CS-900. Wheeled Cart - Electrostatic Spray System. Unpacking & Installation. Indoor Commercial Use Only
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1 CS-900 Wheeled Cart - Electrostatic Spray System Unpacking & Installation Indoor Commercial Use Only ByoPlanet International LLC. All Rights Reserved 1305 Shotgun Road, Sunrise, FL
2 Box Contents CS-900 Electrostatic Spray System CS-900 Electrostatic Spray System Instruction Manual Training Video DVD ES-120 Electrostatic Sprayer 50 Extension Cord Disclaimer: All instruction manuals should be thoroughly read, and the training video should be viewed, before unpacking, assembly, and operation of the CS-900 Electrostatic Spray System and ES-120 Electrostatic Sprayer. All personnel who operate the equipment are required to familiarize themselves with the aforementioned educational materials. ByoPlanet International LLC is not liable for any harm due to the improper operation of equipment. Please Note: Two people are required to remove the CS-900 Electrostatic Spray System from its packaging. Unpacking and Assembly: 1) Inspect your package for damage that may have occurred during shipping. Note: If your package appears to be damaged: I. Do not open the package. II. Notify the shipment company of the damage as soon as possible. III. Notify ByoPlanet International LLC of the damage as soon as possible.
3 2) Open the CS-900 Electrostatic Spray System box by removing the staples from the top of the box using needle nose pliers, staple remover or flathead screwdriver. I. Note: The CS-900 Shipment box should be oriented with its horizontal axis on the floor with the written serial numbers at the top corner of the box. The CS-900 Electrostatic Spray System should never be opened while the shipping box is standing vertically. II. Caution: While removing the staples exercise caution, as the staples are very sharp. Removing the staples
4 After opening the box
5 3) Remove the two protective cardboard inserts on top of the CS-900 Electrostatic Spray System. (Box and Tank Cover) After removing one insert After removing both inserts
6 4) Locate and remove the CS-900 Electrostatic Spray System Instruction Manual with the included Training Video CD near the top handle of the Electrostatic Spray System. View of open box. Note Instruction Manual at the top and ES-120 box on the right 5) Locate and remove the ES-120 Electrostatic Sprayer box for unpacking. The ES-120 box is blue and is located on the right side of the tank in the middle of the box. Refer to the ES-120 Unpacking and Assembly Protocol.
7 6) Protective gloves should be used for removing the CS-900 Electrostatic Spray System from the box to prevent injury. With the assistance of a second party, grab hold of the top handle while the other person grabs the CS-900 Electrostatic Spray System underneath the hood located at the bottom of the unit, near the wheels of the machine. Proceed to lift the unit from the box. Note: The end near the wheels is heavier than the end near the top handle. Exercise caution while lifting to avoid injury from heavy lifting. The CS-900 Electrostatic Spray System weighs approximately 100 pounds (45 kilograms). Removing the CS-900 from the box
8 7) Remove the tape and protective bubble wrap from the holsters, tank, and tank quick connects using a pair of scissors or box cutter. Be careful not to damage the hose lines when removing the bubble wrap from the tank quick connects. Removing the bubble wrap
9 8) Using caution and a pair of scissors or wire cutters to remove the zip-tie from the hose on the reel. Do not remove the zip-tie from the frame handle. This zip tie secures the electrical cord. Zip-tie on frame handle. Do not remove.
10 Removing the zip-tie from the hose on the reel
11 Operating your CS-900 Electrostatic Spray System: 1) Before operating your CS-900 Electrostatic Spray System follow the instructions listed on the ES-120 Unpacking and Assembly Protocol to prepare the sprayer for operation. 2) Before operation read through the CS-900 Electrostatic Spray System Instruction Manual and view the included Training Video to acquaint the operator with basic operations and maintenance protocol. I. Note: It is required that any and all operators are provided with a copy of the Instruction Manual and must view the training video before operating the equipment. II. It is the client s responsibility to ensure all operators are properly trained and have reviewed the educational manuals and training video.
12 3) Before connecting the tank, the tank should be oriented with the ByoPlanet shield facing outwards towards the operator, and the tank handle should be near the frame of the Electrostatic Spray System, otherwise the tank quick connects will not fit on to the plugs. Correct tank orientation
13 4) Connect the tank quick connects to the tank plugs by pulling up on the collar and pushing the quick connect down onto the plugs. Attaching the quick connects 5) Connect your ES-120 Electrostatic Sprayer to the appropriate fittings on the hose from the reel. Refer to the ES-120 Unpacking and Assembly Protocol. Connecting the ES-120 Electrostatic Sprayer
14 6) Attach the correct voltage extension cord (220v or 110v) to the electrical plug near the top handle of your CS-900 Electrostatic Spray System. 110 volt extension cord plug 220 volt extension cord plug
15 7) The power switch should be in the off position before plugging the extension cord into a wall outlet. Power switch in off position 8) The CS-900 Electrostatic Spray System must be grounded and requires its extension cord to be grounded otherwise the equipment will not function. A grounded 110v extension cord or adapter will have a three-prong plug rather than two.
16 110 volt extension cord plug 220 volt extension cord plug Never use an extension cord or an adapter with only two prongs, unless the unit operates on 220v (CS-940 Electrostatic Spray System).
17 Before continuing with the operation of your CS-900 Electrostatic Spray System, review the provided instructional literature and the training video to ensure proper understanding and operation. It is the client s responsibility to ensure all operators are properly trained and have reviewed the instructional literature and training video. ByoPlanet International LLC is not responsible for the improper use of chemicals. Operators should be familiar with the chemical product label and should be acquainted with first aid procedures in case of harmful contact. Operators should also be familiar with the proper personal protective equipment required for chemical use by the operators and other parties in the targeted areas.
18 Operating your CS-900 Electrostatic Spray System: 1) Insure that the CS-900 is turned off prior to filling the tank. Power switch in off position
19 2) Remove the tank lid. The tank lid can be removed by lifting up on the latch and rotating the tank lid 90 degrees in either direction. Once the lid has been rotated it can be removed from the tank entirely. Reverse the steps to reattach the tank lid. If the tank lid has resistance it is likely that the tank is still pressurized. At this point, pull the key ring of the pressure relief valve (located on the tank lid) to depressurize the tank and to allow the lid to be removed. Depressurizing the tank by lifting the key ring of the pressure relief valve
20 Removing the tank lid
21 3) Carefully pour an approved chemical into the tank. I. Chemical should not be poured into the tank while the tank lid is still present. Any spilled chemicals should be dealt with according to the instructions on the manufactures label. Chemicals spilled on the CS-900 Electrostatic Spray System should be wiped off with a cloth dampen with warm water.
22 II. Check that the tank lid o-ring is still attached to the tank lid and has not fallen into the tank or been misplaced. Absence of the o-ring will result in the tank not maintaining its pressure. Note the black O-ring around the tank lid III. Replace the tank lid and depress the latch.
23 4) Power on the unit by flipping the power switch up. Power switch in on position II. Your CS-900 Electrostatic Spray System is now ready for operation.
24 Post-Operation Maintenance for your CS-900 Electrostatic Spray System: 1. After operation, it is very important to remove all unused chemical from the tank. Therefore, it is recommended that the amount of chemical put into the tank is appropriate for the amount of chemical required for the job. 2. It is strongly recommended that the tank be rinsed with warm water and that the water is run through the CS-900 Electrostatic Spray System and ES-120 Electrostatic Sprayer to clear the chemical from the hose line and sprayer. Failure to routinely flush the system of chemical will result in damage to the equipment. This damage will not be covered by your warranty. 3. While the CS-900 Electrostatic Spray System is still on, remove the smaller hose quick connect from the sprayer handle by pulling down on the quick connect collar and pulling the quick connect away from the handle. Continue to depress the trigger to clear the remaining chemical from the ES-120 Electrostatic Sprayer. Spray until liquid no longer flows through the sprayer. ES-120 Electrostatic Sprayer with smaller quick connect disconnected The outside of the CS-900 Electrostatic Spray System should be wiped clean with a cloth dampen with warm water at the end of every workday.
25 ByoPlanet International LLC All Rights Reserved 1305 Shotgun Road, Sunrise, FL Revised 7/13/2015
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