DILLARD S TEST PROTOCOL FOR DILR US PACKAGED PRODUCT TRANSIT TESTING ISTA (ELONGATED CONFIGURATION: 150 LBS OR LESS) (V8)

Transcription

1 Test Date: Reviewed By/Date: DILLARD S TEST PROTOCOL FOR OVER PACKAGING Labeling 1 Label identifying an "Over-packaged product for drop / vibration testing" : Report if present Over-packaged Inspection PACKAGED PRODUCT Labeling Inspection Hazards PHYSICAL CHARACTERISTICS Length Width Height Weight 1 Product and package should be over-packaged If the sample is not over-packaged, the following result may not be representative of standard condition 1 No major defects / no breaks in or crushing of the overpackaging 1 Label identifying a "Packaged product for drop / vibration testing" 1 No major defects / no breaks in or crushing of the Packaging The packaged product should not be opened prior to testing unless there is a sign of damage such as rattling. In this case, the package can be opened and the item inspected for damage. Damaged product will not be tested. Inner packaging must not be disturbed in a manner to compromise test results after resealing the package. 1 Staples are not permitted in the construction of the carton except along the bottom or along the manufacturer s edge only. Steel strapping is not permitted. Plastic strapping is permitted but the securing device / method (i.e. Buckle) must not contain or create a sharp point or edge. 1 Report overall length: shall meet label claims (If applicable) 1 Report overall width: shall meet label claims (If applicable) 1 Report overall height: shall meet label claims (If applicable) 1 Report overall weight: shall meet label claims (If applicable) Page 1 of 6

2 Material Qualities: Material description 1 Report materials: shall meet label claims (If applicable) Material face color 1 Report color: shall meet label claims (If applicable) Thickness 1 Report overall thickness; shall meet label claims (If applicable) (-0% / +5%). TEST PROCEDURES Shock drop 2016) Sequence 3 / 9 drops follow sequence below; Drop number < 70 lb (32 kg) > 70 lb (32 kg) and < 150 lb (70 Orientation of drop kg) 1 18 in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (910 mm) 24 in (600 mm) Face in (460 mm) 12 in (300 mm) Face 3 Page 2 of 6

3 Vibration - random with top load 2016) Sequence 4 / Vibration - random without top load 2016) Sequence 4 / Sample with top load shall be subjected to random vibration test in the following sequence 1. Face 3 on vibration system platform for 60 minutes. 2. Face 4 on vibration system platform for 30 minutes. 3. Face 6 on vibration system platform for 30 minutes. Test sample for 30 minutes without top load and with face 3 on vibration system platform. Page 3 of 6

4 Shock drop 2016) Sequence 6 / 8 drops follow sequence below; Drop numb er Drop Height < 70 lb (32 kg) Drop Height For > 70 lb (32 kg) and < 150 lb Orientation of drop (70 kg) 1 18 in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Edge in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (460 mm) 12 in (300 mm) Corner in (910 mm) 24 in (600 mm) Most critical or damage prone flat orientation 8 18 in (460 mm) 12 in (300 mm) Face 2 on hazard Record choice and rational of most critical orientation See note immediately after the last test row at protocol bottom Page 4 of 6

5 Shock - rotational edge drop 2016) Sequence 7 / Shock - full rotational flat drop Shock - bridge impact 2016) Sequence 8 / 2016) Sequence 9 / With opposite edge of face 3 placed on support, drop test edge from a height of 8 inches (200 mm). Test in sequence; 1. Longest edge 2. Next longest edge radiating 90º from Opposite edge of 2. See note immediately after the last test row at protocol bottom Place sample so that smallest face rests on test surface. When pushed over, face 3 shall impact test surface. Repeat with next largest face but ensure, face 3 impacts the test surface [Applicable for Packaged-Products for Parcel Delivery System Drop hazard box from 16 inches (400 mm) above face 1 of sample. Hazard box shall impact the midpoint across the longest dimension of face 1. Drop hazard box s angle iron bottom edge shall be parallel to shortest dimension of face 1. Sample shall be placed on two support blocks. WHEN APPLICABLE *Impact alternative for skid bottom packages or those weighing 500 lb or more Note: The blocks used for the Bridge Impact Test for Elongated Package Configurations shall be positioned so that they are flush with the carton ends. See note immediately after the last test row at protocol bottom ASTM D No major damage after impacting the 4 vertical faces and completing two 8" flat rotational drops to the bottom surface Page 5 of 6

6 *Impact - bridge - when L is 3x W ASTM D No major defects after impact or D (R2016) *Impact - rupture - bags and cylindrical containers ASTM D5276 (R2004) 1 No major defects after drop onto rapture hazard as determined in standard * Inspection of electrical samples after testing *Bursting strength - applicable to corrugated board TAPPI T810 om-1117 modified Note: Applicable to bags and cylindrical containers. 1 No damage to electrical components. Must function as intended 10 Identify number of walls. Report the average bursting strength (lb/in.²) of 10 bursts. *Sutherland rub test - applicable to printed shipping carton which is also the shelf carton ASTM D (R2011) modified 1 Modification = Condition 21 ± 1 C (70 ± 2 F) and 65 ± 2% RH Shall not have any defects after 25 cycles using 2 lbs. weight. Modification = Conditioning requirements not met. Key: * Additional Charge For This Test ** Mandatory Requirement Results Key: Rating Key: M Meets NM Does Not Meet Good Good NA Not Applicable NT Not Tested Fail Fail C Claimed R Recorded No. Of Required For Complete Testing: 2 Client Approval: No. Of (Fully Packed) Cartons For Transit Testing: 1 (Only Upon Dillard s Request) Creation Date: JANUARY 10, 2006 No. Of Working Days For Complete Testing: 7 Editorial Revision Date: FEBRUARY 09, 2018 Pricing Review Date: FEBRUARY 11, 2009 Technical Review Date: Page 6 of 6