Warrior ST, Warrior AXP BA 755 series

Transcription

1 Warrior ST, Warrior AXP BA 755 series PARTS LIST Advance Models: (28D), (32D), (28C) (32C-C), (X28D-C), (X32D-C) (28D-C), (32D-C), (28C-C), (X28C-C), (X32C-C) Nilfisk Models: (755), (755C), (855) (755X), (755CX), (855X) 4/05 revised 8/05 SECTION

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3 05-4 TABLE OF CONTENTS 05-8 Warrior ST, Warrior AXP / BA 755 series E DESCRIPTION PAGE Chassis System Chassis System (Squeegee Linkage Assembly) Decal System Recovery System Scrub System-Disk Scrub System-Cylindrical Solution / Electrical System-1 (AXP / ECO+Solution ) Solution / Electrical System-2 (AXP / ECO+Solution ) Solution / Electrical System-1 (STD) Solution / Electrical System-2 (STD) Chemical Assembly (AXP / ECO+Solution ) Paddle Assembly Squeegee Assembly Wiring Diagram Optional Kits & Accessories Brush Selector Guide-Disk Brush Selector Guide-Cylindrical Extended Scrub Kit Squeegee Wand Kit Battery Charger Kits Battery Watering Kit Electromagnetic Brake Kit Side Broom Kits Optional Deck Kits WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 E CHASSIS SYSTEM Warrior ST, Warrior AXP / BA 755 series

5 05-4 CHASSIS SYSTEM 05-5 Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Bearing, Sleeve Solution Filter Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 1/ Scr, Hex SS 5/16-18 X Scr, Hex Thd To Hd M X 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex SS M X 20mm Scr, Hex M X 40mm Scr, Pan Phil Thd Form 8-32 X Nut, Hex Hvy 1/ Scr, Hex 3/8-16 X Clamp, Hose SAE # Wheel, Foam Filled (Grey) (All Advance models) Wheel, Foam Filled (Black) (All Nilfisk models) Transaxle, 36v (M1) * Motor * Carbon Brush * Neoprene Mounting Sleeve Weldment, Chassis Bushing Cylindrical Mount Bushing, Spacer Linkage Arm Plate, Transaxle Mount Assembly, Squeegee Linkage Large Linkage Arm, Ball Valve Ground Chain Caster Swivel 4.0x Barb, 90 Elbow 1/2 X 1/2npt Nipple, Hex 3/ Tie, Cable * = Not Shown

6 E SQUEEGEE LINKAGE ASSEMBLY Warrior ST, Warrior AXP / BA 755 series 05-4

7 05-4 SQUEEGEE LINKAGE ASSEMBLY Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Squeegee Linkage Assembly Bearing, Flange Bearing, Flange Wheel Collar Bushing Knob Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc-Thin SS 3/ Scr, Hex SS 1/4-20 X Scr, Soc Set x Scr, Soc Shd.50 X.50 X 3/ Scr, Soc Shd.50 X.75 X 3/ Scr, Soc Set Loc X Pin Bracket, Squeegee Level Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Linkage Arm Weldment, Squeegee Mount

8 E DECAL SYSTEM Warrior ST, Warrior AXP / BA 755 series 05-4

9 05-4 DECAL SYSTEM Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Decal, Caution Decal, Charger Decal, Battery Wiring Decal, Ladder Diagram Decal, Circuit Breaker Decal, Warrior AXP Decal, Warrior ST Decal, BA Decal, BA Decal, BA 755 X Decal, BA 855 X Decal, Advance Decal, Nilfi sk

10 E RECOVERY SYSTEM Warrior ST, Warrior AXP / BA 755 series 05-4

11 05-4 RECOVERY SYSTEM 05-5 Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Hinge Gasket, Vacuum Duct Scr, Pan Phil X Wsh, Flt STD # Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt STD SS # Scr, Pan Phil 5/16-18 X Scr, Pan Phil SS Type B X Plug, 3/4 Hex Pipe Tank, Recovery Cover, Recovery Tank Switch, Electromagnetic Gasket Screen, Fan Inlet Shroud, Vac Motor Mount, Vibration Gasket, Recovery Lid Clamp, P Vac Hose Assy Cable Assy Retaining, Strap Plate Drain Hose Vac Motor Assy (M4) * Carbon Brush Set of Hose, Vac 2.00 ** Sound Reduction Kit Clamp, Hose SAE # Clamp, Hose SAE # Tie, Cable * = Not Shown ** = Optional (Not Included)

12 E SCRUB SYSTEM-DISK Warrior ST, Warrior AXP / BA 755 series 05-4

13 05-4 SCRUB SYSTEM-DISK Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Pin, Cotter Hair Wheel Wsh, Flt SAE 1/ Wsh, Flt SAE SS 3/ Wsh, Flt SAE SS 5/ Pin, Cotter Hair.0915 X Scr, Hex Loc SS 5/16-18 X Scr, Hex Loc SS 3/8-16 X Nut, Hex Nyl Loc SS M Scr, Soc Shd.38 X 1.00 X 5/ Scr, Hex Loc SS M8-1 X 25mm Scr, Hex SS M X 20mm Pin, Ring.50 X Rivet, Nylon Tree Push-In (.218) Wsh, Flt.754 X X Wsh, Flt SS.378 X X Hub, Drive Scrub Deck, Disc, Cast, (28 ) Scrub Deck, Disc, Cast, (32 ) Pin Weld t, Actuator Bracket Skirt, Rubber (28 ) Skirt, Rubber (32 ) Bumper, Extruded (28 ) Bumper, Extruded (32 ) Bracket Shroud, Motor Clamp, Hose SAE # Lug, Counterclockwise (33-40) Lug, Clockwise (33-40) Hose, PVC.38id X Tee, Barb Hose, PVC Motor / Gear Unit Assembly 36v (M2 / M3) * Carbon Brush * Brush Spring 32 NA NA See Brush Selector Guide Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M x 25mm Scr, Pan Phil Thd Form x Wsh, Flt.193 x.875 x Thermoid Disk Brush Holder Spring Retainer * = Not Shown

14 E SCRUB SYSTEM-CYLINDRICAL Warrior ST, Warrior AXP / BA 755 series 05-4

15 05-4 SCRUB SYSTEM-CYLINDRICAL Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Pin, Cotter Hair Nut, Hex Nyl Loc M Blade Sheave, Poly-V Bushing Wsh, Flt SAE 1/ Scr, Soc Set Loc 5/16-18x Scr, Hex Hd Loc 1/4-20x Pin, Cotter Hair.0915 X Nut, Hex Nyl Loc SS M6x Scr, Hex Hd SS M6-1.0x16mm Scr, Hex M6-1.0x95mm Scr, Pan Phil Thd Form 1/4-20x Pin, Ring.50 X Manifold, PVC (28 ) Manifold, PVC (32 ) Clamp, Hose SAE # Motor, 36 Vdc,.75 Hp, 1800 RPM (M2 / M3) * Brush / Spring Kit Pin Harness, Brush (Not Shown) Belt, Auto Tension Tee, Barb Drive End Assy (#36-43) Cover, Belt Idler End Assy (#44-48) Hopper Assembly (28 / #29-35)) Hopper Assembly (32 / #29-35) Housing, Weld t (28 ) Housing, Weld t (32 ) Strap Wheel Nut, Hex Nyl Loc SS M Scr, Pan Phil SS x Scr, Hex Hd SS M x 16mm Wsh, Flt SS.260 x 1.00 x Hopper (28 ) Hopper (32 ) Hopper Screen (28 ) Hopper Screen (32 ) Hopper Bracket (28 ) Hopper Bracket (32 ) Bearing, Ball Spacer Sheave, Poly-V Scr, Soc Set Loc 1/4-20 x Key, Sq., 19 x Bearing Plate Spindle Washer, Bearing Bearing, Ball Washer, Bearing Idler Bearing Plate Knob Hub Scr, Hex SS 5/16-18 x.50 * = Not Shown

16 E SOLUTION / ELECTRICAL SYSTEM-1 (AXP / ECO+Solution) Warrior ST, Warrior AXP / BA 755 series

17 05-4 SOLUTION / ELECTRICAL SYSTEM-1 (AXP / ECO+Solution) 05-8 Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Item Ref. No. Qty Description Pin, Cotter Hair Hinge Knob Lug, Brush Driver Bearing, Sleeve Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X.62 (Advance only) Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Scr, Pan Phil 8-32 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/4-20 (Advance only) Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/ Scr, Pan Phil 5/16-18 X Ring, Ret Ext Type E 0.75 Dia Nut, Hex Nyl Loc M Scr, Hex M X 35mm Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Pan Phil Thd Form X.38 (Advance only) Scr, Pan Phil Thd Form 8-32 X Scr, Pan Phil Loc X Scr, Truss Phil-Blk 10-24x Barb, Adapter 3/8 X 1/2 Npt Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Hose, Spiral Key Switch Assy (S3) * A/R Set of 2 Keys Tank, Solution Nose Cone Pump, Solution (M5) Guide, Cable Bracket Yoke, Actuator Bushing, Flange Charger, On-Board 36v (Advance only) Bracket, Charger (Advance only) Cover, Solution Fill Panel, Electrical Weldment, Squeegee Lift Cable Assy Bushing, Squeegee Cable Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker Tee, Barb Assembly, Paddle Charger Cord, US (Advance only) Bushing Clip, Conduit Gasket Cover, Chemical Tank Barb, Adaptor 3/4 X 1/2 Npt Chemical Tank Assy Control Panel Assy - Fm Weldment, Actuator Mount Barb, 90 Elbow 3/4 X 3/8npt Assembly, Electrical Box ( ) Charge Connector Assy (Advance only / to batteries) Charge Connector Assy (Advance only / to electrical box) Clamp, Plastic Hose, PVC Hose, Spiral Lift Actuator Assembly (91-99) Chain Solenoid Valve Assy. 36v Barb, 90 Elbow 1/2 X 1/2npt Hose, Spiral Gasket, Elect. Cover Reducer, Barb Clamp, P Clamp, P Spiral, Hose X Clamp, Hose SAE # Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) * Limit Switch * Carbon Brush Kit Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Stud, 1/ Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed Solenoid, Spdt 36v (K1 / Brush Motor) Scr, Pan Phil Thd Form 8-32 X Insulator, Terminal Connector Assy (Nilfisk only / to batteries) Charge Connector Assy (Nilfisk only / to electrical box) Bushing Scr, Hex 5/16-18 x Scr, Hex Thd to Hd 1/4-20 x Nut, Hex Jam 1/ Coupler, Chain Plate Plate * = Not Shown

18 E SOLUTION / ELECTRICAL SYSTEM-2 (AXP / ECO+Solution) Warrior ST, Warrior AXP / BA 755 series

19 05-4 SOLUTION / ELECTRICAL SYSTEM-2 (AXP / ECO+Solution) 05-8 Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Item Ref. No. Qty Description Pin, Cotter Hair Hinge Knob Lug, Brush Driver Bearing, Sleeve Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X.62 (Advance only) Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Scr, Pan Phil 8-32 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/4-20 (Advance only) Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/ Scr, Pan Phil 5/16-18 X Ring, Ret Ext Type E 0.75 Dia Nut, Hex Nyl Loc M Scr, Hex M X 35mm Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Pan Phil Thd Form X.38 (Advance only) Scr, Pan Phil Thd Form 8-32 X Scr, Pan Phil Loc X Scr, Truss Phil-Blk 10-24x Barb, Adapter 3/8 X 1/2 Npt Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Hose, Spiral Key Switch Assy (S3) * A/R Set of 2 Keys Tank, Solution Nose Cone Pump, Solution (M5) Guide, Cable Bracket Yoke, Actuator Bushing, Flange Charger, On-Board 36v (Advance only) Bracket, Charger (Advance only) Cover, Solution Fill Panel, Electrical Weldment, Squeegee Lift Cable Assy Bushing, Squeegee Cable Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker Tee, Barb Assembly, Paddle Charger Cord, US (Advance only) Bushing Clip, Conduit Gasket Cover, Chemical Tank Barb, Adaptor 3/4 X 1/2 Npt Chemical Tank Assy Control Panel Assy - Fm Weldment, Actuator Mount Barb, 90 Elbow 3/4 X 3/8npt Assembly, Electrical Box ( ) Charge Connector Assy (Advance only / to batteries) Charge Connector Assy (Advance only / to electrical box) Clamp, Plastic Hose, PVC Hose, Spiral Lift Actuator Assembly (91-99) Chain Solenoid Valve Assy. 36v Barb, 90 Elbow 1/2 X 1/2npt Hose, Spiral Gasket, Elect. Cover Reducer, Barb Clamp, P Clamp, P Spiral, Hose X Clamp, Hose SAE # Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) * Limit Switch * Carbon Brush Kit Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Stud, 1/ Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed Solenoid, Spdt 36v (K1 / Brush Motor) Scr, Pan Phil Thd Form 8-32 X Insulator, Terminal Connector Assy (Nilfisk only / to batteries) Charge Connector Assy (Nilfisk only / to electrical box) Bushing Scr, Hex 5/16-18 x Scr, Hex Thd to Hd 1/4-20 x Nut, Hex Jam 1/ Coupler, Chain Plate Plate * = Not Shown

20 E SOLUTION / ELECTRICAL SYSTEM-1 (STD) Warrior ST, Warrior AXP / BA 755 series

21 SOLUTION / ELECTRICAL SYSTEM-1 (STD) Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Item Ref. No. Qty Description Pin, Cotter Hair Hinge Knob Lug, Brush Driver Bearing, Sleeve Scr, Pan Phil 8-32 X Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Wsh, Flt SAE # Scr, Pan Phil 1/4-20 X Scr, Hex 3/8-16 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin SS Scr, Pan Phil Ss X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/ Ring, Ret Ext Type E 0.75 Dia Nut, Hex Nyl Loc M Scr, Hex M X 35mm Scr, Pan Phil Ss Type B X Pin, Ring.50 X Scr, Pan Phil Thd Form 8-32 X Scr, Pan Phil Loc X Scr, Truss Phil-Blk 10-24x Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Solenoid Valve Assy Hose, Spiral.750 X Key Switch Assembly (S3) * A/R Set of 2 Keys Hose, Spiral.750 X Tank, Solution Nose Cone Guide, Cable Bracket Yoke, Actuator Bushing, Flange Cover, Solution Fill Panel, Electrical Weldment, Squeegee Lift Cable Assy Bushing, Squeegee Cable Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker Assembly, Paddle Bushing Clip, Conduit Gasket Cover, Chemical Tank Barb, Coupler 1/2 X 3/ Assembly, Electrical Box (85-96) Barb, Adaptor 3/4 X 1/2 NPT Control Panel Assy - LC Weldment, Actuator Mount Barb, 90 Elbow 3/4 X 3/8npt Charge Connector Assy (To electrical box) Clamp, Plastic Hose, PVC Hose, Solution Lift Actuator Assembly (76-84) Strap, Retaining Connector Assy (To batteries) Barb, 90 Elbow 1/2 X 1/2npt Gasket, Elect. Cover Clamp, P Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) * Limit Switch * Carbon Brush Kit Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Stud, 1/ Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed Contactor 36v (K1 / Brush Motor) Scr, Pan Phil Thd Form 8-32 X Insulator, Terminal Bushing Scr, Hex 5/16-18 x Scr, Hex Thd to Hd 1/4-20 x Nut, Hex Jam 1/ Coupler, Chain Charger, Onboard 36V NOTE # Charger Cord, US NOTE # Bracket, Charger NOTE # Scr, Pan Phil 1/4-20 x.62 NOTE # Clamp, P NOTE # Scr, Pan Phil Thd Form x.38 NOTE # Nut, Hex Nyl Loc 1/4-20 NOTE # Plate Plate * = Not Shown NOTE #1: These items are only used on the following Advance models: , , ,

22 E SOLUTION / ELECTRICAL SYSTEM-2 (STD) Warrior ST, Warrior AXP / BA 755 series

23 SOLUTION / ELECTRICAL SYSTEM-2 (STD) Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Item Ref. No. Qty Description Pin, Cotter Hair Hinge Knob Lug, Brush Driver Bearing, Sleeve Scr, Pan Phil 8-32 X Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Wsh, Flt SAE # Scr, Pan Phil 1/4-20 X Scr, Hex 3/8-16 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin SS Scr, Pan Phil Ss X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/ Ring, Ret Ext Type E 0.75 Dia Nut, Hex Nyl Loc M Scr, Hex M X 35mm Scr, Pan Phil Ss Type B X Pin, Ring.50 X Scr, Pan Phil Thd Form 8-32 X Scr, Pan Phil Loc X Scr, Truss Phil-Blk 10-24x Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Solenoid Valve Assy Hose, Spiral.750 X Key Switch Assembly (S3) * A/R Set of 2 Keys Hose, Spiral.750 X Tank, Solution Nose Cone Guide, Cable Bracket Yoke, Actuator Bushing, Flange Cover, Solution Fill Panel, Electrical Weldment, Squeegee Lift Cable Assy Bushing, Squeegee Cable Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker Assembly, Paddle Bushing Clip, Conduit Gasket Cover, Chemical Tank Barb, Coupler 1/2 X 3/ Assembly, Electrical Box (85-96) Barb, Adaptor 3/4 X 1/2 NPT Control Panel Assy - LC Weldment, Actuator Mount Barb, 90 Elbow 3/4 X 3/8npt Charge Connector Assy (To electrical box) Clamp, Plastic Hose, PVC Hose, Solution Lift Actuator Assembly (76-84) Strap, Retaining Connector Assy (To batteries) Barb, 90 Elbow 1/2 X 1/2npt Gasket, Elect. Cover Clamp, P Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) * Limit Switch * Carbon Brush Kit Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Stud, 1/ Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed Contactor 36v (K1 / Brush Motor) Scr, Pan Phil Thd Form 8-32 X Insulator, Terminal Bushing Scr, Hex 5/16-18 x Scr, Hex Thd to Hd 1/4-20 x Nut, Hex Jam 1/ Coupler, Chain Charger, Onboard 36V NOTE # Charger Cord, US NOTE # Bracket, Charger NOTE # Scr, Pan Phil 1/4-20 x.62 NOTE # Clamp, P NOTE # Scr, Pan Phil Thd Form x.38 NOTE # Nut, Hex Nyl Loc 1/4-20 NOTE # Plate Plate * = Not Shown NOTE #1: These items are only used on the following Advance models: , , ,

24 E CHEMICAL ASSEMBLY (AXP / ECO+Solution) Warrior ST, Warrior AXP / BA 755 series 05-4

25 05-4 CHEMICAL ASSEMBLY (AXP / ECO+Solution) 05-5 Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Chemical Tank Assy Nut, Hex Nyl Loc SS Scr, Pan Phil SS 8-32 X Bushing, 1/4 Id Snub Pump, Chemical Chemical Sensor Assy Clip, Conduit Bracket, Chemical Pump Chemical Bottle As Cap, Raw Check Valve, 1/8 Barb, 125 PSI Cap, Dry Break, 1/8 Barb, Hose, Chemical Resistant, Insert, Dry Break Bracket, Tank Mounting ** = Optional, Not Included

26 E PADDLE ASSEMBLY Warrior ST, Warrior AXP / BA 755 series

27 05-4 PADDLE ASSEMBLY 05-5 Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Assembly, Paddle Potentiometer, 100k (R2) Potentiometer, 5k (R1) Harness, Handle Spring, Compression Wsh, Flt SAE # Scr, Pan Phil Plastite 6-18x Scr, Pan Phil M4 X Scr, Pan Phil Plastite 1/4-10x Scr, Pan Phil Plastite 8-10x Scr, Pan Phil Thd Form 10-24x Wsh, Flt.193 X.875 X Scr, Pan Phil Type B 8x Paddle, Back Cover Paddle, Front Cover Weldment, Handle Bar Knob Cam Controller Sleeve Washer, Plastic Clamp Potentiometer Fork Tie, Cable Clamp, P

28 E SQUEEGEE ASSEMBLY Warrior ST, Warrior AXP / BA 755 series 05-4

29 05-4 SQUEEGEE ASSEMBLY Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Squeegee Assembly D (STD on all models except Advance 28 & 32 cylindrical) Squeegee Assembly D (STD on Advance 28 & 32 cylindrical) Squeegee Assembly (Narrow Isle Option) Wheel Nut, Thumb Nut, Hex Nyl Loc-Thin Ss 5/ Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Wsh, Flt Sae SS 5/ Scr, Hex SS 5/16-18 X Scr, Soc Shd.38 X 1.00 X 5/ Nut, Wing SS 1/ Strap, Left Rear D (used on & ) Strap, Left Rear (used on ) Strap, Right Rear D (used on & ) Strap, Right Rear (used on ) Squeegee Tool, Cast D (used on & ) Squeegee Tool, Cast (used on ) Strap, Front D (used on & ) Strap, Front (used on ) Kit, Gum Rubber Squeegee Blade D (used on ) NOTE # Kit, Linatex Squeegee Blade D (used on ) NOTE # Kit, Gum Rubber Squeegee Blade 28 (used on ) NOTE # Latch Assembly Squeegee Blade Kits for & ** Kit, Gum Rubber Squeegee Blade D NOTE #1 ** Kit, Linatex Squeegee Blade D NOTE #1 ** Kit, Neoprene Squeegee Blade D NOTE #1 Squeegee Blade Kits for ** Kit, Gum Rubber Squeegee Blade 28 NOTE #1 ** Kit, Linatex Squeegee Blade 28 NOTE #1 ** Kit, Neoprene Squeegee Blade 28 NOTE #1 ** = Optional, Not Included NOTE #1: All squeegee blade kits include both front and rear squeegee blades.

30 E WIRING DIAGRAM Warrior ST, Warrior AXP / BA 755 series 05-4 (OPTIONAL) ONBOARD BATTERY NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT CHARGER RED WIRE FROM F2 FOR CHARGER OPTION GRN INTERLOCK F2 1 2 RED B+ CIRCUIT BREAKER, 5 AMP BLK/WHT B- RED RED F2 RED 1 2 BRN CIRCUIT BREAKER, 5 AMP (OPTIONAL) EM BRAKE 36V ONLY + - F1 1 2 FUSE, 150 A. S3 SW, SPST KEY BRN BRN BRN K1 COIL, BRUSH MOTOR CONTACTOR BRN K2 COIL, VAC MOTOR CONTACTOR BRN BRN RED L1 1 2 L2 1 2 BT1 + - BATTERY 24VDCOR36VDC VIO/BLK BLK/YEL COIL, SOLUTION SOLENOID RED/GRN YEL/GRN COIL, RECYCLE SOLUTION SOLENOID (OPTIONAL) J2-7 J1-13 J1-14 J1-12 J1-11 J1-10 A1 CONTROLBOARD B+2 B+1 BRUSH CONTACTOR VACUUM CONTACTOR SOLUTION RECYCLE SOLUTION STATUS J1-4 J1-5 FOR/REV. BRUSH MOTOR SENSE VACUUM MOTOR SENSE J2-5 J2-10 REVERSE RECYCLE STOPSWITCH RECYCLE STARTSWITCH J1-6 J1-2 J1-1 J2-4 RED/WHT BRN/BLK BLK J1-3 J2-3 J2-2 RECOVERY TANK FULL SENSE SUPPLY INPUT B- J2-1 BRUSH ACTUATOR 2 J2-8 BRUSH ACTUATOR 1 CHEMICAL PUMP J2-11 (OPTIONAL) J1-9 B-2 J2-9 B-3 J2-6 B-4 CHEMICAL RATIO SENSOR SUPPLY OUTPUT B- BLK RELAY N.O. BRUSH REMOVE RELAY COMMON BRUSH REMOVE J2-12 RECYCLE PUMP J1-8 SOL. PUMP J1-7 B-1 BLK VIO/YEL WHT/GRN BLK BLK BLK M5 M MOTOR, BRUSH ACTUATOR F3 RED 1 2 CIRCUIT BREAKER, 30 AMP A SPEED CONTROLLER (1228 FOR 36V) - M1 M + MOTOR, WHEEL DRIVE BLU/WHT RED BRN/BLK YEL/RED YEL/BLU WHT/YEL K2 RED/BLK B+ B- BLU BLK PIN 14 - BRAKE (+) PIN 9 - STATUS PIN 6 - BRAKE (-) PIN 16 - REV M1 PIN 5 - KSI PIN 13 - POT.LO PIN 4 - POT.WIPER PIN 3 - POT.HI M2 PIN 18 - SPEED LIMIT POT WHT BLU BLK BRN BRN BRN POT. 100K OHM SPEED LIMIT BLK M4 MOTOR, VAC M ORN/BLU RED/BLK BLU/BLK POLARITY FOR DISC BRUSHES K1 M2 RED WHT WHT + M - BLK POLARITY FOR CYLINDRICALBRUSHES MOTOR, LEFT BRUSH M2 M3 WHT/GRA WHT WHT - WHT M + - BLK M + BLK BLK MOTOR, LEFT BRUSH MOTOR, RIGHT BRUSH M3 WHT - M + BLK MOTOR, RIGHT BRUSH WHT/RED RED (OPTIONAL) M10 36V ONLY WHT/RED + M - MOTOR, LEFT SIDE BROOM WHT/RED - M11 M + MOTOR, RIGHT SIDE BROOM WHT BLU BLK WHT BLK ORN/BLU RED/BLK WHT/GRA ORN ORN R2 WHT/GRA BLU/BLK WHT/BLK YEL/BLU GRA/WHT (OPTIONAL) S2 1 2 S5 2 1 SWITCH, FLOAT S6 2 1 SWITCH, FLOAT (OPTIONAL) R1 POT. 5K OHM THROTTLE BLK + M9 M S4 2 1 SWITCH, FLOAT CHEMICAL PUMP S1 M M - GRN/BLK SOLUTION PUMP - YEL/VIO BLU/WHT (OPTIONAL) YEL/VIO BLK BLK BLK NOTE: SWITCH IS PART OF PUMP ASSEMBLY M8 + M - ORN/RED RECYCLE PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY BLK BLK BLK YEL/VIO GRN/BLK ORN/RED BLU/WHT BLK BLK

31 05-4 WIRING DIAGRAM Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description A Control Panel-FM Control Panel-LC A Speed Control BT1 NA 6 Battery F Fuse, 150 Amp F Circuit Breaker, 5 Amp F Circuit Breaker, 30 Amp K Contactor, Brush Motor (AXP / ECO+Solution Models) Contactor, Brush Motor (STD Models) K Contactor, Vac Motor (All Models) L Solenoid, Solution L Solenoid, Recycle Solution (Optional) M Transaxle, 36v * Motor * Carbon Brush * Neoprene Mounting Sleeve M Motor, Left Brush (Disk) * Carbon Brush * Brush Spring Motor, Left Brush (Cylindrical) * Brush / Spring Kit M Motor, Right Brush (Disk) * Carbon Brush * Brush Spring Motor, Left Brush (Cylindrical) * Brush / Spring Kit M Vac Motor Assy * Carbon Brush Set of 2 M Motor, Brush Actuator * Limit Switch * Carbon Brush Kit M Pump, Solution M Pump, Recycle (Optional) M Pump, Chemical (Optional) R Potentiometer, 5K Ohm, Throttle R Potentiometer, 100K Ohm, Speed Limit S1 NA 1 Part of M7 S2 NA 1 Part of M8 S Switch, Key * A/R Set of 2 Replacement Keys S Switch, Float S Switch, Float (Optional / Recycle Start) S Switch, Float (Optional / Recycle Stop) * Charger, Onboard 36V (Advance Onboard Charger Models Only) * Chemical Ratio Sensor (Chemical Models Only) * Harness, Main * Cable Assy 4 AWG (Battery Cables) * Cable Assy 4 X 12 (Battery Cables) * Boot, Battery Post * Tie, Cable * Tie, Cable * Spacer. Battery * = Not Shown

32 E OPTIONAL KIT & ACCESSORIES Warrior ST, Warrior AXP / BA 755 series Ref. No. Qty Description Options ** A/R Extended Scrub Kit ** A/R Squeegee Wand Kit ** A/R Kit, Electromagnetic Brake ** A/R Kit, 36v Onboard Battery Charger - Eur ** A/R Kit, 36v Onboard Battery Charger Uk ** A/R Kit, Sound Reduction ** A/R Battery Watering Kit ** Wheel, Foam Filled - Grey Non-Marking ** Wheel, Foam Filled - Black Traction ** Wheel, Polyurethane - Traction ** A/R Kit, 28 Disk Deck Assy ** A/R Kit, 32 Disk Deck Assy ** A/R Kit, 28 Cyl Deck Assy ** A/R Kit, 32 Cyl Deck Assy Squeegee Blade Kits for & ** Kit, Gum Rubber Squeegee Blade D NOTE #1 ** Kit, Linatex Squeegee Blade D NOTE #1 ** Kit, Neoprene Squeegee Blade D NOTE #1 Squeegee Blade Kits for ** Kit, Gum Rubber Squeegee Blade 28 NOTE #1 ** Kit, Linatex Squeegee Blade 28 NOTE #1 ** Kit, Neoprene Squeegee Blade 28 NOTE #1 Accessories ** A/R Tote Bag ** Indicator, Battery Level (1 per battery) ** A/R Programmer, 1307 User ** A/R Programmer Cable Optional Batteries ** Battery, 6v 195 A/H Wet ** Battery, 6v 235 A/H Wet ** Battery, 6v 305 A/H Wet ** Battery, 6v 180a/H Gel Optional Battery Chargers ** Charger, 36vdc Auto 20 Amp 120vac/60hz ** Charger, 36vdc Auto 25 Amp 120vac/60hz ** Charger, 36vdc Auto 36 Amp 120vac/60hz ** Charger, 36vdc 20 Amp 230vac/50hz ** Charger, 36vdc 36 Amp 230vac/50hz ** = Optional, Not Included NOTE #1: All squeegee blade kits include both front and rear squeegee blades.

33 05-4 BRUSH SELECTOR GUIDE - DISK Warrior ST, Warrior AXP / BA 755 series E We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications. Union Mix: Medium grade natural fi bers for polishing fi nished fl oors with standard-speed equipment. Recommended for use in place of white pads. ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from the fl oor. Recommended for use in place of red pads. Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of green or blue pads. Magna Grit: For extreme heavy-duty scrubbing or stripping of fl oors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Dyna Grit: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads. MidLite Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads. MidGrit: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and AgLite Grit: Short Trim Pad Holder: other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface fl oors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a shower feed design for getting solution to the fl oor. 28 BRUSHES Short Trim Pad Holder MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit 32 BRUSHES Short Trim Pad Holder MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X Vinyl tile X X X Raised-rubber tile X X Polishing: Raised Disc Tile X Marble X Vinyl tile X

34 E BRUSH SELECTOR GUIDE - CYLINDRICAL Warrior ST, Warrior AXP / BA 755 series 05-4 We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications. 46 Grit Brush: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete fl oors in factories, or for heavy stripping of fi nish. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-fi nished fl oors. Polypropylene Brush: Stiff Nylon Brush: Soft Nylon Brush: 28 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit Standard equipment brush. Low cost, yet effective in cleaning many common fl oor surfaces. Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Least aggressive brush available. Used on soft-fi nish fl oors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. 32 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Polypro- Stiff Soft Application Grit Grit Grit pylene Nylon Nylon Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X X Vinyl tile X X X X Raised-rubber tile X X

35

36 E EXTENDED SCRUB KIT Warrior ST, Warrior AXP / BA 755 series 05-4

37 05-4 EXTENDED SCRUB KIT Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Extended Scrub Kit * Instruction Sheet Hose, Nylon Braid Tee, Barb Wsh, Flt SAE # Scr, Pan Phil X Wsh, Flt Std # Scr, Pan Phil 1/4-20 X Scr, Hex 5/16-18 X Scr, Pan Phil X Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin Instruction Sheet Clamp, Hose SAE # Filter Switch, Electromagnetic Pump, 36VDC (M8) Orifi ce, Extended Scrub Bracket, Hose PVC Tubing Bracket, Extended Scrub Barb, 90 Elbow 1/2 X 3/4npt Solenoid Valve Assy. 36v (L2) * = Not Shown

38 E SQUEEGEE WAND KIT Warrior ST, Warrior AXP / BA 755 series 05-4

39 05-4 SQUEEGEE WAND KIT Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Squeegee Wand Kit * Instruction Sheet Clamp, Plastic Scr, Pan Phil 1/4-20x Scr, Pan Phil Thd Form 10-24x Bracket, Wand Scrub/Vac Wand & Hose Spacer, Stepped Gasket, 1/4x1/2x6 * = Not Shown

40 E ONBOARD BATTERY CHARGER KITS Warrior ST, Warrior AXP / BA 755 series 05-4

41 05-4 ONBOARD BATTERY CHARGER KITS Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Battery Charger Kit EUR Battery Charger Kit UK * Instruction Sheet Scr, Pan Phil ¼-20 x Nut, Hex Nyl Loc ¼ Scr, Pan Phil Thd Form x Charger, Onboard 36V Bracket, Charger 7a Charger Cord UK ( ) 7b Charger Cord EURO ( ) Clamp, P * = Not Shown

42 E BATTERY WATERING KIT Warrior ST, Warrior AXP / BA 755 series

43 05-4 BATTERY WATERING KIT 05-5 Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Battery Watering Kit * Instruction Sheet Battery Watering System

44 E ELECTROMAGNETIC BRAKE KIT Warrior ST, Warrior AXP / BA 755 series

45 ELECTROMAGNETIC BRAKE KIT Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Electromagnetic Brake Kit * Instruction Sheet Electromagnetic Brake

46 E SIDE BROOM KITS Warrior ST, Warrior AXP / BA 755 series

47 05-4 SIDE BROOM KITS 05-8 Warrior ST, Warrior AXP / BA 755 series E Item Ref. No. Qty Description Side Broom Kit, Side Broom Kit, 32 * Instruction Sheet Decal, No Step Wheel Brush Holder Scr, Hex 1/4-20 X Scr, Hex 1/4-20 X Scr, Soc Set Loc 1/4-20 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc 5/ Scr, Hex SS 3/8-16 X Nut, Hex Nyl Loc SS 3/ Scr, Soc Shd.38 X 1.00 X 5/ Decal, Red Decal, Yellow Grommet Spacer Knob, 5/ Motor And Gear Unit, 24v Knob, Threaded, With Bushing Bracket, Transport Weldment, Side Broom Weldment, Side Broom Swivel Pad Clip, Conduit Broom, Side 13 * = Not Shown

48 E DECK KITS Warrior ST, Warrior AXP / BA 755 series 05-4

49 DECK KITS Warrior ST, Warrior AXP / BA 755 series E

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