COMFORT PRODUCT INC. Technical Report: (1215) Initial Report Date: August 03, 2015 Date Received: July 31, 2015 Page 1 of 22
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1 CONSUER PRODUCTS SERVICES DIVISION COFORT PRODUCT INC Date Received: July 31, 2015 Page 1 of 22 S.TAN LOT 222, LORONG 4D, SUBANG NEW VILLAGE, SHAH ALA, SELANGOR, ALAYSIA. Sample Description: 2 DRAWER WRITING DESK anufacturer: PANELBASE SYSTE PO No.: / INDUSTRIES SDN BHD Buyer: COFORT PRODUCT INC Style: Country of Origin: ALAYSIA Country of Destination: USA Color: / SKU No.: / Test Protocol: PACKAGED PRODUCT TRANSIT UPC Code: / TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Previous Report No.: / Item No: / EXECUTIVE SUARY: The sample(s) EET the following requirement(s): - Packaged Product Transit Testing ISTA 3A (150 lbs. or less) - odified. BUREAU VERITAS CPS SDN BHD Technical Inquiries: Koo Chieh Voon Tel: ext chiehvoon.koo@sg.bureauveritas.com PREPARED BY: APPROVED BY: AZAHAR TESTING TECHNICIAN KOO CHIEH VOON HARDLINE ASSISTANT ANAGER Bureau Veritas CPS Sdn Bhd Setia Business Park No. 7, Jalan Laman Setia 7/3, Taman Laman Setia, Gelang Patah, Johor, alaysia Tel: (6) Fax: (6) Co.Reg.No: U CustomerEnq.bvcpsYHL@sg.bureauveritas.com Website: This report is governed by, and incorporates by reference, the Conditions of Testing as posted at the date of issuance of this report at Bureauveritas.com/cps and is intended for your exclusive use. Any copying or replication of this report to or for any other person or entity, or use of our name or trademark, is permitted only with our prior written permission. This report sets forth our findings solely with respect to the test samples identified herein. The results set forth in this report are not indicative or representative of the quality or characteristics of the lot from which a test sample was taken or any similar or identical product unless specifically and expressly noted. Our report includes all of the tests requested by you and the results thereof based upon the information that you provided to us. You have 60 days from date of issuance of this report to notify us of any material error or omission caused by our negligence, provided, however, that such notice shall be in writing and shall specifically address the issue you wish to raise. A failure to raise such issue within the prescribed time shall constitute your unqualified acceptance of the completeness of this report, the tests conducted and the correctness of the report contents.
2 Page 2 of 22 DESCRIPTION OF PACKAGE: 1. A full overlap double wall corrugated board master carton is secured by 48mm wide clear plastic tape at all the opening. (See Exhibits 1-4) 2. Part C is placed at top face inside the master carton. (See Exhibits 4 & 5) 3. Each two pieces of Part H, Part I and a piece of Part J and Part E are placed side by side at rear of the master carton further protected by two EPS boards (left: 1 1 / 8 x 10 1 / 8 x 5 / 8 ; rear: 5 5 / 8 x 2 1 / 8 x 5 / 8 ). (See Exhibits 5 & 6) 4. Each two pieces Part G and a piece Part J are placed side by side at front of the master carton further protected by two EPS boards (9 5 / 8 x 2 1 / 2 x 5 / 8 & 9 5 / 8 x 1 1 / 2 x 5 / 8 ). (See Exhibits 5 & 6) 5. Part D and Part K are placed front and rear, Part F is placed left rear side of the master carton further protected by three EPS boards (left front & rear: 1 1 / 2 x 6 1 / 2 x 5 / 8 & 7 / 8 x 6 1 / 2 x 5 / 8 ; rear: 31 1 / 2 x 4 1 / 4 x 5 / 8 ). (See Exhibits 6 & 7) 6. A 0.07mm thick hardware pack is placed at the front left side of the parts mentioned in point 5. (See Exhibits 7 & 8) 7. Two pieces of Part Z are placed side by side, further stacked together with Part A and Part B. (See Exhibits 9 & 10) 8. Eight pieces of the Drawer Slider are wrapped by a 0.22mm thick paper sheet and placed at the left side of the parts mentioned in point 7. (See Exhibits 9 & 10) 9. All item mentioned in point 6, 7 and point 8 are protected by five EPS boards (left: 5 / 8 x 17 x 1, 3 7 / 8 x 17 1 / 4 x 1 3 / 8 & 1 7 / 8 x 4 1 / 2 x 1 1 / 4 ; rear: 7 x 1 7 / 8 x 1 1 / 4 & 28 1 / 2 x 3 1 / 2 x 1 1 / 8 ). (See Exhibits 9 & 10) 10. The Assembly Instruction is placed at the bottom face of the master carton. (See Exhibits 11) 11. The surrounding faces of the master carton are protected by four EPS boards (front & rear: 35 1 / 4 x 1 / 2 x 3 ; left & right: 1 / 2 x 20 x 3 ). (See Exhibit 12) TEST RESULT(S): Package Dimension : 38 1 / 4 x 20 3 / 4 x 3 1 / 2 Gross Weight : 46.1 lbs. First Drop Test : Number Of Drops: 9 : Height Of Drops: 18 / 36 Vibration Test Time : 900 seconds at 240 cpm. 900 seconds at 219 cpm. 900 seconds at 182 cpm. Number Of Impacts : 9,615 Second Drop Test : Number Of Drops: 8 : Height Of Drops: 18 / 36 Rotational Edge Drop : Number Of Drops: 3 Height Of Drops: 8 Full Rotational Flat Drop : Number Of Drops: 2 Concentrated Impact : Number Of Drops: 1 Height Of Drops: 16
3 PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Page 3 of 22 Evaluation Citation/ethod No. SCOPE: This transit test protocol intends to test individual packaged-products, and simulates shipping through a parcel delivery system by a series of drop and random vibration tests. Four types of packages, namely Standard, Small, Flat and Elongated, are covered by this protocol with reference to H-9012 / ISTA 3A. OVER PACKAGING Labeling Over-packaged CPSD-HL THD / Visual CPSD-HL THD / Visual Inspection CPSD-HL THD / Visual PACKAGED PRODUCT Of Test Package Labeling Inspection Hazards PHYSICAL CHARACTERISTICS Length 1 Label identifying an "Over-packaged product for drop / vibration testing"; Report if present 1 Product and package shall be over-packaged If the sample is not over-packaged, the following result may not be representative of standard conditions 1 No major defects / No breaks in or crushing of the overpackaging CPSD-HL THD / Visual CPSD-HL THD / Visual CPSD-HL THD / Visual CPSD-HL THD / Standard measure 1 Label identifying a "Packaged product for drop / vibration testing" 1 No major defects / no breaks in or crushing of the Packaging The packaged product shall not be opened prior to testing unless there is a sign of damage such as rattling. In this case, the package can be opened and the item inspected for damage. Damaged product will not be tested. Inner packaging must not be disturbed in a manner to compromise test results after resealing the package. 1 Staples are not permitted in the construction of the carton except along the bottom or along the manufacturer s edge only. Steel strapping is not permitted. Plastic strapping is permitted but the securing device / method (i.e. Buckle) must not contain or create a sharp point or edge. 1 Report overall length; shall meet label claims (If applicable) No Label - No Label - C: - R: 38 1 / 4 -
4 PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Page 4 of 22 Width Evaluation Citation/ethod No. CPSD-HL Report overall width; shall meet label claims THD / Standard (If applicable) C: - measure R: 20 3 / 4 - Height Weight aterial Qualities: CPSD-HL THD / Standard measure CPSD-HL THD / Standard measure 1 Report overall height; shall meet label claims (If applicable) 1 Report overall weight; shall meet label claims (If applicable) C: - R: 3 1 / 2 C: - R: 46.1 lbs. - - aterial Description aterial Face Color Thickness PERFORANCE *Function of electrical/electronic samples after testing TEST PROCEDURES *Atmospheric preconditioning CPSD-HL THD / Visual CPSD-HL THD / Visual CPSD-HL THD / Standard measure CPSD-HL THD / Actual ues 1 Report materials: shall meet label claims (If applicable) 1 Report color: shall meet label claims (If applicable) 1 Report overall thickness; shall meet label claims (If applicable) 1 No damage to electrical / electronic components. ust function as intended (ex. Insert batteries, switch to ON, plug in sample, switch to ON.) Shipments 70kg (150 lb) or Less (standard, small, flat or elongated)] 12 hours preconditioning at ambient laboratory conditions of 20-40ºC and 10-80% RH, Record the ambient laboratory temperature and humidity prior to and after conditioning. C: - R: Double Wall Corrugated Board C: - R: Brown C: - R: NA - Temperature: 24.4 C Humidity: 41.8% RH - - -
5 Evaluation Citation/ethod No. *Atmospheric conditioning 2012 Sequence 1 / CPSD-HL THD PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Shipments 70kg (150 lb) or Less (standard, small, flat or elongated)] Page 5 of 22 Refer to client s requirement and atmospheric condition table in ISTA 3A. If not specified, condition 100 F (38 C) and 85% RH for 72 hours
6 Evaluation Citation/ethod No. STANDARD PACKAGED-PRODUCT TEST Shock drop PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Shipments 70kg (150 lb) or Less (STANDARD)] Page 6 of 22 9 drops follow sequence below; Drop number < 70 lb (32 kg) > 70 lb (32 kg) and < 150 lb (70 kg) 1 18 in ( in (300 mm) mm) 2 18 in ( in (300 mm) mm) 3 18 in ( in (300 mm) mm) 4 18 in ( in (300 mm) mm) 5 18 in ( in (300 mm) mm) 6 18 in ( in (300 mm) mm) 7 18 in ( in (300 mm) mm) 8 36 in ( in (600 mm) mm) 9 18 in ( in (300 Orientation of drop Edge 3-4 Edge 3-6 Edge 4-6 Corner Corner Edge 2-3 Edge 1-2 Face 3 Face 3 mm) mm) NA -
7 PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Page 7 of 22 Evaluation Citation/ethod No. [STANDARD PACKAGED-PRODUCT TEST] [Vibration] Fixed displacement without dynamic top-load 3 axis (Base/Panel 3, Side/Panel 2 or 4 & Back Down/ Panel 5 or 6) - 15 minutes each axis. odification: 15 minutes each axis, no Dynamic Top-Load, no Over-the-Road random vibration spectrum, no Pick-Up and Delivery Vehicle spectrum, no Air spectrum and no Vacuum NA -
8 PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Page 8 of 22 Evaluation Citation/ethod No. Shock drop Shipments 70kg (150 lb) or Less (STANDARD)] 8 drops follow sequence below; Drop numb er Drop Height < 70 lb (32 kg) Drop Height For > 70 lb (32 kg) and < 150 lb Orientatio n of drop (70 kg) 1 18 in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (910 mm) 24 in (600 mm) ost critical or damage prone flat orientation 8 18 in (460 mm) 12 in (300 mm) Face 3 on hazard Record choice and rational of most critical orientation NA -
9 Evaluation Citation/ethod No. FLAT PACKAGED-PRODUCT TEST Shock drop PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Shipments 70kg (150 lb) or Less (FLAT)] Page 9 of 22 9 drops follow sequence below; Drop number < 70 lb (32 kg) > 70 lb (32 kg) and < Orientati on of drop 150 lb (70 kg) 1 18 in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (910 mm) 24 in (600 mm) Face in (460 mm) 12 in (300 mm) Face 3 [FLAT PACKAGED-PRODUCT TEST] [Vibration] Drop Height: 18 Double Height Drop: 36 Fixed displacement without top load - 3 axis (Base/Panel 3, Side/Panel 2 or 4 & Back Down/ Panel 5 or 6) - 15 minutes each axis. odification: 15 minutes each axis, no Dynamic Top-Load, no Over-the-Road random vibration spectrum, no Pick-Up and Delivery Vehicle spectrum, no Air spectrum and no Vacuum
10 PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Page 10 of 22 Evaluation Citation/ethod No. Shock drop Shipments 70kg (150 lb) or Less (FLAT)] 8 drops follow sequence below; Drop numb er Drop Height < 70 lb (32 kg) Drop Height For > 70 lb (32 kg) and < 150 lb Orientation of drop (70 kg) 1 18 in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (910 mm) 24 in (600 mm) ost critical or damage prone flat orientation 8 18 in (460 mm) 12 in (300 mm) Face 2 on hazard Record choice and rational of most critical orientation Drop Height: 18 Double Height Drop: 36
11 PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Page 11 of 22 Evaluation Citation/ethod No. Shock - rotational edge drop Shipments 70kg (150 lb) or Less (FLAT)] Shock - full rotational flat drop With one edge of face 3 placed on support, drop opposite edge from a height of 8 inches (200 mm). Test in sequence; 1. Longest edge 2. Next longest edge radiating 90º from edge tested in Opposite edge of edge tested in 2. Shipments 70kg (150 lb) or Less (FLAT)] Shock concentrated impact Place sample so that smallest face rests on test surface. When pushed over, face 3 shall impact test surface. Repeat with next largest face but ensure, face 3 impacts the test surface Shipments 70kg (150 lb) or Less (FLAT)] Drop hazard box from 16 inches (400 mm) onto midpoint of longest and shortest dimensions of face 1.
12 Evaluation Citation/ethod No. ELONGATED PACKAGED-PRODUCT TEST Shock drop PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Shipments 70kg (150 lb) or Less (ELONGATED)] Page 12 of 22 9 drops follow sequence below; Drop number < 70 lb (32 kg) > 70 lb (32 kg) and < 150 lb (70 Orientation of drop kg) 1 18 in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (910 mm) 24 in (600 mm) Face in (460 mm) 12 in (300 mm) Face 3 [ELONGATED PACKAGED-PRODUCT TEST] [Vibration] NA - Fixed displacement without top load - 3 axis (Base/Panel 3, Side/Panel 2 or 4 & Back Down/ Panel 5 or 6) - 15 minutes each axis. odification: 15 minutes each axis, no Dynamic Top-Load, no Over-the-Road random vibration spectrum, no Pick-Up and Delivery Vehicle spectrum, no Air spectrum and no Vacuum NA -
13 PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Page 13 of 22 Evaluation Citation/ethod No. Shock drop Shipments 70kg (150 lb) or Less (ELONGATED)] 8 drops follow sequence below; Drop numb er Drop Height < 70 lb (32 kg) Drop Height For > 70 lb (32 kg) and < 150 lb Orientation of drop (70 kg) 1 18 in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (910 mm) 24 in (600 mm) ost critical or damage prone flat orientation 8 18 in (460 mm) 12 in (300 mm) Face 2 on hazard Record choice and rational of most critical orientation NA -
14 PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Page 14 of 22 Evaluation Citation/ethod No. Shock - rotational edge drop Shipments 70kg (150 lb) or Less (ELONGATED)] Shock - full rotational flat drop With opposite edge of face 3 placed on support, drop test edge from a height of 8 inches (200 mm). Test in sequence; 1. Longest edge 2. Next longest edge radiating 90º from Opposite edge of 2. Shipments 70kg (150 lb) or Less (ELONGATED)] NA - Shock - bridge impact Place sample so that smallest face rests on test surface. When pushed over, face 3 shall impact test surface. Repeat with next largest face but ensure, face 3 impacts the test surface [Applicable for Packaged-Products for Parcel Delivery System Shipments 70kg (150 lb) or Less (ELONGATED)] NA - Drop hazard box from 16 inches (400 mm) above face 1 of sample. Hazard box shall impact the midpoint across the longest dimension of face 1. Drop hazard box s angle iron bottom edge shall be parallel to shortest dimension of face 1. Sample shall be placed on two support blocks. NA - Note: The blocks used for the Bridge Impact Test for Elongated Package Configurations shall be positioned so that they are flush with the carton ends.
15 PACKAGED PRODUCT TRANSIT TESTING ISTA 3A (150 LBS OR LESS) - ODIFIED Page 15 of 22 Evaluation Citation/ethod No. Optional Evaluation # Bursting strength # Edgewise compressive strength TAPPI T 810 om-06 modified TAPPI T839 om-08 modified 1 1 Report actual odification = Condition 21 ± 1 C (70 ± 2 F) and 65 ± 2% RH Report actual odification = Condition 21 ±1 C (70 ±2 F) and 65 ±2% R.H. NT (Not Requested) NT (Not Requested) - - Note: Pass/fail criteria = after sequential completion of all required tests, there shall be no damage to the package box and the product(s) contained within the package box. Each of the following cases constitutes damage : Puncture of package box greater than 9 square inches or 10% of the damaged box surface, Failure of the tape or seal, Any part(s) escape the package box, Any damage (even the slightest scratch, chip, dent, or marking) to the actual product.
16 Photos Required For Transit Test Reporting (as applicable) 1 Isometric view showing printing and warning signs (NOTE: When taking this photo all writing and warning labels must be visible and readable. This is the only digital where it needs to be readable.) 2 Front view 3 Back view 4 Blister pack with parts, and where located 5 Packing foam 6 Rear face with bottom packing 7 Close up of bottom packing 8 Isometric view of packing materials 9 Close up of foam corner 10 Front face of product with shimming. 11 Photos of broken packing (foam) regardless of pass or fail. State where located 12 Close up of damaged carton. State where located 13 Close up of damaged product. State where damage located. Page 16 of 22 Key: * Additional Charge For This Test ** andatory Requirement # By request only Results Key: eets N Does Not eet NA Not Applicable NT Not Tested C Claimed R Recorded
17 Page 17 of 22 EXHIBIT # EXHIBIT # 2 FRONT VIEW
18 Page 18 of 22 EXHIBIT # 3 REAR VIEW EXHIBIT # 4
19 Page 19 of 22 EXHIBIT # 5 EXHIBIT # 6
20 Page 20 of 22 EXHIBIT # 7 EXHIBIT # 8
21 Page 21 of 22 EXHIBIT # 9 EXHIBIT # 10
22 Page 22 of 22 EXHIBIT # 11 EXHIBIT # 12
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