FLAVORFUSION WITH COLD CARBONATION
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1 FLAVORFUSION WITH COLD CARBONATION Illustrated Parts List Release Date: February 0, 0 Publication Number: IPL Revision Date: March 04, 04 Revision:D Visit the Cornelius web site at for all your Literature needs.
2 The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, () other than normal and proper use and normal service conditions with respect to the Product, () improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (0) improper cleaning, () failure to follow installation, operating, cleaning or maintenance instructions, () use of non-authorized parts (i.e., parts that are not 00% compatible with the Product) which use voids the entire warranty, (3) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. Printed in U.S.A.
3 TABLE OF CONTENTS Cladding Components and Overall Assembly Electrical Box Assembly Detail Ice Dispensing Assembly Detail Beverage Dispensing Assembly Detail Keypad Assembly Detail Carbonator Tank Assembly Detail Carbonator Tank Assembly Detail Pump and Motor Assembly Detail
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5 CLADDING COMPONENTS AND OVERALL ASSEMBLY Figure. 0-04, Cornelius Inc. - - Publication Number: IPL
6 Part Part Merchandiser Graphic (Generic) 6090 No Bonus Graphic Merchandiser Lens Merchandiser Asy (Black) Merchndsr Asy Black FF Merchandiser Asy (Green) Merchndsr Asy Green FF Merchandiser Asy (Silver) Merchandiser Asy (Orange) Lid (Black) Lid (Green) Lid (Orange) Rubber Elbow Fitting For Cold Plate Drain Armaflex Insulation -3/8" IDx 3/8" Wall 5774 Clear Vinyl Tubing " ID X /8" Wall Hose Clamp Drip Tray Asy (Black) Drip Tray Asy (Green) Drip Tray Asy (Orange) Drip Tray Asy (Silver) 045 Drip Tray Mounting Pin Cup Rest Lid (Silver) 5908 Mounting Hole Plug Keyswitch Asy (Keys Included) 007 Replacement Key Only Wrap Flavor Fusion Coldplate Access Cover (Not Shown) 4" Adjustable Legs, 3/8"-6 Black Plastic With Nickle Plated Foot Splash Panel (Drip Tray) Splash Panel ("Z" Style) Plumbing Label Diagram Keypad Asy (Generic) Keypad Asy (No Bonus) Pump And Motor Assembly Generic Decal Set Cold Plate Cover Assembly Publication Number: IPL , Cornelius Inc.
7 ELECTRICAL BOX ASSEMBLY DETAIL Figure Part Transformer Capacitor 6077 Capacitor Mount Main Electrical Board Electrical Board Support 700 Machine Screw, #0-3, Ground 7005 Hex Nut, 0-3 Keps 36 Ballast 360 Starter 398 Fluorescent Bulb 3" Agitator Motor Heater Agitator Motor Harness Carb Pump And Motor Harness Part Power Cord Liquid Level Control Harness Ice Chute Position Sensor Harness Electrical Interface Board Interface Harness Interface Harness (No Bonus) Main Board To Interface Board Syncronization Harness (Not Shown) Solenoid Valve Harness (Not Shown) Wiring Diagram Label Terminal Block NOTE : SEE WIRING DIAGRAM FOR CONNEC- TION DETAILS. 0-04, Cornelius Inc Publication Number: IPL
8 ICE DISPENSING ASSEMBLY DETAIL Figure 3. Part Part Agitator Retainer Agitator Disk Agitator Agitator (opt. w/no disk reqd) Gear Box Shaft Seal 5876 Gear Box Shaft Gasket Service Motor (Without Gear Box) Motor and Gear Box Assembly Lock Washer.6 ID X.489 OD X.06 Thick, SS Self-Locking Socket Head Cap Screw, /4-0, Long, SS Clevis Pin,.50 Dia X.75 Long, SS Hairpin Cotter, SS Ice Chute Push Bar Ice Chute Lever (not shown) Upper Ice Chute Assembly Hex Nut, /4-0 Nylock, SS Flat Washer,.65 ID X.750 OD X.055 Thick, SS Lower Ice Chute Ice Gate Ice Gate Gasket Ice Gate Restrictor Plate V548 Machine Screw #08-3 Truss Phillips Head, / Long, SS Flat Washer, #0 SS Ice Chute Position Sensor 9043 Heater Caution Label Publication Number: IPL , Cornelius Inc.
9 BEVERAGE DISPENSING ASSEMBLY DETAIL Figure 4. Part Part Water Valve: DO NOT SWITCH WITH ITEM Syrup Valve: DO NOT SWITCH WITH ITEM LBJ0604 Torsion Spring Clamp 9/64 Tygon Tubing 5/6 OD X /6 ID: Supplied in 6 Lengths. Connects between Valve Outlet and Baffle Valve removal tool Diffuser: Requires item 9. Cap unused baffle inlets with item Cap Oetiker clamp # O-ring.050" 03CS Duro O-ring.864" 070CS Duro Diffuser Assembly: Comes with item 0. For brand syrup valves only Brand Outer Nozzle Bonus Outer Nozzle (Optional) Valve Back Block Screw, 0-6 Thread Forming Sheetmetal Phillips Head SS,.5 Long Elbow Fitting, /4 Barb X /4 Dole, SS 506 Must fully insulate with Prestite Insulation 5036 Insulation Tape Oetiker Clamp # Tygon Tubing 7/6 OD X /4 ID: Supplied in 6 Lengths 506 Must fully insulate with Prestite Insulation 5036 Insulation Tape 5063 Armaflex Insulation 3/8 ID X 3/8 WALL: Supplied in 6' lengths Y-Fitting () /4 X 3/8 Barb, 506 Must fully insulate with Prestite Insulation 5036 Insulation Tape Polyethylene Tubing.380" ID X.593" OD: Supplied in 6' lengths. Armaflex Insulation Tubing / ID X 3/8 WALL: Supplied in 6' lengths. Dow Lubricant: Apply around O-rings. No Bonus Cover Assembly (Optional) 0-04, Cornelius Inc Publication Number: IPL
10 KEYPAD ASSEMBLY DETAIL Figure 5. Part Part Brand Keypad: Order must include item Bonus Keypad (Optional): Order must include item Pine Tree Push In Clip.8" DIA Front Bezel Panel (Generic) Front Bezel Panel (No Bonus) Brand Bezel Bonus Bezel (Optional) Ice Icon Circuit Board Brand Push Button Bonus Push Button (Optional) Push Nut,.5" DIA 6058 Multicolor Indicator Lens Stand Off 6-3 Threaded V Machine Screw, #06-3 Pan Head Phillips with Lock Washer, 3/8" Long Double Sided Tape " Wide: Apply tape as shown so backlighting of icons is not blocked. Supplied on a roll. #0 Flat washer, SS Shoulder Head Screw, #08-3 Phillips Head, SS Machine Screw, #8-3 Truss Phillips Head, 3/8" Long, SS Keypad to E-board Transition Harness (not shown) Publication Number: IPL , Cornelius Inc.
11 CARBONATOR TANK ASSEMBLY DETAIL Figure 6. Part L-Swivel Fitting 7/6-0 (/4 FFL) FL X /4Barb, SS Male Gasket Flare Fitting Check Valve Fitting O-Ring.39 ID.070 CS 70 DU BU-N Check Valve Sleeve SS Check Valve Ball,.35 SS Part Spring O-Ring.30 ID.070 CS 60 DU BU-N Liquid Level Control Probe: Must be purchased together w/ 0 (ORing) O-Ring.488 ID 03 CS 60 DU BU-N Valve Relief Yel Cabonator Cold Plate Cover Assembly 0-04, Cornelius Inc Publication Number: IPL
12 CARBONATOR TANK ASSEMBLY DETAIL Figure 7. Part Part L-Swivel Fitting 7/6-0 (/4 FFL) FL X /4 Barb, SS Male Gasket Flare Fitting Check Valve Fitting O-Ring.39 ID.070 CS 70 DU BU-N Check Valve, SS Check Valve Ball,.35 SS Spring O-Ring.30 ID.070 CS 60 DU BU-N Liquid Level Control Probe: Must be purchased together with item 0 (O-ring). O-Ring.488 ID 03 CS 60 DU BU-N Valve Relief Yel Carbonator Carb Tank Complete Assembly Publication Number: IPL , Cornelius Inc.
13 PUMP AND MOTOR ASSEMBLY DETAIL Figure 8. Part Part 6070 Pump, 5GPH Clamp Check Valve 3/8MPT 5/ Straight Fitting 3/8 MPT X 3/8 MF, Brass Pressure Regulator 75 PSIG Motor Pump Polyethylene Tubing.56 ID X.3 OD Oetiker Clamp # , Cornelius Inc Publication Number: IPL
14 Figure 9. Part Splash Panel Z Style Splash Panel ADA Z Style Splash Panel ADA Splash Panel ADA Panel (Flavor Overload) ADA Z Style Panel (Flavor Overload) Part Lower Gasket Lower Gasket (Flavor Overload) Key Pad Assembly Key Pad Assembly (Flavor Overload) Screw, Philips Pan Publication Number: IPL , Cornelius Inc.
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16 Cornelius Inc.
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