Pin " Cushion Carriage Weldment Cotter Pin 4 4" Cushion Carriage Weldment 65 Cotter Pin 5 7" Pneumatic Carriage Weldment Nut, Hex Jam 6 4" Pneumatic Carriage Weldment Nut, Hex full Capscrew * 6 Shim Lockwasher 4 ***6645 Roller Assembly 4 4 **69 Thrust Roller Assembly 9400 Forkstop Kit * - Quantity will vary. ** - For corrosion resistant use p/n 676. *** - For corrosion resistant use p/n 676. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 70 R4 /05/0

22 6 Roller Carriages For PIDs 50D-MT-00 Through Present CARR-4 MA5.eps 5 6 Carriage drawing is for reference only, specific carriage may look different. 50D MT 6 Roller Carriages REF QTY Part # Description REF QTY Part # Description 069 7" Cushion Carriage Weldment Nut, Hex Jam " Cushion Carriage Weldment 6766 Chain Anchor " Cushion Carriage Weldment Cotter Pin " Pneumatic Carriage Weldment Pin " Pneumatic Carriage Weldment * 6 Shim 50 5" Pneumatic Carriage Weldment 4 ***6645 Roller Assembly Capscrew 657 Retainer Plate Lockwasher Capscrew 4 4 **69 Thrust Roller Assembly 5 **** Roller Assembly 5 65 Cotter Pin Fork Stop Kit Nut, Hex full * - Quantity will vary. ** - For corrosion resistant use p/n 676. *** - For corrosion resistant use p/n 676. **** - For corrosion resistant use p/n Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). /05/0 70 R4

23 6 Roller Carriages For PIDs 50D-MT-00 Through Present CARR-5 5 MA0670.eps Carriage drawing is for reference only, specific carriage may look different. 50D MT 6 Roller Carriages 6 REF QTY Part # Description REF QTY Part # Description " Cushion Carriage Weldment Cotter Pin 7 7" Cushion Carriage Weldment 65 Cotter Pin 4" Cushion Carriage Weldment Nut, Hex Jam 9 7" Pneumatic Carriage Weldment Nut, Hex full 0 4" Pneumatic Carriage Weldment * 6 Shim Capscrew 4 ***6645 Roller Assembly Lockwasher 657 Retainer Plate 4 4 **69 Thrust Roller Assembly Capscrew Chain Anchor 5 **** Roller Assembly Pin Fork Stop Kit * - Quantity will vary. ** - For corrosion resistant use p/n 676. *** - For corrosion resistant use p/n 676. **** - For corrosion resistant use p/n Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 70 R4 /05/0

24 Internal Hose Reeving Single Function MA60.eps The Old Style Bracket has been replaced by the New Style Bracket. Old Style Bracket 6 4 /05/0 70 R4

25 Internal Hose Reeving Single Function For PIDs 50D-MT-00 Through Present IHR- SINGLE IHR COMMON PARTS COMMON PARTS GROUP: PART # 04 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 44 Layout Drawing IHR Bracket (4) Hose Clamp IHR Bracket 0407 Bar Clamp Installation 75 Hose Clamp Bar 6 M0 Lockwasher IHR Bracket 9 6 M Lockwasher IHR Bracket Molded Insert Bulkhead Union 645 #6 Cap M0x0 BH Capscrew 760 M0 Nut M0x5 Capscrew 066 M Nut Mx65 Capscrew Sheave M6x0 Capscrew Sheave M6x5 Capscrew Snap Ring 074 Hose Guard 7 07 Stubshaft 000 IHR Bracket 0506 Washer IHR Bracket 9 n Hoses n - See Chart Below. Installation Instruction required for field installation only. IHR- IHR- HOSE OCL IHR GROUP COLD STORAGE IHR (REF #) (IN) HOSE QTY QTY OCL IHR GROUP (REF #) (IN) QTY QTY OCL - Outer Channel Length OCL - Outer Channel Length. 70 R4 /05/0 5

26 Internal Hose Reeving Double Function MA6.eps Old Style Bracket has been replaced with the New Style Bracket Old Style Bracket 6 6 /05/0 70 R4

27 Internal Hose Reeving Double Function For PIDs 50D-MT-00 Through Present IHR-4 DOUBLE IHR COMMON PARTS COMMON PARTS GROUP: PART # 0669 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 45 Layout Drawing IHR Bracket (4) Hose Clamp IHR Bracket 0407 Bar Clamp 7 *0746 Installation Instructions 75 Hose Clamp Bar 6 M0 Lockwasher IHR Bracket 9 6 M Loackwasher IHR Bracket Molded Insert Bulkhead Fitting #6 Cap M0x0 Capscrew 760 M0 Nut M0x5 Capscrew 066 M Nut Mx00 Capscrew Sheave M6x0 Capscrew Sheave M6x5 Capscrew Snap Ring 074 Hose Guard 7 06 Stubshaft 000 IHR Bracket 0506 Washer IHR Bracket 9 4 n Hoses n - See Chart Below. * - Installation Instructions are required for field installation. IHR-5 OCL (IN) IHR GROUP HOSE (REF #9) QTY4 QTY OCL - Outer Channel Length IHR-6 COLD STORAGE IHR HOSE OCL IHR GROUP (REF #) (IN) QTY QTY OCL - Outer Channel Length. 70 R4 /05/0 7

28 Internal Hose Reeving Double Function High Pressure - Parker Hose - ONLY IHR-7 For PIDs 50D-MT-00 Through Present Assemble per pages 6 and 7. OCL (in) I.H.R. COMMON PARTS HOSE (DOUBLE) GROUP PART # QTY OCL = Outer Channel Length. /05/0 70 R4

29 PART # Recommended Spare Parts List 50D MT Mast DESCRIPTION MASTS SERVICED MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly Snap Ring Shim Shim 6 9 n Valve Kit 4 n Seal Kit 4 FREE LIFT CYLINDER n Free Lift Cylinder Assembly 0 n Seal Kit 4 n Valve Kit 4 INTERNAL REEVING 604 Single to Double Function Conversion Kit n Hose R.H. and L. H Bulkhead Fitting Hose Sheave, Single IHR Hose Sheave, Double IHR 4 UPRIGHTS n Chain Pin Cotter Pin 6 n Chain Anchor Jam Nut Nut 06 Spherical Nut 65 Cotter Pin Shim,.0 in Roller Wear Plug Service Kit 4 CROSSHEAD Chain Sheave Snap Ring 4 CARRIAGE AND CHAINS Roller Service Kit Roller Service Kit n Free Lift Chains 4 69 Carriage Side Thrust Roller 4 6 n Main Lift Chains Carriage Roller 4 6 n Chain Anchor 4 65 Cotter Pin Chain Pin Cotter Pin Jam Nut Nut n - See Specific Charts for Part Numbers.

30 DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE

31 Manual Change Summary R - Reformat, Update IHR pages. 0//0 R - Add date, reformat cylinder pages, correct errors on Weldments illustration and CPG chart, correct errors on carriage illustrations and charts. 0/0/04 R4 - /05/0 Add new cylinder pages. Add 70 OCL to weldment and Double IHR pages. Add corrosion resistant information to manual.

32 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway Westminster, SC 969 USA Tel: (64) Fax: (64) Toll Free: () North America Only Website: Parts and Service Toll Free: (77) Direct: (64) Fax: (64) parts@lift-tekelecar.com Other Lift Technologies Locations Lift -Tek Elecar Srl 905 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc

50D MS Standard Mast

50D MS Standard Mast P ARTS MANUAL This manual contains standard production Product Identification Numbers. Special Engineered Options not included. 0D MS Standard Mast For PIDs 0D-MS-00 Through Present FOR PARTS AND SERVICE: